Craftsman 486.24516 User Manual

Page 1
Operators Manual
8H.P.
CHIPPER VAC SYSTEM
Model No. 486.24516
CAUTION: Before using this product,
read this manual and follow all Safety Rules and
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www.sears.com/craftsman
PRINTED IN U.S.A.
• Safety
• Assembly
• Operation
• Maintenance
• Parts
FORM NO. 47613 (8/00)
Page 2
TABLE OF CONTENTS
WARRANTY
SAFETY RULES..............................................................3
FULL SIZE HARDWARE CHART
CARTON CONTENTS.....................................................8
ASSEMBLY OPERATION MAINTENANCE
....................................................................
...................................
...................................................................
.................................................................
............................................................
9 19 22
2
6
SERVICE AND ADJUSTMENTS
STORAGE.....................................................................23
TROUBLESHOOTING REPAIR PARTS ILLUSTRATIONS
REPAIR PARTS LISTS.......................................25.27.28
SLOPE GUIDE..............................................................29
PARTS ORDERING/SERVICE.....................Rear Cover
..................................................
.................................
....................
25,26,27
23
24
WARRANTY
LIMITED WARRANTY ON CRAFTSMAN POWERED TRACTOR ATTACHMENTS For one (1) year from the date of purchase, if this Craftsman Equipment is maintained, lubricated
and tuned up according to the instructions in the owner’s manuai. Sears will repair or replace free of charge any parts found to be defective in material or workmanship. Warranty service is avail able free of charge by returning your Craftsman equipment to your nearest Sears Service Center.
In-home warranty service is available but a trip charge will apply. This Warranty applies only
while this product il in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as spark plugs, air cleaners,
belts, and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns,
stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by
impacting objects that bend the frame or crankshaft, or over-speeding the engine.
• Repairs necessary because of operator negligence, including, but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, or failure to maintain the equipment according to the instructions contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or
oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
• Equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with the equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge. Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman equipment to your nearest Sears Service Center, in-home warranty
service is available but a trip charge will apply. This Warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME.
This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state. '
Page 3
Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times, when using power equipment.
Read and follow all instructions in this manual before attempting to assemble or operate this equipment. Failure to comply with these instructions may result in personal injury. Keep this manual in a safe place for future reference and for ordering replacement parts.
Read this operating and service instruction manual carefully. Be thoroughly familiar with the controls and proper use of this power vacuum.
Read the vehicle owners manual and vehicle safe operation
rules before using this equipment.
Never allow children under 16 to operate this Chipper Vac.
Children 16 years and older should only operate under
close parental supervision.
Do not allow anyone to operate this equipment without
proper instructions.
Do not allow passengers to ride on this equipment or on the towing vehicle. Keep the area of operation clear of all persons, particularly small children. Also keep area clear of pets.
Check fuel before starting engine. Do not fill fuel tank
indoors, or when engine is running, or while engine is hot.
Wipe off any spilled fuel before starting engine.
Engine and muffler get hot. Do not touchl To avoid fire hazard, keep clean of debris and other accumulations.
Never store Chipper Vac with fuel in tank. Allow engine to cool before storing in any enclosure.
Do not change engine governor settings.
Do not operate engine if air cleaner or cover is removed, except for adjustment. Removal of these parts could create a fire hazard.
Before cleaning, repairing or inspecting, make certain all moving parts come to a complete stop. Disconnect spark plug wire and keep wire away from plug to prevent acciden tal starting. Keep throttle control lever in stop position.
If the Chipper Vac should become blocked with debris at
any point, shut engine off and wait until the impeller comes to a complete stop before atfempting to remove the obstruc tion. Disconnect spark plug wire to prevent accidental
starting.
If the cutting mechanism strikes a foreign object, or if your Chipper Vac should start to vibrate abnormally, stop the engine immediately, disconnect the spark plug wire and
move the wire away from the spark plug. Allow the machine to stop and take the following steps.
a. Inspect for damage. b. Repair or replace any damaged parts. c. Check for loose parts and tighten to assure
continued safe operation.
Check all bolts for tightness at frequent intervals to help insure safe operation.
Check vinyl hard top boot frequently for wear. Replace if worn or damaged.
Never operate Chipper Vac unless deck adapter, hose,
hose adapter (nozzle), discharge chute (elbow), chipper
chute and top cover are properly attached in their place.
Do not remove top cover or attempt to empty contents of
cart while engine is running.
Never attempt to change hose adapter (nozzle) or to install remote hose attachment when engine is running.
Keep all shields and guards (e.g. chipper chute, discharge chute (elbow) and hose adapter (nozzle) in place and
securely attached. Keep hands, feet, face, long hair and clothing out of inlet and discharge area. There are ROTATING BLADES inside these openings. Always wear safety glasses or other suitable eye protection when operating or maintaining this equipment. Wear protective gloves when feeding material into the
chipper chute. Avoid loose fitting clothing. Keep face and body clear of the chipper chute to avoid
accidental bounce back of any material. When feeding material into this equipment, be extremely
careful that pieces of metal, rocks, bottles, cans or other foreign objects are not included. Personal injury or damage to the machine could result.
Do not stand behind cart in exhaust discharge area while engine is running.
Do not operate this equipment while intoxicated or while taking drugs or medication that impairs the senses and
reactions.
When using this equipment, start with the vehicle transmis sion in first (low) gear and then gradually increase speed
only as conditions permit. Operate this equipment at reduced speed on rough terrain, along creeks and ditches and on slopes to prevent tipping
or loss of control. Do not drive too close to a creek or ditch. Vehicle braking and stability are affected by the addition of
this equipment. Do not fill the Chipper Vac to its full capacity without checking the capability of the towing vehicle to safely pull and stop with the Chipper Vac attached.
Before operating on any grade (hill) refer to the safety rules in the vehicle owner's manual concerning safe operation on slopes. Also refer to the SLOPE GUIDE on page 27 of this owner's manual. Do not operate on slopes in excess of 10 degrees. STAY OFF STEEP SLOPES.
Follow the maintenance instructions outlined in this manual.
A
Look for this symbol to point out important safety precautions. It means--Attention!l Become alert!! Your safety is involved.
DANGER: This Chipper Vac was built to be operated according to the rules for safe operation in
this manual. As with any type of power equipment, carelessness or error on the part of the opera tor can result in serious injury. This unit is capable of amputating fingers and hands and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Page 4
A WARNING
TO AVOID SERIOUS INJURY
Read Owner's Manual and all safety labels on machine before starting and using machine.
Do Not remove top cover or attempt to empty contents of cart while engine is running. Do Not stand behind cart in exhaust discharge area while engine is running. Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge
area. There are ROTATING BLADES inside these openings.
Wear approved safety glasses and gloves. Avoid loose fitting clothes.
Keep the area of operation clear of all persons, particularly small children and pets. Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle assembly) in place and securely attached. Check discharge boot frequently for wear. Replace if worn or damaged.
If unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear clog or jam with engine running.
Muffler and engine get hot and can cause burns. Do Not Touch. To avoid a fire hazard, keep leaves, grass and other combustible debris off hot muffler and engine. Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running. Do Not operate^nit unless nozzle or optional Hose Kit is secured in place.
Do Not fill gas tank while engine is running. Aliow engine to cool at least 2 minutes before refueling.
A WARNING
This unit is equipped with an internai combustion engine and should not be used on or near unimproved forest-covered,
or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar taws. Federal laws apply on federal lands. A spark arrester muffler is available at your nearest engine authorized service center. .
Page 5

ACCESSORIES AND ATTACHMENTS

These accessories were available when the unit was purchased. They are also available at most Sears retail outlets and service centers. Most Sears stores can order repair parts for you when you provide the model
numbers of your tractor and Chipper Vac System.
The model and serial numbers will be found on a decal
attached to the engine base. You should record both the serial number and the date of
purchase and keep in a safe place for future reference.
MODEL NUMBER; SERIAL NUMBER: DATE OF PURCHASE:
486.24516
Page 6
HARDWARE PACKAGE CONTENTS
SHOWN FULL SIZE
Page 7

ATTENTION! Keep contents of each hardware package separate for easier assembly.

CONTENTS OF HARDWARE PACKAGE IN CART CARTON

Ref. Qty. Description
A 3 Bolt, Hex 3/8" X 3" В
2 Bolt, Hex 1/4" X 1-3/4" D 2 Bolt, Hex 3/8" X 1-1/4" J 9 Bolt, Hex 1/4" X 5/8“
M
14 Bolt, Truss Head 5/16“ x 3/4"
0 11 Lockwasher, 1/4"
P
14 Lockwasher, 5/16"
Q 5 Lockwasher, 3/8"
R 2 X 4 Flat Washer, 1"
Flat Washer. 1/4"

CONTENTS OF (2) VAC HARDWARE PACKAGES IN VAC CARTON

Ref. Qty. DescriptiorT
C 1
E 2
G 4 Hex Bolt, 1/4" x1"
H
6 Hex Bolt, 5/16“ X 3/4"
J
30 Hex Bolt. 1/4“ X 5/8“
L 4
N 2
0 40 Lockwasher, 1/4“
P 4 R 26 Flat Washer, 1/4“ S
6 Nylon Washer
T
3
u 4
V 1
w 4
Hex Bolt, 1/2" X 1-1/4" Hex Bolt, 1/4" X 1-1/4"
Hex Bolt, 5/16" X 3/4" Thread Forming Truss Bolt Head, #10-32 x 5/8"
Lockwasher, 5/16"
Flat Washer, 5/16" Flat Washer, 3/8“ Flat Washer, 7/16“ Flat Washer, 11/32“ x 1-1/2"
Ref. Qty. Description
Z 11 Hex Nut, 1/4"
14
BB EE 5 Nut, Hex Lock 3/8"
GG 2
HH 1
II 2 Hub Cap
JJ 2 KK 2 NN 1
Hex Nut, 5/16" Pin, Cotter 1/8" x 1-1/2"
Hair Cotter Pin. 1/8"
Spacer Tube
Door Support Hitch Pin
Ref. Qty. Description
Y
2 Hex Nut, #10-32
Z 46 Hex Nut, 1/4"
AA
DD 9 EE
MM 00 1
PP 2
QQ 2 "S" Hooks
RR 2 SS 1 Door Latch (RH)
UU 3 Hinge
2 Hex Lock Nut, 1/4“
Nylock Nut, 5/16"
2 Hex Lock Nut, 3/8" FF 1 Hex Lock Nut, 1/2" LL
TT 1
1 Hitch Plate
3 Knob
Tarp Strap, 25" Tarp Strap (Less Hooks)
Eye Bolt Door Latch (LH)

CONTENTS OF DECK ADAPTER HARDWARE PACKAGE IN VAC CARTON

Not all parts in this list will be used for any one tractor.
Qty.
Ref.
F 2
1 К 2 R S 3 Nylon Washer T 12
AA 3 CC 3 W
WW 1
XX
Description
Hex Bolt, 5/16" x1"
3
Hex Bolt, 1/4" X 3/4" Carriage Bolt, 5/16" X 3/4"
3 Flat Washer, 1/4“
Flat Washer, 5/16" Hex Lock Nut, 1/4" Hex Lock Nut, 5/16"
1 Mounting Strap
Angle Bracket
1
Mounting Bracket |
Page 8
CARTON CONTENTS {Cart Carton)
Ref. Description
1 1 Wheel Support 2 1 3 1 Front Tongue 4
5 2
Rear Tongue 7 1
1 Hose Hanger Rod Assembly 9 1
Cart Bodies
Qty.
Ref.
6 1 Hose
8 1 Axle
10 2
Description
Tailgate Reinforcement Bracket
Latch Stand Bracket
Wheels
14
/
12
1
i5P
1
&
i
CARTON CONTENTS (Vac Carton)
Ref. Qty. Description
1
1 Front Pane!
2
2
Side Brackets 3 2 4 1 5 1 6 1 7 1 8 2
9 2
Side Panels
Dump Handle
Prop Rod (Right)
Prop Rod (Left) Rear Door
Tie Rods
Hose Clamps
Ref.
Qtv.
10 1 Deck Adapter 11 1 12 1 Adapter Bracket 13 14 1 15 1 Chipper Chute w/Tamper Plug 16 17 1 Elbow 18 1 Poly Hard Top
19 1 Hitch Bracket '
Description
Hose Hanger Bracket
1
Skid Plate Engine/Impeller Assembly
1
Hose Adapter (Nozzle)
Page 9

ASSEMBLY

This unit is shipped WITHOUT GASOLINE or OIL, After assembly, see separate engine manual for proper fuel and engine oil recommendations.

TOOLS REQUIRED FOR ASSEMBLY

(1) Screwdriver
(1) Pliers
(1) 3/8" Wrench
(2) 7/16" Wrenches
(2) 1/2“ Wrenches (2) 9/16" Wrenches
(2) 3/4" Wrenches (only if figure 28 on page 16 is used)

REMOVAL OF PARTS FROM CARTONS

• Remove the hardware packs and all loose parts from the cartons.
• Lay out and identify parts shown in carton contents.
• Lay out and identify parts in the hardware packs. Keep contents of each hardware package separate for easier assembly.

ASSEMBLING THE VAC SYSTEM

• Place cart body halves upright on a smooth level
surface such as a garage floor or a paved driveway. See figure 1.
Fit the tailgate reinforcement bracket over the end of the cart bed. Position the two door support brackets on the bottom of the reinforcement bracket as shown in figure 2. Fasten the reinforcement bracket and the door supports to the bottom of the cart using six 5/16"
X 3/4“ truss head screws, 5/16’ lock washers and 5/16" hex nuts. Do not tighten yet. See figure 2.
Fasten the tailgate reinforcement bracket to the sides of the cart body using four 1/4" x 5/8" hex bolts, 1/4"
lock washers and 1/4" hex nuts as shown in figure 2.
Do not tighten yet.
CAUTION; Do not leave the cart unattended
in upright position during assembly. A falling cart can cause personal injury! Pay close
A
attention to the stability of the cart while it remains in an upright position. For best stability, assemble on a smooth level surface.
Assemble cart body halves together using three 1/4" X 5/8" hex bolts, 1/4" lock washers and 1/4" hex nuts as shown in figure 1. Do not tighten yet.
Pull the cart body halves together.
Tighten the six truss head screws in figure 2. Tighten the four hex bolts in figure 2. Tighten the three hex bolts in figure 1, keeping the
bottom aligned and pulled together.
Carefully flip the caii end for end so that it rests on
the tailgate reinforcement bracket. See figure 3.
FIGURE 3
Page 10
• Assemble the wheel support to the bottom of the cart using eight 5/16" x 3/4“ truss head screws, 5/16" lock washers, and 5/16 hex nuts as shown in figure 4. Heads of screws go on the inside of cart. Tighten.
Align the latch stand bracket so that the tab is at the
rear. Fasten the bracket to the rear set of holes at the front of the cart using two 1/4" x 5/8" hex bolts, 1/4" flat washers, 1/4" lock washers, and 1/4" hex nuts.
Use the 1/4" flat washers as shims between the
bracket and the cart bed. Make finger tight at this
time. See figure 6.
• Lower the cart to rest upside down, with the wheel support facing up, as shown in figure 5.
NOTE: The parts assembled in the next paragraph are shipped in the Vac carton.
• Assemble the skid plate to the bottom of the cart using two 1/4" X 1" hex bolts, four 1-1/2" flat washers, two 1/4" lock washers and two 1/4" hex nuts. See figure 5.
• Place the rear tongue onto the wheel support and the latch stand bracket. Assemble the axle through the ends of the wheel support and the tongue. Fasten the axle to the wheel support using two 1/4" x 1 -3/4" hex bolts, 1/4" lock washers and 1/4" hex nuts. Tighten. See figure 7. ■
IMPORTANT: Make sure the tongue is securely locked to the latch stand bracket by the latch lock lever.
10
Page 11
Assemble a spacer tube onto each end of the axle as shown in figure 8. Assemble a 1" flat washer, a wheel (valve stem facing out), and another 1" flat washer onto the axle as shown in figure 8. Secure the wheel with a 1/8" x
1-1/2" cotter pin, spreading the ends so that a hub cap will fit over the pin. Assemble the hub cap by pressing it onto the flat washer. Repeat on other end of axle.
SPACER TUBE
WHEEL
1" FLAT WASHER
1" FLAT WASHER
Assemble the hitch bracket to the front tongue using two 3/8" X 1-1/4“ hex bolts, 3/8" lock washers and 3/8"
hex lock nuts. Tighten. See figure 10.
Assemble the hitch pin to the hitch bracket and tongue,
securing it with the 1/8" hair cotter pin. See figure 10.
HUB CAP
1/8" X 1-1/2"
COTTER PIN
FIGURE 8
• Flip the cart over so that it rests on its wheels.
• Assemble the front tongue on top of the rear tongue using three 3/8" x 3" hex bolts, 3/8" lock washers and 3/8" hex lock nuts. See figure 9.
HINT: For easier assembly, support the rear tongue with
a block of wood.
*
Release the latch lock lever and tilt the cart bed back. See figure 11. Assemble the front panel to the outside of the cart bed, sliding the bottom lip of the panel in between the cart bed and the latch stand bracket. Fasten the panel to the bottom and the sides of the cart bed
using eight 1/4" x 5/8" hex bolts, 1/4" lock washers
and 1/4" hex nuts. Tighten. See figure 11.
* Tighten the two bolts which were assembled to the
latch stand bracket in figure 6.
11
Page 12
Lower the front of the cart and lock it to the tongue with the latch lock lever. Place a side panel down onto the cart, fitting it inside the front panel. Fasten the side panel to the front panel using three 1/4" x 5/8" hex bolts, 1/4" lock washers and 1/4" hex nuts. Fasten the side panel to the carl bed flange using two 1/4" x 5/8" hex bolts, 1/4" flat washers, 1/4" lock washers and 1/4" hex nuts. Tighten. See figure 12. Repeat on other side.
• Assemble a 1/4" hex nut, 1/4" lock washer and 1/4" flat washer onto each end of a tie rod. Insert the rod ends through the middle hole in each side panel and side bracket. Assemble another 1/4" flat washer, 1/4“
lock washer and 1/4" hex nut onto each end of the tie rod. Adjust the hex nuts to make the sides the same
distance apart at the middie of the cart as at the front.
Tighten the nuts. See figure 14.
Assemble the dump handle to the front panel using two #10-32 X 5/8" truss head bolts and #10-32 hex
nuts. Tighten. See figure 13.
Assemble the a side bracket to the front hole and the two rear holes in a side panel. Use three 1/4“ x 5/8"
hex bolts, 1/4" lock washers and 1/4" hex nuts.
Tighten. See figure 13. Repeat for other side.
Place a 1/4" flat washer onto a 1/4" eye bolt and insert the bolt through the second hole from the front in the side panel and side bracket. Assemble another 1/4" flat washer and a 1/4" hex lock nut onto the bolt.
Tighten, leaving the nut loose enough that the eye
bolt turns freely. Repeat on other side. See figure 15. Insert the left prop rod through the eye bolt and temporarily rest it on top of the tie rod as shown in figure 15. Make sure the hook end of the prop rod points dowg and the threaded end points outward. Repeat for the right prop rod.
12
Page 13
Assemble a 1/4" hex nut and then a 1/4" flat washer onto each end of a tie rod. Insert the rod ends through the upper holes in the sides of the hardtop. Assemble another 1/4" flat washer and 1/4" hex nut onto each
end of the tie rod. Adjust the hex nuts to make the distance between the sides approximately the same front to rear. Tighten the nuts. See figure 16. Assemble the three hinges to the front of the hard top
using six 1/4“ X 5/8" hex bolts, 1/4" flat washers, 1/4" lock washers and 1/4" hex nuts. Assemble the bolts and fiat washers from the bottom. See figure 16.
• Place a 3/8" flat washer onto the end of the right prop rod and insert the rod into the lower hole in the side of the hardtop. Assemble a 3/8“ flat washer and a 3/8" hex lock nut onto the rod on the outside of the hard top. Tighten the nut and then loosen 1/2 turn. See figure 18. Repeat for the left prop rod.
• Assemble the right hand and left hand door latches to the back of the hard top using two 5/16" x 3/4“ hex
bolts, nylon washers and 5/16“ nylock nuts. Place the nylon washer beneath the door latch. Tighten so that
the latch is snug but will still rotate. See figure 17.
Lower the hard top. If it does not tit down easily into
the "Z" brackets, adjust the width of the hardtop by
adjusting the nuts on the tie rod. See figure 19. Screw a 1/4" hex nut approximately half way onto a
1/4“ X 1" hex bolt. Insert the bolt into the hole in the side of the cart as shown in figure 19. Fasten the bolt
to the cart using a 1/4" lock washer and 1/4" hex nut.
Tighten so that tHfe nut is even with the end of the
bolt. Repeat on the other side. See figure 19.
Mount the hard top to the cart by inserting the hinges into the slots in the front panel of the cart. See figure
18. FIGURE 19
13
Page 14
Assemble a short tie strap to the rear door using one 1/4“ X 1-1/4" hex bolt, two 1/4" flat washers, one 1/4" lock washer and one 1/4" hex nut. Assemble an "S" hook through the loose end of the strap. See figure
20. Repeat on other side of door. Attach the door to the rear of the cart by resting the bottom of the door on the door supports and pushing the top in against the cross brace. Swivel the door latches down until they lock into the slots in the sides of the cart. See figure 20. Hook both the tarp straps onto the 1/4" x 1" hex bolts in the sides of the cart. See figure 20.
• Remove the hex bolts, lock washers and hex lock nuts from the two holes in the impeller housing as
shown in figure 22. Assemble the hose hanger
bracket to the two holes using the bolts, lock washers
and lock nuts which you removed.
• Assemble the engine base assembly to the welded angles on the tongue using four 5/16" x 3/4" hex bolts, 5/16“ lock washers and 5/16" nylock nuts. Tighten the bolts securely. See figure 21.
NOTE: Use the upper holes in the welded angles.
• Temporarily push the vinyl boot back inside the hard top.
• Assemble the elbow to the impeller housing, using four 5/16" x 3/4“ thread forming hex bolts, and four
nylon washers. Align the upper end of the elbow side
to side with the opening in the hard top. Tighten the
bolts. Pull the boot fonvard over the end of the elbow. See figure 23^
HINT: To start a bolt into an unthreaded hole, push
the bolt into the hole while turning it with a wrench.
14
Page 15
• Assemble the hose adapter (nozzle) to the front of the impeller housing, securing it with the three knobs. Make sure that the switch actuator bracket depresses the switch on the housing. See figure 24.
Place the hose hanger rod assembly down into the hose hanger bracket on the impeller housing assem bly. See figure 26. Loop the rubber tie strap under the hose. Fasten the hooks to the hose hanger rod assembly. See figure
26.
HOSE HANGER ROD ASSEMBLY
25‘TARP STRAP
Place a hose clamp onto the end of the hose. Push the hose onto the hose adapter (nozzle). Tighten the hose clamp onto the hose and hose adapter. Do not
collapse the hose adapter when tightening the clamp. See figure 25.
The remaining hose clamp will be used later to fasten
the hose to the deck adapter.
FIGURE 26 HINT: Tip the cart bed back for easier access in the
next paragraph.
• Attach the chipper chute assembly to the weld bolts on the back side of the impeller housing using three
5/16" flat washers and 5/16" Nylock nuts. Tighten.
See figure 27. -
• Insert the tamper plug into the end of the chipper chute assembly.
15
Page 16
• Assemble the hitch plate to the tractor hitch if: a. Your tractor has a square (straight) hitch frame,
to help prevent binding.
b. Your tractor has a lightweight hitch frame that
needs reinforcing for towing the Mow-N-Vac. Use a 1/2" X 1 -1/4" hex bolt, a 7/16“ flat washer and a 1/2" hex lock nut. See figure 28.

ASSEMBLING THE DECK ADAPTER (#62468) TO THE MOWER DECK

NOTE: Not all of the parts in the deck adapter hardware
package will be used for any one particular fit up.
• Remove the mower discharge defiector from your mower deck. Save the deflector and hardware for remounting deflector.
IF YOU HAVE A MURRAY TRACTOR WITH A 38", a
40" or a 46" DECK, SKIP DIRECTLY TO PAGE 18.
CAUTION: Mower deflector must be replaced when Vac System deck adapter is removed. Do Not operate mower
A
unless adapter or defiector is in place and properly mounted.
• Identify your mower deck (see foid outs) and cut out the correct discharge opening template for your
mower deck size. If there is no template for your
deck size you can make your own template by
marking around a piece of cardboard held against the
edge of the discharge opening.
• Tape the template to the face of the adapter, locating template approximately 1/2" from front and 1/4" down from top of adapter. Keep as close to top as possible. See figure 29. Mark outline of template on face of adapter using white crayon, nail or scriber. Drill a starting hole inside the outline, then use a saber saw or key hole saw to cut out the opening. See figure 29.
16
Page 17
• Position the adapter over the deck opening, and check for fit of cutout as shown in figure 30. Trim cutout, if necessary, to aliow tilting of adapter,
keeping the fit as close as possible for best vacuum suction.
• Assemble the adapter bracket to the deck using two 5/16" X 1" hex bolts, 5/16" flat washers and 5/16" hex lock nuts. See figure 32.
NOTE; It may be necessary to use extra 5/16" flat
washers to shim under the bracket next to the deck
surface. Ten extra washers have been furnished as shims. See figure 32.
Holding the adapter bracket and the deck adapter together, position the deck adapter on the mower deck. Keeping the edge of deck adapter as close as
possible to the offset in the adapter bracket, see if
the slot in the adapter bracket can be aligned with
one or two of the deflector holes in your mower deck's discharge opening. If the bracket can not be located correctly using existing holes, it will be
necessary to drill one or two 5/16" diameter holes in
the deck. See figure 31.
Use existing holes or drill 5/16" diameter hole or holes.
• With deck adapter positioned correctly over the discharge opening, use the adapter bracket as a template and drill three 9/32" diameter holes in the top of the deck adapter. See figure 33.
• Bolt deck adapter to bracket using three 1/4" x 3/4"
bolts, nylon washers, 1/4" flat washers and 1/4" hex lock nuts. Nylon washers should be against the inside of the ddck adapter. See figure 33.
as possible to offset in bracket
FIGURE 31
FIGURE 33
• Assemble end of hose and a hose clamp over the round opening of deck adapter and tighten clamp.
GO DIRECTLY TO THE OPERATION INSTRUC TIONS ON PAGE 19.
17
Page 18

FOR 1990 AND NEWER MURRAY TRACTORS WITH A 38" OR 40" DECK

FOR 1990 AND NEWER MURRAY
TRACTORS WITH A 46" DECK
• Cut out two templates and place on deck adapter as shown in figure 34. Tape smaller one on top and larger one on the side and bottom. After they are in place, carefully mark around the templates, then cut out adapter to obtain correct opening.
• Bolt end of mounting strap to the 5/16" bolt on the
mower deck. The other end of the strap will bolt to a hole in the deck adapter, which must be drilled. Position the adapter on the deck, then drill a 5/16" hole in the bottom of the adapter that will align with the hole in the strap. Fasten the adapter to the strap
using one 1/4" x 3/4" hex bolt, 1/4" flat washer, nylon
washer and 1/4" hex lock nut. See figure 34.
• Tape 46" template onto deck adapter. Mark and then cut out adapter.
• Fasten the angle bracket and the mounting bracket to the mower deck as shown in figure 35. Use two 5/16"
X 3/4“ carriage bolts, 5/16" flat washers and 5/16" lock nuts. The bolt heads go on inside of mower deck.
• Drill two 5/16“ diameter holes in the deck adapter that
will align with the holes in the angle bracket and the
mounting bracket. Assemble the deck adapter to both
brackets using two 1/4" x 3/4" hex bolts, 1/4" flat washers, nylon washers and 1/4" hex lock nuts. See figure 35.
• Assemble end of hose and hose clamp over the round opening of deck adapter and tighten clamp. GO DIRECTLY TO THE OPERATION INSTRUC TIONS WHICH ARE LOCATED ON PAGE 19.
FIGURE 35
Assemble end of hose and hose clamp over the round
opening of deck adapter and tighten clamp. GO DIRECTLY TO THE OPERATION INSTRUCTIONS WHICH ARE LOCATED ON PAGE 19.
18
Page 19

OPERATION

KNOW YOUR VAC SYSTEM

Read this owner's manual and safety rules before operating your Vac System.
Compare the illustration below with your Vac System to familiarize yourself with the various controls and their locations.
HARDTOP BOOT
DUMP HANDLE
LATCH LOCK LEVER
DOOR LATCH
HARDTOP BOOT Connects the plastic elbow to the
hard top, directing discharged material into the cart.
DOOR LATCH Locks the rear of the hard too to the
cart and iocks the top of the rear door to the cart.
LATCH LOCK LEVER Locks the cart bed down to the
tongue. Reieases to allow cart to be tipped back for dumping.
DUMP HANDLE Allows the cart bed to be easily tilted
back for dumping.
19
Page 20

BEFORE STARTING

• Your Chipper Vac System engine is shipped without oil or gasoline. Service the engine with oil and gas as instructed in the separate engine manual.
• Inspect the Vac System to make sure all covers (rear door, hardtop boot, elbow, hose adapter, hose and deck adapter are properly attached.
• Check tires for proper inflation (12*14 lbs).
WARNING: Never fill fuel tank indoors, or
with the engine running, or while the engine
A

HOW TO STOP YOUR CHIPPER VAC

• To stop engine, move the throttle control lever to the OFF position.
• Disconnect spark plug wire from plug to prevent accidental starting while equipment is unattended or
is being worked on.
A

HOW TO START YOUR CHIPPER VAC

is hot. Do not smoke while filling tank.
CAUTION: -^e muffler and adjacent
areas are hot!

HOW TO USE YOUR CHIPPER VAC

CAUTION: Vehicle braking and stability
may be affected with the addition of an
A
Inspect the Chipper Vac to make sure all covers (rear door, hard top boot, elbow, chipper chute with tamper plug, hose adapter (nozzle), hose and deck adapter are properly attached. Check tires for proper inflation (12-14 lbs). Check oil and gas in Chipper Vac engine. Begin operation at low speed, adjusting forward speed to match grass height and/or moisture condition to
prevent clogging. Do not attempt to vacuum up any material other than vegetation found in a normal yard, such as light branches, leaves, twigs, etc.
A
To empty cart, shut off tractor engine and set brake.
Shut off Chipper Vac engine. Remove rear door from cart. Release latch lock lever on tongue and tip cart back. See figure 36.
accessory or an attachment. Be aware of changing conditions on slopes.
WARNING: Should your Chipper Vac
become clogged, shut off tractor and Chipper Vac engines. Before attempting
to unclog, remove wire from spark plug to
prevent accidental starting.
WARNING: Never start or run the
engine without all covers being properly
A
Check oil and gas in Chipper Vac engine. Attach spark plug wire to spark plug.
Move choke lever on engine to CHOKE position. (A warm engine may not require choking.) Move throttle control lever on engine to FAST position.
Grasp starter handle and pull rope out slowly until engine reaches start of compression cycle (rope will pull slightly harder at this point). Let the rope rewind slowly.
Pull rope with a rapid, continuous, full arm stroke. Keep a firm grip on starter handle. Let rope rewind slowly. Do not let starter handle snap back against starter.
Repeat instructions in two preceding paragraphs until engine fires. When engine starts, move choke control gradually to RUN position.
attached to the blower housing and cart.
CAUTION: To avoid possible injury, be
sure that no one is near the cart before
A
Lift rear of hard top and secure it in the upper raised position with right and left prop rods. Using a rake or suitable tool, pull grass clippings and/ or leaves out of cart. After cart is emptied, close hard top, tip cart for ward and secure it to the tongue. Reattach rear door and hardtop boot.
releasing the latch lock lever.
20
Page 21

USING THE CHIPPER CHUTE

Material such as stalks or heavy branches up to 3" in diameter may be fed Into the chipper chute as shown
in figure 37.
• Be sure to wear eye protection and gloves when feeding material into the chipper chute.
• Use the tamper plug, not your hands, to force material down through the chipper chute.
• For best performance, it is important to keep the chipper blades sharp. If the composition of the material being discharged changes (becomes stringy, etc.) or if the rate of discharge slows down consider ably, it is likely that the chipper blades are dull and
need to be sharpened or replaced. Refer to the Service and Adjustments section, on page 23.
WARNING: Do not attempt to feed any
material larger than 3" in diameter into
A.
A
the chipper chute. Personal injury or damage to the machine could result.
DANGER: Keep hands out of chipper
chute. Rotating blades in impeller housing can cause serious injury. Use the tamper plug to help push material down into the chute.
21
Page 22

MAINTENANCE

CUSTOMER RESPONSIBILITIES

• Read and follow the maintenance schedule and the maintenance procedures listed in this section.
MAINTENANCE SCHEDULE
Fill in dates as you
complete regular service. Service Dates Check for loose fasteners
Check soft vinyl boot Check tire pressure Check engine oil level
Lubricate Clean Maintain engine per instructions below and in engine manual.
X X X X
X
X X

BEFORE EACH USE

CHECK FOR LOOSE FASTENERS
• Make a thorough visual check of the Chipper Vac for any bolts and nuts which may have loosened.
Retiphten any loose bolts and nuts. •
CHECK VINYL BOOT
• Check the vinyl boot {on front of hardtop) for wear.
Replace if worn or damaged.
CHECK TIRE PRESSURE
• Check tire pressure regularly. Recommended tire
pressure is 12-14 Lbs.
CHECK ENGINE OIL LEVEL
• Check oil level before each use. Maintain engine oil as instructed in the separate engine manual.

LUBRICATION

• At the beginning of each season, lubricate the latch, latch pivot bolt, and the axle where the hitch tongue pivots, with a iight machine oi).
• At least once a season, grease or oil the wheel bearings. Use automotive wheel bearing type grease or 20 weight oil.
WARNING: Always stop engine and
disconnect spark plug wire before clean
A
ing, lubricating or before performing any repairs or maintenance.

ENGINE MAINTENANCE

• Check oil level before each use. Maintain engine oil
as instructed in the separate engine manual.
• Service air cleaner every 25 hours under normal
conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the separate engine manual.
• The spark plug should be cleaned and the gap reset
once a season. Spark plug replacement at the start of each seasort.is recommended. Check the engine
manual for correct plug type and gap specifications.

CLEANING

• Make sure the cart, the sides and front panel and top are cleaned after each use. Grass clippings and
leaves left in the cart will mildew and cause damage if not cleaned out.
• Clean the engine regularly with a cloth or brush.
Keep the cooling fins on the engine housing clean to permit proper air circulation which is essential to engine performance and life. Be sure to remove all dirt and debris from muffler area.
22
Page 23

SERVICE AND ADJUSTMENTS

SHARPENING OR REPLACING CHIPPER
BLADES
Disconnect the spark plug wire and move away from the spark plug.
Remove the access plate by removing two hex lock nuts. See figure 38.
• Locate one of the chipper blades in the access plate opening by rotating the impeller assembly by hand. Remove the blade using a 3/16“ alien wrench on the outside of the blade and a 1/2" wrench on the impel ler assembly, inside the housing.
• Remove the other blade in the same manner.
• Replace or sharpen blades. If sharpening, make certain to remove an equal amount from each blade.
Reassemble in reverse order.
NOTE: Make certain the blades are reassembled with
the sharp edge facing upward, as viewed from the access
plate opening.
• Clean the engine and the entire unit thoroughly.
• Refer to engine manual for correct engine storage instructions.
If storing in an unventilated or metal storage shed, coat metal parts with light oil or silicone to prevent
rust.
• Store unit in a clean, dry area.
23
Page 24
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE(S) CORRECTIVE ACTION
*
Engine fails to start
Loss of power; operation erratic.
1. Spark plug wire disconnected.
?. Safety switch not contacted.
3. Fuel tank empty, or stale fuel.
4. Fuel shut-off valve closed {if so equipped).
5. Faulty spark plug.
1. Spark plug wire loose
2. Unit running on CHOKE.
3. Blocked fuel line or stale fuel.
4. Water or dirt in fuel system.
5. Carburetor out of adjustment.
6. Dirty air cleaner.
Engine overheats
Too much vibration Loose parts or damaged
1. Carburetor not adjusted properly,
2. Engine oil level low.
impeller.
1. Connect wire to spark plug.
2. Correctly install hose adapter nozzle.
3. Fill tank with clean, fresh fuel.
4. Open fuel shut-off valve.
5. Clean, adjust gap or replace.
1. Connect and tighten spark plug wire.
2. Move choke lever to OFF position.
3. Clean fuel line; fill tank with clean fresh gasoline.
4. Disconnect fuel line at carburetor to drain
fuel tank. Refill with fresh fuel.
5. Adjust carburetor.*
6. Service air cleaner.*
1. Adjust carburetor.*
2. Fill crankcase with proper oil.
Stop engine immediately and disconnect spark plug wire. Tighten all bolts and nuts. Make all necessary repairs. If vibration continues, have unit serviced by an authorized service dealer.
Unit does not discharge
Rate of discharge
when chipping
slows considerably,
or composition of
discharged material
changes.
*Ftefer to the engine manual packed with your unit.
NOTE: For repairs beyond the minor adjustments listed above, please contact your nearest authorized service
dealer.
1. Discharge chute (elbow) clogged.
2. Foreign object lodged in impeller.
3. Mow-N-Vac cart is full.
Chipper blades dull.
1. Stop engine immediately and disconnect spark plug wire. Clean inside of housing and discharge chute (elbow).
2. Stop engine immediately and disconnect spark plug wire. Remove lodged object.
3. Empty cart.
Sharpen or replace chipper blades.
24
Page 25
REPAIR PARTS FOR MODEL 486.24516 CART BODY
REF.
NO.
1
2 62458 1
3 23507 1 4 24497 1 Latch Stand Bracket 5 23488 1 Axle, Wheel r Dia. 6 46272 2 7 8 43601 9
10 43014 2 Hub Cap 11 12
13 43177 13 Lockwasher, 1/4" 14 15
16 43086 14
17
18
PART
NO. QTY. DESCRIPTION
23985 2 Cart Body
Tailgate Reinforcement Bracket Wheel Support
Wheel w/Tire, 15 x 6.00
43093 2 Cotter Pin, 1/8" Dia. x 1-1/2"
4
Washer, Fiat 1"
44678 2 Spacer Tube. 1-1/4" x 2" Lg. 43866 9 Hex Bolt, 1/4-20 x 5/8"
1509-69 2 Hex Bolt, 1/4-20 x 1-3/4"
43178 13 Hex Nut, 1/4-20 Thread 43814
43083 14 Hex Nut. 5/16-18 Thread 43088 2
14
Truss Hd. Bolt, 5/16-18 X 3/4“
Lockwasher, 5/16"
Washer, Flat 1/4"
REF,
NO.
19 20 21 24614 1 Latch Lock Lever 22 23475 1 23 43884 1 Hitch Pin 24 43343 1 Pin, Hair Cotter 1/8" 25
26 43003 5 Lockwasher, 3/8" 27 28 29 47408 1 Spring, Extension 30 31 43064 1 32 46980 2 Hex Nut, 5/16-18 (SEMS)
33 23838 2 Door Support 34 43661 2 Hex Bolt, 1/4-20x1" 35 43572 4 36
25
PART
NO. QTY DESCRIPTION
63917 1 63155 1
43087 43082
47407 43574
24604
Tongue Weldment Ass'y. (Rear) Tongue Weldment Ass'y. (Front)
Hitch Bracket
2 Hex Bolt, 3/8-16x1-1/4" 5 Hex Lock Nut, 3/8-16 Thread
1 Hex Bolt, 5/16-18x3-3/4" 3 Hex Bolt, 3/8-16 X 3"
Hex Lock Nut, 5/16-18
Flat Washer, 1-1/2" x 11/32"
1 Skid Plate
Page 26
REPAIR PARTS FOR l№ODEL 486.24516 CHIPPER VAC SYSTEM
26
TO TRACTOR
Page 27
REPAIR PARTS FOR MODEL 486.24516 CHIPPER VAC SYSTEM
REF.
NO.
2
10 11 728-3001 3 Rivet. Pop 5/32" 12 43012 8 Bolt, Hex 1/4-20 x 3/4" 13 43013 10 Nut, Hex Lock 1/4-20 Thd. 14 7520155481 15 16
17 18 43792
19 43793 2 Hose Clamp 6" 20 24608 21 24609 1 Front Panel Cart Extension 22 24610 2 23 63918 1 Hard Top Assembly
24 43882 8 Rivet, 3/16" 25 43910 8
26
27 46480 1 Hard top Boot
28 44790 1 Poly Rear Door
29 43790 1
30 44849 2
31 44850 2 Strap, Tarp (Less Hooks)
32 23540 1
33 43866 30
34 43661 2 Bolt, Hex 1/4-20x1"
35 43088 59 Washer, 1/4" STD
36 1509-90 2 Bolt, Hex 1/4-20x1-1/4"
PART
NO.
1 24080 1 Engine Base
24078
3 63226 1
4 43182 14 5 43063 6 43085 4 Bolt. Hex 5/16-18x1-1/2" 7 43086 16 Lockwasher, 5/16" Spring Type 8 43064 15 Nut, Hex Lock 5/16-18 9 63375 1 Assembly, Hose Adapter (Nozzle)
781-0635
222261
63227 1 46420
23842 4 Boot Mounting Strap
QTY. DESCRIPTION
2 Brace, Housing
Hose Hanger Bracket Ass'y. 39 24582 3 Hinge, Poly Top
(Ref. item #16 on page 22.) Bolt. Hex 5/16-18x3/4"
2 Bolt, Hex 5/16-18x1"
(Includes items Wa nd 11))
1 Bracket, Switcti (Actuator)
1 Engine, 8 HP Tecumseh 1 Reflector, Muffler
Hose Hanger Rod Ass'y.
1 Elbow
1 Hose (6" X 84")
2 Side Panel Cart Extension
Side Bracket ("Z")
(Includes 24,25,26,27)
Washer, Flat 3/16"
Strap, Tarp 25" "S"Hook, #32
Hitch Plate Bolt, Hex 1/4-20 x 5/8"
REF.
NO.
37 43178 44 Nut, Hex 1/4-20 38
40 1543-69 9 Washer, Nylon 21/64" 41 43351 1 42 43262 1 43 43352 1 Washer, Flat 7/16" 44 43081 15 Washer, 5/16" STD 45 43830 1 46 23560 1 Bracket, Deck Adapter 47 43080 2 Bolt, Carr. 5/16" X 3/4" 48 49 23826 50 51 47630 4
PART
NO.
43177
23825 1 Mounting Strap
23827 1
52 712-0421 3 53 1 Impeller Housing Assembly
54 62468
55 44419 2 Eyebolt, 1/4" 56 47640 57 43364 ■ 2 Bolt, Truss Hd. #10-32 X 5/8"
58 43662 2 Nut, Hex #10-32(SEMS) 59 23476 2 Rod, Tie
47642 1 Rod, Prop (RH)
60
47641 1 Rod, Prop (LH)
61 62 43070 4 Washer. Flat 3/8" 63 43082 64 24612 1 Latch, Door (RH) 65 24613 1 Latch. Door (LH) 66 47810 6 Nut, Nylock, 5/16-18 67 63376 1 68 735-0249 69 781-0633 1 Strap, Flap 70 47810 3
71 24098 1 Bracket, Chute Reinforcement 72 731-1617 1 Tamper, Plug 73 681-0068 1 Chute Assembly
47813 r Owner's Manual
QTY.
DESCRIPTION
Lockwasher, Spring 1/4"
38
Bolt, Hex 1/2-13x1-1/4" Nut, Hex Lock 1/2-13
Adapter, Deck
1
Angle Bracket
Mounting Bracket Screw, Self Tap 5/16-18 x 3/4" Knob (See also Item #8, Page 28)
(See page 28)
1
Deck Adapter Kit (Includes parts in
box shown on page 26)
1
Handle, Dump
4.
Nut, Hex Lock 3/8-16
Assy., Chute, Chipper (Upper)
1 Flap, Chute
Nut, Hex Lock 5/16"
27
Page 28
REPAIR PARTS FOR MODEL 486.24516 VAC SYSTEM
IMPELLER HOUSING ASSEMBLY
REF.
NO.
1
629-0241A 1
2
63933
3
24633
4
43182
5
710-0772
6
710-1268
7
43063
8
712-0421
9
43064
10
43086
11
719-0330A 1
12
725-1700
13
725-3166
14
726-0272 1
PART
NO.
QTY.
DESCRIPTION
Harness, Wire
1
Housing Ass'y. Inner
1
Housing Ass'y. Outer
12
Bolt, Hex 5/16-18x3/4"
3
Bolt, Hex 5/16-24 x 2"
2
Screw, Self Tap #10-16 x 3/8"
3
Bolt, Hex 5/16-18 X 1"
3
Knob
12
Nut, Hex Lock 5/16-18
19
Washer, Lock 5/16" Spring Type Adapter, Mounting
1
Cover, Switch
1
Snap Mount Switch Clamp
28
REF,
NO.
15
731-1613 16 17
712-3046 3 18 19
736-0247
20 21
710-1273 1 22 23
629-0923 24 25
710-1054 4 26
742-0544 27 28
781-0627
PART
NO.
63226 1
24606
63924
43003 1
44738 4
47810 2
QTY.
DESCRIPTION
1
Cover, Switch Hose Hanger Bracket. Ass'y. Nut, Hex Jam 5/16-18 Thd.
1
Spacer, Housing
1
Flat Washer, 13/32" x 1-1/4“
1
Impeller Assembly Bolt, Hex 3/8-24 x 2-3/4" Lockwasher, 3/8"
1
Harness Adapter Nut, Hex Lock 5/16-24 "Unitork" Screw, Flat Hd. 5/16-24 x 1"
2
Blade, Chipper Nut, Nylock 5/16-18
1
Cover, Chipper ‘
Page 29
< (Q S E.
- o? ® Q. 2
P %-a
33 2 ?
^ 3 to 2 3 CD
(I>
W CD
O tt
o 2L = ^ o fl)
CD O fl)
3 to CD
» to T3
(/}
o
■D
m
A
CAUTION: Do not operate your tractor and Chipper Vac System
on a slope in excess of 10 degrees. Be sure of your tractor's towing and braking capabilities before operating on a slope. Avoid any sudden turns or maneuvers while on a slope.
= “ O
o «> 2 O 2 o
3 ^ ^ = » £
g » ®
5 3 5
< S'
(0 o 2
3" 3 <D
la®
CD (D
ir
CD ^
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3 ^
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Page 30
30
Page 31
31
Page 32

Get it fixed, at your home or ours!

For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME®^ Anytime, day or night
(1-800-469-4663)

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To bring in products such as vacuums, lawn equipment and electronics
for repair, call for the location of your nearest Sears Parts & Repair Center.
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For the replacement parts, accessories and owner’s manuals
that you need to do-it-yourself, call Sears PartsDirect®^!
1-800-366-PART 6 a.m. - 11 p.m. CST,
(1-800-366-7278) 7 days a week

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To purchase or inquire about a Sears Service Agreement:

1-800-827-6655
7 a.m. - 5 p.m. CST, Mon. - Sat.
Para pedir servicio de reparación a domicilio,
y para ordenar piezas con entrega a domicilio:
1-888-SU-HOGAR®“
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