Daewoo DWF-260P, DWF-240P, DWF-200P Service Manual

Service Manual
Auto Washer
Model: DWF-200P/240P/260P
S/M No. : DWF200P002
May. 2010
? Caution
: In this Manual, some parts can be changed for improving,
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WASHING MACHINE
Contents
1. SPECIFICATIONS ............................................................................................... 2
2. STRUCTURE OF THE W ASHING MACHINE............................................................... 3
3. DIRECTIONS FOR INSTALLA TION AND USE............................................................. 4
INSTALLATION OF THE COVER UNDER......................................................................... 4
HOW TO INSTALL ON AN INCLINED PLACE .................................................................... 4
HOW TO CONNECT THE INLET HOSE ........................................................................... 5
4. FEA TURE AND TECHNICAL EXPLANATION.............................................................. 7
FEATURE OF THE WASHING MACHINE ......................................................................... 7
WATER CURRENT TO ADJUST THE UNBALANCED LOAD.................................................. 7
AUTOMATIC WATER SUPPLY SYSTEM FOR BLANKET WASH............................................. 7
FUNCTIONAL PRINCIPLE OF BUBBLE WASHING MACHINE................................................ 8
AUTOMATIC DRAINING TIME ADJUSTMENT................................................................... 8
AUTOMATIC UNBALANCE ADJUSTMENT....................................................................... 9
CIRCULATING-WATER COURSE AND LINT FILTER........................................................... 9
LINT FILTER........................................................................................................... 10
RESIDUAL TIME DISPLAY ......................................................................................... 10
DRAIN MOTOR....................................................................................................... 10
GEAR MECHANISM ASS’Y ........................................................................................ 11
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT .............................................. 12
GEAR MECHANISM ASS’Y REPLACEMENT ................................................................... 12
MOTOR DRAIN AND VALVE REPLACEMENT ................................................................. 14
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM............ 15
THE STRUCTURE OF GEAR MECHANISM............................................................................................... 15
HOW TO CHECK THE CLUTCH SPRING PROBLEM............................................................................... 16
THE PROCESS OF DISASSEMBLING........................................................................................................ 17
THE PROCESS OF ASSEMBLING .............................................................................................................. 19
7. TROUBLE SHOOTING GUIDE............................................................................... 21
CONCERNING WATER SUPPLY..................................................................................................................21
CONCERNING WASHING............................................................................................................................. 22
CONCERNING DRAINING............................................................................................................................ 23
CONCERNING SPINNING ............................................................................................................................ 24
CONCERNING OPERATING ........................................................................................................................ 25
8. PRESENTA TION OF THE P.C.B ASS’Y.................................................................... 26
APPENDIX
WIRING DIAGRAM......................................................................................................................................... 27
PARTS DIAGRAM .......................................................................................................................................... 28
PARTS LIST .................................................................................................................................................... 32
SEQUENCE CHART...................................................................................................................................... 36
1. SPECIFICATIONS
2
SPECIFICATIONS
no. item DWF-200P DWF-240P DWF-260P
1 POWER SOURCE 110V / 60Hz, 220V / 50Hz, 240V / 60Hz 2 POWER CONSUMPTION 550 W 650 W 3 WEIGHT 47kg 49kg 4 dimension (wxhxd) 630 x 1015 x 700 mm 630 x 1039 x 700 mm
5 WASHING COURSE
FULL AUTOMATIC 6 COURSE
(Fuzzy, Blanket, Eco., Wool, Soak, Cleaning)
6 WATER CONSUMPTION 245 l 255 l
High 90 l 95 l
7
WATER LEVEL Mid 70 l 75 l SELECTOR Low 59 l 64 l
Small 49 l 54 l
8
OPERATING WATER PRESSURE
0.3kgf/cm2~ 8kgf/cm
2
9
REVOLUTION WASH 130~150
PER MINUTE SPIN 710~740 10 PULSATOR 6 WINGS 11 WATER LEVEL CONTROL ELECTRONIC SENSING 12 AUTOMATIC WATER SUPPLY O 13 GEAR MECHANISM ASS’Y HELICAL GEAR SPUR GEAR 14 LINT FILTER 2 3 15
AUTOMATIC SOFTENER INPUT
O
16
FUNCTION FOR TIME DELAY
O
(RESERVATION) 17 DISPLAY OF RESIDUAL TIME O 18 FUNCTION FOR BUBBLE O 19 DRAIN TYPE PUMP & NON PUMP 20 AUTOMATIC POWER OFF O
In case of moving Washing Machine, please follow the following picture.
NOTES
DRYTEN (OPTION)
HOSE DRAIN (FOR PUMP)
COVER UNDER
HOSE DRAIN CLAMP (FOR PUMP)
WATER TAP ADAPTER
HOSE DRAIN (FOR NON-PUMP)
INLET HOSE
CONNECTOR INLET(OPTION)
2. STRUCTURE OF THE WASHING MACHINE
3
STRUCTURE
ACCESSORIES (FULL OPTION)
The parts and features of your washer are illustrated on this page. Become familiar with all parts and features before using your washer.
NOTE
• The drawings in this book may vary from your washer model. They are designed to show the different features of all models covered by this book, Your model may not include all features.
DWF-200P’s DWF-240P’s
DWF-260P’s
3. DIRECTIONS FOR INSTALLATION AND USE
4
DIRECTIONS
The openings must not be obstructed by carpet­ing when the washing machine is installed on a carpeted floor.
Installation Of the CO VER UNDER (Noise Insulation Plate)
How To Install On An Inclined Place
The place where it would be exposed to direct sunlight.
The place nearby a heater or heat appli­ance.
The place where it would be supposed to be frozen in winter.
The kitchen with coal gas and a damp place like a bathroom.
NOTES
Install the washer on a horizontal solid floor. If the washer is installed on an unsuitable floor, it could make considerable noise and vibration.
INSTALLING PLA CE
Never install in these places
2
Push the COVER UNDER to the end. This reduces the noise from washing machine.
1
In the packing box or the tub of the washer, there is the COVER UNDER. Put the COVER UNDER at the bottom of the back.
2
Check the Horizon Status
Check the position of tub above the center of the washer.
1
Horizon Setting
After controlling the height by turning the adjustable leg, let the washer put down to the ground.
Keep the machine body more than 25cm apart from the wall surface. It will make easy cleaning the drain filter which is equipped at the back side of it. And if it comes into contract vibra­tion may occur.
* The drawing of the COVER UNDER is variant from your model
25cm
10Cm
5
CONNECTION
FOR ORDINARY TAP
6
Connect the inlet hose adapter to the water inlet of the washer by turning it clockwise to be fixed tightly.
• Please check the rubber packing inside the inlet hose adapter.
1
Pull down the collar of the inlet hose to separate it from the water tap adapter.
2
Loosen the four screws at the water tap adapter, but don’t loosen the screws until they are separated from the water tap adapter.
4
Remove the tape, and screw connector B into connector A tightly.
5
Connect the inlet hose to the water tap adapter by pulling down the collar of the hose end.
3
Connect the water tap adapter to the water tap and tighten the four screws evenly with pushing up the adapter so that the rubber packing can stick to the water tap tightly.
How to Connect the Inlet Hose
Be careful not to mistake in supplying between the hot(maximum : 50˚C) and cold water. In using only one water tap or in case of attached one water inlet valve, connect the inlet hose to the cold water inlet valve. Do not over tighten : this could cause damage to couplings.
FOR SCREW-SHAPED TAP
3
Insert the inlet hose adapter into the water inlet of a washer and turn it to be fixed.
• Check the packing in the inlet
1
Connect the inlet hose to the water tap by screwing the con­nector D tightly.
2
Connect the connec­tor-inlet supplied if necessary.
Inlet Hose
Connector D
Rubber Packing
Connector C
Connector
Inlet
Rubber
Packing
Connector D
Connector C
Hose
TAPE
Connector B
Connector A
6
CONVENIENCE
CLEANING THE LINT FIL TER
• This washer has two Lint Filters in the top TUB in order to filter off lint and fuzz.
CLEANING THE WATER INLET FILTER
• Clean the filter when water leaks from the water inlet.
3
Return the filter as it was, and insert the filter frame into the slot.
1
Pull the Filter frame upward.
2
Turn the lint filter inside out, wash to the lint off with water.
Filter Frame
Lint Filter
1 Pull the power plug out
before cleaning it.
2 Turn off the water supply
to the washer and separate the inlet hose.
3 Pull the inlet filter out. 4 Remove the dirt from the
inlet filter with a brush.
4. FEATURE AND TECHNICAL EXPLANATION
7
FEATURE
WASH DRAIN SPIN FILL RINSE 1 DRAIN SPIN FILL RINSE 2 DRAIN •••
MOTOR C.W SIGNAL C.C.W
TIME(SEC.) 0.3 0.3 0.3 0.3 0.3 0.3 •••••••
35 SEC. (About 29 Times)
Feature of the Washing Mac hine
1 First applying the Radical Technology in the world ... go beyond washing, sterilize your clothes and deodorize a
bad smell. 2 The first air bubble washing system in the world. 3 Quiet washing through the innovational low-noise design. 4 Improving washing performance by more than 35%, while reducing power consumption by 40%. 5 The laundry detergent dissolves well in water because of the air bubble washing system. 6 The adoption of the water currents to adjust the unbalanced load. 7 One-touch operation system.
Water Current to Adjust the Unbalanced Load
It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C.W and C.C.W for 35 seconds.(But, the SUIT course have no operation of the water currents to adjust the unbalanced load.)
EFFECT
It reduces vibration and noise effectively while spinning.
WATER FLO W
Automatic Water Supply System f or Blanket W ash
The water level would be lowered because the blanket absorbs water at the beginning of washing. Therefore, after 2 minutes, the operation is interrupted to check the water level, and then the water is supplied again until the select­ed water level is reached.
8
FEATURE
FUNCTIONAL PRINCIPLE
1 The micom can remember the time from the begining of drain to reset point when the pressure switch reaches to
“OFF” point
2 In case of continuous draining, residual drain time is determined by micom.
Draining time as a whole = D + 90
Residual drain time. The time remembered by micom.
FUNCTIONAL PRINCIPLE
Bubble Motor supplies the air from the bottom of outer tub to the inner space of pulsator, the air is dispersed by the rotation of pulsator. Air-bubble is created by the centrifugal force, and rises up.
Draining
Good draining The washer begins spin process after drainage.
condition
Bad draining Draininig time is prolonged. No draining Program is stopped and gives the alarm.
Drain Time Movement of the Program
Less than
Continue draining
15 minutes
More than
Program stops and gives the alarm with blinked on display lamp.
15 minutes
Functional Principle of Bubble W ashing Mac hine
ACROSS SECTION
Automatic Drainning time Adjustment
This system adjusts the draining time automatically according to the draining condition.
Air bubble
Tub Outer tub
Pulsator
9
FEATURE
Contact of safety switch
Lid closing
Lid opening
Contact lever A
Normal (ON)
Position of unbalanced load (OFF)
Automatic Unbalance Adjustment
Circulating-W ater Cour se and Lint Filter
The alarm finished when you close the lid after opening it. Check the unbalance of the wash load and the instal­lation condition.
NOTES
Filter
Tub
Outer tub
Water channel
Pulsator
This system is to prevent abnormal vibration during intermittent spin and spin process.
FUNCTIONAL PRINCIPLE
1. When the lid is closed, the contact lever A of the safety switch is “ON” position.
2. In case that wash loads get uneven during spin, the outer tub hits the safety switch due to the serious vibration, and the spin pro­cess is interrupted.
3. In case that P.C.B. ASS’Y gets “OFF” signal from the safety switch, spin process is stopped and rinse process is started auto­matically.
4. If the safety switch is operated due to the unbalance of the tub, the program is stopped and the alarm is given.
CIRCULATING-WATER
The washing and rinsing effects have been improved by adopting the water system in which water in the tub is circulated in a designed pattern. When the pulsator rotates during the washing or rinsing process, the water below the pul­sator fans creates a water currents as shown in figure. The water is then discharged from the upper part of the tub through the water channel. About 40 L/min. water is circulated at the ‘high’ water level, standard wash load and standard water currents.
10
FEATURE
Much lint may be obtained according to the kind of clothes to be washed and some of the lint may also stick to the clothes. To minimize this possibility a lint filter is provided on the upper part of the tub to filter the wash water as it is discharged from the water channel. It is good to use the lint filter during washing.
HOW TO REPLA CE LINT FILTER
1 Pull the filter frame upward. 2 Turn the lint filter inside out, and wash the lint off with water. 3 Return the filter as it was, and fix the filter frame to the slot.
When the START/HOLD button is pressed, the residual time (min.) is displayed on the time indicator, and it will be counted down according to process. When operation is finished, the TIME INDICATOR will light up .
STRUCTURE
FUNCTIONAL PRINCIPLE
1 When the DRAIN MOTOR connected to the power source, the DRAIN MOTOR rotates with 900 r.p.m and revolves
the pulley by gear assembly for reducing. 2 When the pulley is rotated, the pulley winds the wire to open the drain valve. 3 Therefore, rotation of pulley changed to the linear moving of wire. 4 The wire pulls the brake lever of Gear Mechanism Ass’y within 5 seconds. 5 After the wire pulled, gear assembly is separated from motor and condition of pulling is held by operation of the
lever. 6 When the power is turned off, the drain valve is closed because the wire returns to original position.
Pull Loosen
Pulley Lever Inductive ring
Magnet
Coil of motor Magnet of motor
Lint Filter
Residual Time Display
Drain Motor
Filter
11
FEATURE
The proper water currents is made by the rotation of pulsator at a low speed to prevent the damage to the small sized clothes.
Planetary gear
Sun gear
Internal gear
Pulsator
1 revolution
5 revolutions
Gear pulley
V-belt
Gear unit as
Motor
Motor 1800 r.p.m (60Hz) 1500 r.p.m (50Hz)
Gear Unit as
Directly
V-Belt
Tub
710-740r.p.m(60Hz) 640-675r.p.m(50Hz)
Pulsator
125-140r.p.m(60Hz) 130-150r.p.m(50Hz)
Spinner Pulley
710-740r.p.m(60Hz) 640-675r.p.m(50Hz)
Gear Mechanism Ass’y
5. DIRECTIONS FOR DISASSEMBLY AND ADJUSTMENT
12
DIRECTIONS
Gear Mechanism Ass’y Replacement
BEFORE ATTEMPTING TO SERVICE OR ADJUST ANY PART OF THE WASHING MACHINE, DISCONNECT
THE POWER CORD FROM THE ELECTRIC OUTLET.
Warning
1 Remove CASE DETERGENT and bolt. 2 Separate PANEL F by pushing PANEL F to the left.
4 Unscrew 4 bolts and separates COVER TUB from
TUB ass’y.
3 Remove 4 bolts and separate PLATE T from washing
machine.
5 Remove CAP PULSATOR form PULSATOR using
screw driver.
GEAR MECHANISM ASS’Y REPLACEMENT
13
DIRECTIONS
6 Unscrew PULSATOR mounting screw and
separates PULSATOR form TUB ass’y.
8 Separate TUB I from TUB ass’y.
q Unscrew 4 special bolts of GEAR MECHANISM
using a box wrench.
7 Unscrew special nut using ‘T’ type box wrench.
9 Lay the top of the washing machine on the floor. 0Unscrew 4 special bolts of GEAR PROTECT
using a box wrench and separate GEAR PROTECT .
w Separate GEAR MECHANISM and BELT V.
To assemble the gear mechanism ass’y, reverse the disassembly procedure.
NOTES
14
DIRECTIONS
MOTOR DRAIN AND VALVE REPLACEMENT (NON PUMP MODEL)
1 Lay the top of the washing machine on the floor. 2 Unscrew 2 special bolts mounting MOTOR DRAIN.
5 Turn the valve using screw driver as shown picture.
3 Take out the wire of MOTOR DRAIN. 4 Separate MOTOR DRAIN from BASE.
6 Separate the valve lid from VALVE DRAIN assay.
6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM
15
THE REPAIR
TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLY
Tool name Specification Q’ty
Fixing jig 1
Ratchet handle 1
Socket and extension bar socket : 10mm, 17mm per each
Cotton yarn some
the structure of gear mechanism
16
THE REPAIR
NO. PARTS NAME SPECIFICATION CODE Q’TY
1 CLUTCH SPRING 1.5*1.5 3615110000 1 2 CLUTCH BOSS PP 3619301300 1 3 GREASE beacon#325 3g
PACKING PACKING THE CLUTCH BOSS ASS’Y 1
METHOD BY USING VINYL PACK
CHECKING METHOD
IN THIS CASE, YOU MUST EMPTY THE SPIN TUB FIRST.
1) TO CHECK THE REVOLUTION OF SPIN TUB. IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS TURNING, THAT IS CLUTCH SPRING DEFECT.
2) TO CHECK THE SPIN SPEED(RPM) BETWEEN SPIN TUB AND PULSATOR. IF YOU FIND THE DIFFERENT SPIN SPEED BETWEEN SPIN TUB AND PULSATOR, THIS IS ALSO CLUTCH SPRING DEFECT.
IN THIS CASE, WE ARE GOING TO SUPPLY THE CLUTCH BOSS ASSEMBLY INSTEAD OF GEAR MECHANISM ASSEMBLY. PLEASE REFER TO FOLLOWING FIG.
THE CLUTCH BOSS ASSEMBLY
CLUTCH BOSS ASS’Y PART CORD : 3619301400
how to check the clutch spring
17
THE REPAIR
No. Process Notice
Disassembling 1
1
2
3
4
Release screws marked 4-point
Remove the protector
Remove the v-belt
Loosen the fastening nut
Disassemble the spring washer
Use wrench or driver
- ratchet handle
- extension bar
- socket : 10mm
Use fixing jig for pulley as to see fig 1.
and 17mm-socket for nut
Take out plain washer if it has
The Process Of Disassembling
18
THE REPAIR
No. Process Notice
Disassembling 2
5
6
7
8
Disassemble the pulley
Disassemble the clutch boss assembly
Separate coupling from clutch boss ass’y
Cleaning
Catch the boss and pull upward with spiral rotate in the clockwise direction
Clean the drum plate, coupling surface and contact face between drum plate and cou­pling
It is necessary to keep cotton piece goods being dry and clean
19
THE REPAIR
No. Process Notice
Assembling 1
1
2
3
4
Assemble the coupling
Assemble the new clutch boss ass’y
Assemble the pulley
Assemble the spring washer
Check the uneven face of cou­pling is assembled upward
- Push in the clutch boss ass’y with rotating on the clockwise direction.
-
After assembling, rotate on the clockwise more 2~3 teeth and pull out the pulley shaft upward
If there was plain washer, you have to assemble plain washer the first and then assemble spring washer
The Process Of Assembling
20
THE REPAIR
No. Process Notice
Assembling 2
5
6
7
8
Assemble the fastening nut
Assemble the belt
Assemble the protector
Final checking
- Use fixing jig and 17mm socket wrench as if disassembling, as fastening torque about 100~200kgf-cm.
- Check the end-play, up and downward and check the bind­ing force, too much or not on bi-direct of rotation.
Finally, check the interference depth both clutch tip and clutch boss(3.5~4.5mm)
Clutch Tip
Drain Valve
Synchronous
Motor
3.5~4.5
21
TROUBLE SHOOTING
7. TROUBLE SHOOTING GUIDE
PROBLEM
WATER IS NOT SUP­PLIED.
CHECK POINT
Do you open the water
tap?
Is the filter of the water
inlet valve clogged with
dirt?
Is the water pressure sufficient? (0.3~8 kgf/cm
2
)
Does the water inlet valve make operating sound?
Is the connector or the terminal connected properly?
Is the output voltage of the P.C.B normal?
CAUSE
Water inlet valve is defective.
Improper connection of the connector or the ter­minal.
P.C.B AS is defective.
Lead wire is defective.
SOLUTION
Change water inlet valve.
Open the water tap.
Clean the filter.
Increase the water pres­sure.
Connect the connector or the terminal properly.
Change the P.C.B AS.
Change the lead wires.
NO
YES
NO
YES
NO
YES
YES
YES
YES
NO
NO
NO
NOTE : Open the water tap fully and measure
the flow rate.
From the upper results, you know that the flow rate more than
11.5l/min. is essential for water supply.
Flow
11.5 15.0 18.0 20.3 24.1 27.4
rate(l/min.) Water pressure
0.3 0.4 0.5 0.6 0.8 1.0
(Kgf/cm
2
)
1. When replace the P.C.B. ASS’Y do not scratch the surface of the P.C.B. ASS’Y.
2. Disconnect the power cord from the electric outlet.
NOTES
Concerning Water Suppl y
22
TROUBLE SHOOTING
PROBLEM
WATER SUP­PLY IS NOT STOPPED.
CHECK POINT
Does the water supply continue while the power is turned off?
Does the water supply start as soon as you press the power switch?
Operate the washer after setting the water level to “HIGH”
Does the water supply continue after the water reaches to the “HIGH” level?
Is the air tube of water level switch kinked or deformed?
CAUSE SOLUTION
Change the water inlet valve.
The water inlet valve is defective.
The triac of P.C.B is defective.
Change the P.C.B ASS’Y.
Normal operation.
Change the air tube.Air tube is defective. Change the pressure
switch.
Pressure switch is defec­tive.
PROBLEM
THE PUL­SATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED.
CHECK POINT
Does the motor operate after fin­ishing water supply?
Does the motor make operating sound?
Is the connection condi­tion of capacitor termi­nal good?
Does pulsator rotate in only one direction?
Is the motor coil dis­connected?
Is the V-belt worn out?
The triac of P.C.B is defective.
Motor is defective.
Improper connection
V-belt is defective.
Change the P.C.B ASS’Y.
Normal
Change the motor.
Connect the terminal properly.
Change the V-belt.
Change the motor.
CAUSE SOLUTION
YES
YES
YES
NO
NO
YES
YES
NO
YES
YES
YES
NO
YES
NO
NO
NO
NO
NO
YES
Concerning Washing
23
TROUBLE SHOOTING
PROBLEM
THE WASHER DOES NOT DRAIN.
CHECK POINT
Do you install the drain hose proper­ly?
Is the accumulated foreign substance inside the drain housing?
Is the output voltage of
the drain motor
normal?
CAUSE SOLUTION
Install the drain hose properly.
Remove the foreign substance from the drain housing
Change the drain motor.
Change the P.C.B ASS’Y.
Improper installation
Malfunction of drainage by the foreign substance
The drain motor is defective.
P.C.B ASS’Y is defec­tive.
YES
NO
NO
NO
YES
YES
Concerning Draining
24
TROUBLE SHOOTING
PROBLEM
THE WASHER DOES NOT SPIN.
CHECK POINT
Is the lid open?
Does the door switch operate normally?
Does the safety switch operate normally?
Does the pulsator rotate while the tub does not rotate?
Is the connector of P.C.B ASS‘Y connected properly?
Is the input voltage of the drain motor normal?
Is the V-belt worn out?
Is the input voltage of motor normal?
Is the connection condi­tion of capacitor termi­nal good?
CAUSE SOLUTION
Close the lid.
Change the door switch.
Change the safety switch.
Connect the connector properly.
Change P.C.B ASS’Y.
Change the drain motor.
Change the P.C.B ASS’Y.
Change the V-belt.
Change the motor.
Connect the terminal cor­rectly.
Change the P.C.B ASS’Y.
Door switch is defective.
Safety switch is defec­tive.
Improper connection of the connector.
P.C.B. ASS’Y is defec­tive.
Drain motor is defective.
P.C.B ASS’Y is defec­tive.
V-belt is defective.
Motor is defective.
Improper connection.
P.C.B ASS’Y is defec­tive.
NO
YES
YES
NO
NO
YES
YES
YES
NO
NO
NO
NO
YES
YES
YES
NO
Concerning Spinning
25
TROUBLE SHOOTING
NO
NO
NO
PROBLEM
THE INDICA­TOR LAMPS(L.E.D) DO NOT LIGHT UP WHEN THE POWER BUT­TON IS PRESSED.
PROGRESS LAMPS(LED) DO NOT LIGHT UP.
MOTOR ROTATES WHEN START/HOLD BUTTON IS NOT PRESSED.
ABNORMAL NOISE DUR­ING WASH PROCESS.
CHECK POINT
Is the plug connected to electric outlet?
Is the condition of power button good?
Is the connector of the P.C.B. ASS’Y con­nected properly?
Is input voltage of the transformer normal?
Do you press START/HOLD button?
Check the output voltage of P.C.B ASS’Y
Is the strange noise gen­erated when the pulsator rotates in TEST MODE of P.C.B ASS’Y?
Is the V-belt worn out?
CAUSE SOLUTION
Connect the plug.
Change P.C.B ASS’Y.
Change Fuse
Connect the connector properly.
Change Transformer
Change P.C.B ASS’Y.
Press START/HOLD but­ton.
Replace P.C.B ASS’Y.
Change P.C.B ASS’Y.
Remove the foreign mat­ter.
Change the V-belt.
Power button is defective
Improper connection of the connector.
Transformer is defective
P.C.B. ASS’Y is defec­tive.
P.C.B ASS’Y is defec­tive.
P.C.B ASS’Y is defective
There is foreign matter between pulsator and tub.
V-belt is defective.
NO
YES
YES
YES
YES
YES
NO
YES
YES
Abnormal
YES
NO
NO
Is Fuse opened?
Concerning Operating
26
PCB ASS’Y
8. PRESENTATION OF THE P.C.B ASS’Y
MESSAGE CAUSE SOLUTION
Improper installation of drain hose.
The drain hose is blocked up by foreign matter.
Drain motor is inferior.
The water tap is closed.
The water inlet filter clogged.
It passes over the 60 minutes, yet it doesn’t come to assigned water level.
Wash loads get uneven during spin.
Poor installation of the unit.
The lid is opened.
The safety switch is inferior.
The load sensing is inferior. After the load sensing operates about 7 seconds, the message is displayed during 0.5 second and water level is always fixed ‘high’.
The water level sensing is inferior.
Install drain hose properly.
Remove foreign matter from drain hose.
Change drain motor.
Open the water tap.
Clean the water inlet filter.
Fully open the water tap and Check the water pressure.
Re-set wash loads evenly.
Proper installation.
Close the lid.
Change the safety switch.
Change the P.C.B. ASS’Y.
Check the water level sensor and the contact part of the connector.
Concerning Error Message
27
WIRING DIAGRAM
APPENDIX
Wiring Diagram
28
PARTS DIAGRAM
Parts Diagram
29
PARTS DIAGRAM
3030
PARTS DIAGRAM
PUMP OPTION
3131
PARTS DIAGRAM
A01 3614538Z00 PLATE T ABS 1 A02 3618104700 NOZZLE AS PP 1
3613270830 HOSE INLET HOT EPDM, L=467.5±2.5 1
A03 3613270840 HOSE INLET COLD EPDM, L=512.5±2.5 1
3613270850 HOSE INLET RINSE EPDM, L=522.5±2.5 1 A04 3611205800 CLAMP HOSE ID=13.8, W=10.0, 0.9T 1 A05 3610527200 BOX INLET PP 1 A06 3611142200 CASE DETERGENT ABS 1 A07 3610907800 CAP SOFTENER PP 1 A08 3612609801 HANDLE DETERGENT ABS 1 A09 3612609901 HANDLE COVER ABS 1 A10 3615115100 SPRING HANDLE SOS304, D0.6 1 A11 3614285901 PANEL F ABS 1
240V/50Hz, NON-PUMP DWF-200PBMC
PRPSSW200M 240V/50Hz, PUMP 1 DWF-200PBMP
240V/50Hz, PUMP DWF-200PSMP
PRPSSW200L
220V/60Hz, PUMP
1
DWF-200PSLP 220V/60Hz, PUMP DWF-240PSLP 220V/50Hz, PUMP DWF-200PSNP
PRPSSW200S 127V/60Hz, PUMP 1 DWF-200PSSP
127V/60Hz. PUMP DWF-240PSSP 240V/50Hz, NON-PUMP
DWF-200PSM-MAS
PRPSSW202M 240V/50Hz, NON-PUMP 1 DWF-240PSM
240V/50Hz, NON-PUMP
DWF-240PSM-MAS
A12
240V/50Hz. NON-PUMP DWF-240PBMC 240V/50Hz, PUMP DWF-260PBMP
PRPSSW260M
240V/50Hz, PUMP
1
DWF-260PPMP
220V/50Hz, NON-PUMP
DWF-240PBNC-MAS 220V/50Hz, PUMP DWF-260PSNP 220V/50Hz, NON-PUMP DWF-240PBNC
PRPSSW120N 220V/60Hz, NON-PUMP 1 DWF-240PM PRPSSW201M 220V/50Hz, NON-PUMP 1
DWF-240PSNC-MAS
PRPSSW240P 110V/60Hz, NON-PUMP 1 DWF-240PSTC PRPSSW240T 110V/60Hz, PUMP 1 DWF-240PSTP
PRPSSW260P
127V/60Hz, PUMP
1
DWF-260PPSP
127V/60Hz, PUMP DWF-260PSSP
PRPSSW200P 110V/60Hz, NON-PUMP 1 DWF-200PSTC A13 3613405710 KNOB SELECT AS ABS+AS 1 A14 3611685100 DECORATOR FILM PC FILM 1 A15 7112509011 SCREW TAPPING T1 TRS 5x30 MFZN 2 A16 3611559900 CUSHION DOOR NR 2 A17 3615504400 WINDOW DOOR F ABS-TR 1 A18 36117ABG01 DOOR F ABS 1 A19 36117ABH01 DOOR B ABS, R&L 1 A20 3611427301 COVER WIND DRY ABS, GILDING-BASE 1 A21 3611427201 COVER WIND TUNNEL ABS, SPRAY-BASE 1 A22 3615115200 SPRING DOOR 100H 1
PCB AS
32
PARTS LIST
Parts List
No. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK
33
PARTS LIST
A23 3615504500 WINDOW DOOR B ABS-TR 1 A24 3619047000 SWITCH SAFETY SF-030A19 1 A25 3614801630 SENSOR PRESSURE AS CDN-15N, 180 , 3PIN 1 A26 3618956750 UNIT FILTER K8-5, 7A, 12MH, VR471 1 A27 3619045400 SWITCH COVER GSM-V16183 A4 250V16A 1
3618912400 54µF, 200VAC. CAN TYPE 1 200P,240P
A28
3618912500
UNIT CAPACITOR
65µF, 200VAC. CAN TYPE 1 260P 3618911200 11.4µF, 400VAC. CAN TYPE 1 200P,240P 3618911300 12.5µF, 400VAC. CAN TYPE 1 200P,240P
A29
3611341110
CORD POWER
7A125V, 0.75SQ,VCTFK 1 TAIWAN 3611339040 CP-2PIN, 100H 1
A30 3618946420 UNIT BUBBLE AS 110V/60Hz 1 A31 3613265901 HOSE BUBBLE L=1250, ID4.0 1
A32
3615416330
VALVE INLET AS
110V/50,60Hz, COLD ONLY 1 3615416300 220~240V/50,60Hz. H&C 1
A33 3614286001 PANEL B ABS 1 A34 3611427401 COVER PANEL R ABS 1 A35 3611427501 COVER PANEL L ABS 1
3612796B45 110~130V, N-BUBBLE, C-ONLY 1 200P,240P 3612796B55 110~130V,BUBBLE.C-ONLY 1 260P 3612796B16 220~240V,N-BUBBLE.H&C 1 200P,240P 3612796B35 110~130V, N-BUBBLE,N-RINSE, C-ONLY 1 200P,240P 3612796B25 220~240V,N-BUBBLE,N-RINSE, H&C 1 200P,240P
A36
3612796B05 220-240V, FULL OPTION 1 200P,240P 3612796C55 PUMP,110~130,BUBBLE, C-ONLY 1 260P 3612796C45 PUMP,110~130,N-BUBBLE, COLD ONLY 1 200P,240P 3612796C35 PUMP,110~130,N-BUBBLE,N-RINSE, C-ONLY 1 200P,240P 3612796C25 PUMP,110~130,N-BUBBLE,N-RINSE, H&C 1 200P,240P 3612796C15 PUMP,110~130,N-BUBBLE,H&C 1 200P,240P
3612796C05 PUMP,110~130,FULL OPTION 1 200P,240P B01 3613226700 HOSE DRAIN O AS L=1250mm, HANGER 1 B02 3614538Y00 PLATE UPPER PP 1 B03 3615302220 SUPPORTER TUB BL SPG 1.6T(R-01) 1 B04 3615302320 SUPPORTER TUB BR SPG 1.6T(R-01) 1
B05
3615302420
SUPPORTER TUB FL
SPG 1.6T(R-01) 240
3615302430 SPG 1.6T(R-00, PCM) 200
B06
3615302520
SUPPORTER TUB FR
SPG 1.6T(R-01) 240
3615302530 SPG 1.6T(R-00, PCM) 200 B07 7122501211 SCREW TAPPING T2S TRS 5x12 MFZN 8 B08 3611413605 COVER BACK 0.35T 1
B09
3610808011
CABINET AS
PAINTING (0.6T) 200
3610808012 PAINTING (0.7T,13KG) 240 B10
3612100330 FOOT BUTYL VE 200
3617702300 LEG FIX THERMAL PLASTIC ELASTOMER 240 B11
3610310205
BASE U PP 1
200
3610312200 240 B12 3617702122 LEG ADJUST AS VE 2
HARNESS AS
1
1
1
2
No. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK
34
PARTS LIST
B13 3612603300 HANDLE CABINET PP 2 B14 3610068700 HARNESS OUTER 50/0.18GREEN,ST710489-2 1 B15 3611425701 SAFTY COVER NATURAL,1094 VE,PP 200
3611402711 COVER UNDER PP,1094 240 36189L604D 220/60,8 HOSE 1250,40W,1806 D/L 1 DWF-240PSLP
36189L606D 230~240V/50HZ,L=140,1806 D/L 1
DWF-200PBMP DWF-200PSMP
361897409D 220V 60HZ,40W,#1806 D/L,L/W=1410 1 DWF-200PSLP 36189L560D LOW/60HZ,40W,L=1310,KET 1806 D/L,BK, 1
DWF-200PSNP
DWF-200PSSP
B16 DWF-240PSSP
36189L550D
LOW/60HZ,40W,L=1310,KET 1806 D/L,BK,BB CUT,HOSE 8
1
DWF-240PSTP DWF-260PSSP DWF-260PPSP
DWF-260PPMP
36189L600D
220/240/50HZ,40W,L=1310,KET 1806 D/L,8 HOSE,BB CUT
1 DWF-260PSNP
DWF-260PBMP
36189L1400 220V/60HZ,CU 40W,L=1400,BB CUT,B30-5 1
DWF-200PSLP
DWF-240PSLP DWF-200PBMP DWF-200PSMP
36189M1400 220~240V,CU 40W,L=1400,BB CUT,B30-6 1
DWF-260PBMP
DWF-260PPSP
B17 DWF-260PPMP
DWF-260PSNP DWF-200PSNP
DWF-200PSSP
36189S1400 LOW/60HZ,CU 40W,L=1400,BB CUT,B30-3 1 DWF-240PSSP
DWF-240PSTP
DWF-260PSSP
C01
3616106000
BALANCER AS
PP, 100M'S, VE TYPE 200
3616105400 100'S HIDDEN 240
C02 3611904700 FILTER AS 100M, LINT FILTER AS
2 200 3 240
C03
3618815400
TUB
SUS, HIDDEN-2 200
3618815300 SUS, HIDDEN-3 240
C04 3612507210 GUIDE FILTER AS HIDDEN FILTER(SUS 0.6T)
2 200 3 240
C05 3616008600 SPECIAL BOLT SUS
4 200 6 240
C06 3616003700 SPECIAL SCREW SUS 5.5x16 12 C07 3616008700 SPECIAL NUT SUS
4 200 6 240
C08 3616003700 SPECIAL SCREW SUS 5.5x16 12 C09
3618819902
TUB U
98'S, VE TYPE(2-H/G), +M/B 200
3618815502 13KG,+M/B,+RIB 240
UNIT DRAIN PUMP AS
UNIT DRAIN PUMP
1
1
1
1
No. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK
35
PARTS LIST
C10
3617201200
FLANGE TUB
10KG,3-FOOT 200
3617200200 ADC 12,12-POINT 240
C11 3616007000 SPECIAL SCREW SCM24H,6.5*24
3 200
12 240 C12 4507D83080 SPECIAL NUT SUS 304 1 C13 3616003720 SPECIAL SCREW SUS 6X26.5 1 C14 3619705510 PULSATOR AS 100M 1 C15 3610911200 CAP PULSATOR PP, 100M 1
D01
3611417700
COVER TUB PP 1
200
3611413900 240
D02 3618807100 TUB O 1098 1 D03
3619805400
SUSPENSION AS(B)
ROD=592 SPR=102(BLACK),100C,S 200
3619803900 1398, BLACK, BACK 240
D04
3619805500 SUSPENSION AS(A) ROD=592 SPR=112(YELLOW),100C,S 200
3619803800 SUSPENSION AS(F) 1398, YELLOW, FRONT 240 D05 3613208901 HOSE OVERFLOW PELD, L=280MM 1 D06 3615408400 VALVE DRAIN AS VE TYPE 1 D07 3613218500 HOSE DRAIN I AS LDPE+EVA, L=219.5 1 D08 3610387400 BASE SECEN 2.0T 1 D09 3616007000 SPECIAL SCREW SCM24H, 6.5x24 14
D10
36196TAN30
DRAIN MOTOR
SV-HJ7T22D, 100-110V, 50/60HZ 1
36196TAN00 SV-MX7T22D, 220V 50/60HZ 1 260P
D11
3617310300
GEAR MECHANISM
GM-1300-YS6P0 200
3617310200 GM-1300-KS6P2(SPUR) 240, 260 D12 7341801511 BOLT HEX 6B-1 8x15 MFZN 4 D13 3618301300 PROTECTOR GEAR SBHG 1.6T 1
D14
3616590220
BELT V
M20.5, AGING 1
3964221290 W1D50CA015, 110-127V/60Hz, 1490 KET 3P 1 200, 240 D15
3964321280
MOTOR CONDENSER
W1S50UA019, 220V/60HZ 1
3964221030 WM244EA012, 110-127V/60Hz 1 260P D16 3611502700 CUSHION DOWN POM(8MM) 2 D17 3612757030 HARNESS EARTH INNER L ID=4.3, R ID=8.3, L=810 1 D18 7650802528 BOLT HEX 6B-1 8x25 PW(3x28) MFZN 2 D19 3610402931 BODY BUBBLE AS 104KR, 2700MM 1
D20
3618432000
PULLEY MOTOR AS
M-TYPE, DS=10, DP=48.5, 60HZ 1
3618403610 M-TYPE, DS=12, DP=48.5, 60HZ 1 260P
1
2
1
2
No. PARTS CODE PARTS NAME DESCRIPTION Q'TY REMARK
36
SEQUENCE CHART
Sequence Chart
Division Progress Time
High Mid Low/Small High/Mid Low/Small High/Mid Low/Small High/Mid Low/Small High/Mid High
Sensing 7 sec.
■■■
Water inlet 4 min.
2 min.
■■■■
Pre-wash 60 min.
■■
18 min. 15 min.
Wash 14 min.
10 min.
6 min.
■■■
Balance control 35 sec.
■■■■ ■■
Drain 3 min.
1 min.
■■
Balance Spin 1 min.
■■■■■■■■■■■
90 sec.
Mid. Spin 60 sec.
20 sec.
2 min.
Natural stop 1 min.
40 sec.
Water inlet 4 min.
2 min.
■■■■
Rinse 1 3 min.
2 min.
■■■ ■■■
Balance control 35 sec.
■■■■■■■■■
Drain 3 min.
1 min.
Balance Spin 1 min.
■■■■■■■ ■■
90 sec.
Mid. Spin 60 sec.
20 sec.
2 min.
Natural stop 1 min.
40 sec.
Water inlet 4 min.
2 min.
■■■
Rinse 2 3 min.
2 min.
■■■
Balance control 35 sec.
■■■■■■■
Drain 3 min.
1 min.
■■
Balance Spin 1 min.
■■■■■■■■■
9 min. 7 min.
Main spin 5 min.
4 min. 3 min. 1 min.
Natural stop 2 min.
1 min.
■■■
10 sec.
■■■■■■■■■■■
59 55 44 2H 2H 61 55 26 22 36 2H
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Buzzer
Over Time Indication
FUZZY WOOL
CLEANING
SOAK HEAVY ECO
S/M NO. :
DAEWOO ELECTRONICS CORP.
1-2, Jeo-dong 1(il)-ga, Jung-gu, Seoul, Korea C.P.O. BOX 8003 SEOUL, KOREA TELEX: DWELEC K28177-8 CABLE: “DAEWOOELEC”
PRINTED DATE: May. 2010
VVIISSIIOONN CCRREEAATTIIVVEE,, IINNCC..
서울 종로구 통의동
6번지 이룸빌딩 4층
ABOUT THIS MANUAL
ABOUT THIS MANUAL
담당정건기 님
M O D E L DWF-200P/240P/260P (S/M)
접수수출용 세탁기(S/M)
1차 07.06.07
2차
일정3
4차
5차
제판
규격
MEMO
연락처
VISION
담 당
방문수
TEL: 730-0660 FAX: 730-3788
07.06.01-표지앞,뒤,2,3,12,28,29,32,33,34,35_수정(신규11P)
07.06.07-2,3,12,28,32,34_수정
08.12.09-2p 수정_ 신규 1p
09.11.09-32p 수정_ 신규 1p
10.05.25-표지, 표지뒤, 1p, 30p, 32p, 33p, 34p, 35p(페이지 추가)
수정_ 신규 8p
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