Daewoo KOC-922T9S, KOC-922T9R, KOC-923T9S, KOC-923T9R Service Manual

Service Manual

Microwave Oven

Model: KOC-922T9S

KOC-922T9R

KOC-923T9S

KOC-923T9R

S/M No. : OC922T9001

Mar . 2007

✔Caution

: In this Manual, some parts can be changed for improving,

their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

PRECA UTIONS T O BE OBSERVED BEFORE AND DURING SER VICING T O AVOID POSSIBLE EXPOSURE T O EXCESSIVE MICROW AVE ENERGY

(a)Do not operate or allow the oven to be operated with the door open. (b)Make the following safety checks on all ovens to be serviced before activating the magnetron or other

microwave source, and make repairs if necessary: (1) Interlock operation, (2) Proper door closing, (3) Seal and sealing surfaces (arcing, wear, and other damage), (4) Damage to or loosening of hinges and latches (5) Evidence of dropping or abuse.

(c)Before turning on power to the microwave oven for any service test or inspection within the microwave

generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.

(d) Any defective or misadjusted components in the interlock, monitor, door seal and microwave

generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.

TABLE OF CONTENTS

1. SAFETY AND PRECAUTIONS....................................................................................................................................2

2. SPECIFICATIONS ........................................................................................................................................................3

3. EXTERNAL VIEW............................................................................................................... ..........................................4

3-1. OUTER DIMENSION..........................................................................................................................................4

3-2. FEATURE DIAGRAM ........................................................................................................... ..............................5

4. INSTALLATION............................................................................................................................................................6

5. CONTROL PANEL .......................................................................................................................................................7

6. DISASSEMBLY AND ASSEMBLY..............................................................................................................................9

7. INTERLOCK MECHANISM AND ADJUSTMENT.....................................................................................................19

8. TROUBLE SHOOTING GUIDE..................................................................................................................................20

9. MESUREMENT AND TEST .......................................................................................................................................25

9-1. MEASUREMENT OF THE MICROWAVE POWER OUTPUT........................................................................25

9-2. MICROWAVE RADIATION TEST....................................................................................................................26

9-3. COMPONENT TEST PROCEDURE................................................................................................................27

9-4. COMPONENT ACTION....................................................................................................................................28

10. WIRING DIAGRAM...................................................................................................................................................29

11. EXPLODED VIEW AND PARTS LIST.....................................................................................................................30

11-1. DOOR ASSEMBLY.........................................................................................................................................30

11-2. CONTROL PANEL ASSEMBLY.....................................................................................................................30

11-3. TOTAL ASSEMBLY........................................................................................................................................30

12. PRINTED CIRCUIT BOARD ....................................................................................................................................33

13. P.C.B CIRCUIT DIAGRAM.......................................................................................................................................39

1. SAFETY AND PRECA UTIONS

1. FOR SAFE OPERATION

Damage that allows the microwave energy (that cooks or heats the food) to escape will result in poor cooking and may cause serious bodily injury to the operator. IF ANY OF THE FOLLOWING CONDITIONS EXIST, OPERATOR MUST NOT USE THE APPLIANCE. (Only a trained service personnel should make repairs.)

(1) A broken door hinge. (2) A broken door viewing screen. (3) A broken front panel, oven cavity. (4) A loosened door lock.

(5) A broken door lock. The door gasket plate and oven cavity surface should be kept clean. No grease, soil or spatter should be allowed to build up on these surfaces or inside the oven. DO NOT ATTEMPT TO OPERATE THIS APPLIANCE WITH THE DOOR OPEN. The microwave oven has concealed switches to make sure the power is turned off when the door is opened. Do not attempt to defeat them. DO NOT ATTEMPT TO SERVICE THIS APPLIANCE UNTIL YOU HAVE READ THIS SERVICE MANUAL.

2. FOR SAFE SERVICE PROCEDURES.

1. If the oven is operative prior to servicing, a microwave emission check should be performed prior to servicing the

oven.

2. If any certified oven unit is found to servicing, a microwave emission check should be performed prior to servicing the

oven.

(1) inform the manufacturer, importer or assembler,

(2) repair the unit at no cost to the owner,

(3) attempt to ascertain the cause of the excessive leakage,

(4) tell the owner of the unit not to use the unit until the oven has been brought into compliance.

3. If the oven operates with the door open, the service person should tell the user not to operate the oven and contact

the manufacturer immediately.

IMPORTANT

The wire in this mains lead coloured in accordance with the following code.

Green-and-yellow : Earth Blue : Neutral

Brown : Live As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug, proceed as follows: The wire which is coloured green-and-yellow must be connected to the terminal in the plug which is marked with the letter E , earth symbol or coloured green-and-yellow. The wire which is coloured blue must be connected to the terminal which is marked with the letter N or coloured black. The wire which is coloured brown must be connected to the terminal which is marked with the letter L or coloured red.

NOTE : This oven is designed for counter-top use only.

2. SPECIFICATIONS

MODEL KOC-922T9S/923T9S POWER SUPPLY 230V~50HZ, SINGLE PHASE WITH EARTHING

MICROWAVE 1500W

1150W

POWER GRILL CONSUMPTION CONVECTION 2550W

COMBINATION 3000W MICROWAVE ENERGY OUTPUT 1000W(IEC705) MICROWAVE FREQUENCY 2450MHz OUTSIDE DIMENSIONS (W X H X D) 542X329X503mm (21.3X13.0X19.8 in.) CAVITY DIMENSIONS (W X H X D) 350X230X355mm (13.8X9.1X14.0 in.) NET WEIGHT APPROX. 20kg (44.1 lbs.) TIMER 60 minutes FUNCTION SELECTIONS

MICROWAVE / GRILL / CONVECTION / COMBINATION POWER SELECTIONS 10 LEVELS CAVITY VOLUME 1.0 Cu. Ft

MODEL KOC-922T9R/923T9R POWER SUPPLY 230V~50HZ, SINGLE PHASE WITH EARTHING

MICROWAVE 1500W

1150W

POWER GRILL CONSUMPTION CONVECTION 1450W

COMBINATION 1500W MICROWAVE ENERGY OUTPUT 1000W(IEC705) MICROWAVE FREQUENCY 2450MHz OUTSIDE DIMENSIONS (W X H X D) 542X329X503mm (21.3X13.0X19.8 in.) CAVITY DIMENSIONS (W X H X D) 350X230X355mm (13.8X9.1X14.0 in.) NET WEIGHT APPROX. 20kg (44.1 lbs.) TIMER 60 minutes FUNCTION SELECTIONS

MICROWAVE / GRILL / CONVECTION / COMBINATION POWER SELECTIONS 10 LEVELS CAVITY VOLUME 1.0 Cu. Ft

* Specifications are subject to change without notice.

3. EXTERNAL VIEW

1. OUTER DIMENSION

542 503

329

11.DOOR HOOK

When the door is closed, it will automatically lock shut. If door is opened while oven is operating, the magnetron will immediately stop operating.

12.DOOR VIEWING SCREEN

Allows viewing of food. The screen is designed so that light can pass through, but not the microwave.

13.METAL RACK

14.TOP HEATER

Turns on when convection, grill and combi cooking is selected.

15.OVEN LAMP

Automatically turns on during oven operating.

16.SAFETY INTERLOCK SYSTEM

17.CONTROL PANEL

18.TURNTABLE TRAY

Rotates during cooking and ensure even distribution of Microwaves. It can also be used as a cooking utensil.

19.ROLLER GUIDE

This must always be used for cooking together with the turntable tray.

10. COUPLER

This fits over the shaft in the center of the ovens cavity floor. This is to remain in the oven for all cooking.

11. CONVECTION OUTLET & FAN

12. OVEN FRONT PLATE

13.DOOR SEAL

Door seal maintains the microwave energy within the oven cavity and prevents microwave leakage.

2. FEATURE DIAGRAM

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890qwe

1. Steady, flat location

This microwave oven should be set on a steady, flat surface. This microwave oven is designed for counter top use only.

2. Leave space behind and side

All air vents should be kept a clearance. If all vents are covered during operation, the oven may overheat and, eventually, cause failure.

3. Away from Radio and TV sets

Poor television reception and radio interference may result if the oven is located close to a TV, Radio, antenna or feeder and so on.

Position the oven as far from them as possible.

4. Away from heating appliances and water taps

Keep the oven away from hot air, steam or splash when choosing a place to position it, or the insulation might be adversely affected and breakdowns occur.

5. Power supply

Check your local power source. This microwave oven requires a current of approximately 15(KOC-922T9S/923T9S)

12(KOC-922T9R/923T9R) amperes, 230V, 50Hz.

Power supply cord is about 1.2 meters long.

The voltage used must be the same as specified on this oven. Using a higher voltage may result in a fire or other accident causing oven damage. Using low voltage will cause slow cooking. We are not responsible for damage resulting from use of this oven with a voltage of ampere fuse other than those specified.

This appliance is supplied with cable of special type, which, if damaged, must be repaired with cable of same type.

Such a cable can be purchased from DAEWOO and must be installed by a Qualified Person.

6. Examine the oven after unpacking for any damage such as:

A misaligned door, broken door or a dent in cavity. If any of the above are visible, DO NOT INSTALL, and notify dealer immediately.

7. Do not operate the oven if it is colder than room temperature.

This appliance must be earthed. In the event of an electrical short circuit, earthing reduces the risk of the electric shock by providing an escape wire for the electric current. This appliance is equipped with a cord having a earthing wire with a earthing plug. The plug must be plugged into an outlet that is properly installed and earthed.

4. INSTALLATION

EARTHING INSTR UCTIONS

WARNING

Improper use of the earthing plug can result in a risk of electric shock. Consult a qualified electrician of serviceman if the earthing instructions are not completely understood, or if doubt exists as to whether the appliance is properly earthed, and either: If it is necessary to use an extension cord, use only a 3-wire extension cord that has a 3-blade earthing plug, and a 3-slot receptacle that will accept the plug on the appliance. The marked rating of the extension cord should be equal to or greater than the electrical rating of the appliance, or Do not use an extension cord.

5. CONTROL PANEL

1. Roast pork 2. Roast beef

3. Roast chicken 4. Baked fish 5. Fresh vegetable

Display : Cooking time, power level, indicators and

present time are displayed.

MW : When blinking, the oven is operating in

MICROWAVE COOK.

Grill :

When blinking, the oven is operating in GRILL.

Combi : When blinking, the oven is operating in

COMBI.

Defrost Weight : When blinking, the oven is

operating in WEIGHT DEFROST.

Time : When blinking, the oven is operating in TIME

DEFROST.

Auto-cook : When blinking, the oven is operating

AUTO COOK. Lock : When lighting, the oven is CHILD LOCK. Con-vection : When blinking, the oven is operating

in CONVECTION.

g : When blinking, the oven is operating in weight

input mode.

Auto cook : Used to cook or reheat.

Clock : Used to set clock.

Time Defrost : Used to defrost foods.

Weight Defrost : Used to defrost foods.

MW : Used to set power level of micro wave.

Convection : Used to select convection and selected

temp.

Combi : Used to select combi.

Grill : Used to select grill.

Dial knob : Used to set time, weight and quantity.

START/SPEEDY COOK : Used to start a programmed, also for speedy start(each press adds 30 seconds microwave cooking time).

STOP/CLEAR : Used to stop the oven operation or to delete the cooking data.

KOC-922T9S, KOC-922T9R

KOC-923T9S, KOC-923T9R

Display : Cooking time, power level, indicators and

present time are displayed.

MW : When blinking, the oven is operating in

MICROWAVE COOK.

Grill :

When blinking, the oven is operating in GRILL. Combi : When blinking, the oven is operating in COMBI. Defrost Weight : When blinking, the oven is

operating in WEIGHT DEFROST.

Time : When blinking, the oven is operating in TIME

DEFROST.

Auto-cook : When blinking, the oven is operating

AUTO COOK. Lock : When lighting, the oven is CHILD LOCK. Con-vection : When blinking, the oven is operating

in CONVECTION.

g : When blinking, the oven is operating in weight

input mode.

Auto cook : Used to cook or reheat.

Combi : Used to select combi.

Convection : Used to select convection and

selected temp.

MW : Used to set power level of micro wave.

Grill : Used to select grill.

Time Defrost : Used to defrost foods.

Weight Defrost : Used to defrost foods.

Clock : Used to set clock.

Pizza : Used to cook or reheat pizza.

Time set pad : Used to set time, weight and quantity.

START/SPEEDY COOK : Used to start a programmed, also for speedy start(each press adds 30 seconds microwave cooking time).

STOP/CLEAR : Used to stop the oven operation or

to delete the cooking data.

6. DISASSEMBLY AND ASSEMBLY

- Cautions to be observed when trouble shooting.

Unlike many other appliances, the microwave oven is high-voltage, high-current equipment. It is completely safe during normal operation. However, carelessness in servicing the oven can result in an electric shock or possible danger from a short circuit. You are asked to observe the following precautions carefully.

1. Always remove the power plug from the outlet before servicing.

2. Use an insulated screwdriver and wear rubber gloves when servicing the high voltage side.

3. Discharge the high voltage capacitor before touching any oven components or wiring. (1) Check the grounding.

Do not operate on a two-wire extension cord. The microwave oven is designed to be used while grounded. It is imperative, therefore, to make sure it is grounded properly before beginning repair work.

(2) Warning about the electric charge in the high voltage capacitor.

For about 30 seconds after the operation has stopped, electric charge remains in the high voltage capacitor. When replacing or checking parts, short between oven chassis and the negative high terminal of the high voltage capacitor by using a properly insulated screwdriver to discharge.

4. When the 20A fuse is blown out due to the operation of the monitor

switch; replace primary interlock switch, secondary interlock switch and interlock monitor switch.

5. After repair or replacement of parts, make sure that the screws are

properly tightened, and all electrical connections are tightened.

6. Do not operate without cabinet.

CAUTION : Service personnel should remove their watches whenever working close to or replacing the magnetron.

WARNING : When servicing the appliance, take care when touching or replacing high potential parts because of

electrical shock or exposing microwave. These parts are as follows - HV Transformer, Magnetron, HV Capacitor, HV Diode.

1. T o remo ve cabinet

1) Remove four screws on cabinet back.

2) Push the cabinet backward.

2. T o remo ve door assembl y

1) Remove two screws which secure the stopper hinge top.

2) Remove the door assembly from top plate of cavity.

3) Reverse the above for assemby.

NOTE: After replacing the door assembly, perform a check

of correct alignment with the hinge and cavity front plate.

3. T o remo ve door parts.

REF NO. PART CODE PART NAME DESCRIPTION Q’TY REMARK

A01 3512204830 FRAME DOOR ABS SR-0320 1 A02 3517007150 BARRIER-SCREEN*0 GLASS T3.2 MIRROR 1 A03 3515304800 SUPPORTER HINGE*T SCP-1 T2.0 1 A04 3516602200 DOOR PLATE SBHG-3A T0.7 1

A05 3512302400 GASKET DOOR PBT 1 A06 3513101200 HOOK POM 1 A07 3515101800 SPRING HOOK PW1 1

A05

A06A07

✔ Caution

In this Manual, some parts can be changed for improving, their performance without notice in the parts list. So, if you need the latest parts information, please refer to PPL(Parts Price List) in Service Information Center (http://svc.dwe.co.kr).

(1) Remove the gasket door from door plate. (2) Remove the door frame from door plate. (3) Remove the stopper hinge top from door plate. (4) Remove the spring and the hook. (5) Remove the barrier screen outer from door frame. (6) Reverse the above steps for reassembly.

4. Method to reduce the gap between the door seal and the oven front surface.

(1) To reduce gap located on part A.

Loosen two screws on stopper hinge top, and then push the door

to contact the door seal to oven front surface.

Tighten two screws.

(2) To reduce gap located on part

Loosen two screws on stopper hinge under, and then push the

door to contact the door seal to oven front surface.

Tighten two screws.

NOTE : A small gap may be acceptable if the microwave leakage does not exceed 4mW/cm2.

5. To remove control panel parts.

KOC-922T9S/922T9R

REF NO. PART CODE PART NAME DESCRIPTION Q’TY REMARK

B01 3515501320 WINDOW DISPLAY SAN 1 B02 3516725230 CONTROL-PANEL ABS SR-0320 1 B03 3516911900 BUTTON FUNCTION-A ABS SR-0760D SPRAY 1 B04 3516909970 BUTTON FUNCTION-C ABS SR-175 SG-0760D SPRAY 1 B05 3516909960 BUTTON FUNCTION-B ABS SR-175 SG-0760D SPRAY 1 B06 3513406600 KNOB VOLUME ABS SR-175 SG-0760D 1

B07

PKMPMSYQ00

PCB MAIN MANUAL AS

KOC-922T9S

922T9S

PKMPMSYQ10 KOC-922T9R 922T9R B08 7121301011 SCREW TAPPING T2S PAN 3X10 MFZN 7 B09 7122401211 SCREW TAPPING T2S TRS 4X12 MFZN 4 B10 3516909980 BUTTON FUNCTION-D ABS SG-175 SG-0760D SPRAY 1

(1) Remove the screw which secure the control panel, push up two snap fits and draw forward the control panel assembly. (2) Remove four screws(B09) which secure the PCB Main ASS’Y. (3) Remove seven screws(B08) which secure the PCB Sub ASS’Y. (4) Pull out the Sub PCB assembly(B07). (5) Pull out the Knob volume(B06) from the Sub PCB assembly. (6) Pull out buttons from the control panel. (7) Pull out Window display(B01) from the control panel. (8) Reverse the above steps for reassembly.

✔ Caution

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