Daewoo DSA-101L, DSA-121L Service Manual

Contents
CONTENTS
1. Specifications..........................................................................................................2
2. Outline and Dimensions.........................................................................................4
3. Operation.................................................................................................................7
4. Wiring Diagram.....................................................................................................18
5. Refrigerant Cycle..................................................................................................20
6. Control Block Diagram.........................................................................................21
7. Electric Circuit Diagram........................................................................................22
8. Trouble Shooting...................................................................................................24
9. Key Components of Electronic Circuit.................................................................43
10. Disassembly Instructions .....................................................................................46
3) Exploded Diagram (Indoor Unit)......................................................................49
4) Exploded Diagram (Outdoor Unit)...................................................................52
5) Control Box Assembly......................................................................................56
1. SPECIFICATIONS
¡ DSA-101L
MODEL
ITEM
Function Cooling Class T Power AC 208~230V / 60Hz Capacity W 2,923
Btu/h 10,000
Dehumidification l/h 1.28
Running Current A 5.1
Electrical
Data
Compressor
Power Input W 1,110 Starting Current A 27 Type Rotary Model RCA 100A001 Capacitor 25µF / 400VAC
DSA-101L
Division Indoor Unit Outdoor Unit
Fan
Motor
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194
Net Weight kg 9.7 34
Type Cross flow fan Propeller fan Capacitor 1.0µ F 400VAC 2.0µF 400VAC Motor Model Number IC-8428DWKG7C IC-9630DWLA6B Control Capillary Charge Q'ty g 1,150 Type Flare OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
666 x 552 x 264(Before)
654 x 549 x 256(After)
2
¡ DSA-121L
MODEL
ITEM
Function Cooling Class T Power AC 208~230V / 60Hz Capacity W 3,507
Btu/h 12,000
Dehumidification l/h 1.53
Running Current A 5.89
Electrical
Data
Compressor
Power Input W 1,280 Starting Current A 34 Type Rotary Model RCA 120A001 Capacitor 30µF / 400VAC
DSA-121L
Division Indoor Unit Outdoor Unit
Fan
Motor
Refrigerant
(R-22)
Connection
Dimensions (W x H x D) mm 925 x 285 x 194
Net Weight kg 9.7 34
Type Cross flow fan Propeller fan Capacitor 1.0µ F 400VAC 2.0µF 400VAC Motor Model Number IC-8428DWKG7C IC-9630DWLA6B Control Capillary Charge Q'ty g 1,200 Type Flare OD
(Liquid/Suction)
in(mm) 1/4 (6.35) 1/2 (12.7)
666 x 552 x 264(Before)
654 x 549 x 256(After)
3
REMOCON
Filter - L Filter - R
Grille Insert
Frame Grille
Body
Plate Mounting
Connecting Pipe
Plate Mounting
406
194
285
925
REMOTE CONTROLLER
INDOOR UNIT
2. OUTLINE AND DIMENSIONS
1
¡ DSA-101L/DSA-121L
4
256
549
654
Inlet
Inlet
Outlet
Foot Cushion
Outlet
Cabinet Front
Foot
Handle
Service Valve
Cabinet Side
Panel Top
Guide Support
5
OUTDOOR UNIT
2
¡ DSA-101L/DSA-121L (After)
Cabinet SideHandleCabinet Front Foot
264 334
Panel Top
Cabinet Back
552 572
Inlet
AIR
Inlet
Outlet
Foot Cushion
Service Valve
666
¡ DSA-101L/DSA-121L (Before)
6
3. OPERATION
Power Plug
Electrostatic Filter Deodorizing FilterAir Inlet
Antibacterial Filter
Air Outlet Fan Direction
(Up, Down)
Remote Controller
Remote Controller Receiver
Lamp
REMOTE CONTROLLER
1
PARTS OF NAME AND FUNCTION
¡ DSA-101L/DSA-121L
Indoor Unit
7
EMERGENCY REMOTE
ON AIR CLEAN QUICK TIMER
¡ DSA-101L/DSA-121L
Indoor Unit Display Switch P anel
Remote Control Signal Receiver
This place is the part to receive the signal if it receive the signal, you can hear the signal "beep, beep".
There is a switch panel at inside of Front
Panel. At the time of operating, open the Front Panel.
Emergency switch can be used when the remote controller is lost or testing.
ON (Red)
Lights when the operation is going on.
Timer (Y ello w)
Lights during the time reservation mode.
Remote switch is usally used by Remote Controller.
Air clean (Green)
Quick(Red)
8
¡ DSA-101L/DSA-121L (After)
Outdoor Unit
Air Inlet (Side Back)
Connection Wire
Air Outlet
Connecting Pipe
Drain Hose
9
AIR
Air Inlet (side Back)
Air Outlet
Connection Wire
Connecting Pipe
Drain Hose
¡ DSA-101L/DSA-121L (Before)
Outdoor Unit
NOTE:
How to remove Top Panel
1. Loosen the screw at left and right side.
2. Push the three parts op Front and Back sides like figure orderly.
3. Unhook the locking parts of T op Panel.
The front locking parts
FRONT SIDE BACK SIDE
The back locking parts
10
2
MODE
SLEEP
ON/OFF
TIMER
ENTER/ CANCEL
FAN SPEED
TURBO/MILD
Display
Displays information pertaining to unit.
TURBO/MILD
Press to be colder the unit.
TIMER ENTER/CANCEL Button
Press to enter a timer setting or to cancel timer setting
TIMER ON/OFF Button
Press to set the unit of or on time. (0.5, 1, 1.5, 2, 2.5, 3, 4, 5, 6, 8, 10, 12, 16, 20, 24hr)
MODE Button
Press to cycle through the modes (Auto/Quick/Cooling/Fan/Dry)
SLEEP Button
Press to set the unit for the sleep mode.
FAN DIR.
FAN DIR. Button
Press to select up/down direction for fan.
ON/OFF Button
Press to turn the unit on or off.
TEMPERATURE Buttons
Press to raise or lower the desired temperature.
FAN SPEED Button
Press to select the fan speed (High " ", Middle " ", Low " ").
COVER
Slide down to access most of the remote buttons. Slide down further to access the battery compartment.
AUTO
REMOTE CONTROLLER
REMOTE CONTROLLER
¡ DSA-101L/DSA-121L
Name of Each Button
11
3
REMOTE CONTROLLER
+
+
REMOTE CONTROLLER
MODE Indicators (Auto/Quick/Cool/Fan/Dehumidifier)
Lights to indicate the mode selected.
TIMER Indicators (Include sleep)
Lights to indicate the timer function mode.
TEMPERATURE & RESERVATION TIME lndicator
Lights to indicate the temperature or time.
FAN DIRECTION Indicators
Lights to indicate the fan direction.
NATURAL Indicator
Lights to indicate the speeds simulating a loreeze.
FAN Indicators
Lights to indicate the fan speed.
AUTO
REMOTE CONTROLLER DISPLAY
¡ DSA-101L/DSA-121L
Replacing Batteries
Open the cover after pressing the arrow
1
direction and pulling out.
Put the drycell by ●+ ●­direction.
2
12
3
Close the cover after pushing into arrow direction.
4
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
Unit ON
Unit OFF
SET Time
HOUR
ON
OFF
COMP (ON)
(COOLING)
Desired temperature
COMP (OFF)
-1˚C
Temperature
DESCRIPTION OF FUNCTIONS
OFF-Timer
If you set time in OFF-Timer Mode, the unit will stop at the set time.
ON-Timer
If you set time in ON-Timer Mode, the unit will run at the set time.
Control of Room Temperature
(1) Range of setting temperature: 18~32°C (2) Setting temperature: Operating temperature of compressor
¡ Room temperatrue
< setting temperature
(
Compressor OFF Room temperature
> setting temperafure
(
Compressor ON
Buzzer
If the Indoor Unit Display receive the signal of Remote Controller , y ou can hear the signal "beep –" or "beep, beep". (1) In the case of receiving ON/OFF signal-"beep""beep" (2) And so on-"beep"
13
0 0.5 1.0 HOUR
SET TIME
Desired
Difference desired temperature between room temperature (°C)
0.5°C
0.5°C
0.5°C
Temperature
Fan Speed (Indoor Unit)
0°C
L
M
H
1°C2°C
(R.T-D.T)
(D.T)
(1) Motor speed (Super high speed, high speed, normal speed, low speed, ultra low speed). (2) Remote controller setting fan speed. (Auto , L, M, H, Natural) (3) Relation of operating mode between fan speed.
DEHUMI-
FAN ONLY COOL
H HHLHH
MMMLMH
LLLLLH
Auto Auto Auto L Auto H
Natural Natural Natural L Natural H
(4) Automatic Operation If the unit is set in 'AUT O' mode , the unit operates automatically according to the room temperature to keep the room temperature comfortable.
DIFICATION
AUTO QUICK
(COOLING)
R.T=Room temperafure D .T=Desired temperafure
Sleep Mode
(1) When you are going to sleep , select sleep s witch and the unit controls the room to the desired temper ature.
(The unit will not operate after 4 hour)
(2) For changing the temperature.
14
Emergency Operation
0°C7°C
Compressor and Outdoor Fan
OFF
OFF
ON
Set Speed
Indoor Fan
(1) When the remote controller is lost, damaged or the battery is discharged, the Emergency operation can be
used to run the unit.
(2) The setting conditions of Emergency operation are as follows.
• Operation mode: AUTO
• Preset temperature: 26°C
• Fan speed: LO W ¡You cannot operate with remote controller.
Frost Prevention of Indoor Unit
When the unit operates at low ambient temperature, frost may appear on the Ev aporator. When the indoor coil temperature is lower than 0°C at the end of 10 minutes of continuous compressor operation from the start, the microcomputer of the unit stops the compressor to protect the unit from the frost. The control procedure for indoor coil freeze protection.
1) The compressor and outdoor fan turn off.
2) Indoor fan operates according to user set speed.
3) The normal operation returns when the indoor coil temperature is higher than 7°C or equal to 7°C.
(Indoor coil temperature)
3 min. Time Delay of Compressor
In normal operation, there is a time delay of three minutes between turn off and turning back on including initial power up.
15
Auto Mode
-1 0
°C
OFF
ON
(Room temperature­ Desired temperature)
(Room temerature­ Desired temperature)
0°C
L
M
H
1°C2°C
(R.T-D.T)
(D.T)
(1) When the room temperature is higher than 28°C (Cooling Mode)
! Compressor and lndoor F an
@ The fan will automatically operate as following Figure
Dehumidification Mode
!Desired temperature < Room temperature
Outdoor Fan, Compressor : ON Indoor Fan : Low speed
@ Desired temperature Room temperature
Compressor : 3 min/ON, 5 min/OFF Indoor Fan : 3 min 30 second/ON, 4 min 30 second/OFF Fan Speed : low speed
# Room temperature 18°C
Compressor : OFF Indoor Fan : 1 min/ON, 7 min/OFF Fan speed : Low speed
Air Discharge Direction(only remocon operation)
The air discharge direction procedure is below.
Fixed Up/Down Fixed
Up/Down
16
Quick Mode(Powerful Cooling)
-1
OFF
ON
(Room temperature-18˚C)
01
!Fan Speed: Super high speed @ Air discharge direction: Fixed # Set temperature: 18°C Fixed (Cooling) $ Compressor and Outdoor F an
The air discharge direction procedure is below
Fixed Up/Down Fixed
Up/Down
ƒRThe option is LEFT/RIGHT direction.
Self-Diagnostic Function
The control will contain diagnostic test to verify the integrity of the system. (1)Error Code Display P attern
!ON LAMP: ON (Red) LED ON/OFF @ Error Code # Only Emergency mode
ERROR CODE
3
DISPLAY PATTERN ERROR CONTENTS
8 seconds
0.5 second
Compressor, Electrical parts of comp. Gas leak
17
4. WIRING DIAGRAM
OUTDOOR UNIT INDOOR UNIT
FAN MOTOR
BRN
BLUE
BLU
BLU
COMP
BLU
BRN
BRN
YEL/GRN
YEL/GRN
BROWN
YELLOW/GREEN
BRN
BRN
BLU
POWER CORD
BLK
YEL/GRN
CAPACITOR
OUTDOOR
TERMINAL
BLOCK
YEL
RED
S
C
R
COMPRESSOR
FAN
HERM
C
1
1
BLK BLK
RED RED
BLU ORG RED
BLK
RED PINK BLU ORG YEL
YEL
WHT BLU RED GRN YEL GRY BRN BLK
BLK BLK
BLK BLK
2
TRANS
1 12345678 1 23 4
I/D SENSOR
LED PCB
2
123
S C
R
INDOOR
FAN MOTOR
FAN MOTOR
CAPACITOR
SWING
MOTOR
12
12345
Y
L
Y
L
1
2
3
¡ DSA-101L/DSA-121L
18
MAIN ELECTRIC PARTS
1
¡ DSA-101L
Fan Motor 3108001220 IC-8428DWKG7C 1 Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
PART NAME PART CODE SPEC. QUANTITY REMARK
Indoor
Unit
Outdoor
Unit
Fuse 5FVLB3152L 250V 3.15A 1 Transformer 5EPV050100 220V/18V 1 Stepping Motor 3108000100 MP28GA (L=400mm) 1 Terminal Block 3108912300 SN-DBW-03P 1 Compressor 3100030EE0 RCA100A001 1 Fan Motor 3108003010 IC-9630DWLA6B 1 Dual Capacitor 3109502100 2.0+25µF 400VAC 1 Terminal Block 3108912300 SN-DBW-03P 1
¡ DSA-121L
Fan Motor 3108001220 IC-8428DWKG7C 1 Fan Motor Capacitor 3106900300 1.0uF 400VAC 1
PART NAME PART CODE SPEC. QUANTITY REMARK
Indoor
Unit
Outdoor
Unit
Fuse 5FVLB3152L 250V 3.15A 1 Transformer 5EPV050100 220V/18V 1 Stepping Motor 3108000100 MP28GA (L=400mm) 1 Terminal Block 3108912300 SN-DBW-03P 1 Compressor 3100030DE0 RCA120A001 1 Fan Motor 3108003010 IC-9630DWLA6B 1 Dual Capacitor 3109502000 2.0+30µF 400VAC 1 Terminal Block 3108912300 SN-DBW-03P 1
19
5. REFRIGERANT CYCLE
INDOOR UNIT
Evaporator
Cross flow fan
Connecting pipe
Capillary tube
Dryer
Condenser
Propeller fan
OUTDOOR UNIT
Refrigerant flow
Service valve
Service valve
Accumulator
Compressor
Note) If the pipe length exceeds the standard length, add 30g of refrigerant per extra meter.
DSA-101L
Contents
Model Name
DSA-121L
Capillary T ube
Charge Quantity
IDØ1.6 x ODØ3.2 x 600L
1,150 g
20
IDØ1.6 x ODØ3.2 x 600L
1,200 g
6. CONTROL BLOCK DIAGRAM
Relay RL1
Stepping
Motor
Indoor fan
motor
Compressor
outdoor fan
motor
TRIAC
DC12V
Operating Mode Fan Speed Timer Selection Flap Position
Unit on lamp
Room air temp. Indoor coil temp.
Air clean lamp Quick lamp
Remote Emergency
Operation
Signal receiver
Timer lamp
A/D converter lnitialization
Clock generation
DC power supply
Circuit for
motor driving
Circuit for
relay driving
Circuit for
TRIAC control
Transformer
Circuit for signal receiver
MICRO
CONTROLLER
Beeper
Temp. Setting ON/OFF SLEEP
REMOCON
AC220V
50Hz
STEPPING MOTOR
ON/OFF
COMPRESSOR
ON/OFF
DC5V
¡ DSA-101L/DSA-121L
21
2
1
3
I.D.C
SR
SWING
MOTOR
ROOM AIR
SENSOR
Remote Controller
TRANS-
FORMER
RL1
COMP. RELAY
TRIAC
OVERLOAD PRO­TECTOR
COMPRESSOR
OUTDOOR UNIT FAN MOTOR
TERMINAL BLOCK
N
L
INDOOR COIL
SENSOR
Display Part
Control Part
Signal Receiver
FMCCMC
YL
Indoor Unit
Fan Motor
7. ELECTRIC CIRCUIT DIAGRAM
1
ELECTRIC CIRCUIT DIAGRAM
¡ DSA-101L/DSA-121L
22
Description
1. After the power ON/OFF button is pressed once, the rela y and triac are turned ON or OFF per the remote control setpoint. – TRIAC is controlled per the fan speed selection. – RELAY is controlled per the operation mode selection.
2. If the power ON/OFF button is pressed once more, the rela y and triac are turn off and the unit stops operation.
3. The unit turns on or off according to the temperature setpoint by sensing the room air temperature through thermistor.
4. If the fan speed selection is set to the auto position, the fan speed is automatically controlled according to the temperature differance between room temperature and temperature setpoint.
5. If you press the ON/OFF button during operating the unit, Relay and LED is OFF and the unit is OFF.
23
2
8. TROUBLE SHOOTING
Outdoor unit does
not run?(note. 1)
Does
the compressor run
normally?
Indoor unit does
not run(note 1)
Check the failure
code according to
the self diagnostic
(note 2)
Is the unit
display
mormal?
check the failure
code according to
the self-diagonostic
(note 2)
Normal
check the
connecting
point of magnetic contactor
YES
YES
YES
YES
NO
NO
YES
Troubl
Is the po
applied to
unit
Is the
power nor
check the voltag
L & Y of te
block
press the powe
button on remot
Does th
beeper bee
times
Is the dis
all off
• Check the connec PCB connected to
• Check the displa
NO
YES
YES
YES
YES
YES
NO
NO
Is the
unit display
normal?
e
wer
the
mal?
e between
rminal
r ON/OFF
e controller
e p two
?
NO
NO
NO
NO
Check power supply mains
or interconnection wires
Check the wiring of indoor
Is the
switch position
on switch pannel at
"Remote"
YES
Does
control PCB
status LED repeat one
second "on and
off"?
NO
Place the switch
position to the
"Remote" and then
Check it once
more
play
?
tor on display
control PCB
y PCB itself
4
• control PCB fault
• Micom or reset IC fault
• Check the remote signal receiver
• Check the connection between signal receiver and control PCB
YES
Note 1)
! Neither indoor unit nor outdoor unit runs.
Check the following points first. (There are f ollo wing case in normal operation) a. Is the timer mode set the "timer ON". b. Is the timer mode set the "timer-OFF" and the time had passed?
@ Neither outdoor fan nor compressor runs while indoor fan runs.
Check following points first. (There are f ollo wing cases in normal operation) a. Is the temperature set point suitable? b. Has the 3 minutes time guard f or compressor operated?
Self-Diagnostic Function
• Error Code • ! When the compressor do not run.
i) Check the voltage between and of terminal b loc k.
(Indoor Unit, Outdoor Unit) ii) Check connecting wire of indoor unit and outdoor unit. iii)Check relay RL1 on power P.C.B
@ Check fixing of indoor coil thermistor. # Check the GAS LEAKAGE of the pipe.
L
Y
25
Neither Indoor Unit nor Outdoor Unit Runs
Confirm following statement. When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.
! Chec k the function select switch. Is it timer mode? @ The function select switch locate the sleep mode and is the setting time over? # Is the setting mode DEHUMIDIFIER mode? $ When the unit is DEHUMIDIFIER mode while in the auto mode, the outdoor unit and indoor unit does
not run.
The power is applied to the unit
Check the voltge between and
Y
of terminal block
Rating voltage more than 90%
Check the indoor unit display
is the display all off?
Yes
Press the ON/OFF switch of
Remote Control
Is the indoor unit display all off?
Pull out the power plug
and then insert the power plug
after 5 second
L
Rating voltage
under 90%
No No
No
Check the
Breaker or Fuse
Self Diagnostic
function is ON
Yes
Check according to
self Diagnostic function
Control P.C.B defect
Control P.C.B is normal
Recheck from the beginning
26
Outdoor Unit Runs but Indoor Fan Do Not Run
Check rotation of indoor fan
Rotate indoor fan by hand
YES
Check input Voltage of Fan
Motor connector at power P.C.B
Rating V oltage more than 90%
Check the winding resistance of
Indoor unit fan motor
Normal
Check the fan motor capacitor
NO
Rating voltage
under 90%
Open or short
Check the F an Motor
bearing and fan
Check the power P.C.B.
The circuit for triac control
Change of fan motor
Check the connecting wire of
indoor fan motor
Run again
Check the starting of indoor fan motor
YES
Run again
No
Normal
27
Outdoor Fan and Compressor Do Not Run
Confirm following statement. When the unit operate normally , Sometimes the outdoor unit and indoor unit cannot operate.
! Is the setting temperature proper? @ Is the unit during 3min. Time delay of compressor. # During frost prevention of lndoor unit. $ During dehumidifier mode.
Check the voltge between and
Y
of indoor unit terminal
Check the voltge between and
Y
of outdoor unit terminal
Check the voltge between and
Y
of outdoor unit terminal
Check compressor ,
outdoor fan motor individually
L
L
L
Rating voltage
under 90%
Rating voltage
under 90%
Rating voltage
under 90%
Check the wiring
and voltage
within doors
Check the
connecting wire
Check the
connecting wire
28
Only Compressor Do not Run
- Check the following at cooling mode
Check the voltge between and
Y
of indoor unit terminal
Rating voltage more than 90%
Check the voltge between and
Y
of outdoor unit terminal
Rating voltage more than 90%
Check the magnetic contactor
Check the wiring of outdoor unit
Check the compressor
(Check the winding resistance)
L
L
Rating voltage
less than 90%
Rating voltage
less than 90%
NG
Open or Short
Check the control P.C.B
the circuit for relay
driving.
Check the connecting
wire between indoor
and outdoor.
Change the magnetic
contactor.
Change the
compressor.
OK
Check the compressor capacitor
29
PCB DRIVING DESCRIPTION
3
1
SHORT
SKIP
HEAT
50Hz
JS6 JS4 JS3
OPEN
DETECT
COOL
60Hz
JS1
SHORT
OPEN
070 091
JS2
SHORT
OPEN
SHORT121 OPEN
P77(HSO) P76(HSCK) P75(SO) P74(SI) P73(SCK) P72(PDO/PWM) P71(INT4) P70(INT3/TC3) P07 P06 P05 P04 P03 P02 P01 P00 TEST RESET XIN XOUT (VASS)VSS
VDD
(XTOUT)P22
(XTIN)P21
(INT5/STOP)P20
P17 P16
(TC2)P15
(PPG)P14
(DVO)P13
(INT2/TC1)P12
(INT1)P11 (INT0)P10 (AIN7)P67 (AIN6)P66 (AIN5)P65 (AIN4)P64 (AIN3)P63 (AIN2)P62 (AIN1)P61 (AIN0)P60
VAREF
CC10
104
9 10 11 12 13
14 15 16
7 6 5 4
3 2 1
8
IC6
65004
CN13
CN2
REMOCON CC12 222
1K R14 1K R17
JS6
JS1 JS2
RA1
CA1 F4104Z
5A 103J
COMP ERR
1K R16 1K R15
R28 1K
R211K 1K 1K 1K
R20
R19
R18
CN1
G V O
RCV
CC1
104
PCB LED
TIMER
TURBO
AIR
ON
L3
L4
L2
L1
EMERGENCY SW
FLAP
IC1
142
CE3 100µF 16V
+
41
40 39
38 37 36
35 34 33 32
31 30 29
1K
CA1 F4104Z
R26
1K R25 1K R24
1K R23
28 27
REMOCON
POWER FREO.
RA1
5A 10
2 3
4 5
6 7
8 9
10 11 12
13 14
15 16
17 26
25
24 23
22
18 19
20
OSC 8MHz
21
CC13
104 MULTI
R7
CC6 103 CC5 103
330
R6 330
+
CC11 104
CE5 10µF/16V
1 2 3 4 5 6 7 8
7042P
R13
IC5
330
CN10 CN9
I/D SENSOR
O/D SENSOR 070L, 091L
ROOM SENSOR
R10
12.7KF R11
12.7KF
R9
12.7KF
CC7 103
R8
+
CE4
4.7µF/50V
1K R12
CC9 103
5.6K
6
2
9
10
11
1
12
PCB CIRCUIT DIAGRAM
CC3
104 CE2
CC2 104
35V 1000µF
CC8 104
test
mild/high
R29
JS3 50/60hz JS4 heat/cool
16 15 14 13 12 11 10 9
+ +
7805
IC3
7812
IC2
470µF 25V
POWER FREO.
1K R27
TR1 C102M
10K R3
D3
D2
D1
CN6
CN2
TRANS
AC 220V
CN1
VAR
T1
SM3JZ47
L1
130µH
3A
TLP561
PT1
R5
1K 1/2W
RL1
R1
100
SN1
0.1µF 120 Ohm
I/D FAN
CN3
CN4
I/D FAN CAP.
TERMINAL BLOCK
OUT DOOR UNIT
D4
D6 D5
R2
5.6K CL1
275V 104K
FUSE 250V
3A
3
3
103
CC4
CC1 104
CC
BZ1
R4 1K
CL
OD
CN8
RL3
RL2
CN7
070L,091L
4WAY
O/D FAN
COMP-COM COMP-LIVE
4W
IC4
13
4
5
3
7
8
6
CE1
• Circuit Description
! TEMPERA TURE SENSING @ STEPPING MOT OR DRIVING # TRIAC DRIVING FOR DIF $ BUZZER DRIVING %
COMPRESSOR RELAY DRIVING
^ AC POWER SUPPLY & POWER LINE FREQENCY
MONITORING INPUT
* DC POWER SUPPLY ( LED DRIVING ) SELECT SWITCH INPUT 1 RESET CIRCUIT 2 CLOCK GENERATION 3 MODE OPTION
1
Power Supply(1)
AC 220V
CL1
275V 104K
VAR
FUSE1
3.15A
POWER TRANS
D2
CC1 CE1
D3
D1
D4
104
+ 35V
1000µF
IC2 7812
VI VO
G
IC3 7805
VI VO
G
+ 25V
470µF
CC2 CC3 CE3CE2
104
+
16V 100µF
104
12V 5V
19
OSC
CC13 104
5V
8M
20
VDD-10%
VSS+10%
DESCRIPTION
DC Po wer Supply in circuit needs +12V and +5V. +12V is used for Compressor Driving Rela y, Triac Driving Photo Triac, Buzzer Driving Swing, Sweep Motor. A C v oltage of secondary Po wer Transformer is rectified by Bridge Diode, and it is filtering by Main Condensor CE1. Filtered DC voltage is about +18V, is regulated +12V DC by Regulator IC7812. And it is regulated +5V DC by Regulator IC7805. V AR is serge filter and CC1, CC2, CC3 is Noise filter .
Oscillator(2)
DESCRIPTION
Oscillatory Frequency drive Micom, it is made up 8MHz resonator oscillatory Freqency. Ocillatory wave is as follo wing Fig 2-1.
32
Fig 2-1
Sensor(3)
Room
PT-K43C
EVA
PT-K43C
5267-04A
CN10
5V
1 2 3 4
R10
12.7K
330
CC6 103
R6 330
R7
R11
12.7K
CC5 10
24
25
MICOM
Room temperature and Evaporator temperature Sensor Input
DESCRIPTION
Number 24, 25 of Micom is Terminal of A/D convertor Input. Room temperature and Evaporator temperature is sensing by change of Thermister Resistance, Micom is put in 5V by ratio between R10 (12.7K) and R11 (12.7K). Relation between temperature and voltage is follo wing Table 3-1. CC5, 6 is Noise filter.
Temperature
(°C)
-5 1.127 1.127 0 1.378 1.378 5 1.650 1.650
10 1.936 1.936 15 2.228 2.228
Table 3-1
Voltage (V)
No. 1 No. 3
33
T riac Driving(4)
N L
AC 220V
TO MOTOR
T1 SM3JZ47
L1
12
130µH 3A
SN1
0.1µF 120Ohm
TLP561 PT1
12V
R5 1K
1/2W
IC4
KID 65004
MICOM
38
215
AC220V
TRIGGER
MOTOR
INPUT
LOW SPEED MEDIUM SPEED HIGH SPEED
DESCRIPTION
Number 38 Terminal of Micom is put out Pulse Output, by way of Buffer it is driving Photo Triac is supplied Trigger Signal. Trigger Test of Triac is detected Zero Cross Part of AC input and it is triggered from Zero Cross part to Time delay part according to Fan Speed. (Ref. Fig 4-1) SN1 is Snub ber .
LOW SPEED
MEDIUM SPEED
Fig 4-1
34
HIGH SPEED
LEADER CODE
CUSTOM
CODE
DATA
CODE
CHECK
SUM
TAILER
9ms 4.5ms 16bit 16bit24bit 8bit
Remote Controller(5)
0.56ms 0.56ms1.69ms
1.12ms 2.25ms bit 0 bit 1
MICOM
13
R14
1K
RA1
5V
CA1 F4104Z
P2
MODE SELECT PUSH S/W
DESCRIPTION
Signal from Remote Controller put in only Control Data Signal at Micom Terminal of Number 33, which is gotten fid of Carrier (38KHz) from Receive Module. Signal Wa v e repeat third as follo wing Fig 5-1. But in Secondary Wave Custom Code is Re v ersed F ace .
Fig 5-1
Selecting Mode(6)
(SELECT S/W INPUT, OUTPUT)
Fig 5-2
BIT STRUCTURE
DESCRIPTION
There are Mode according to SW position as following Table 6-1. According as port of fixed Micom is Low, the unit is operating as following Table 6-1.
35
POSITION MODE
OPEN REMOCON
GND EMERGENCY
Table 6-1
Micom Power Supply(7)
VDD 42
CE5
10µF
16V
CC11 104
CC13 104
+
5V
41 40
39
22
21
19
OSC 8MHz
20
VSS
MICOM
DESCRIPTION
MICOM Po wer is supplied 5V at Number 42 using VDD, Number 19, 20 Vsing Oscillator, CC13 is noise filter.
36
Reset(8)
MICOM
18
CC9 103
R12 1K
+
CE4
4.7µF 50V
IC5 7042P
R13
5.6K
5V
4.25V
H
L
t
t
POWER
ON
Vcc (+5V)
DELAY TIME
FOR POWER ON
RESET
DESCRIPTION
V oltage less than about 0.8V put in Micom Terminal of Number 18 and then Micom reset. Reset IC detect Po wer ON and Voltage less than 4.25V, and then send Reset Signal.
37
VCC 12V
KID 65004
MICOM
34
611
R4 1K
BZ1
JS5
5V
CA1 F4104Z
1K R17 1K R16
14
15
16
30 29 28 27
1K R15
1K R26
R29
5V
test
mild/high
JS3
50/60hz
JS4
heat/cool
1K R25 1K R24 1K R23
CA1 F4104Z
MICOM
COMP ERR
JS1
RA1
5A 103J
RA1
5A 103J
JS2
Function Selecting(9)
DESCRIPTION
Selecting function is as following table 9-1. ƒRWhen power source is put at fist, Funtion selection input is recognized.
And when the unit is running the microcomputer ignore variation of funtion selection input.
SHORT OPEN
JS6 SKIP DETECT JS4 HEAT COOL JS3 50Hz 60Hz
070 SHORT SHORT 091 OPEN OPEN 121 SHORT OPEN
Buzzer Driving(10)
JS1 JS2
38
DESCRIPTION
Micom 34 Terminal put out Buzzer Driving Pulse, its output is driving Buzzer through Buffer . Ocillatory Frequency of buzzer is selected by internal Micom. This unit is setting at 4KHz.
MICOM
TRANS OUTPUT
D5
D6
R2
5.6K
12
CC4 103
TR1 KRC120M
12 1
23
21
R3 10K
R27 1K
VCC
31
DETECT POINT
H
The Number 31 of Micom terminal
AC18V
L
Zero Crossing Detect(11)
DESCRIPTION
It defect Zero Cross part of Trans output voltage, Transistor TR1 is used to put in the Micom. Detail Driving is as following Fig 11-1. R19 is Resistance to limit current.
Fig 11-1
39
Ø 4
Ø 3
Ø 2
Ø 1
B
+
6
5
4
3
2
1
12V
IC6
KID65004
CN13
1
MICOM
2 3
4
M1
FOR SWING
Stepping Motor Driving(12)
DESCRIPTION
There are one Stepping Motor for Flap (up and down) and it is used 4 face Drive Method. It is driving as following Fig 12-1. (Ring Count Method of 8 Status)
Ø 4
Ø 3
Ø 2
Ø 1
(Normal Rotating) (Reversed Rotating)
Fig 12-1
40
2
REMOTE CONTROLLER ASSMBLY FUNCTIONAL TEST METHOD
TEST START
Po wer Supply
Select ON/OFF button
Is Display at the
beginning ON?
Select Mode button
Is it normal?
Select F AN SPEEDbutton
No
No
No
Po wer supply again
Is Display at the
beginning ON?
Yes
ERROR
No
Check the Follo wing BATTERY SPRING MICOM PCB LCD
Is it normal?
Select F AN DIR. b utton
Is it normal?
Is display at the
begining ON?
Select TEMP. Button (, ▼)
Is it normal?
No
( ▼ )
No
No
(Whenever y ou selectted Temp . Button, it is changed by 1°C (18~32°C)
No
ERROR
ERROR
ERROR
ERROR
Select ON/OFF button
41
Is LCD display OFF?
Select TIMER ON Button
No
ERROR
Is it normal
Select Timer Enter Button
TIMER
display?
Select CANCEL Button
Is all display OFF?
Select ON/OFF Button
Select OFF (Timer) Button
No
ERROR
No
ERROR
No
ERROR
(0.5~24 HOUR)
Is it normal?
Select SLEEP Button
SLEEP MODE
Display ON?
Select SLEEP Button
Is display at the beginning ON?
TEST OK!
No
ERROR
No
ERROR
No
ERROR
42
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19 20 21
VDD
(XTOUT)P22
(XTIN)P21
(INT5/STOP)P20
P17 P16
(TC2)P15 (PPG)P14 (DVO)P13
(INT2/TC1)P12
(INT1)P11
(INTO)P10
(AIN7)P67 (AIN6)P66 (AIN5)P65 (AIN4)P64 (AIN3)P63 (AIN2)P62 (AIN1)P61 (AIN0)P60
VAREF
P77(HSO) P76(HSCK) P75(SO) P74(SI) P73(SCK) P72(PDO/PWM) P71(INT4) P70(INT3/TC3) P07 P06 P05 P04 P03 P02 P01 P00 TEST RESET XIN XOUT (VASS)VSS
42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22
Steppping Motor Driving
Indoor Unit Motor Driving
Buzzer Driving Remocon Input Comp Relay Driving Zero Crosing Detect
Function S/W
Temperature Sensor Input
LED Driving
Emergency Mode
Function S/W
Reset Curcuit Oscillation
9. KEY COMPONENTS OF ELECTRONIC CIRCUIT
(1) U1 (MICOM)
43
(2) U2, 4 (KID65004) DARLINGTON ARRAYS
IN1 1 16 OUT 1
IN2 2 15 OUT 2 IN 3 3 14 OUT 3 IN 4 4 13 OUT 4
IN5 5 12 OUT 5
IN6 6 11 OUT 6
IN7 7 10 OUT 7
GND 8 9 COMMON FREE
WHEELING DIODES
COMMON
10.5K
7.2K 3K
OUTPUT
GND
INPUT
100K 500
100
100
0.3
10K
6K
500
1K
5K
28K
6K
30pF
2K
5K
200
240
1.4 K
2.7 K
3.3 K
0.19K
INPUT
OUTPUT
GND
SCHEMATIC DIAGRAM
1 2 3
Fin 2 is ground for Cose 221A. Case is ground for Case 1.
10K
INPUT
GND
10K
300
36K
64K
520
26K
60K
29K
20K
20K
40 pF
50K
50 200
300
200
100
16K
210
012
OUTPUT
KID65004AP
(Equivalent Circuit)
(Top View)
(3) U8 (KIA7805P) : VOLTAGE REGULATOR (5VDC)
Pin 1. INPUT
2. GROUND
3. OUTPUT
(4) U7 (KIA7812P) : VOLTAGE REGULATOR (12VDC)
Pin 1. INPUT
2. GROUND
3. OUTPUT
44
(Equivalent Ciircuit)
(5) U9 (KIA7042P) : RESET IC
KIA70
42P
OUTLINE
INPUT GROUND OUTPUT
VCC
1
3
2
OUT
GND
45
10. DISASSEMBLY INSTRUCTIONS
INDOOR UNIT
1
¡ DSA-101L/DSA-121L
PROCEDURES PHOTOS
1. Stop the Air conditioner and disconnect the power cord from the wall outlet.
2. Removing the Insert Grille and F rame Grille. (Fig 1~2)
! Dra w up the Insert Grille and remove it. @ Loosen two special screw for fixing the Cover Ter-Block. # Loosen three screw at the Body. $ Remove the F rame Grille.
Fig 1
Fig 2
3. Removing the Control Box. (Fig 3)
! Remov e room and coil thermistors. @ Disconnect the fan motor lead wire from connection at the
Control PCB.
# Disconnect the stepping motor lead wire from connection at the
Control PCB.
$ Remove the select switch from connection at the Control PCB. % Loosen a screw for fixing ground wire . ^ Remove the Control Box
4. Removing the Drain Pan. (Fig 4)
! Disconnect the Body drain hole. (left and right Body) @ Disconnect three hook and remove the Drain Pan.
5. Removing the Indoor Evaporator . (Fig 5~6)
! Remov e three scre w f or fixing indoor Evapor ator at the Body. @ Remove the hook for fixing Brack et Pipe at the back of Body. # Remove Indoor Evapor ator .
Fig 3
Fig 4
Fig 5
6. Removing the Cross Flow F an. (Fig 7)
! Remov e set scre w f or fixing Motor shaft. @ Remove Cross Flow Fan.
7. Remove Motor IDU and Bearing Plastic.
Fig 6
Fig 7
46
OUTDOOR UNIT
2
¡ DSA-101L/DSA-121L (After)
PROCEDURES PHOTOS
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
2. Disassemble the case. (Fig 1~2)
! Remov e the Top Panel. (Loosen thirteen screw) @ Remove the F ront Cabinet. (Loosen six screw) # Remove the Side Cabinet. (Loosen seven screw) $ Remove the Guide Support. (Loosen tw o screw)
Fig 1
3. Removing the Propeller Fan. (Fig 3)
! Loosen the Nut for fixing the Propeller Fan. @ Remove the Plain W asher. # Remov e the Propeller F an.
4. Removing the Motor ODU. (Fig 4)
! Loosen four scre w at Brac ket Motor. @ Disconnect the wire at Control Panel and remov e Motor ODU .
5. Removing the Dual Capacitor. (Fig 5)
! Disconnect the wire at Control Panel. @ Loosen a screw at Clamp Capacitor . # Remov e the Dual Capacitor .
6. Removing the Over load Protector . (Fig 6~7)
! Loosen a Hex Nut at Terminal Cov er. @ Remove the Terminal Cover. # Remov e the wire at Over load Protector. $ Remov e the Ov er load Protector .
Fig 2
Fig 3
Fig 4
Fig 5
47
Fig 6
Fig 7
¡ DSA-101L/DSA-121L (Before)
PROCEDURES PHOTOS
1.Stop the air conditioner and disconnect the wire from Indoor Unit to
Outdoor Unit.
2. Disassemble the case. (Fig 1~2)
! Remov e the Top Panel. (Loosen two screw and remove six hook) @ Remove the F ront Cabinet. (Loosen four scre w and f our hook) # Remove the Side Cabinet and Back Cabinet. (Loosen eight screw)
3. Removing the Propeller Fan. (Fig 3)
! Loosen the Nut for fixing the Propeller Fan. @ Remove the Plain W asher. # Remov e the Propeller F an.
4. Removing the Motor ODU. (Fig 4)
! Loosen four scre w at Brac ket Motor. @ Disconnect the wire at Control Panel and remov e Motor ODU .
Fig 1
Fig 2
Fig 3
5. Removing the Dual Capacitor. (Fig 5)
! Disconnect the wire at Control Panel. @ Loosen a screw at Clamp Capacitor . # Remov e the Dual Capacitor .
6. Removing the Over load Protector . (Fig 6~7)
! Loosen a Hex Nut at Terminal Cov er. @ Remove the Terminal Cover. # Remov e the wire at Over load Protector. $ Remov e the Ov er load Protector .
Fig 4
Fig 5
Fig 6
48
Fig 7
EXPLODED DIAGRAM (Indoor Unit)
3
¡ DSA-101L/DSA-121L
49
¡ DSA-101L/DSA-121L PART LIST(INDOOR UNIT)
No PART CODE PART NAME Q'TY SPEC REMARK
1 3100400201 BODY 1 ABS or HIPS
2 3108001220 MOTOR IDU 1 220V 50/60Hz
3 3101500400 CUSHION MOTOR 2 CR
4 3106400200 BEARING PLASTIC ASS'Y 1
5 3100014400 FAN CROSS FLOW ASS'Y 1 SAN+G. F20%
6 7485401012 SET SCREW 1 6S-4 X 10-E
7 3100014300 EVAPORATOR ASS'Y 1
8 3108100401 PAN DRAIN 1 ABS
9 3106500800 BLADE VERTICAL MN 12 ABS
10 3106300800 BAR BLADE 2 ABS
11 3100700800 BUSHING L 1 POM
12 3100700700 BUSHING R 1 POM
13 3107600300 FLAP 1 ABS
14 3108000100 MOTOR STEPPING 1 MG28GA
15 3100017510 CONTROL BOX ASS'Y 1 BUYER
15-1 3100503101 BOX CONTROL 1 P.P+G.F20%
15-2 5EPV050100 TRANS FORMER 1 DWA220A-50/60Hz
15-3 3106900300 CAPACITOR SH.M.B 1 1.0µF 400VAC
15-4 3100054400 CONTROL PCB ASS'Y 1 FR-1
15-5 3100054200 LED PCB ASS'Y 1 FR-1
15-6 3108901230 TERMINAL BLOCK 1 SN-DBW-03P
15-7 3104896300 SENSOR I.D ASS'Y 1 PTM-KD43C-D2
50
¡ DSA-101L/DSA-121L P ART LIST(INDOOR UNIT)
No PART CODE PART NAME Q'TY SPEC REMARK
15-8 3102794000 HARNESS 1 I.D EARTH
15-9 3103400300 KNOB RESET SWITCH 1 ABS
15-10 3100024000 MODE SELECT ASS'Y 1 TS-11 & HARNESS
15-11 3101395060 POWER CORD ASS'Y 1 BUYER
15-12 7111301611 TAPPING SCREW 2 TIS PAN 3 X 16 MFZN
16 3102200401 FRAME GRILLE 1 ABS BUYER
17 3103600300 LAMP INDICATE 1 MIPS
18 3105500500 WINDOW SENSOR 1 ACRIL
19 3100901000 CAP FRAME L 1 ABS
20 3100900900 CAP FRAME C 1 ABS
21 3100900800 CAP FRAME R 1 ABS
22 3101401701 COVER TERMINAL BLOCK 1 ABS
23 3100017800 FILTER ELECTRO ASS'Y 1
24 3100017900 FILTER CARBON ASS'Y 1
25 3100017700 FILTER PRE ASS'Y 2
26 3108400110 REMOCON ASS'Y 1 BUYER
27 3102401500 INSERT GRILLE 1 ABS
28 3107500200 EMBLEM 1 URETANE BUYER
29 3100602400 BRACKET PIPE 1 HIPS
30 3101201200 CLAMP BRACKET PIPE 1 HIPS
31 3104503900 PLATE MOUNTING 1 SBHG1
32 3106001600 SPECIAL SCREW 1
33 7S422 X 40B1 SPECIAL SCREW 13
T2 4 X 16 MFNI LOCKING
TT2 TRS SE 4 X 12 MFZN
ƒINO 15, 15-11, 16, 26, 28 Will be changed depend on export destination & buyer requirements.
51
4
EXPLODED DIAGRAM(Outdoor Unit)
¡ DSA-101L/DSA-121L (After)
52
32
¡ DSA-101L/DSA-121L (After) OUTDOOR UNIT
No PART CODE PART NAME Q'TY SPEC REMARK
1 3100300531 PAN BASE 1 SECC T1.2 2 3106000900 COMP. BOLT 3 M8 x L46.5 3 3102100800 FOOT 1 SECC T1.2 4 3108134AE0 COMP. GROMMET 3 EPDM
3100030EE0
5
3100030DE0 RCA 120A001 121L 6 3100030DE0 CONDENSER ASS’Y 1 L465 x W208.5 x H508 7 3100602200 BRACKET SERVICE 1 SECC T1.2 8 3105400700 SERVICE VALVE 1 1/2” 9 3105400800 SERVICE VALVE 1 1/4”
10 3104410710 PIPE COND. IN ASS’Y 1 C1220T 11 3104412800 PIPE COND. OUT ASS’Y 1 C1220T 12 3104411420 PIPE OUTLET 1 C1220T 13 3100020710 PIPE SUCTION ASS’Y 1 C1220T 14 3100020610 PIPE DISCHARGE ASS’Y 1 C1220T 15 3100014200 PIPE FILTER ASS’Y 1 C1220T 16 3102501100 GUIDE SUPPORT 1 SECC T1.2 17 3102402600 GRILLE CONDENSER 1 P.E. 660 x 525.5 x T3.5 18 3100601901 BRACKET MOTOR 1 SBHG1 T1.2 19 3108003010 MOTOR ODU 1 IC-9630DWLA6B 20 3101801000 FAN PROPELLER 1 ABS+G.F20% (BLACK) 21 7400208411 WASHER PLAIN 1 PW-2-8 MFZN 22 7392800011 NUT LOCK 1 M8 x P1.25 MFZN 23 3104201900 PANEL CONTROL 1 SBHG1 T0.8 24 3108912300 TERMINAL BLOCK 1 SN-DBW-03P
25 26 3101201100 CLAMP CAPACITOR 1 SBHG1 T1.0
27 3101202000 CLAMP CORD 1 NYLON 28 3100801200 CABINET FRONT 1 SECC T0.8 29 3102402500 GRILLE DISCHAGE 1 Ø425.5 30 3103502210 LABEL BRAND 1 P.C.FILM 145x30xT0.4 31 3100801300 CABINET SIDE 1 SECC T0.8 32 3104201800 PANEL TOP 1 SECC T0.8 33 3102600300 HANDLE 1 A.E.S. T2.5 (WH104A) 34 3102101000 FOOT CUSHION 4 NBR (HARDBESS 45 °±5°) 35 7112401211 TAPPING SCREW 11 T1S TRS 4x12 MFZN 36 7112401214 37 7112402011 TAPPING SCREW 4 T1S TRS 4x20 MFZN 38 7111301611 TAPPING SCREW 2 T1S PAN 3x16 MFZN 39 7112403011 TAPPING SCREW 3 T1S TRS 4x30 MFZN 40 7S432X40A1 SPECIAL SCREW 1 TT3 TRS SE 4x8 MFZN 41 7112401614
3109502100 3109502000 2.0+30µF 400VAC 121L
COMPRESSOR ASS’Y 1
CAPACITOR DUAL 1
TAPPING SCREW+PVC WASHER
TAPPING SCREW+PVC WASHER
29 T1S TRS 4x12 MFZI
5 T1S TRS 4x16 MFZI
RCA 100A001 101L
2.0+25µF 400VAC 101L
53
¡ DSA-101L/DSA-121L (Before)
54
¡ DSA-101L/DSA-121L (Before) OUTDOOR UNIT
No PART CODE PART NAME Q'TY SPEC REMARK
1 3100300501 PAN BASE 1 SECC T1.2 2 3106000900 COMP. BOLT 3 M8 x L46.5 3 3102100800 FOOT 1 SECC T1.2 4 3108134AE0 COMP. GROMMET 3 EPDM
3100030EE0
5
3100030DE0 RCA 120A001 121L 6 7400208411 WASHER PLAIN 4 M8.S x O.D22 x T1.6 7 7392800011 NUT LOCK 4 M8 x P1.25 MFZN 8 3100014100 CONDENSER ASS’Y 1 9 3100015100 BRACKET SERVICE ASS’Y 1 SECC T1.2
10 3105400700 SERVICE VALVE 1 1/2” 11 3105400800 SERVICE VALVE 1 1/4” 12 7347602011 BOLT HEX 4 M6 x L20 MFZN 13 3100020600 PIPE DISCHARGE ASS’Y 1 C1220T 14 3100020700 PIPE SUCTION ASS’Y 1 C1220T 15 3100014200 PIPE FILTER ASS’Y 1 C1220T 16 3100800600 CABINET BACK 1 ABS or AES 17 3104503800 PLATE PARTITION 1 SBHG1 18 3100601901 BRACKET MOTOR 1 SBHG1 T1.2 19 3108003010 MOTOR ODU 1 IC-9630DWLA6B 20 3101801000 FAN PROPELLER 1 ABS+G.F20% (BLACK)
21
21-1 3104201301 PANEL CONTROL 1 SBHG1 21-2
21-3 3101201100 CLAMP CAPACITOR 1 SBHG1 21-4 3108912300 TERMINAL BLOCK 1 SN-DBW-03P 21-5 3103800300 LOCK TWIST 1 DATL-250 21-6 3101202000 CLAMP CORD 1 NYLON 21-7 7111301511 TAPPING SCREW 1 TIS PAN 3x16 MFZN 21-8 7112403011 TAPPING SCREW 3 TIS TRS 4x30 MFZN
22 3100800701 CABINET SIDE 1 ABS or AES 23 3100800501 CABINET FRONT 1 ABS or AES 24 3104201201 PANEL ORIFICE 1 P.P 25 3101401900 COVER GRILLE 1 ABS or AES 26 3104201100 PANEL TOP 1 ABS or AES 27 3102600300 HANDLE 1 ABS or AES 28 3102100700 FOOT CUSHION 4 NBR 29 7112401211 TAPPING SCREW 19 T1S TRS 4x12 MFZN 30 7112402011 TAPPING SCREW 4 T1S TRS 4x12 MFZN 31 3106001600 SPECIAL SCREW 1 T2 4x16 MFNI LOCKING 32 7112401614 TAPPING SCREW 4 T1S TRS 4x16 MFNI+PVC/W 33 7S422X40B1 SPECIAL SCREW 4 TT2 TRS SE 4x12 MFZN 34 7112401214 TAPPING SCREW 12 T1S TRS 4x12 MFZN+PVC/W
3100029110 3100015400 121L
3109502100 3109502000 2.0+30µF 400VAC 121L
COMPRESSOR ASS’Y 1
PANEL CONTROL ASS’Y 1
CAPACITOR DUAL 1
RCA 100A001 101L
101L
2.0+25µF 400VAC 101L
55
5
6
5
4
3
1
2
7
8
H1
H3
H2
S
H3
CONTROL BOX ASSEMBLY
¡ DSA-101L/DSA-121L
56
¡ DSA-101L/DSA-121L
No P AR T CODE PAR T NAME Q'TY SPEC REMARK
1 3100503101 CONTROL BO X 1 P.P+G.F 20% 2 3100054400 CONTROL PCB ASS'Y 1 FR-1 3 3108054200 LED PCB ASS'Y 1 FR-1 4 3103400300 KNOB RESET SWITCH 1 ABS 5 3101395060 POWER CORD ASS'Y 1 BUYER 6 3108901230 TERMINAL BLOCK 1 SN-DBW-03P 7 5EPV050100 TRANS FORMER 1 D W A220A-50/60Hz
8 3106900300 CAPACITOR SH.M.B 1 1.0µF 400VA C H1 3102797610 HARNESS I/D COMP 1 H2 3102797500 HARNESS LED PCB 1
S 3104896300 SENSOR ID ASS'Y 1 PTM-KD-43C-D2
H3 3102794000 HARHESS POWER 1
57
SERVICE MANUAL
DEAWOO ELECTRONICS CO., LTD
686, AHYEON-DONG MAPOGU, SEOUL, KOREA. C.P.O. BOX 8003 SEOUL KOREA TELEX: DWELEC K28177-8 CABLE:"DAEWOOELEC" FAX: +82-2-364-5588 TEL: +82-2-360-7114, 8114 http://www.dwe.daewoo.co.kr
S/M NO. : DSA101L010 PRINTED DATE: APR. 1999
OVERSEAS SERVICE DEPT.
DAEWOO ELECTRONICS CO., LTD
Service Manual
Split System Air Conditioner
Model: DSA-101L
DSA-121L
DAEWOO ELECTRONICS CO., LTD.
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