Craftsman 486.245071 User Manual

Operator's Manual
®
STOP
DO NOT RETURN TO STORE For Missing Parts or Assembly Questions Call 1-866-576-8388
TM
Model No. 486.245071
CAUTION:
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
www.sears.com/craftsman
PRINTED IN U.S.A. FORM NO. 40509 (09/19/07)
Safety• Assembly• Operation• Maintenance• Parts•
TABLE OF CONTENTS
SAFETY RULES ..............................................................3
ACCESSORIES ...............................................................5
FULL SIZE HARDWARE CHART ....................................6
CARTON CONTENTS .....................................................8
ASSEMBLY ......................................................................9
OPERATION ..................................................................18
MAINTENANCE ............................................................20
STORAGE AND OPTIONAL USE ................................. 21
TROUBLESHOOTING ...................................................21
SLOPE GUIDE .............................................................. 27
REPAIR PARTS ILLUSTRATION ........................22,24,26
REPAIR PARTS LIST................................................23,25
PARTS ORDERING/SERVICE ...................BACK COVER
WARRANTY
LIMITED WARRANTY ON CRAFTSMAN POWERED TRACTOR ATTACHMENTS
For one (1) year from the date of purchase, if this Craftsman Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning your Craftsman equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This Warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as spark plugs, air cleaners, belts, and oil lters.•
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.• Repairs necessary because of operator abuse, including but not limited to, damage caused by impacting objects • that bend the frame or crankshaft, or over-speeding the engine. Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage • caused by improper storage, failure to use the proper grade and amount of engine oil, or failure to maintain the equipment according to the instructions contained in the owner's manual. Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, • fuel should be used within 30 days of its purchase date. Equipment used for commercial or rental purposes.•
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with the equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This Warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME.
This warranty gives you specic legal rights, and you may also have other rights, which vary from state to state.
The model number and serial numbers will be found on a decal attached to the Yard Vac.
You should record both the serial number and the date of purchase and keep in a safe place for future reference.
MODEL NUMBER: 486.245071
SERIAL NUMBER: __________________
DATE OF PURCHASE: __________________
2
SAFETY
Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment. Exercise caution at all times when using power equipment.
Read and follow all instructions in this manual before • attempting to assemble or operate this equipment. Failure to comply with these instructions may result in personal injury. Keep this manual in a safe place for future reference and for ordering replacement parts. Read this operating and service instruction manual • carefully. Be thoroughly familiar with the controls and proper use of this power vacuum. Read the vehicle owners manual and vehicle safe operation • rules before using this equipment. Never allow children under 16 to operate this Vac System. • Children 16 years and older should only operate under close parental supervision. DO NOT allow anyone to operate this equipment without • proper instructions. DO NOT allow passengers to ride on this equipment or the • towing vehicle. Keep the area of operation clear of others, particularly small • children and pets.
Check fuel before starting engine. Do not ll fuel tank •
indoors, while engine is running or while engine is hot. Wipe off any spilled fuel before starting engine.
Engine and mufer get hot. Do not touch! To avoid re •
hazard, keep clean of debris and other accumulations. Never store Vac System with fuel in tank. Allow engine to • cool before storing in any enclosure. Do not change engine governor settings.• Do not operate engine if air cleaner or cover is removed • except for adjustment. Removal of these parts could create
a re hazard.
Keep hands, feet, face, long hair and clothing out of inlet • and discharge area. There are ROTATING BLADES inside these openings. Before cleaning, repairing or inspecting, make certain • all moving parts come to a complete stop. Disconnect spark plug wire and keep wire away from plug to prevent accidental starting. Keep throttle control lever in stop position. If the Vac System should become blocked with debris at any • point, shut engine off and wait until the impeller comes to a complete stop before attempting to remove the obstruction. Disconnect spark plug wire to prevent accidental starting.
If the cutting mechanism strikes a foreign object, or if your • Yard Vac should start to vibrate abnormally, stop the engine immediately, disconnect spark plug wire and move the wire away from the spark plug. Allow the machine to stop and take the following steps. a. Inspect for damage. b. Repair or replace any damaged parts. c. Check for loose parts and tighten to assure continued safe operation. Check all bolts for tightness at frequent intervals to help • insure safe operation. Check top cover frequently for wear. Replace if worn or • damaged. Never operate Yard Vac unless deck adapter, hose, hose • adapter (nozzle), discharge chute (elbow), and top cover are properly attached in their place. Do not remove top cover or attempt to empty contents of • cart while engine is running. Never attempt to change hose adapter (nozzle) or to install • remote hose attachment when engine is running. Keep all shields and guards (e.g. discharge chute (elbow) • and hose adapter (nozzle) in place and securely attached. Always wear safety glasses or other suitable eye protection • when operating or maintaining this equipment. Do not stand behind cart in exhaust discharge area while • engine is running. Do not operate this equipment while intoxicated or while • taking drugs or medication that impairs the senses or reactions. When using this equipment, start the vehicle transmission •
in rst (low) gear and then gradually increase speed only as
conditions permit. Operate this equipment at reduced speed on rough terrain, • along creeks and ditches and on slopes to prevent tipping or loss of control. Do not drive too close to a creek or ditch. Vehicle braking and stability are affected by the addition of •
this equipment. Do not ll the Yard Vac to its full capacity
without checking the capability of the towing vehicle to safely pull and stop with Yard Vac attached. Before operating on any grade (hill) refer to the safety rules • in the vehicle owner's manual concerning safe operation on slopes. Also refer to the SLOPE GUIDE on page 27 of this owner's manual. Do not operate on slopes in excess of 10 degrees. STAY OFF STEEP SLOPES! Follow the maintenance instructions outlined in this manual.•
Look for this symbol to point out important safety precautions. It means — Attention!! Become alert!! Your
safety is involved.
DANGER: This Vac System was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can
result in serious injury. This unit is capable of amputating ngers and hands and throwing objects. Failure
to observe the safety instructions could result in serious injury or death.
3
WARNING
777-5863
MUFFLER AND
ADJACENT AREAS
MAY EXCEED 150 F
TO AVOID SERIOUS INJURY
Read Owner’s Manual and all safety labels on machine before starting and using machine.• Do Not remove top cover or attempt to empty contents of cart while engine is running.• Do Not stand behind cart in exhaust discharge area while engine is running.• Keep hands, feet, face, long hair and clothing out of chipper inlet, vac inlet, and discharge • area. There are ROTATING BLADES inside these openings.
Wear approved safety glasses and gloves. Avoid loose tting clothes.•
Keep the area of operation clear of all persons, particularly small children and pets.• Keep all shields and guards (e.g. upper chipper chute extension, discharge chute, nozzle • assembly) in place and securely attached. Check discharge boot frequently for wear. Replace if worn or damaged.• If unit becomes clogged or jammed, shut off engine right away. Do Not attempt to clear • clog or jam with engine running.
Mufer and engine get hot and can cause burns. Do Not Touch. To avoid a re hazard, • keep leaves, grass and other combustible debris off hot mufer and engine.
Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running.• Do Not operate unit unless nozzle or optional Hose Kit is secured in place.•
Do Not ll gas tank while engine is running. Allow engine to cool at least 2 minutes before •
refueling.
DANGER
HAZARDOUS ROTATING BLADES INSIDE. KEEP HANDS AWAY FROM ALL OPENINGS. DO NOT REMOVE OR ATTACH HOSE, HOSE ADAPTER, ELBOW OR OPTIONAL HOSE KIT WHEN ENGINE IS RUNNING!
WARNING
This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest-covered, or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark arrester mufer is available at your nearest
engine authorized service center.
4
ACCESSORIES AND ATTACHMENTS
These accessories were available when the unit was purchased. They are also available at most Sears retail outlets and service centers. Most Sears stores can order repair parts for you when you provide the model numbers of your tractor and Yard Vac System.
The Hand Wand Attachment, Model 486.24509 provides a 12' x 5" diameter hose to clean around shrubs, patios, window wells and other areas not accessible to the tractor.
5
FULL SIZE HARDWARE CHART (Cart)
NOT SHOWN FULL SIZE
A B
C
D
E
F
G
I
K
L
M
N
O
P
Q
R
V
T
J
H
S
U
Y
W
X
REF. QTY. DESCRIPTION
A 1 Hex Bolt, 5/16-18 x 4"
B 5 Hex Bolt, 3/8-16 x 3"
C 4 Hex Bolt, 3/8-16 x 1"
D 4 Hex Bolt, 1/4-20 x 1"
E 2 Cotter Pin, 1/8" x 1-1/4"
F 1 Hair Cotter Pin, 3/32 x 2-5/16"
G 4 Bolt, 5/16-18 x 3/4" Self-Tapping
H 4 Hex Bolt, 1/4-20 x 1-1/4"
I 13 Hex Bolt, 1/4-20 x 3/4"
J 1 Hex Bolt, 1/2-13 x 1-1/2"
K 4 Washer
L 1 Washer, 7/16"
M 8 Truss Head Bolt, 5/16-18
REF. QTY. DESCRIPTION
N 9 Nylock Nut, 3/8-16
O 13 Nylock Nut, 1/4-20
P 8 Nylock Nut, 5/16-18
Q 8 Lock Nut, 1/4-20
R 1 Lock Nut, 5/16-18
S 1 Lock Nut, 1/2-13
T 4 Nylon Washer, .328" x .75"
U 18 Washer, 1/4"
V 3 Wing Nut, 5/16-18
W 1 Idler Spring
X 1 Hitch Pin
Y 2 Axle Clip
6
FULL SIZE HARDWARE CHART (Adapter)
NOT SHOWN FULL SIZE
D
E
F
H
G
A B
I
J
K
M
N
L
C
REF. QTY. DESCRIPTION
A 2 Hex Bolt, 1/4-20 x 1-1/4"
B 2 Hex Bolt, 5/16-18 x 1-1/4"
C 4 Hex Bolt, 1/4-20 x 3/4"
D 2 Carriage Bolt, 5/16-18 x 3/4"
E 3 Washer, 1/4" Standard
F 3 Nylock Nut, 5/16-18
G 6 Nylock Nut, 1/4-20
REF. QTY. DESCRIPTION
H 12 Washer, 5/16" Standard
I 5 Nylon Washer, .3281 x .75
J 2 Tarp Strap
K 1 Angle Bracket
L 2 "S" Hook
M 1 Mounting Strap
N 1 Mounting Bracket
7
CARTON CONTENTS
1
2
8
6
14
19
15
21
22
16
24
27
25
18
26
28
17
11
20
23
7
3
10
4
5
12
13
9
REF. QTY. DESCRIPTION
1 1 Cart Tray
2 1 Cover
3 1 Engine
4 1 Hose Adapter
5 1 Rope
6 1 Front Tongue
7 1 Rear Tongue
8 1 Elbow w/ Deector
9 2 Hose Clamp
10 2 Wheel
11 1 Wheel Support
12 1 Hose
13 1 Hitch Plate
14 2 Brace
REF. QTY. DESCRIPTION
15 1 Latch Stand Bracket
16 2 Lower Support Rod
17 1 Tarp Strap (25")
18 1 Hose Hanger Rod
19 1 Latch Stand Plate
20 1 Top Support Angle
21 1 Deck Adapter
22 2 Cart Bed Brace
23 1 Axle
24 1 Front Support Tube
25 1 Latch Lock Lever
26 1 Hitch Bracket
27 1 Front Support Rod
28 1 Adapter Bracket
8
ASSEMBLY
5/16" x 4" HEX BOLT
SPRING
LATCH LOCK LEVER
5/16" LOCK NUT
HOLE FOR AXLE
COTTER PIN
WHEEL
FLAT WASHER (IF SPACE ALLOWS)
FLAT WASHER
AXLE
AXLE CLIP
1/4" WASHER
1/4" NYLOCK NUT
TAB
1/4" x 3/4" HEX BOLTS
Assemble latch lever to rear tongue using 5/16" x 4" • hex bolt and 5/16" lock nut. Tighten nut until snug against side of rear tongue. See gure 1A.
Attach the spring to the hole in the latch lock lever •
and the hole in the tongue. See gure 1B.
Assemble an axle clip, wheel (valve stem facing out) • washer, and a second washer (if space allows) onto
the axle as shown in gure 3. Secure the wheel in
place using a cotter pin. Repeat for other wheel.
A
FIGURE 3
B
FIGURE 1
FIGURE 2
Assemble the rear tongue to the wheel support by • sliding the axle through the holes in the tongue and
wheel support as shown in gure 2.
Assemble the latch stand plate and latch stand • bracket (with alignment tab toward rear of cart) to the cart try using four 1/4" x 3/4" hex bolts, 1/4" washers and 1/4" nylock nuts. Tighten nuts after all bolts are
in place. See gure 4.
FIGURE 4
9
Loading...
+ 19 hidden pages