Culligan MD 1600, MD 400, MD 3300, MD 2200, MD 2800 User's & Technical Manual

M006-06

Rev. 01 – 05/2012

Aqua-Cleer

MFP 4–44 MD

Model 400-800-1200

1600-2200-2800-3300

USER’S

TECHNICAL MANUAL

MEDICAL DEVICE

0434

Culligan reserves the right to change the specifications given in this manual at any time.

CULLIGAN ITALIANA S.p.A. - Via Gandolfi, 6 - 40057 Cadriano di Granarolo E. BO (ITALY)

Tel. [phone] – fax +39.051.765.602

Company with UNI EN ISO 9001 certified quality system

Symbols given in this manual and their meaning:

VERY IMPORTANT INFORMATION REGARDING THE SAFETY OF
THE PATIENT OR OPERATOR, OR INDICATIONS PROVIDED IN

ATTENTION

N.B. (NOTA BENE)

ORDER TO PREVENT EQUIPMENT FAILURES. READ CAREFULLY
BEFORE USING THE EQUIPMENT.
Important information regarding correct operation of the

equipment. Read carefully before operating on the equipment.

ATTENTION

This instruction manual is an integral part of the equipment and is
intended for the user.
Culligan declines any liability for the consequences of operations not
complying with that given in this manual or carried out by unauthorized
persons.

ATTENTION

 Any installation, maintenance or repair work on the systems must be carried out by Authorized Culligan Service

Center personnel.

 The room where the systems, ancillary material and consumable products are located must meet the safety, use and

storage requirements of the current regulations.

 The water produced by every unit must only be used for its specifically intended purpose. Culligan declines any

liability for the consequences of improper use of the water produced by its equipment.

 Any equipment operation fault not envisaged in this manual must be promptly reported to the Authorized Culligan

Service Center. Culligan declines any liability for the consequences of prolonged use of a unit having faults that were
not reported.

 When necessary, the choice, dosing and handling of chemicals must be carried out according to the instructions given

in this manual and in compliance with the Technical Safety Sheets of the single products used. Culligan declines any
liability for the consequences of using different products or, for those given in this manual, in concentrations
different from those specified.

 Do not tamper with the equipment. Any maintenance or repair work not envisaged in this manual is likewise

prohibited.

 Packing, consumable materials, etc., and waste produced by the equipment must be disposed of in compliance with

the current regulations.

M006-06 – Rev. 01 – 05/2012 Aqua-Cleer MFP 4-44 - MD – User

CONTENTS

- GENERAL INFORMATION Page 3

- OPERATING LIMITS AND TECHN IC A L CH AR ACTER I STIC S ” 3

- DESCRIPTION OF SUPPLY “ 4

- LABELING AND IDENTIFICATION “ 4

- INSTALLATION “ 6

- DESCRIPTION OF ELECT RON IC PA N EL

KEYBOARD ” 6

- OPERATION FOR USER WATER PRODUCTION ” 6

- CONTROLS AND ADJUSTMENTS ” 7

- SANITIZATION “ 7

- ALARMS “ 7

- PROGRAMMING “ 8

- MAINTENANCE “ 8

- DISPOSAL “ 8

- TABLES “ 9

- TROUBLESHOOTING “ 10

- MAINTENANCE SCHEDULE “ 11

M006-06 – Rev. 01 – 05/2012 Aqua-Cleer MFP 4-44 - MD – User

GENERAL INFORMATION

The Aqua-Cleer MFP 4-44 MD MD is designed to produce very pure
water for hemodialysis use in conjunction with artificial kidneys; it must
therefore be fed with water to be treated, having characteristics at least
suitable for potable use and treated through a prefiltration process
specially developed and created by Culligan, on the basis of appropriate
chemical analyses.
For the quality of product water, the Aqua-Cleer MFP 4-44 MD is
compatible with all artificial kidneys which, for the qualitative
characteristics of the inlet water, adopt AAMI standards. For the quantity
of product water it is compatible with all artificial kidneys which, overall,
are able to receive an equivalent water flow.
Due to i ts design, th e Aqua-Cleer MFP 4-44 MD can only be u sed for
hospital dialysis by medical and/or auxiliary medical personnel.

OPERATING LIMITS AND TECHNICAL
CHARACTERISTICS

OPERATING ENVIRONMENT

ATTENTION

OVERALL DIMENSIONS

- Width: see Table 1

- Depth: see Table 1

- Total height: see Table 1

- Shipping weight: see Table 1

ATTENTION

CHARACTERISTICS OF WATER TO BE TREATED (permissible

values)

ATTENTION

- Max. salinity Aqua-Cleer MFP 4-44 MD model from 400 to 16 00: 30 00
mg/l (= TDS in ppm)

- Max. salinity Aqua-Cleer MFP 4-44 MD model from 2200 to 3300:
1500 mg/l (= TDS in ppm)

- Temporary hardness:  35°f

- S.D.I.:  3

- pH: 7  1

- Chlorine:  0.2 ppm

- Iron:  0.1 ppm

THE AQUA-CLEER MFP 4-44 MD IS DESIGNED
FOR USE IN THE ELECTROMAGNETIC
ENVIRONMENT GIVEN BELOW; THE USER
MUST THEREFORE ENSURE THAT THE
EQUIPMENT IS USED IN SUCH AN
ENVIRONMENT AND CONSIDER THIS
WHENEVER INTENDING TO INSTALL NEW
EQUIPMENT IN CONJUNCTION WITH THE
AQUA-CLEER.
THE TABLES SECTION GIVES THE
ELECTROMAGNETIC CHARACTERISTICS THE
ENVIRONMENTS MUST COMPLY WITH FOR
CORRECT OPERATION OF THE MFP 4-44 MD.
ALSO, PORTABLE AND MOBILE RADIO
COMMUNICATION EQUIPMENT CAN AFFECT
THE OPERATION OF THE AQUA-CLEER MFP 4­44 MD.

NEVER PLACE ANYTHING ON THE EQUIPMENT
OR PARTS OF IT.

THE AQUA CLEER MFP 4-44 MD IS DESIGNED
TO PRODUCE VERY PURE WATER; IT MUST
THEREFORE BE FED WITH RAW WATER,
WHOSE CHARACTERISTICS (NOT SPECIFIED
BELOW) ARE AT LEAST THOSE MAKING IT
SUITABLE FOR POTABLE USE.

.

- Manganese:  0.05 ppm

- Calcium Sulfate: concentration in reject water below the solubility

limit

- Calcium Carbonate: Langelier index negative in reject water

- Silica: concentration in reject water below the solubility limit.

Calcium Sulfate, Calcium Carbonate and Silica:
the limits specified refer to the need to prevent

N.B.:

- Limit water temperature: 535°C

encrustant precipitation.

AT TEMPERATURES BELOW OR ABOVE THE
FIXED LIMITS THE MEMBRANES MAY

ATTENTION

UNDERGO PERMANENT PHYSICAL DAMAGE

- Feed water pressure: min. 29 psi (2 bar)
max. 43 psi (3 bar)

- Available feed flow rate: see Table 1

CHARACTERISTICS OF TREATED WATER INTENDED FOR THE
USER (SERVICE)

The user treated water flow rate parameter is
obtained as a function of various parameters:

N.B.:

temperature, operating pressure and recovery
ratio are the main ones.
The flow rates given above in the table are
obtained at a water temperature of approx. 20°C,
with a pressure of approx. 261 psi a nd 200 psi
(18 and 14 bar) according to the models,
recovery ratio of 75% and new osmosis module.

- Flow rate in normal operation: see Table 1

- Removal of salinity: ~ 96%

- Removal of organic matter
with molecular weight  200: ~100 %

- Removal of bacteria and pyrogens: ~99%

CHARACTERISTICS OF WATER TO BE SENT TO DRAIN

The drain water flow rate parameter is also
obtained as a function of various parameters:

N.B.:

temperature, operating pressure and recovery
ratio are the main ones:
The above flow rates are obtained at a water
temperature of approx. 10°C, with a pressure of
approx. 200 or 261 psi (14 or 18 bar) according
to the models, recovery ratio of 45% and no

- Max. flow rate: see Table 1

longer new osmosis module.

CHARACTERISTICS OF EQUIPMENT PLUMBING CONNECTIONS

(Figure 1)
The following plumbing connection fittings are arranged on the back
of the system:

- INLET (

FEED INLET)

Raw water inlet: 1”G female

- PRODUCT (

PRODUCT OUTLET)

Outlet for osmosed water intended for user (service): ¾”G female

- DRAIN (
Drain water outlet: ¾”G female

REJECT OUTLET)

EQUIPMENT ELECTRICAL CHARACTERISTICS

- Power supply: see Table 1

- Max. input: see Table 1

- Absorption: see Table 1

- Protection rating: IP 54

M006-06 – Rev. 01 – 05/2012 Aqua-Cleer MFP4-44 - MD – User

3

Table 1

Model

MFP 4-

44 MD

MD

Min. flow
rate, inlet
water l/h

Max.

flow

rate,

treated

water
(1) l/h

Max.

flow
rate,
drain

water
(2) l/h

Membrane

max. feed

water

pressure

psi (bar)

Voltage

in V

+PE

Electrical connections Dimensions in mm

Max.

3 L
+N

Frequency

in Hz

Max.
input

in KW

absorpt

ion

(Imax)

Width Depth

A

Heigh

t

Approx.

shipment

weight

in kg

400 2000 400 1685 200 (14) 380-415 50 1.6 3.5 500 660 1550 115

800 2000 800 1370 200 (14) 380-415 50 1.6 3.5 500 660 1550 140
1200 3600 1200 2655 200 (14) 380-415 50 2.3 5 500 660 1550 170
1600 3600 1600 2340 200 (14) 380-415 50 2.3 5 500 660 1550 190
2200 5500 2000 3925 261 (18) 380-415 50 4.2 8.5 500 660 1800 220
2800 5500 2400 3610 261 (18) 380-415 50 4.2 8.5 500 660 1800 250
3300 5500 2800 3295 261 (18) 380-415 50 4.2 8.5 500 660 1800 280

(1) Average values calculated according to the following conditions: water temperature 20°C; operating pressure 200 or 261 psi (14 or 18 bar);

recovery ratio 75%; raw H

O salinity 500 ppm NaCl; product H2O pressure 0 bar; new modules.

2

(2) Max. values calculated according to the following conditions: water temperature 10°C; operating pressure 200 or 261 psi (14 or 18 bar) according

to the models; reject recirculation completely closed and no longer new modules.

DESCRIPTION OF SUPP LY

Photo No. 2: Position of identification label on packing

Components:
1 main unit
4 vibration dampers
8 plain washers
4 nuts
3 fuses for phase change

Photo No. 1

LABELING AND IDENTIFICATION

The equipment to which this instruction manual belongs is identified
by the indications given on the labels.
Two types of labels are used, i.e. the two placed on the outside of
the equipment packing (on opposite sides), and the one placed on
the outside of the frame on the back.
Given below are the photos showing the position of the labels and
examples of labels used, with the meaning of the data or symbols
on them.

Figure 1: Example of identification label on outside of packing

Meaning of data and symbols given on the identification label on
outside of packing:

1. manufacturer's mark,

2. name and address of manufacturer,

3. name and model of equipment,

4. manufacturer's equipment model catalogue number,

5. date of manufacture,

6. manufacturer's univocal serial number identifying the equipment,

7. symbol indicating storage information,

8. equipment min. and max. storage temperature in °C,

9. symbol indicating storage information,

10. type of marking.

Aqua-Cleer MFP 4-44 - MD – User M006-06 – Rev. 01 – 05/2012

4

Photo No. 2A: Position of label on right side of frame

Figure 2:Label on equipment

Meaning of data and symbols given on the identification label on
outside of packing:

1. manufacturer's mark,

2. name and address of manufacturer,

3. name and model of equipment,

4. symbol indicating “ATTENTION, SEE INSTRUCTIONS FOR
USE”,

5. manufacturer's univocal serial number identifying the
equipment,

6. manufacturer's equipment model catalogue number,

7. symbol indicating water temperature operating limits,

8. date of manufacture,

9. type of marking.

10. equipment operating voltage,

11. equipment operating frequency,

12. number of phases necessary for equipment operation,

13. equipment max. absorption during operation,

14. equipment max. power input during operation,

15. equipment protection rating,

16. equipment class,

17. symbol indicating type of equipment,

Photo No. 3: Danger of electrocution yellow label placed on the
electronic control panel at the cover which, if removed, enables
access to dangerous live parts.

Photo No. 4: “Reject Recirculation Flow” label

Photo No. 5: “Reject Circulation Flow Adj.” label

Photo No. 6: “Reject Flow Adj.” label

M006-06 – Rev. 01 – 05/2012 Aqua-Cleer MFP4-44 - MD – User

5

Photo No. 7: “Pressure Pump Adj.” label

RESETTING ALARMS (Reset)

In alarm status, whatever the cause, press this key to silence the
beep. The alarm message remains on the display.

INSTALLATION

ATTENTION

THE EQUIPMENT MUST ONLY BE INSTALLED
BY AUTHORIZED CULLIGAN SERVICE
CENTER TECHNICIANS.
THE AQUA-CLEER MFP 4-44 MD SHOULD NOT
BE PLACED NEAR OR ON OTHER
EQUIPMENT; HOWEVER, IF IT HAS TO BE
USED NEAR OR ON OTHER EQUIPMENT, THE
AQUA-CLEER MFP 4-44 MD MUST BE
WATCHED OVER TO CONTROL ITS NORMAL
OPERATION IN THE CONFIGURATION USED.
FOR ALL PREINSTALLATION AND PLUMBING
AND ELECTRICAL INSTALLATION
INSTRUCTIONS, REFER TO THE RELEVANT
SECTION IN THE SERVICE PART.

DESCRIPTION OF ELECTRONIC PANEL
KEYBOARD

(unless otherwise specified, see fig. 3)
Figure 3:

ATTENTION

SANITIZATION

KEY FOR FUNCTIONS TO BE CARRIED OUT
EXCLUSIVELY BY AUTHORIZED SERVICE
CENTER TECHNICIANS.

-DISPLAY

The MFP 4-44 MD has a multifunction display able to provide the user
with all useful information on machine operation in real-time.

UP and DOWN

KEYS FOR FUNCTIONS TO BE CARRIED OUT
EXCLUSIVELY BY AUTHORIZED SERVICE
CENTER TECHNICIANS.

ATTENTION

OPERATION FOR USER (SERVICE) WATER
PRODUCTION

(unless otherwise specified, see fig. 3)
When the main switch located on the side of the electronic panel is in

position “1”, the display shows:

Press to start the cycle.
The display now shows

after about 15 seconds the pump starts, then if the feed pressure
remains above the minimum setting level the equipment will continue
regular operation.
The display then shows on page 1

OPERATE mode Prod. Cd. -----

value indicating product water conductivity.
By pressing the key

pages in sequence:

page 2

on

value indicating feed water conductivity;
on page 3

value indicating salt removal percentage;
on page 4

OPERATE mode Product ---- l/h

value indicating user product water flow rate in l/h;
on page 5

OPERATE mode Reject ---- l/h

value indicating drain water flow rate in l/h;
on page 6

OPERATE mode RecRatio.----%

value indicating recovery ratio percentage;

Standby mode

OPERATE Mode initializing



S

it is also possible to display the following

OPERATE mode FeedCd----S

OPERATE mode SaltRej

. ----%

To go back to page 1 from page 6, press in sequence

.

The following keys are at the operator's disposal:

- MAIN SWITCH (Item 13 of Figure 3)

Turn to position (O) to disconnect the equipment power supply. Turn
to position (I) to enable the power supply.

EQUIPMENT ON STANDBY

Press to start the equipment operation cycle. Press this key again to
stop it.

Aqua-Cleer MFP 4-44 - MD – User M006-06 – Rev. 01 – 05/2012

6

DURING NORMAL OPERATION ALWAYS KEEP
PAGE 1 DISPLAYED, OTHERWISE THE

ATTENTION

PRODUCT HIGH CONDUCTIVITY ALARM WILL
BE INACTIVE!

With every restart, the display automatically
shows page 1 again, regardless of the page

N.B.:

displayed before the stop.

To modify factory-set parameters, contact the
authorized Culligan service center..

N.B.:

Save for any adjustments to be made following the checks
described in the specific section, the equipment is now ready to
supply water to the user.

FOR CORRECT OPERATION OF THE SYSTEM,
EVEN IN THE MOST UNFAVORABLE
CONDITIONS (E.G. HIGH TEMPERATURE), THE

ATTENTION

NOMINAL FLOW RATES MUST NOT BE
EXCEEDED. IF NECESSARY, REDUCE THE
FEED PRESSURE BY MEANS OF THE
PRESSURE REDUCER INSTALLED AHEAD OF
THE EQUIPMENT.

CONTROLS AND ADJUSTMENTS

ATTENTION

DESPITE CAREFUL FACTORY-SETTINGS, A
FUNCTIONAL CHECK OF THE EQUIPMENT
MUST BE CARRIED OUT (BY AUTHORIZED
CULLIGAN SERVICE CENTER TECHNICIANS)
BEFORE INSTALLATION AND WHENEVER IT
IS USED AGAIN AFTER AN IDLE PERIOD OF
MORE THAN 3-4 DAYS

SANITIZATION

This is the series of operations carried out to eliminate the proliferation
of bacterial loads that can be created when the water remains stagnant
for certain period.

FOR THE SANITIZATION OPERATIONS,
CONTACT THE AUTHORIZED CULLIGAN

ATTENTION

SERVICE CENTER.

SANITIZATION FREQUENCY

It is advisable to carry out this operation at least once a month.
Sanitization must be always carried out in the following cases:
A) At first start-up and after every replacement of the osmosis

modules.
B) Before every dialysis session when done at home.
C) When the treated water intended for the user is contaminated by

bacteria (ascertained through special analyses by hospital

personnel).
D) In case of public or private health service facilities, when deemed

appropriate by the doctor in charge of dialysis
E) Before every equipment stop for periods of more than 3-4 days.
F) Regularly every 6 months when not done for one of the above

reasons and the equipment has not been operated continuously.

RECOMMENDED SANITIZING CHEMICALS AND THEIR
CONCENTRATION

PERESAL with max. permissible concentration of 0.2% in at least

softened water.

ALARMS

LOW FEED WATER PRESSURE

the display shows
with a continuous beep and the high pressure pump stops

automatically.

WARNING..Low Pressure Alarm

To silence the alarm, press the key

, otherwise it stops
automatically after 2 minutes.
When the min. pressure is restored, the alarm is cancelled
automatically and the equipment recommences the start-up
procedure. The display continues to show the message:

WARNING..Low Pressure Alarm

until the key is pressed
THERMAL ALARM

In case of pump-motor unit overheating, the unit stops and the display
shows:

WARNING Thermal Alarm

and a continuous beep sounds.

To silence the acoustic alarm, press the key

, otherwise it stops

automatically after 2 minutes.

In this stage the equipment will remain shut
down. To eliminate the fault, contact the

N.B.:

authorized Culligan service center..

HIGH CONDUCTIVITY OF USER WATER

It is possible to set a product water max. conductivity threshold and
the corresponding alarm activation delay when the set threshold is
exceeded; to change the factory-setting, refer to section 4.
The display will show:

WARNING Prod Cond Alarm

and a continuous beep sounds.

To silence the acoustic alarm, press the key

otherwise the alarm
will continue until the conductivity falls below the max. set threshold.
Even if the alarm resets automatically, the display will continue to show
the message:

WARNING Prod Cond Alarm

until the key is pressed.
If a second alarm is activated before the last displayed alarm message
has been cancelled, the second will be superimposed over the first and
so on. Cancellation will occur in sequence starting from the last alarm

activated, by repeated pressing of the key

.

DESPITE THE ALARMS, THE EQUIPMENT WILL
CONTINUE PRODUCING WATER.

ATTENTION

THIS WATER WILL BE WILL BE WITH HIGH
CONDUCTIVITY BUT WILL NOT IN ANY WAY
COMPROMISE THE DIALYTIC SESSION IF IN
PROGRESS.
IN ANY CASE IT IS UP TO THE DOCTOR TO
DECIDE WHAT TO DO, ALSO DUE TO THE
POSSIBLE CHANGE OF OTHER
ENVIRONMENTAL PARAMETERS AND THE
GENERAL SITUATION CREATED.
TO ELIMINATE THE CAUSE OF THIS ALARM,
CONTACT THE AUTHORIZED CULLIGAN
SERVICE CENTER..

M006-06 – Rev. 01 – 05/2012 Aqua-Cleer MFP4-44 - MD – User

7

PROGRAMMING

ATTENTION

EQUIPMENT PROGRAMMING CAN ONLY BE
CARRIED OUT BY AUTHORIZED CULLIGAN
SERVICE CENTER TECHNICIANS.
FOR INFORMATION REGARDING THE
VARIOUS PROGRAMMING POSSIBILITIES,
CONTACT THE LATTER. CULLIGAN DECLINES
ANY LIABILITY FOR MALFUNCTIONING OR
DAMAGE DUE TO PROGRAMMING CARRIED
OUT BY UNAUTHORIZED PERSONNEL.

MAINTENANCE

ATTENTION

ANY MAINTENANCE OPERATIONS CARRIED
OUT BY THE USER WILL INVALIDATE ALL
WARRANTIES AND RELIEVE CULLIGAN OF
ANY LIABILITY. IN THIS WAY CULLIGAN ALSO
GUARANTEES THE USE, WHEN NECESSARY,
OF ORIGINAL REPLACEMENT PARTS, WHICH
ARE THE ONLY ONES ALLOWED FOR
CORRECT OPERATION OF THE EQUIPMENT.
THE OWNER OF THE EQUIPMENT IS ADVISED
TO STIPULATE SPECIFIC MAINTENANCE
CONTRACTS WITH CULLIGAN ITALIANA
S.p.A. OR AUTHORIZED SERVICE CENTERS
INDICATED BY THE LATTER.

The User must carry out the checks indicated in
Table E.

N.B.:

DISPOSAL

Operations for disposing of the equipment or its parts must be carried
out in compliance with the requirements of Decree 152-2006.
Regarding the packing, plastic, elastomer and metal parts must be
eliminated as differentiated and/or disposal waste.
The osmosis membrane must be regarded as hazardous or non­hazardous special waste, depending on the substances treated by it.
The electrical-electronic components must be disposed of in
compliance with the requirements of Leg. Decree 151-2005

Aqua-Cleer MFP 4-44 - MD – User M006-06 – Rev. 01 – 05/2012

8

TABLES

TABLE A (Table 201 Standard CEI EN 60601-1-2)

The AQUA-CLEER MFP 4-44 MD is designed to operate in the electromagnetic environment specified below. The AQUA-CLEER MFP 4-44 MD user must ensure that it is used in such an environment

Emission test Conformity Electromagnetic environment

CISPR 11

RF emissions

CISPR 11

RF emissions

Harmonic emissions

CEI EN 61000-3-2

Flicker/voltage fluctuation emissions

CEI EN 61000-3-2

TABLE B (Table 202 Standard CEI EN 60601-1-2)

The AQUA-CLEER MFP 4-44 MD is designed to operate in the electromagnetic environment specified below. The AQUA-CLEER MFP 4-44 MD user must ensure that it is used in such an environment.

Immunity test

Electrostatic discharge

(ESD)

CEI EN 61000-4-2

Transients/fast electric

trains

CEI EN 61000-4-4

Overvoltages

CEI EN 61000-4-5

Voltage dips, brief outages and

voltage variations in the power

supply input lines

CEI EN 61000-4-11

Magnetic field at mains frequency

(50/60Hz)

CEI EN 61000-4-8

TABLE C (Table 204 Standard CEI EN 60601-1-2)

RECOMMENDED SEPARATION DISTANCE BETWEEN PORTABLE AND MOBILE RADIO COMMUNICATION EQUIPMENT AND

THEAQUA-CLEER MFP 4-44 MD is designed to operate in an electromagnetic environment where radiated RF interference is under control. The AQUA-CLEER MFP 4-44 MD user must help prevent

electromagnetic interference by ensuring a minimum distance between RF mobile and portable communication equipment (transmitters) and theAQUA-CLEER MFP 4-44 MD as recommended below, in

Specified max. output power of

transmitter (W)

0.01 0.12 0.12 0.23

0.1 0.37 0.37 0.74
1 1.17 1.17 2.33

10 3.69 3.69 7.38

For the transmitters specified for a maximum output power not given above, the recommended separation distance d in meters (m) can be calculated using the equation applicable to the
transmitter frequency, where P is the transmitter's maximum rated output power in Watts (W) according to the manufacturer.
Notes:

(1): At 80MHz and 800MHz, the highest frequency range is applied.
(2): These guidelines may not apply in all situations. Propagation is affected by the absorption and the reflection of structures, objects and people.

100 11.67 11.67 23.33

TABLE D (Table 206 ref. Standard CEI EN 60601-1-2)

The AQUA-CLEER MFP 4-44 MD is designed to operate in the electromagnetic environment specified below. The AQUA-CLEER MFP 4-44 MD user must ensure that it is used in such an environment

Immunity test

Conducted RF

CEI EN 61000-4-6

Radiated RF

CEI EN 61000-4-3

P is the transmitter's max. rated output power in Watts (W) according to the manufacturer and d is the recommended separation distance in meters.
The field intensities for fixed transmitters, as determined by an electromagnetic surveya of the site, could be lower than the conformity level in each frequency rangeb .
There may be interference near equipment marked with the symbol:

GUIDE AND MANUFACTURER'S DECLARATION – ELECTROMAGNETIC EMISSIONS

Group 1

Class B

Class A

C

The AQUA-CLEER MFP 4-44 MD uses RF energy only for its internal operation. Since its
emissions are very low and probably do not cause any interference in nearby electronic
equipment.

The AQUA-CLEER MFP 4-44 MD is suitable for use in all places connected to a low-voltage
public network (including domestic environments and those directly connected) that supplies
buildings used for domestic purposes.

GUIDE AND MANUFACTURER'S DECLARATION – ELECTROMAGNETIC IMMUNITY

Test level

CEI EN 60601-1-2

6kV in contact

8kV in air

2kV for power lines 2kV for power lines

1kV for input/output lines 1kV for input/output lines

1kV differential mode

2kV common mode

<5 % UT (>95 % dip in UT) for 0.5 cycles <5 % UT (>95 % dip in UT) for 0.5 cycles

40 % UT (60 % dip in UT) for 5 cycles 40 % UT (60 % dip in UT) for 5 cycles

70 % UT (30 % dip in UT) for 25 cycles 70 % UT (30 % dip in UT) for 25 cycles

<5 % UT (>95 % dip in UT) for 5 s <5 % UT (>95 % dip in UT) for 5 s

3 A/m 3 A/m

Conformity level Electromagnetic environment

6kV in contact

8kV in air

1kV differential mode

2kV common mode

Floors must be in wood, concrete or ceramic. If the floors are

covered with synthetic material, the relative humidity must be at least

The quality of the mains voltage should be that of a typical

commercial or hospital environment

The quality of the mains voltage should be that of a typical

commercial or hospital environment

The quality of the mains voltage should be that of a typical

commercial or hospital environment. If the equipment user requi res

continuous operation also during a mains power failure, it is in any

case advisable to power the equipment through an UPS unit or with

Magnetic fields at mains frequency should have levels characteristic

of a typical commercial or hospital environment.

THEAQUA-CLEER MFP 4-44 MD

relation to the maximum output power of the radio communication equipment.





5,3

P

d

150 kHz  80 MHz







V

1





Separation distance at transmitter frequency (m)





5,3

P

d

80 MHz  800 MHz







E





1

GUIDE AND MANUFACTURER'S DECLARATION – ELECTROMAGNETIC IMMUNITY

Test level

CEI EN 60601-1-2

3 V

RMS

150 KHz  80 MHz

Conformity Level

[3] V

RMS

Portable and mobile RF communication equipment should not be used nearer to any part of the

[device / system], including the cables, than the recommended separation distance, calculated with

Electromagnetic environment

Recommended separation distance

the equation applicable to the transmitter frequency.

Recommended separation distance

Pd 17.1

3 V/m

80 MHz  2.5 GHz

[3] V/m

from 80 MHz to 800 MHz

Pd 17.1

from 800 MHz to 2.5 GHz

Pd 33.2

30%

batteries

800 MHz  2.5 GHz P





7



d





E

1





Notes:

(1): At 80MHz and 800MHz, the highest frequency range is applied.
(2): These guidelines may not apply in all situations. Electromagnetic propagation is affected by the absorption and the reflection of structures, objects and people.
A The field intensities for fixed transmitters such as base stations for radiophones and landline mobile phones, amateur radio operator equipment, AM and FM radio transmitters and TV transmitters

cannot be accurately and theoretically foreseen. To appraise an electromagnetic environment caused by RF transmitters, an electromagnetic survey of the site should be considered. If the field
intensity measured in the place where the AQUA-CLEER MFP 4-44 MD is used exceeds the above-mentioned applicable conformity level, normal operation of the AQUA-CLEER MFP 4-44 MD
should be placed under observation. In case of abnormal performance, additional measures may be necessary, such as a different orientation or positioning of the AQUA-CLEER MFP 4-44 MD

B The field intensity in the frequency range of 150 kHz to 80 MHz should be less than 3 V/m.

M006-06 – Rev. 01 – 05/2012 Aqua-Cleer MFP4-44 - MD – User

9

TROUBLESHOOTING

PROBLEM CAUSES CURES

The equipment display is off although the cable is connected
and the “0-1” disconnecting switch is turned to ”1”.

Although the cable is connected and the “0-1” disconnecting
switch is turned to ”1”, the equipment does not display the
message:

Although having displayed the message:

The equipment does not respond to the commands given
following the instr uct ion s in th is ma nua l.

The equipment is blocked and does no t resta rt, a lthou gh n ot
displaying alarm signals.

Although having displayed the messages given in this manual,
the equipment no longer responds to subsequent command s.

During setting of the controls envisaged in this manual, the
display does not show the relevant messa ges.

During execution of the commands given, visual and/or acoustic
alarm signals envisaged in th is m anua l occu r.

During the user (service) water production stage the artificial
kidney signals a lack of water and the Aqua-Cleer MFP 4-44 MD
is not in shutdown status.

Stand-by mode

Stand-by mode

Probable momentary or prolonged power outage. Make sure the main switch or auxiliary switches (if present)

Probable non-activation of the high-sensitivity differential switch
required for installation.
Probable poor operation of the disconnecting switch installe d on
the equipment electronic panel.
Probable incorrect or only partial connection of the power cable
to the power supply terminals.
Probable incorrect connection of the equipment power cable to
the electronic panel.

Probable panel electronic board fault. Contact the Authorized Culligan Service Center that carried
Probable incorrect or only partial connection of the power cable

to the power supply terminals.
Probable fault along the electric line supplying the terminals to
which the equipment power cable is connected.

Probable automatic shutdown of the equipment due to a lack of
water.

Probable panel electronic board fault. Contact the Authorized Culligan Service Center that carried

Probable activation of the safety pressu re switch (O) in F igure 1
for overpressure on the service product water supply line.

Probable automatic shutdown of the equipment due to a lack of
water.

Probable panel electronic board fault. Contact the Authorized Culligan Service Center that carried

Probable automatic shutdown of the equipment due to a lack of
water.

Probable panel electronic board fault. Contact the Authorized Culligan Service Center that carried

Various but defined in the special "ALARMS" section of this
manual.

Probable incorrect or non-connection of the pipe to the a rtificial
kidney.
Probable constriction in the connection pipe to the artificial
kidney.
Probable incorrect connection of the equipment internal pipes or
a constriction in them with consequent lack of or insufficient
water flow.
Probable artificial kidney fault. With all the previous probable causes eliminated, follow

are not deactivated; if disconnecting the equipment from the
power supply then reacti vat e the s wit ch /e s. If the s wit ch doe s
not remain on, contact a qualified electrician.
If the cause is due to a po we r ou ta ge, wa it fo r it to be
restored.
Activate the high-sensitivity differential switch.

Contact the Authorized Culligan Service Center that carried
out installation.
Contact the Authorized Culligan Service Center that carried
out installation.
Contact the Authorized Culligan Service Center that carried
out installation.

out installation.
Contact the Authorized Culligan Service Center that carried
out installation.
Contact a qualified electrician to check and eliminate the
cause.
Check that water is being supplied by the water company.

Make sure the shutoff valve required for installation and other
possible valves are open.

Make sure all the pipes are correctly connected to the
equipment without constrictions along their paths.

out installation.
Contact the Authorized Culligan Service Center that carried

out installation.
Check that water is being supplied by the water company.

Make sure the shutoff valve required for installation and other
possible valves are open.

Make sure all the pipes are correctly connected to the
equipment without constrictions along their paths

out installation.
Check that water is being supplied by the water company.
Make sure the shutoff valve required for installation and other

possible valves are open.
Make sure all the pipes are correctly connected to the

equipment without constrictions along their paths.
out installation.

Follow the instructions given in this manual.

Make sure all the pipes are correctly connected to the
equipment and the artificial kidney.
Eliminate the cause.

Contact the Authorized Culligan Service Center that carried
out installation.

instructions of the artificial kidney supplier.

10 Aqua-Cleer MFP 4-44 - MD – User M006-05 – Rev. 01 – 05/2012

MAINTENANCE SCHEDULE

CONDUCTIVITY
CHECK

INLET

PRODUCT

PRODUCT

FLOW RATE
CHECK

REJECT

RECIRCULATION

INLET

CONDUCTIVITY
CHECK

PRODUCT

REJECT

S.D.I. TEST

ELECTRIC FUNCTIONS AND
ALARMS EFFICIENCY CHECK

POSSIBLE SANITIZATION OR
DEACTIVATION

ELEC. COIL REPLACEMENT INLET
POSSIBLE REPLACEMENT OF

FITTINGS AND HOSES
POSSIBLE OSMOSIS MEMBRANE

CHEMICAL WASH

WEEKLY

carried out by the USER

Routine maintenance to be

MONTHLY

SIX-MONTHLY

CULLIGAN SERVICE CENTER

YEARLY

Main and extraordinary maintenance to be carried out by the

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M006-06 – Rev. 01 – 05/2012 Aqua-Cleer MFP4-44 - MD – User

11

12 Aqua-Cleer MFP4-44 - MD – User M006-06 – Rev. 01 – 05/2012