Daelim CITI ACE 110 User Manual

IMPORTANT NOTICE

WARNING

CAUTION

NOTE

OPERATOR AND PASSENGER

This vehicle is designed to carry the operator and one passenger.

ON-ROAD USE

This vehicle is designed to be used only on the road.

READ THIS OWNER'S MANUAL CAREFULLY

Pay special attention to statements preceded by the following words:

Indicates a strong possibility of severe personal injury or death if instructions are not followed.

Indicates a possibility of personal injury or equipment damage if instructions are not followed.

Gives helpful information.

This manual should be considered a permanent part of the motorcycle and should remain with the vehicle when resold or otherwise transferred
to a new owner or operator.

SPECIFICATION
OPERATION INSTRUCTION

SAFETY PRECAUTIONS

PRIOR TO STARTING VEHICLE
CORRECT ATTIRE
OPERATION
CARGO
MODIFICATION
ATTACHMENT
MUFFLER

PARTS LOCATION
METER READING AND USAGE

METER
FUEL GAUGE
INDICATOR LAMPS

SWITCH OPERATION

MAIN SWITCH
STARTER BUTTON
HEADLIGHT
WINKER SWITCH

HORN BUTTON

EQUIPMENT USAGE

STEERING WHEEL LOCK
REAR CUSHION ADJUSTMENT

SELF INSPECTIONS BEFORE OPERATION

BRAKES
FUEL
TIRES
ENGINE OIL LEVEL CHECK
LIGHTS AND WINKER
BACK MIRROR
LICENSE PLATE

OPERATION

PRE-RIDE INSPECTION
STARTING THE ENGINE
IF ENGINE CANNOT BE STARTED
RUNNING-IN
RIDING
BRAKING
PARKING

1

CONTENTS

3
4
4
5
5
6
7
8
8
8

9
12
12
12
12
13
13
14
14
15

15
16
16
16
17
17
20
21
22
22
23
23
23
23
24
25
25
26
27
27

MAINTENANCE

MAINTENANCE SCHEDULE
TOOL KIT
FRAME AND ENGINE NUMBERS
MAINTENANCE PRECAUTIONS
THROTTLE GRIP
AIR CLEANER ELEMENT
CHANGINE ENGINE OIL
SPARK PLUG
IDLE SPEED ADJUSTMENT
CLUTCH ADJUSTMENT
DRIVE CHAIN
WHEEL REMOVAL
SIDE STAND
BATTERY
FUSE REPLACEMENT
BULB REPLACEMENT
CABLE RUBBER PART
CLEANING
STORAGE GUIDE

SAFE DRIVING

PREPARATION BEFORE DRIVING
DRIVING METHOD

DRIVING POSITION
PRECAUTION WHEN DRIVING
STARTING

TURNING METHOD

PRINCIPLE OF TURN
EFFECT OF SPEED
3 POSITIONS OF TURNING
TURNING METHOD
PRECAUTION WHEN TURNING

BRAKING METHOD

BASIC PRINCIPLE OF BRAKE(FRICTION FORCE)
RESTRAINT OF BRAKING EFFECT (INERTIA)
BRAKING METHOD
COMPARISION OF BRAKING DISTANCE
IMPACT WHEN COLLISION

WIRING DIAGRAM

2

28
29
31
31
32
32
33
34
35
36
36
37
39
40
41
42
43
46
46
47

48
48
49
49
50
51
52
52
52
53
54
55
56
56
56
57
57
57
59

3

LENGTH×WIDTH×HEIGHT(mm)

WHEEL BASE(mm)

GROUND CLEARANCE(mm)

SEAT HEIGHT(mm)

DRY WEIGHT(kgf)

PASSENGER

ENGINE TYPE

PISTON DISPLACEMENT(cc)

BORE AND STROKE(mm)

STARTING SYSTEM

TRANSMISSION TYPE

IGNITION SYSTEM

BATTERY CAPACITY

FUEL CAPACITY(ℓ)

1,910×700×1,080

1,220

125
765

96

2

AIR COOLED

4 STROKE

108.9

50×55.5

START MOTOR / KICK

4 STEPS ROTARY

C.D.I

12V 8AH(MF TYPE)

4.0

2.75-16-4PR

3.00-16-4PR
TELESCOPIC
SWING ARM

HYDRAULIC DISK

DRUM BRAKE

C7HSA(NGK)

7

12V 35W/35W

12V 21/5W

12V 10W×4

12V 3W×2

12V 3.4W

12V 3.4W×2

ITEM DATA ITEM DATA

FR.
RR.
FR.
RR.
FR.
RR.

SPARK PLUG

FUSE(A)

HEADLIGHT BULB

STOP/TAIL LIGHT BULB

WINKER BULB

POSITION LIGHT BULB (EUROPE ONLY)

SPEEDOMETER LAMP

WINKER INDICATOR LAMP

TIRE SIZE

SUSPENSION

BRAKE

SPECIFICATION

This manual describes matters pertaining to correct operation,
safe operation and simple maintenance of the vehicle you
purchased.
To ensure more comfortable and safer operation, make sure to
read this manual carefully prior to operation.

●The photographs and drawings shown in this manual may
differ from those of actual vehicles due to changes in vehicle
specifications and modifications made.

●This vehicle is designed for 2 riders including the operator.

●Careful driving and the wearing of proper attire and safety

equipment are the most important factors in the safe operation
of the vehicle. Please obey traffic regulations and do not be
hurried and careless.

●Many new vehicle owners operate their newly purchased
vehicles with great care and attention to safety factors.
However, after becoming accustomed to the operations are
often discarded, which can lead to accidents. Please don't let
this happen to you and always approach the operation of your
vehicle with the safety considerations needed.
When operating the vehicle, always keep in mind and obey
the notes of precaution printed on the “Safety Precaution
Label”attached to the vehicle.

4

OPERATION INSTRUCTION

SAFETY PRECAUTIONS

CAUTION

●Do not use polluted gasoline.
Using polluted gasoline will cause rust inside the
fuel tank, and will close the supply of fuel to the
carburetor, leading to an improper engine starting
or may cause serious damage to an engine.

●Do not use polluted or low-grade oil.
Always use genuine oil to protect and extend
motorcycle performance and its life span.

●If any failure occurs due to the use of polluted
gasoline or oil, such failure will be excluded from
being eligible for repairs under the warranty.

●Always wear helmet.

●Always put on gloves.

●Observe posted speed limits.

●Park vehicle away from people (especially

children) as the muffler can get very hot.

●For safety, do not illegally modify the vehicle.

●Regularly conduct specified maintenance

inspections. <Maintenance Inspection Points>
Brakes, Tires, Oil, Lights, Horn, Instruments

●Read user's manual carefully.

●Conduct maintenance checks prior to operation.

●Always maintain vehicle in clean status and carry out

specified maintenance checks.

●Make sure to stop engine and stay away from fire when
fueling.

●Exhaust gas contains harmful substance such as carbon
monoxide. Start engine in well-ventilated places.

●Always make sure to wear helmet for safety. Wear gloves and
safety goggles.

●Do not wear uniforms which might hinder operation. It is
dangerous if the uniform is caught by brake lever or by the
rotating part of drive chain.

●Do not wear slippers which might obstruct brake operation or
transmission gear operation.

●Many automobile/motorcycle accidents happen because the
automobile driver does not “see” the motorcyclist.
Make yourself conspicuous to help avoid the accident that
wasn’t your fault :

- Wear bright or reflective clothing.

- Don’t ride in another motorist’s “blind spot”.

5

PRIOR TO STARTING VEHICLE CORRECT ATTIRE

WARNING

●Not wearing a helmet increases the chance of serious
injury or death in a crash.

●Be sure you and your passenger always wear a helmet,
eye protection and other protective apparel when you
ride.

●Operators should naturally fix bodies to keep smooth driving.

●Please check whether or not you are unnaturally strained and

strung up.

●Driving pose has a great influence on safe operation.
Please always maintain the center of your body in the middle of
seat. Especially do not sit at the rear seat because it may lessen
the weight of front wheel and cause trembling steering wheel.

●A passenger should hold on to the vehicle or the operator with

both hands and keep both feet on the pillion step bar.

●When wanting to turn, slightly lean to body toward the

direction of the turn. It is unsafe if the body is not moved in
union with the vehicle.

●Curvy roads and poor, unpaved roads constantly change in

surface quality. Driving on these roads can be unsafe if certain
safety precautions are not followed.

●In order to safely drive through these driving conditions,

anticipate coming road conditions, slow down to at least half
the normal speed, and relax your shoulders and wrists while
securely holding the handles.

●Driving with one or both hands not holding the handles or the

front wheel lifted can cause severe injury or death of the driver
resulted from the turnover of the vehicle.

6

OPERATION

A helmet should always be
worn and the helmet chin
strap should be securely
fastened.

Alwaysputongloves.

Correct shirts or jackets with
tight-fitting sleeves should be
worn,

Shoes should fit properly, and shoes having little or
noheelshouldbeworn.

●When carrying cargo, you must keep in mind that operating the
motorcycle, especially when turning, will be different.

●Make sure not to overload the vehicle with goods as this can
make the vehicle unstable during operation.

7

CARGO

CAUTION

●Only load cargo in or on designated areas as
placing or fastening cargo to other areas can cause
damage to the vehicle.

●Do not place articles between the frame body
cover and engine as this can burn the goods.

●Do not attach large or heavy items (such as a
sleeping bag or tent) to the handle bars or fork.
Unstable handling or slow steering response may
result.

MAXIMUMLOAD:30kg

WARNING

●Overloading or improper loading can cause a crash and
you can be seriously hurt or killed.

●Follow all load limits in this manual.

8

●Modification of vehicle structure of function deteriorates
manipulatability or causes exhaust noise to become louder
shortening the vehicle life. These modifications are not only
prohibited by law but also are the acts harmful to other people.
Modifications are not covered by warranty.

●Except designated attachment by DAELIM MOTOR CO.,
LTD., don't attach any extra lighting device, because it may
cause an early discharging of battery.

●Carefully inspect the accessory to make sure it does not
obscure any lights, reduce ground clearance and banking angle,
or limit suspension travel, steering travel or control operation.

●Do not add electrical equipment that will exceed the
motorcycle’s electrical system capacity. A blown fuse could
cause a dangerous loss of lights or engine power.

●This vehicle was not designed to pull a sidecar or trailer.
Handling may be seriously impaired of so equipped.

●Pay particular attention to fellow passenger so that he/she can
prevent getting burnt by the hot muffler during travel.

ATTACHMENT

MUFFLER

CAUTION

●Do not park in the place where many pedestrians
are passing through. Pedestrians or children can be
burned by contacting with the muffler.

●Fellow passenger care must pay enough attention
not to be burn by contacting with the muffler.

●If haystack or vinyl is stuck to the muffler, fire can
be occurred.

MODIFICATION

9

PARTS LOCATION

BACK MIRROR BACK MIRROR

HIGH/LOW BEAM SWITCH

WINKER SWITCH

CHOCK LEVER

HORN BUTTON

HEADLIGHT SWITCH

MAIN SWITCH

FR. BRAKE LEVER

THROTTLE GRIP

STARTER BUTTON

FUEL GAUGE

GEAR POSITION INDICATOR

SPEEDOMETER

10

PARTS LOCATION

REAR BRAKE PEDAL CALIPER BRAKE DISKKICK STARTER

MAIN STEP BAR

PILLION STEP BARMUFFLER

BATTERY/FUSE

(INSIDE COVER)

RR. CUSHION

RR. TIRE

FUEL TANK LID

(BENEATH THE SEAT)

HEADLIGHT

FR. TIRE

11

PARTS LOCATION

GEAR CHANGE PEDAL

FRONT FENDER

MAIN STAND SIDE STAND

PILLION STEP BAR

AIR CLEANER ELEMENT

(INNER PART)

RR. CUSHION

REAR FENDER

DRIVE CHAIN CASE

SEAT TOOL BOX

<SPEEDOMETER>

Indicates speed in km/h during travel.
Maintain legal speed limits to ensure safe
operation.

<ODOMETER>

Indicates total operating distance in km.

Indicates amount of gasoline in fuel tank.
(The fuel gauge needle always indicates
gasoline level regardless of whether main
switch is in "OFF" position or in "ON"
position.) If needle is within E mark,
immediately fill gasoline. Balance at this
time is approximately 1.2 litres.

<

HEADLIGHT HIGH-BEAM INDICATOR

>

Turned on wien the headlight is in high­beam position.

<WINKER INDICATOR>

If main switch is turned "ON" and winker
is activated, the winker located in the
direction of turning is turned ON.

<GEAR POSITION INDICATOR>

Displays the gear position when the main
switch is set to “ON” and the gear is
applied.

The neutral gear indicator is turned “N”
when the gear is in the neutral position.

The position mark is displayed according
to corresponding the gear position.

12

POSITION MARK

N

1
2
3
4

NEUTRAL

1st

2nd

3rd
4th

GEAR POSITION

METER READING AND USAGE

METER

FUEL GAUGE

SPEEDOMETER

WINKER

ODOMETER

FUELGAUGE

HEADLIGHTHIGH-BEAM
INDICATOR

GEARPOSITION
INDICATOR

INDICATOR LAMPS

WARNING

●To avoid running out of fuel that
may result in a sudden stop.

Main switch is used to turn on or turn off
engine.

13

MAIN SWITCH

SWITCH OPERATION

Starts engine. Power
is supplied to
electrical circuits.

Key

cannot be

removed

ON

OFF

LOCK

Key

can be

removed

Key

can be

removed

Stops engine. Cuts
off all electrical
circuits.

Locks steering
wheel. Cuts off all
electrical circuits
and steering wheel
is locked.

Key

position

Function Key

CAUTION

●Prior to dismounting from the
motorcycle, make sure to lock the
steering wheel and remove key.

●If the key is left in "ON" position
without starting engine, battery is
discharged.

●Do not use a number of keys together
with a metal key holder. The keys
and the key holder may cause
scratches or other damage to the
cover while operating the motorcycle.

(Recommend cloth or leather key
holders)

MAIN

SWITCH

ON

OFF

KEY

LOCK

WARNING

●Do not manipulate main switch key
during operation. If the main switch
key is placed on "Off" or "Lock"
position, all electrical system will not
function. Never operate the main
switch key during travel as it might
cause unexpected accidents, If it is
necessary to remove the main switch
key, stop the vehicle first prior to
removing.

14

If you press this button, starter motor runs
and engine is started.

<TURNING ON HEADLIGHT>

(EUROPE ONLY)

Put main switch key in "ON" position and
manipulate headlight switch.

<

HEADLIGHT HIGH OR LOW BEAM OPERATION

>

High beam or low beam can be operated
by the use of high/low beam switch.

HIGH BEAM

...... used when needing extra

light.

LOW BEAM

...... used when other vehicles

are present, in the city, etc.

HEADLIGHT

CAUTION

●When you travel after sunset, put
headlight in low-beam. This lets
approaching vehicles know of your
position and is helpful to safe
driving.

CAUTION

●Use the high beam only in the
suburban road or when the usage of
the high beam not hinder the safe
driving of the car ahead.

Switch position

(P)

(H)

(OFF)

Function

Position lamp
taillight turned on

Headlight, position lamp
and taillight turned on

Light turned off

HEADLIGHTSWITCH

(LO)

D

(HI)

D

STARTER BUTTON

CAUTION

●Do not press starter button repeatedly
because it consumes great amount of
power causing battery to be
exhausted sooner.

STARTERBUTTON

HEADLIGHTHIGH/LOW
BEAMSWITCH

Use winker switch when you change
course of travel to left or right.

<HOW TO USE>

If this switch is turned on when the main
switch is in "ON" status, winker is
brinking. To release winker operation,
return winker switch its original position.

(R) ---- Used when making a right turn.
(L) ---- Used when making a left turn.

If horn button is pressed when main
switch is in "ON" position, horn is
sounded.

15

WINKER SWITCH HORN BUTTON

WINKERSWITCH

CAUTION

●The winker switch does not auto­matically turn back to its original
position after completing the turn.
Please set the switch back to its
center position after turning.

HORNBUTTON

To prevent theft, lock steering wheel
when parking the vehicle.

<HOW TO LOCK>

1.

Turn the steering wheel to left completely.

2. Insert main switch key.

3. Press the key and turn steering wheel to
"Lock" position.

4. Remove the key.

<HOW TO RELEASE>

Take steps in opposite order of locking.

Rear cushion can be adjusted using
adjustment knob according to the loading
weight.

Operating Procedure

●Park the vehicle by erecting the main
stand.

●Rotate the adjustment knob of the rear
cushion to the appropriate mode
according to the loading weight. (The left
and right cushion modes are identical.)

Application Method

16

STEERING WHEEL LOCK

REAR CUSHION ADJUSTMENT

CAUTION

●To make sure steering wheel is
locked properly, lightly turn steering
wheel to left and right and verify
lock.

●Park the vehicle in places free of
traffic.

●Prior to operation, turn the steering
wheel to left and right to verify if
turning angles of left and right are
equal.

CAUTION

●Make sure the adjuster marks on left
and right side are equal.

EQUIPMENT USAGE

MAINSWITCHKEY

WARNING

●Do not turn the key to LOCK while
riding the vehicle; loss of vehicle
control will result.

Weak cushion effect
Light cargo
Single driving

Strong cushion effect
Heavy cargo
Tandem driving

Rotatingto
theright

Rotatingto

theleft

17

Self inspect the vehicle and have regular
maintenance inspections for increased
safety and the prevention of accidents.
Self inspections before operation should
be performed on a daily basis prior to
operating the vehicle.

The front brake is the hydraulic disk type,
and the rear brake is the drum brake type.
As the brake pad wear, the brake fluid
level drops.
There are no adjustments to perform, but
fluid level and pad wear must be inspected
periodically. The system must be
inspected frequently to ensure there are no
fluid leaks.

[FRONT BRAKE]
<BRAKE LEVER FREE PLAY>

Lightly squeeze the brake lever until
tension is felt to check for an appropriate
amount of free play. No free play in the
brake lever or overly loose brake lever is
indication of a problem in the brake
system.

BRAKE LEVER FREE PLAY : 10~20mm

<BRAKE FLUID LEVEL>

SELF INSPECTIONS BEFORE OPERATION

BRAKES

CAUTION

●When adding brake fluid, be very
careful not to allow foreign materials
to enter the reserve tank.

●Do not fill past upper level.
This can cause brake fluid to leak out
of the reserve tank.

●Do not let brake fluid contact vehicle
parts as this damages painted areas.
If oil contacts parts, quickly clean the
fluid off using a dry cloth.

●Use recommended brake fluid as
other types can undergo chemical
changes.

WARNING

●Brake fluid may cause irritation.
Avoid contact with skin or eyes. In
case of contact, flush thoroughly with
water and call a doctor if your eyes
were exposed.

●KEEP OUT OF REACH OF CHIL­DREN

LOWERLEVEL

10~20mm

●Check that the fluid level is above the
LOWER level mark with the vehicle in
an upright position.

●Check through access cover which is
observable through inspection groove
located between the front handle cover
and the right end section of headlight.
(Use of a flash is recommended.)

●Brake fluid must be added to the
reservoir whenever the fluid level
begins to reach the LOWER level mark.

1. Remove the screws and take oil cup
cap, diaphragm plate diaphragm off.

2. Replenish recommended brake fluid to
the UPPER level inside reserve tank.

RECOMMENDED BRAKE FLUID
is DOT3 or DOT4

3. Reinstall the diaphragm, diaphragm
plate, oil cup cap.

4. Tighten the screws securely.

Other checks :

●Mark sure there are no fluid leaks.

●Check for deterioration or cracks in the

hose and fitting.

●Check the brake pad for wear when
refilling with brake fluid.

<BRAKE PAD INSPECTION>

Operate brake and, if the brake pad wear
limit line reaches the brake disk side, it
indicates the pad has reached wear limit.

18

CAUTION

●The brake lever must be operated
several times after replacement of the
front brake pad.

SCREWS

UPPER
LEVEL

OILCUPCAP

DIAPHRAGM

DIAPHRAGM
PLATE

WEARLIMITLINE

BRAKEDISK