Cub Cadet GT-2544 User Manual

OPERATOR’S MANUAL
SERIES 2500
TRACTOR
Model Number
GT 2544
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning:
CUB CADET LLC P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 [ www.cubcadet.com]
PRINTED IN U.S.A.
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
FORM NO. 769-02068C
(11/06)
TABLE OF CONTENTS
Section Page
Tractor and Deck Preparation ............. 3
Safe Operation Practices..................... 4
Product Graphics................................. 8
Slope Gauge ....................................... 9
To The Owner...................................... 10
Calling Service Information.................. 10
Recording Model & Serial Number ...... 10
I Know Your Tractor .............................. 11
II Operation............................................. 15
III Adjustments......................................... 20
IV Maintenance ........................................ 25
V Mower Deck......................................... 33
VI Off-Season Storage............................. 43
VII Mowing ................................................ 44
Optional Equipment and Accessories. 45
Lubrication .......................................... 45
Maintenance Chart .............................. 46
Lubrication Table ................................. 47
Lubrication Guide ................................ 48
Trouble Shooting ................................. 50
Specifications ...................................... 52
Emission Control Systems Warranty ... 53
Warranty ............................................. 54
Maintenance Parts Chart .................... 56
2
TRACTOR AND DECK PREPARATION
1. TRACTOR STEERING WHEEL
For shipping purposes, the steering wheel was removed from the steering shaft. Pivot the seat rearward and re­move any packaging material from the seat. Cut the ties securing the steering wheel and remove any packaging material. Install the steering wheel as follows:
1. Locate the steering bellow and note the riser at one end of the bellow. With the riser facing upward, slide the bellow onto the steering shaft. See Figure 1.
STEERING WHEEL COVER
HEX LOCK SCREW
FLAT WASHER
STEERING WHEEL
STEERING SHAFT
STEERING BELLOW
Figure 1
2. Pry the steering wheel cover off the steering wheel and remove the hex lock screw and flat washer.
3. Check that the tractor front tires are in the straight position. If not, temporarily slide the steering wheel onto the steering shaft and straighten the front wheels. Carefully remove the steering wheel.
4. From the operator’s seat, rotate the steering wheel so that the spokes of the wheel are in the basic ‘T’ position. Align the splines of the steering wheel hub with the splines of the steering shaft and press the steering wheel onto the shaft.
5. Position the steering bellow so that its riser is inside the bottom of the steering wheel.
6. Slide the flat washer onto the hex lock screw. Insert the screw through the center hole of the steering wheel and thread into the steering shaft. Fully tighten the lock screw into the steering shaft.
7. Position the steering wheel cover to align with the steering wheel. Press the cover downward until it snaps into place on the steering wheel.
2. CONNECT THE BATTERY
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
The tractor is shipped with an activated sealed battery. The positive battery cable is factory connected. The negative cable must be connected.
Note: Make sure the ignition switch is in the "OFF" po­sition before attaching the battery cables.
1. Pull the protective cap, if present, off the negative terminal of the battery, and remove the hex cap screw and nut from the free end of the negative bat­tery cable.
2. Connect the negative battery cable (black) and green ground wire to the negative terminal (NEG) of the battery using the hex cap screw and nut.
3. Slide the black terminal cover over the negative terminal of the battery.
3. MULCHING PLUG
For shipping the mulching plug may be packed with the owner’s manual, or may be installed in the deck.
If installed in the deck, remove the mulching plug as follows:
• Raise the chute deflector and lift the mulching plug up-
ward, then outward to remove from the deck. Lower the chute deflector. See Figure 2.
RAISE CHUTE
DEFLECTOR
LIFT MULCHING PLUG UP AND OUT
Figure 2
Store the mulching plug for future use.
Refer to Section V - Mower Deck for instructions on in­stalling and using the mulching plug.
3
WARNING
• The engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
• This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered, or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
• In the State of California, the above is required by law (Section 4442 of the California Public Resources Code). Other States may have similar laws. Federal laws apply to federal lands. A spark arrester muffler is available at your nearest engine authorized service center.
IMPORTANT
THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IF NOT FOLLOWED, COULD ENDANGER THE PERSONAL SAFETY AND/OR PROPERTY OF YOURSELF AND OTHERS. READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY. WHEN YOU SEE THIS SYMBOL HEED ITS WARNING.
Your lawn mower was built to be operated according to the rules for safe operation
in this manual. As with any type of power equipment, carelessness or error on the
DANGER
I. GENERAL OPERATION
1. Read, understand and follow all instructions in the manual and on the machine before starting and op­erating the machine. Keep this manual in a safe place for future and regular reference.
2. Be familiar with all controls and their proper opera­tion. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. To help avoid blade contact or a thrown object inju­ry, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in opera­tion. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.
part of the operator can result in injury. This lawn mower is capable of amputating hands and feet or throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
SAFE OPERATION PRACTICES
8. Always wear safety glasses or safety goggles to protect your eyes during operation or while per­forming an adjustment or repair. Thrown objects which ricochet can cause serious injury to the eyes.
9. Wear sturdy, rough-soled work shoes and close­fitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not oper­ate the mower without the discharge cover or entire grass catcher in its proper place. A missing or dam­aged discharge cover can cause blade contact or thrown object injuries.
11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can am­putate hands and feet.
12. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.
13. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.
14. Mow only in daylight or good artificial light.
15. Never carry passengers.
16. Do not operate the machine while under the influence of alcohol or drugs.
17. Disengage the blades before shifting into reverse. Back up slowly. Always look down and behind before and while backing to avoid a back-over accident.
4
18. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.
19. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing the grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.
20. Never leave a running machine unattended. Always turn off the blades, place the transmission in neutral, set the parking brake, stop the engine and remove key before dismounting.
21. Use extra care when loading or unloading the ma­chine into a trailer or truck. This unit should not be driven up or down ramp(s) because the unit could tip over causing serious personal injury. The unit must be pushed manually on ramp(s) to load or unload properly.
22. The Muffler, engine, and surrounding metal surfac­es become hot and can cause a burn. Do not touch.
23. Check overhead clearances carefully before driving under low hanging tree branches, wires, door open­ings etc., where the operator may be struck or pulled from the unit, which could cause a serious injury.
24. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before attempting to start the engine.
25. Your mower is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g. pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck or presenting a potential fire hazard.
26. Use only accessories approved for this machine by Cub Cadet. Read, understand and follow all instructions provided with the approved accessory.
27. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
28. If situations occur which are not covered in this manual, use care and good judgment. Contact your customer service representative for assistance.
DO:
1. Mow up and down slopes, not across. Exercise ex­treme caution when changing directions on slopes.
2. Remove obstacles such as rocks, limbs, etc. Watch for holes, ruts or bumps. Uneven terrain could over­turn the machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly. Always keep the machine in gear when going down slopes to take advantage of engine braking action.
4. Follow manufacturer’s recommendations for wheel weights or counterweights to improve stability.
5. Use extra care with grass catchers or other attachments. These can change the stability of the machine.
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards, which could cause serious injury.
7. Avoid starting or stopping on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
1. Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
3. Do not mow on wet grass. Reduced traction could cause sliding.
4. Do not try to stabilize the machine by putting your foot on the ground.
5. Do not use the grass catcher on steep slopes.
6. Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and tip­over accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15° as shown on the slope gauge, do not operate this unit on that area or serious injury could result.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them.
1. Keep children out of the mowing area and in watchful care of an adult other than the operator.
2. Be alert and turn the machine off if children enter the area.
5
3. Before and when backing up, look behind and down for small children.
4. Never carry children, even with the blades off. Children may fall off and be seriously injured or may interfere with safe machine operation.
5. Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine.
6. To avoid back-over accidents, always disengage the cutting blades before shifting in reverse. The "Reverse Caution Mode" should not be used when children or others are around.
7. Keep children away from hot or running engines. They can suffer burns from a hot muffler.
8. Remove the key when the machine is left unattend­ed to prevent unauthorized operation.
Never allow children under 14 years old to operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and super­vised by a parent.
IV. TOWING FROM REAR HITCH PLATE
1. Attach towed equipment only to the hitch hole in the rear hitch plate.
2. Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.
3. Never allow children or others in or on towed equipment.
4. On slopes, the weight of the towed equipment may cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
IV. SERVICE
ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open de­vice.
e. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
f. Never fuel machine indoors.
g. Never remove gas cap or add fuel while the en-
gine is hot or running. Allow engine to cool at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more than
½ inch below bottom of filler neck to allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine and
equipment. Move unit to another area. Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.
l. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.
m. Allow a machine to cool at least five minutes be-
fore storing.
GENERAL SERVICE:
1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.
SAFE HANDLING OF GASOLINE:
1. To avoid personal injury or property damage use ex­treme care in handling gasoline. Gasoline is ex­tremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
c. When practical, remove gas-powered equip-
ment from the truck or trailer and refuel it on the
2. Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.
3. Periodically check to make sure the blades come to complete stop within approximately (5) five seconds from the moment the PTO is disengaged. If the blades do not stop within the this time, your unit should be serviced professionally by an authorized Cub Cadet Dealer.
4. Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.
6
5. Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked). Replace the blades with the original equipment manufacturer’s blades only. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
6. Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.
8. Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.
9. After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.
10. Never attempt to make adjustments or repairs to the machine while the engine is running.
11. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”
12. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as necessary.
14. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
WARNING - YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who
read, understand and follow the warnings and instructions in this manual and on the machine.
7
PRODUCT GRAPHICS
Keep product safety graphics (decals) clean. Replace any safety graphic that is damaged, destroyed, miss-
KEY SWITCH/MODULE GRAPHIC–
LOCATED ON DASH PANEL
DANGER GRAPHIC - REVERSE CAUTION MODE – LOCATED ON LEFT SIDE OF RUNNING BOARD
SAFETY GRAPHIC – LOCATED
ON LEFT SIDE OF DECK
ing, painted over or can no longer be read. Replace­ment safety graphics are available through your dealer.
STARTING INSTRUCTIONS
1.
BE FAMILIAR WITH CONTROLS BEFORE STARTING ENGINE AND OPERATING.
2.
SET CHOKE, MOVE THROTTLE TO MID POSITION AND DEPRESS BRAKE PEDAL.
3.
TURN KEY TO THE START POSITION.
4.
AFTER ENGINE STARTS OPEN CHOKE.
STOPPING INSTRUCTIONS
1.
DISENGAGE PTO AND SET PARKING BRAKE MOVE THROTTLE CONTROL TO MID
2.
POSITION AND TURN KEY OFF.
WAR NI NG
!
AVOID SERIOUS INJURY OR DEATH.
GO UP AND DOWN SLOPES, NOT ACROSS.
AVOID SUDDEN TURNS.
DO NOT OPERATE UNIT WHERE IT COULD SLIP OR TIP.
IF MACHINE STOPS GOING UPHILL, STOP PTO AND BACK DOWN HILL SLOWLY.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN EVEN WITH BLADES OFF.
LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
KEEP SAFETY DEVICES [GUARDS, SHIELDS, AND SWITCHES] IN PLACE AND WORKING.
REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADES.
KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
BE SURE THE BLADES AND THE ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES. BEFORE LEAVING OPERATOR'S POSITION,
DISENGAGE PTO, ENGAGE BRAKE LOCK, SHUT OFF ENGINE AND REMOVE KEY.
READ OPERATORS MANUAL
S
teerin
I
Rem o v e Wi n g Nu t On Lef t Panel To Grease St eeri ng Box Fitting.
Second Steering Box Fitting Can Be Accessed Below The Left Hand Frame Rail.
Clean Debris From Engine Rotating Screen After Each Mowing.
Keep This Access Panel And Eng ine Screeen Free And Clear
Of Grass and Debris.
IMPORTANT Perform These Maintenance Item With Engine Off.
g
B
M
P
O
E
NGINE ROTATIN
o
x
A
cce
ss
P
ane
l
R
T
A
N
T
G S
C
REEN
STEERING GEAR/ENGINE SCREEN
MAINTENANCE–ON LH ENGINE
SHIELD AT FRONT OF DASH PANEL
TO REDUCE THE RISK OF INJURY, DO NOT
UNLESS DISCHARGE COVER OR
OPERATE GRASS CATCHER IS IN ITS PROPER PLACE. IF
DAMAGED, REPLACE IMMED IATELY.
HANDS/FEET SAFETY
GRAPHIC - ON DECK
DEFLECTOR CHUTE
GENERAL SAFETY INSTRUCTIONS
WARNING – LOCATED ON RIGHT
SIDE OF RUNNING BOARD
WARNING
TO ENSURE SAFE AND
PROPER OPERATION
O F TRANSMISSION,
ONLY USE CUB CADET
DRIVE SYSTEM
FLUID PLUS.
737-3120 - 1 QUART
737-3121 - 1 GALLON
READ OPERATOR'S
MANUAL
TRANSMISSION OIL GRAPHIC
ON REAR HITCH PLATE
SAFETY GRAPHIC – LOCATED ON
LEFT SIDE OF MOWER DECK
DEFLECTOR and SAFETY GRAPHIC –
LOCATED ON RIGHT SIDE OF DECK
8
SLOPE GAUGE
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could
overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing
and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
F
O
L
D
O
N
D
E
E,
R
E
PR
N
O
T
T
E
D
L
I
A POWER POLE
A CORNER OF A BUILDING
OR A FENCE POST
WARNING
15°
E
P
O
1
5
°
SL
A
S
E
N
T
I
N
G
USE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
9
TO THE OWNER
This Operator’s Manual is an important part of your new tractor. The information contained in this manual has been prepared in detail to help you better understand the features, correct operation, adjustments, and maintenance of your tractor. The performance and dependability of this tractor rely greatly on the manner in which it is operated and maintained. Therefore, it is recommended that all operators of the tractor carefully read this manual and fully under­stand its operation. Keep the manual available for reference to assure proper operation, and also to ensure that maintenance procedures are performed as scheduled to keep the tractor in optimal mechanical condition.
NOTE: All references to LEFT, RIGHT, FRONT, and REAR, unless specifically stated otherwise, indicate that rela- tive position on the tractor when facing forward while seated in the operator’s seat.
CAUTION: DO NOT tow your hydrostatic tractor. Towing may damage the transmission. Place the tractor on a LEV­EL SURFACE before pulling the transmission release lever to the disengaged position.
Your local authorized Cub Cadet dealer is interested in the performance of your tractor, and with the maintenance needed to ensure its satisfactory operation. The dealer has trained service personnel familiar with the latest servic­ing information, is equipped with the latest tools, and has a complete line of genuine Cub Cadet service parts which assure proper fit and high quality.
CALLING SERVICE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, and specifications.
If you have difficulties with the tractor and/or equipment; have any questions regarding the operation or maintenance of this equipment; or desire additional information not found in this manual, contact your nearest authorized Cub Cadet dealer. If you need assistance in locating a dealer in your area, contact the Customer Dealer Referral Line by calling:
1-877-282-8684
Or you may contact Cub Cadet via the internet by logging on to our Web Site at:
www.cubcadet.com
To obtain top performance and assure economical operation, the tractor should be inspected by your authorized dealer periodically or at least once a year, depending on its hours of use. Before calling your dealer, make sure that you have your model number(s) and manufacturing date available for the dealer.
RECORDING MODEL AND SERIAL NUMBER INFORMATION
Product identification plates are provided for major components of your tractor. The numbers on these plates are important if your tractor should require dealer service, or if you need additional information on your tractor. Prior to using your tractor for the first time, record the numbers from the identification plates in the appropriate spaces pro­vided below.
The chassis model plate, showing the factory model number and serial number (See Figure 3) can be found at the front of the right hand frame channel just behind the right front wheel.
The engine serial number decal (See Figure 4) is located on the engine blower housing.
Hood Model Factory Model No. Mfg. Date
Delivery Date Engine Model/Spec. No. Engine Serial No.
XXXXXXXXXXX XXXXXXXXXX
Model Number Serial Number
CUB CADET LLC
www.cubcadet.com
DEALER LOCATOR PHONE NUMBER:
P. O. BOX
CLEVELAND, OH 44136
Figure 3 Figure 4
361131
877-282-8684
10
SECTION I. KNOW YOUR TRACTOR
G
B
A
E
F
M
L
C
H
I
D
J
K
O
Q
P
A. Hour Meter / Battery Display B. Indicator Panel/Hour Meter C. Key Switch Module D. Power Take-Off (PTO) Control Switch
E. Throttle Control Lever F. Choke Control
G. Parking Brake/Cruise Lever
H. Brake Pedal
I. Forward Control Pedal
Q
N
J. Reverse Control Pedal
K. Seat Adjustment Lever
L. Lift Handle
M. 12V Power Outlet
N. Transmission Release Lever
O. Cup Holder
P. Fuel Fill Cap
Q. Storage Tray
Figure 5
11
A. HOUR METER/BATTERY DISPLAY
The hour meter records and digitally displays the hours that the tractor has been operated (tenths of an hour-right most digit).
NOTE: The hour meter is activated whenever the igni- tion switch is turned to an ‘On’ position. Keep a record of the actual hours of operation to assure all mainte­nance procedures are completed according to the instructions in this manual.
When key is turned to the "ON" position, the battery indicator light briefly illuminates and the battery voltage is briefly displayed. The display then changes to the accumulated hours.
The hour meter display will also remind the operator of maintenance intervals for changing the engine oil. The LCD display will alternately flash, “CHG” ; “OIL”; and the accumulated hours for five minutes after every 50 hours of recorded operation. The maintenance interval lasts for two hours (from 50-52, 100-102, 150-152, etc.). The LCD will flash as described for five minutes every time the tractor’s engine is started during this maintenance interval. Follow the oil change
intervals provided in this manual.
NOTE: The oil pressure indicator may illuminate
when the key switch is turned to an on position, but should turn off when the engine is started.
PTO Engaged Indicator (Refer to Figure 6)
This indicator illuminates when the key switch is turned to the "Start" position while the PTO switch is in the "Engaged" position. Check this indicator if the engine will not crank with the key switch in the "Start" position. If necessary, move the PTO switch to the "Disengaged" position.
Brake Engaged Indicator (Refer to Figure 6)
This indicator illuminates when the key switch is turned to the "Start" position and the brake pedal is not fully depressed. Check this indicator if the engine will not crank with the key switch in the "Start" position. Fully depress the brake pedal.
C. KEY SWITCH MODULE
The key switch module consist of a four position key switch, the “Reverse Push Button”, and a red indica­tor light. See Figure 7.
KEY SWITCH MODULE
B. INDICATOR PANEL/HOUR METER
The indicator panel/hour meter uses indicator lights to display the status of various functions of the tractor, and also records the accumulated hours of operation.
Battery
Indicator
PTO
Engaged
Indicator
Oil Pressure Indicator
Hour Meter/ Battery Display
Parking Brake Engaged Indicator
Figure 6
Indicator Panel Features
Battery Indicator (Refer to Figure 6)
Illuminates when the ignition switch it turned to an ON position and the engine is not started.
Illuminates to indicate the battery voltage has dropped below 11.5 (+0.5/-1.0) DC volts (battery voltage is also displayed on the hour meter). If this indicator/display comes on during operation, check the battery and charging system for possi­ble causes and/or contact your Cub Cadet dealer.
Oil Pressure Indicator (Refer to Figure 6)
This warning lamp indicates low engine oil pres­sure. If this indicator illuminates, stop the tractor immediately and check the engine oil level. If the oil level is within the operating range, but the light remains on, contact your Cub Cadet dealer.
INDICATOR
LIGHT
KEY IN START
POSITION
KEY IN NORMAL
MOWING MODE
KEY IN STOP POSITION
KEY IN REVERSE CAUTION MODE
REVERSE PUSH BUTTON
Figure 7
The four key positions of key switch module (Refer to Figure 7) and their functions are as follows:
STOP — Stops the tractor engine and shuts down the tractor’s electrical circuits.
REVERSE CAUTION MODE — This position allows the machine to be operated in reverse with the blades (PTO) engaged.
NORMAL MOWING — The normal operating position. All safety interlock circuits are activated and the blades (PTO) will disengage when the tractor is driven in the reverse direction.
START — Energizes the starter motor to crank and start the tractor engine. Release the key as soon as the engine starts and the key will return to “NORMAL MOWING” position.
12
WARNING: To prevent accidental start­ing and/or battery discharge, remove the key from the key switch when the tractor is not in use.
REVERSE PUSH BUTTON — The orange/triangular
button at the top/right corner of the key switch module activates the system that allows the tractor’s blades (PTO) to remain engaged when the tractor is driven in the reverse direction. The key must be turned to the “REVERSE CAUTION MODE” and the operator must be in the tractor seat prior to depressing the button to activate the system.
The RED INDICATOR LIGHT at the top/left corner of the key switch module comes “ON” to alert the operator that the key has been turned to the “Reverse Caution Mode” position, the “Reverse Push Button” has been depressed, and that the blades will remain engaged when the machine is driven in reverse.
IMPORTANT: Mowing in reverse is not recommended.
D. POWER TAKE–OFF (PTO) CONTROL SWITCH
The power take-off (PTO) switch operates the front electric PTO clutch. Pull the switch knob upward to en­gage, or push downward to disengage the PTO clutch.
E. THROTTLE CONTROL LEVER
This lever controls the speed of the engine. When set in a given position, the control cable will maintain a uniform engine speed.
NOTE: When using PTO operated equipment, the throttle lever must be in the “FAST” position.
This symbol shows slow position.
This symbol shows fast position.
F. CHOKE CONTROL
The choke control is operated manually. Pull the knob out to choke the engine; push the knob in to open the choke.
G. PARKING BRAKE /CRUISE CONTROL LEVER
The parking brake/cruise control lever is located in the center of the dash panel below the steering wheel. This is a single lever that is used to engage both the parking brake and the cruise control feature.
To engage the parking brake, fully depress the brake pedal and push downward on the parking brake/cruise control lever. Hold the lever down while releasing the brake pedal. The lever should lock in the down position and the parking brake should be engaged.
NOTE: Always engage the parking brake when dis- mounting the tractor.
To engage the cruise control, depress the forward con­trol pedal to attain your desired speed; then push the parking brake/cruise control lever downward. While holding the lever down, release pressure from the drive pedal. This will engage the cruise control and allow the tractor to remain at approximately that same speed while removing your foot from the forward drive pedal. Refer to Section II- OPERATION for more instructions regarding the cruise control
H. BRAKE PEDAL
The brake pedal is located at the front of the right run­ning board above the forward control pedal. Press down to stop the tractor and disengage the cruise con­trol. The brake pedal must be fully depressed to acti­vate the safety interlock switch when starting the tractor.
I. FORWARD CONTROL PEDAL
The forward control pedal is located at the front of the right running board below the brake pedal. Slowly press down on the pedal to start moving forward. The forward ground speed of the tractor is directly affected by the distance the pedal is depressed.
J. REVERSE CONTROL PEDAL
WARNING: Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area.
The reverse control pedal is located in the right front running board rearward of the brake and forward con­trol pedals. Press the pedal downward to move in re­verse.
K. SEAT ADJUSTMENT LEVER
The seat adjustment lever (See Figure 8) is used to move the seat forward or rearward to a comfortable op­erating position. See ADJUSTING THE SEAT in Sec­tion III.
SEAT ADJUSTMENT LEVER
Figure 8
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L. LIFT HANDLE
The lift handle is located in the left fender and is used to raise and lower equipment used with the tractor. The equipment can be set in any of six positions by de­pressing the top button on the handle, moving the han­dle to the desired position, then releasing the button. It may be necessary to push or pull slightly on the handle to depress the button. A lift assist spring reduces the effort needed to lift attachments. To adjust assist spring tension refer to ADJUSTMENTS- Section III.
M. 12V POWER OUTLET
The 12V power outlet is located below the choke con­trol on the left side of the dash panel. It is used for the convenience of plugging in accessories that require a power source with a maximum load of 5 amps at 12 volts.
N. TRANSMISSION RELEASE LEVER
The transmission release lever is located at the back of the tractor in the rear drawbar. When engaged, this le­ver opens a hydrostatic pump bypass valve, which al­lows the tractor to be pushed short distances by hand.
To engage the release lever, lift and pull the lever rear­ward through the keyhole until the flange on the rod is outside the drawbar. Lower the lever into the slot and release. To disengage the release lever, pull back on the lever, lift out of the slot and release.
O. CUP HOLDER
The cup holder is located on the right fender.
P. FUEL FILL CAP
The fuel tank is located under the rear fender. The filler cap is in the center/rear of the fender
Q. STORAGE TRAY
The storage trays are located near the rear of the seat on each fender. Use the trays to carry small loose arti­cles while operating the tractor.
FUSES
The two fuses are located under the hood behind the dash panel. Fuses are installed to protect the tractor’s electrical circuitry and components from damage caused by excessive amperage.
SAFETY INTERLOCK SWITCHES
This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock sys­tem should ever malfunction, do not operate the trac­tor. Contact your authorized Cub Cadet Dealer. The safety interlock system prevents the engine from cranking or starting unless the brake pedal is fully de­pressed, and the PTO switch is in the “OFF” position.
The safety interlock system will automatically shut off the engine if the operator leaves the seat before en­gaging the brake lock.
The safety interlock system will automatically shut off the engine if the operator leaves the seat with the PTO in the “RUN” position, regardless of whether the brake lock is engaged. The PTO switch must be moved to the “OFF” position to restart the engine.
With key switch in “NORMAL MOWING” position:
The safety interlock system will automatically shut off the PTO if the reverse control pedal is depressed with the PTO in the “RUN” position. To re-engage the PTO, release the reverse control pedal, move the PTO switch to the “OFF” position, then again pull the switch to the “RUN” position.
OPENING THE TRACTOR HOOD
WARNING: If the engine has been recently run, the engine, muffler and surrounding metal surfaces will be hot and can cause burns to the skin. Allow the tractor to cool and use caution when opening the hood.
The hood of the tractor raises from the front of the trac­tor and pivots upward toward the dash panel. The hood is equipped with gas cylinders to aid in lifting the hood and to hold the hood in the up position.
To raise the hood proceed as follows:
Locate the latch bracket at the bottom/center of the front of the hood. See Figure 9.
Front/Bottom
of Hood
Pull Upward
Latch Bracket
Figure 9
Pull the latch bracket upward until it releases from the latch rod; then lift the hood.
To close the hood, push the hood firmly downward until the latch bracket engages the latch rod.
NOTE: To ensure the hood is locked in the down position, push the latch bracket fully downward after closing the hood.
NOTE: Some front mounted attachments must be fully lowered to allow the hood to be opened. Use care to avoid damage to the hood.
14
SECTION II. OPERATION
WARNING: Before you operate the trac­tor, study this manual carefully. Familiarize yourself with the operations of all the instruments and controls. Learn to operate this machine safely. Don’t risk INJURY or DEATH.
1. Before starting the engine, the operator must be seated, the PTO switch must be in the “OFF” posi­tion and the brake pedal must be fully depressed.
2. Keep all shields in place. Keep away from moving parts.
3. NO RIDERS! Keep all people a safe distance away. Look down and behind to both sides before and while backing up.
4. DO NOT direct the mower discharge at people.
5. Avoid slopes. Tractors can roll over.
6. Before leaving the operator’s seat: Shut off the PTO, engage the parking brake, shut off the engine and remove the ignition key. Wait for all movement to stop before servicing or cleaning.
7. Do not fill the fuel tank when the engine is running or while the engine is hot. Tighten the fuel cap securely.
BEFORE STARTING YOUR TRACTOR
1. Read and understand this entire manual.
WARNING: Gasoline is extremely flammable and it vapors can explode if ignited. Store gasoline only in approved containers, in well ventilated, unoccupied buildings, away from sparks or flames. Do not fill the fuel tank while the engine is hot or running, since spilled fuel could ignite if it comes in contact with hot parts or sparks from ignition. Do not start the engine near spilled fuel. Never use gasoline as a cleaning agent.
2. This engine is certified to operate on unleaded gasoline. For best results, fill the fuel tank with only clean, fresh, unleaded gasoline with a pump sticker octane rating of 87 or higher. In countries using the Research method, it should be 90 octane minimum.
Unleaded gasoline is recommended because it leaves less combustion chamber deposits and re­duces harmful exhaust emissions. Leaded gaso­line is not recommended and must not be used where exhaust emissions are regulated.
NOTE: Purchase gasoline in small quantities. Do not use gasoline left over from the previous season, to minimize gum deposits in the fuel system.
Gasohol (up to 10% ethyl alcohol, 90% unleaded gasoline by volume) is an approved fuel. Other gasoline/alcohol blends are not approved.
Methyl Tertiary Butyl Ether (MTBE) and unleaded gasoline blends (up to a maximum of 15% MTBE by volume) are approved fuels. Other gasoline/ ether blends are not approved.
3. Check the engine and transmission oil levels.
4. Clean the air cleaner element if necessary.
5. Check the tire inflation pressures.
6. Adjust the seat for operator’s maximum comfort, visibility, and for maintaining complete control of the tractor.
SAFETY INTERLOCK SYSTEM
WARNING: This unit is equipped with a safety interlock system designed for the protection of the operator. Do not operate the tractor if any part of the interlock system is malfunctioning. Periodically check the functions of the interlock system for proper operation as described below:
• The safety interlock system prevents the en-
gine from cranking or starting unless the brake pedal is fully depressed and the PTO clutch en­gagement switch is in the “OFF” position.
• The safety interlock system will automatically
shut off the engine if the operator leaves the seat before engaging the brake pedal lock.
• The safety interlock system will automatically
shut off the engine if the operator leaves the seat with the PTO engaged, regardless of whether the brake pedal lock is engaged.
With key switch in “NORMAL MOWING”
position: The safety interlock system will automatically disengage the PTO if the reverse control pedal is pressed down with the PTO in the “RUN” position. To re-engage the PTO, release the reverse control pedal, push the PTO switch down to the “OFF” position, and then pull the PTO switch upward to engage the PTO.
15
STARTING THE ENGINE
COLD WEATHER STARTING HINTS
WARNING: For personal safety, the operator must be sitting in the tractor seat when starting the engine. Never try to start the engine while standing on the ground.
1. Operator must be sitting in the tractor seat.
2. Pull choke control knob to full choke position. Less choking may be necessary due to variations in temperature, grade of fuel, etc. Little or no choking will be needed when the engine is warm.
3. Place the throttle midway between the “SLOW” and “FAST” position.
4. Place the PTO switch in the “OFF” position.
5. Fully depress the brake pedal.
6. Turn the ignition key clockwise to the “START” position and release it as soon as the engine starts. However, do not crank the engine continuously for more than 10 seconds at a time. If the engine does not start, allow a 60 second cool down period between starting attempts. Failure to follow these guidelines can burn out, or permanently damage, the starter motor.
NOTE: If the engine develops sufficient speed to dis- engage the starter but does not keep running, allow the engine to come to a complete stop before attempting to restart the engine. If the starter is engaged while the flywheel is rotating, the starter pinion and the flywheel ring gear may clash resulting in damage to the starter.
WARNING: Engine exhaust gases are dangerous. Do not run the engine in a confined area such as a storage building any longer than is necessary. Immedi­ately move the tractor outdoors.
1. When starting the engine at temperatures near or below freezing, ensure the correct viscosity motor oil is used in the engine and the battery is fully charged.
2. Disengage all possible external loads.
3. Be sure the battery is in good condition. A warm battery has much more starting capacity than a cold battery.
4. Use fresh winter grade fuel. Winter grade gasoline has higher volatility to improve starting. Do not use gasoline left over from summer.
5. Follow the previous instruction for STARTING THE ENGINE.
STOPPING THE ENGINE
WARNING: Remove the key from the ignition switch to prevent accidental starting or battery discharge if the equipment is left unattended.
Place the PTO switch in the “OFF” position. Move the throttle control lever between the “MID” and “FAST” positions. Wait a moment to allow the engine speed to stabilize, then turn the ignition key to the “STOP” posi­tion. Remove the key from the ignition switch.
IMPORTANT: If the starter does not turn the engine over, shut off starter immediately. Do not make further attempts. Contact your Cub Cadet dealer.
7. After the engine starts, slowly release the brake pedal. As the engine warms up, gradually push the choke control knob all the way in. Do not use the choke to enrich the fuel mixture, except as necessary to start the engine.
NOTE: Upon start-up, a metallic ticking may occur. This is caused by hydraulic lifter leakdown. Run the en­gine for 5 minutes. The noise will normally cease in the first minute. If noise continues, run the engine at mid­throttle for 20 minutes. If the noise persists, contact your Cub Cadet dealer.
TRACTOR BREAK-IN PROCEDURE
IMPORTANT: Never operate a new engine immedi-
ately under full load. Break it in carefully as shown in the table below.
Engine Throttle
Period
1st hour X None
2nd hour
3rd through 12th hour
Control Lever
Position Load
1/2 3/4 Full
X
X
X
X
Light drawbar load
or Mowing with tractor at slow groundspeed
Medium drawbar load
or Normal mowing
16
DRIVING THE TRACTOR
NOTE: Avoid sudden starts, excessive speed and sud-
den stops.
WARNING: Do not leave the seat of the tractor without disengaging the PTO and engaging the parking brake. If leaving the tractor unattended, turn the ignition key off and remove the key.
IMPORTANT: When using PTO driven equipment, the
throttle lever should be in the “FAST” position.
Depress the brake pedal to release the parking brake and let the pedal up. Move the throttle lever to the position where the engine operates best for the load to be handled (usually full throttle).
Driving With Forward Or Reverse Pedals.
WARNING: Do not use the forward or reverse control pedals to change the direction of travel when the tractor is in motion. Use the brake pedal to bring the tractor to a stop before changing direction with either the forward or reverse control pedal.
1. To move in the forward direction, slowly depress the forward control pedal until the desired speed is achieved.
2. To move in the reverse direction, check that the area behind is clear then fully depress the reverse control pedal. Always look down and behind before and while backing up.
Using The Cruise Control Feature.
IMPORTANT: The cruise control feature can only be
operated in the forward direction.
1. Slowly depress the forward control pedal until the desired speed is achieved.
2. Lightly push the parking brake/cruise control lever downward as far as possible and hold in this position.
3. While continuing to hold the parking brake/cruise control lever down, lift your foot from the forward control pedal (you should feel the cruise latch engage).
4. If properly engaged, the cruise lever and forward control pedal should lock in the down position, and the tractor will maintain the approximate same forward speed.
5. Disengage the cruise control using one of the following methods:
Depress the brake pedal to disengage the cruise control and stop the tractor.
Lightly depress the forward control pedal.
To change to the reverse direction when operat­ing with cruise control, depress the brake pedal to disengage the cruise control and stop the tractor; then depress the reverse control pedal.
DRIVING ON SLOPES
Refer to the SLOPE GAUGE on page 9 to help deter­mine slopes where you may not operate safely.
WARNING: Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury.
WARNING: Operate the tractor up and down slopes, never across slopes. Do not drive so that the tractor may tip over sideways .
Before operating the tractor on any slope, walk the slope to look for possible hazards such as rocks. mounds, ruts, stumps or other surface irregularities which could cause the tractor to overturn.
Back the tractor with implement up the steepest portion of each slope you intend to work. If the tractor cannot negotiate the slope in reverse, the slope is too steep to be worked.
Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over.
Avoid stopping when driving up a slope. If it is neces­sary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.
WARNING: The hydrostatic transmis­sion will not hold the tractor on a hill. Normal internal leakage in the transmis­sion will allow the tractor to roll downhill. To avoid an accident and/or possible injury, engage the brake pedal lock.
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