Craftsman 13953959SRT Owner’s Manual

Owner's Manual/Manual Del Propietario
CRI:IFTSHI:IN°
1/2 HP
GARAGE DOOR OPENER ABRIDOR DE PUERTA DE COCHERA
For Residential Use Only/Sblo para uso residencial
Model/Modelo ° 139.53959SRT
I'll
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Read and follow all safety rules and operating instructions before
first use of this product.
Fasten the manual near the garage door after installation.
Periodic checks of the opener are required to ensure safe operation.
m
"0
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Leer y seguir todas las reglas de seguridad y las instrucciones de operacibn antes de usar este producto por primera vez.
Guardar este manual cerca de la puerta del garaje.
Se deben realizar revisiones peribdicas del abre puertas para
asegurar su operaclon segura.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman
TABLE OF CONTENTS
Introduction 2.7
Safety symbol and signal word review ........................ 2
Preparing your garage door ........................................ 3
Tools needed ............................................................... 3
Planning .................................................................. 4-5
Carton inventory .......................................................... 6
Hardware inventory ..................................................... 7
Assembly 8.11
Assemble the rail and install trolley ............................. 8
Fasten rail to motor unit and install idler pulley ........... 9
Install chain/cable and attach sprocket cover ........... 10
Tighten the chain ....................................................... 11
Installation 11.27
Installation safety instructions ................................... 11
Determine the header bracket location ................ 12-13
Install the header bracket .......................................... 14
Attach the rail to the header bracket ......................... 15
Position the opener ................................................... 16
Hang the opener ....................................................... 17
Install the door control ............................................... 18
Install the lights and lens ........................................... 19
Attach the emergency release rope and handle ....... 19
Electrical requirements .............................................. 20
Install the safety reversing sensor ........................ 21-23
Fasten the door bracket ....................................... 24-25
Connect the door arm to the trolley ..................... 26-27
Adjustment 28.30
Adjust the travel limits ............................................... 28
Adjust the force ......................................................... 29
Test the safety reversal system ................................. 30
Test the safety reversing sensor ................................ 30
Operation 31.34
Operation safety instructions ..................................... 31
Using your garage door opener ................................ 31
Using the wall-mounted Door Control ....................... 32
To open the door manually ........................................ 32
Care of your garage door opener .............................. 33
Having a problem? .................................................... 34
Programming 35.36
To add a hand-held remote control ........................... 35
To erase all codes ..................................................... 35
3-Function Remotes .................................................. 35
To add or change a Keyless Entry PIN ..................... 36
Repair Parts 37.38
Rail assembly parts ................................................... 37
Installation parts ........................................................ 37
Motor unit assembly parts ......................................... 38
Accessories 39
Warranty
Service Numbers
Back cover
39
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal
Words on the following pages, they will alert you to
Mechanical
the possibility of serious injury or death if you do
not comply with the warnings that accompany them. The hazard may come from something mechanical or
from electric shock. Read the warnings carefully.
Electrical
When you see this Signal Word on the following
pages, it will alert you to the possibility of damage to
your garage door and/or the garage door opener if
you do not comply with the cautionary statements that accompany it. Read them carefully.
Preparing your garage door
Before you begin:
Disable locks.
Remove any ropes connected to garage door.
Complete the following test to make sure your
garage door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place
supported entirely by its springs.
2. Raise and lower the door to see if there is any binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
To prevent possible SERIOUSINJURYORDEATH:
ALWAYScall a trained door systems technician if garagedoor binds,sticks, or is out of balance.An unbalancedgarage door may not reversewhen required.
NEVERtry to loosen, move or adjust garagedoor, door springs, cables,pulleys, bracketsor their hardware,all
of which are under EXTREMEtension.
DisableALL locks and removeALL ropes connectedto garagedoor BEFOREinstalling and operating garage door opener to avoid entanglement.
To prevent damageto garage door and opener:
ALWAYSdisable locks before installing and operating
the opener.
ONLYoperategaragedoor opener at 120V,60 Hzto avoid malfunction anddamage.
Sectional Door
One-Piece Door
Level
Tools needed
During assembly, installation and adjustment of the opener, instructions will call for hand tools as
illustrated below.
Pencil
Tape Measure
Wire Cutters
3/16", 5/16" and _J_Drill 5/32" Drill Bits _Pliers Screwdriver
Hack Saw
Stepladder
/ "'Sockets and Wrench Locking pliers Adjustable End Wrench
Planning
Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional
materials may be required. You may find it helpful to refer back to this page and the accompanying
illustrations as you proceed with the installation of your opener.
Depending on your requirements, there are several installation steps which may call for materials or hardware not included in the carton.
Installation Step 1 - Look at the wall or ceiling above the garage door. The header bracket must
be securely fastened to structural supports.
Installation Step 5 - Do you have a finished ceiling in your garage? If so, a support bracket and
additional fastening hardware may be required.
Installation Step 10 - Depending upon garage construction, extension brackets or wood blocks
may be needed to install sensors.
Installation Step 10 - Alternate floor mounting of the safety reversing sensor will require hardware
not provided.
Do you have an access door in addition to the garage door? If not, Model 53702 Emergency Key Release is required. See Accessories page.
Look at the garage door where it meets the floor. Any gap between the floor and the bottom of the
door must not exceed 1/4". Otherwise, the safety reversal system may not work properly. See
Adjustment Step 3. Floor or door should be repaired.
SECTIONAL DOOR INSTALLATIONS
Do you have a steel, aluminum, fiberglass or glass panel door? If so, horizontal and vertical reinforce- ment is required (Installation Step 11).
The opener should be installed above the center of the door. If there is a torsion spring or center
bearing plate in the way of the header bracket, it may be installed within 4 feet to the left or right of
the door center. See Installation Steps 1 and 11.
If your door is more than 7 feet high, see rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.). See page 24 for details.
Header Wall
Gap between floor
_'Reversing Sensor
and bottom of door must not exceed 1/4".
j Torsion Spring
Safety Reversing
Sensor
OR
Wall- mounted
Door Control
Rail
Extension Spring
Access Door
FINISHED CEILING
Support bracket &
fastening hardware
is required. See page 17.
_ Header CLOSED POSITION
_/ Stop Bolt Trolley
O
V////I Door /_ / L -..
__-_ /oO°/StraigStraig Em ergency __._) /_/ Door Release
__ /j/ Arm ..h Rope&Handle _ q_--------._ Curved
h\/I1_")_ Door
Header _ _ Arm Wall _1 E)oor
Garage.S] I Bracket D°°r I I I
Bracket
Motor unit
Trolley
/o3/:
Planning (continued)
ONE-PIECE DOOR INSTALLATIONS
Generally, a one-piece door does not require reinforcement If your door is lightweight, referto
the information relating to sectional doors in Installation Step 11
Without a properly working safetyreversal system, persons (particularly small children) could be SERIOUSLYINJUREDor KILLEDby a closing garage
door.
The gap betweenthe bottom of the garage door and
Depending on your door'sconstruction, you may
need additional mounting hardware for the door bracket (Step 11)
ONE-PIECE DOOR WITHOUT TRACK FINISHEDCEILING _
_ ..... or
_upport bracket _, - _u_ & fastening '_, _[_ffL__
hardware is required. '_, /_t
See page 17. _,_
The floor or the garage door MUSTbe repaired to
the floor MUST NOTexceed1/4". Otherwise,the safety
reversal system may not work properly.
eliminate the gap.
I c,_os.o.os,r,o.
71 cces:
i 2 n22o,e
Saf ety Reversin g Sen sor I ,.',_'/,?_'Header_IL\\_I _E
ONE-PIECE DOOR WITH TRACK
I
Safety Reversing Sensor
and bottom of door must not exceed 1/4". I _ Arm Arm
Ivv ''
CLOSED POSITION
Trolley Stop Bolt Cable
n A
Header Curved Bracket DoorArm_ / L_
ooooooooooo) j
Bracket Straight
Floor must be level across width of door
Reversing
Sensor
J - Door I
//S/_ Door ///ii Garage Arm
Y///_ Door r_
Emergency Release
Rope & Handle
m
Chain
Rail
Carton Inventory
Your garage door opener is packaged in two cartons which contains the motor unit and the parts illustrated
below. Note that accessories will depend on the model purchased. If anything is missing, carefully
check the packing material. Parts may be stuck in the
Premium Control Console
Trolley
SECURITY÷
Keyless Entry
foam. Hardware for assembly and installation is shown on the next page. Save the carton and packing material until installation and adjustment is
complete.
Sprocket Cover
SECURITY÷ Three-Function
Remote Control with Visor Clip (2)
Light Lens (2)
,J,
I
Chain and Cable
Header Bracket
Rail
Center/Back Sections
Door Bracket
2-Conductor Bell Wire White & White/Red
U Bracket
Curved Door Arm Section
Hanging Brackets
Safety Sensor Bracket (2)
(2) Safety Reversing Sensors (1 Sending Eye and 1 Receiving Eye)
with 2-Conductor White & White/Black Bell Wire attached
Safety Labels
and
Literature
Straight Door Arm Section
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMB_ HARDWARE
Chain Spreader (2) 1/4"-20 (2) 3/8" (1) 3/8" (1)
Bolt 1/4"-20 x 1-3/4" (2)
Carriage Bolt Wing Nut 1/4"-20xl/2" (2) 1/4"-20 (2)
Lock Nut Lock Washer Nut
Trolley Threaded Shaft (1)
INSTALLATION HARDWARE
O
Ring Fastener (3)
i
Master Link (2)
Nut 5/16"-18 (8)
Idler Bolt (1)
Handle
Lag Screw 5/16"-9xl -5/8" (2)
111111111111_
Lag Screw
5/16"-18xl-7/8" (2)
Carriage Bolt 5/16"-18x2-1/2" (2)
Clevis Pin 5/16"x1-1/2" (1)
_[1111111111D
Hex Screw 5/16"-18x7/8" (4)
_ I'1'1'1'1'1'1'1'1'1'1'1'1_
Screw 6ABx1-1/4" (2)
tlllJIII J
DryWall Anchors (2)
Clevis Pin 5/16"xl" (1)
Lock Washer 5/16" (7)
Insulated
Staples (30)
Rope
Spacer (2)
Clevis Pin 5/16"x1-1/4" (1)
ASSEMBLY STEP 1
Assemble the Rail & Install the Trolley
To avoid installation difficulties, do not run the
garage door opener until instructed to do so.
The front rail has a cut out 'Window" at the door end
(see illustration). The hole above this window is larger on the top of the rail than on the bottom. A
smaller hole 3-1/2" away is close to the rail edge. Rotate the back rail so # has a similar hole close to
the opposite edge, about 4-3/4" from the far end. A 3-piece rail uses two back rails.
1. Remove the straight door arm and clevis pin packaged inside the front rail and set aside for
Installation Step 12.
2. Align the rail sections on a flat surface exactly as shown and slide the tapered ends into the larger
ones. Tabs along the side will lock into place.
3. Place the motor unit on packing material to protect the cover, and rest the back end of the rail on top.
For convenience, put a support under the front end
of the rail.
4. As a temporary trolley stop, clamp a locking pliers onto the rail, 8" from the center of the idler pulley
hole, as shown.
5. Check to be sure there are 4 black plastic wear
pads inside the inner trolley. If they became loose
during shipping, check all packing material. Snap them back into position as shown.
6. Connect the inner and outer trolleys as shown.
7. Slide the trolley assembly along the rail from the
back end to the locked pliers.
Tabs
Inner Trolley
Front Rail (TO DOOR) _Wear Pads
Back Rails
(TO MOTOR UNIT)
Outer Trolley
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
Insert a 1/4"-20xl-3/4 bolt into the cover protection bolt hole on the back end of the rail as shown.
Tighten securely with a 1/4"-20 lock nut.
Remove the two screws from the top of the motor unit.
Attach spreaders to the U bracket by snapping them into place.
Place the U bracket, flat side down, on the motor unit and align the bracket holes with the screw
holes. Fasten with the previously removed screws.
Align the rail assembly with the top of the motor unit. Slide the rail end onto the U-bracket, all the
way to the stops that protrude on the top and sides of the bracket.
HARDWARE SHOWN ACTUAL SIZE _p-_,&
Toavoid serious damageto garage door opener,use only those screws mounted in the top of the opener.
Screws
_ Sprocket
Motor Unit
/
"U" Bracket
Bolt
I Cover
Bolt Hole
_ rotection
Hook Spreader
SLIDE ON TOP AND SIDES
OF BRACKET
\ Lock Nut
into Back Slots, then Snap Tab
Into Front Slot
Bolt 1/4"-20 x 1-3/4 1/4"-20
Lock Nut
ASSEMBLY STEP 3
Install the Idler Pulley
Lay the chain/cable beside the rail, as shown. Grasp the end with the cable loop and pass
approximately 12" of cable through the window. Allow it to hang until Assembly Step 5.
Remove the tape from the idler pulley. The inside center should be pre-greased. If dry, regrease to
ensure proper operation.
Place the idler pulley into the window as shown.
Insert the idler bolt from the top through the rail and pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is compressed.
Rotate the pulley to be sure it spins freely.
Insert a 1/4"-20xl-3/4 bolt into the trolley stop hole in the front of the rail as shown. Tighten securely
with a 1/4"-20 lock nut.
HARDWARE SHOWN ACTUAL SIZE
Bolt 1/4"-20 x 1-3/4 Lock Nut 1/4"-20 Nut 3/8" Lock Washer 3/8"
ASSEMBLY STEP 4
Install the Chain/Cable and Attach the Sprocket Cover
1. Pull the cable around the idler pulley and toward the trolley.
2. Connect the cable loop to the retaining slot on the
trolley, as shown:
From below, push pins of master link bar up through cable loop and trolley slot.
Push master link cap over pins and past pin notches.
Slide clip-on spring over cap and onto pin notches until both pins are securely locked in
place.
3. With the trolley against the pliers, dispense the remainder of the cable/chain along the rail toward
the motor unit and around the sprocket. The
sprocket teeth must engage the chain.
4. Check to make sure the chain is not twisted, then connect it to the threaded shaft with the
remaining master link.
5. Thread the inner nut and lock washer onto the the
trolley shaft.
6. Insert the trolley threaded shaft through the hole in the trolley. Be sure the chain is not twisted.
7. Loosely thread the outer nut onto the trolley shaft.
8. Remove the locking pliers.
9. Align the tabs on the sprocket cover with the slots in the mounting plate. Squeeze cover and insert
tabs in slots.
To avoid possible serious injury to fingers from moving
garagedoor opener:
ALWAYSkeephand clear of sprocket while operating opener.
Securelyattach sprocket cover BEFOREoperating.
Dispensing Carton
'_Sir?enDiSppernSingKinking.
Leave Chain and Cable
i
Keep Chain and Cable Taut When Dispensing
10
Motor Unit Sprocket
Back Tab Slot
Mounting Plate
ASSEMBLY STEP 5
Tighten the Chain
Spin the inner nut and lock washer down the threaded shaft, away from the trolley.
To tighten the chain, turn outer nut in the direction shown (Figure 1).
When the chain is approximately 1/2" above the base of the rail at its midpoint, re-tighten the inner
nut to secure the adjustment.
Sprocket noise can result if chain is too loose. When installation is complete, you may notice some
chain droop with the door closed. This is normal. If
the chain returns to the position shown in Figure 2
when the door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect trolley
before adjusting chain. NOTE: You may notice loosening of chain after
Adjustment Step 3 (Test the Safety Reversal System). Check for proper tension and readjust
chain if necessary. Then repeat Adjustment Step 3.
You have now finished assembling your garage
door opener. Please read the following warnings before proceeding to the installation section.
Figure 1
Figure 2
Outer Lock Trolley
Nut Washer Shaft
Chain
I
Base of Rail Mid length of Rail
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severe injury or death:
1. READAND FOLLOWALL INSTALLATIONWARNINGS AND INSTRUCTIONS.
2. Install garage door opener only on properly balanced and lubricated garage door. An improperly balanced door may not reversewhen requiredand could result in
severeinjury or death.
3. All repairsto cables,spring assembliesand other hardware MUSTbe madeby a trained door systems
technician beforeinstalling opener.
4. Disableall locks and remove all ropesconnectedto garagedoor beforeinstalling opener to avoid
entanglement.
5. Install garage door opener 7 feet or more abovefloor.
6. Mount emergency releasehandle6 feet above floor.
7. NEVERconnect garage door openerto power source until instructed to do so.
8. NEVERwear watches, rings or loose clothing while installing or servicing opener. They could be caught in garagedoor or opener mechanisms.
9. Install wall-mounted garagedoor control:
within sight of the garagedoor
out of reachof children at minimum height of 5 feet
awayfrom all moving parts of the door.
10. Placeentrapment warning labelon wall next to garage door control.
11. Placemanual release/safetyreversetest label in plain view on inside of garagedoor.
12. Uponcompletion of installation, test safety reversal system. Door MUSTreverse on contact with a one-
inch high object (or a 2x4 laid flat) on the floor.
11
INSTALLATION STEP 1
Determine the Header Bracket Location
To prevent possible SERIOUSINJURYor DEATH:
Header bracketMUSTbe RIGIDLYfastenedto structural support on headerwall or ceiling, otherwise
garagedoor might not reversewhen required. DONOT install header bracketover drywall.
Concreteanchors MUST beusedif mounting header bracket or 2x4 into masonry.
NEVERtry to loosen, move or adjust garagedoor, springs, cables,pulleys, brackets, or their hardware, all
of which are under EXTREMEtension.
ALWAYScall a trained door systems technician if garagedoor binds,sticks, or is out of balance.An unbalancedgarage door might not reverse when required.
Installation procedures vary according to garage door
types. Follow the instructions which apply to your
door.
SECTIONAL DOOR AND ONE-PIECE DOOR WITH TRACK
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet of the left or right of the door center only if a
torsion spring or center bearing plate is in the way; or you can attach it to the ceiling (see
page 14) when clearance is minimal. (It may be mounted on the wall upside down if necessary,
to gain approximately 1/2".) If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as
shown here and on page 13.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the header wall 2" above the high point. This height will
provide travel clearance for the top edge of the door.
NOTE: Door clearance brackets are available for sectional doors when headroom clearance is less
than 2". See accessory page 39.
Proceed to Step 2, page 14.
One-piece
door with
horizontal
track
Vertical Centerline
Ceiling
Header Wall
:-- 2" Track
Highest Point of Travel
Door
;y
Finished Ceiling
2x4 Structural
Supports
Sectional door with curved
track
, 2
i __' " ___
Header Wal_
_ ighest Point
Track
of Travel
12
7
ONE-PIECE DOOR WITHOUT TRACK
1. Close the door and mark the inside vertical centerline of your garage door. Extend the line
onto the header wall above door, as shown. If headroom clearance is minimal, you can install
the header bracket on the ceiling. See page 14. If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as shown.
2. Open your door to the highest point of travel as shown. Measure the distance from the top of the
door to the floor. Subtract the actual height of the door. Add 8" to the remainder. (See Example).
3. Close the door and draw an intersecting horizontal line on the header wall at the determined height.
NOTE: If the total number of inches exceeds the height available in your garage, use the maximum
height possible, or refer to page 14 for ceiling installation.
EXAMPLE
Distance from top of door
(at highest point of travel) to floor ...................... 92"
Actual height of door .......................................... -88"
Remainder .......................................................... 4"
Add ..................................................................... +8"
Bracket height on header wall ............................. 12"
(Measure UP from top of CLOSED door.)
Header Wall
Jamb
Vertical Centerline
Door 1
Hardware
Unfinished
Ceiling
2x4
Header Wall
Highest Point of Travel
OPTIONAL CEILING MOUNT
FOR HEADER BRAC
Proceed to Step 2, page 14.
One-piece door without track:
jamb hardware
Door
One-piece door without track:
13
pivot hardware
Floor
Highest Point
of Travel
Header Wall I
Ii
Ii I I
121
Floor
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular requirements. Do not install the header bracket
over drywall. If installing into masonry, use
concrete anchors (not provided). WALL HEADER BRACKET INSTALLATION
Center the bracket on the vertical centerline with
the bottom edge of the bracket on the horizontal line as shown (with the arrow pointing toward the
ceiling).
Mark the vertical set of bracket holes. Drill 3/16" pilot holes and fasten the bracket securely to a
structural support with the hardware provided.
2x4 Structural Support
Optional Mounting Holes
Header Wall
Wall Mount
Vertical Centerline
Lag Screws 5/16"x9x1-5/8"
Spring
HARDWARE SHOWN ACTUAL SIZE
1111111111
Lag Screw 5/16"-9xl -5/8"
CEILING HEADER BRACKET INSTALLATION
Extend the vertical centerline onto the ceiling as shown.
Center the bracket on the vertical mark, no more than 6" from the wall. Make sure the arrow is
pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with the hardware provided.
Ceiling Mounting Holes
/
/
/
i
Highest Point of Garage Door Travel
_i_._ - Finished Ceiling -
Header / Bracket / /
Door Spring Lag Screws
/
6" Maximum
Vertical Centerline
Garage Door
Vertical Centerline
_ii.J
5/16"x9x1-5/8"
14
Header Wall
Header Wall
Header Bracket
Idler Pulley
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
NOTE: (Optional) With an existing Craftsman installation, you may re-use the old header bracket
with the two plastic spacers included in the hardware
bag. Place the spacers inside the bracket on each side of the rail, as illustrated.
Position the opener on the garage floor below the header bracket. Use packing material as a
protective base. NOTE: If the door spring is in the
way you'll need help. Have someone hold the opener securely on a temporary support to allow
the rail to clear the spring.
Position the front rail end within the header bracket
and join with a 5/16"x1-1/2" clevis pin as shown.
Insert a ring fastener to secure.
0
Spring
Garage
Door
Mounting Hole
Existing Header Bracket
/
Mounting Hole
0
OPTION WITH
EXISTING CRAFTSMAN INSTALLATION
Opener Carton or Temporary
Support
HARDWARE SHOWN ACTUAL SIZE
Clevis Pin 5/16"xl-1/2" Ring fastener
15
INSTALLATION STEP 4
Position the Opener
Follow instructions which apply to your door type as illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH
TRACK
A 2x4 laid flat is convenient for setting an ideal door-
to-rail distance.
Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.
If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm
to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can
remain disconnected until Installation Step 12 is completed.
L © IriS,_
olley
elease Arm _ J
ENGAGED RELEASED _J
To prevent damageto garage door, rest garage door
opener rail on 2x4 placedon top section of door.
Outer Trolley Inner Trolley
Door
2x4
ONE-PIECE DOOR WITHOUT TRACK
With the door fully open and parallel to the floor, measure the distance from the floor to the top of the door.
Using a stepladder as a support, raise the top of the opener to this height.
The top of the door should be level with the top of the motor unit. Do not position the opener more than 2" above this point.
t
16
INSTALLATION STEP 5
Hang the Opener
Two representative installations are shown. Yours
may be different. Hanging brackets should be angled (Figure 1) to provide rigid support. On finished
ceilings (Figure 2), attach a sturdy metal bracket to structural supports before installing the opener. This
bracket and fastening hardware are not provided.
(See Accessories.)
1. Measure the distance from each side of the motor unit to the structural support.
2. Cut both pieces of the hanging bracket to required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with 5/16"-18xl -7/8" lag screws.
5. Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex screws, lock washers and nuts.
6. Check to make sure the rail is centered over the door (or in line with the header bracket if the
bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.
NOTE: Do NOT connect power to opener at this time.
Toavoid possible SERIOUSINJURYfrom afalling garage door opener,fasten it SECURELYto structural supports of the garage. Concreteanchors MUSTbe used if installing any brackets into masonry.
Figure 1
Supports
Measure Lag Screws Distance 5/16"-18xl -7/8"
5/16"-18x7/8" Screw
5/16" Lock
Figure 2
HARDWARE SHOWN ACTUAL SIZE
11111111111)
Lag Screw 5/16"-18xl -7/8"
@
Hex Screw 5/16"- 18x7/8" Nut 5/16"-18 Lock Washer 5/16"
5/16"-18x7/8" Screw _
5/16" Lock Washer
5/16"-18 Nut_
17
INSTALLATION STEP 6
Install the Door Control
Locate door control within sight of door, at a minimum height of 5 feet where small children cannot reach, away from moving parts of door and door hardware.
If installing into drywall, drill 5/32" holes and use the anchors provided. For pre-wired installations (as in new
home construction), it may be mounted to a single gang box (Figure 2).
1.Strip 1/4" of insulation from one end of bell wire and connect to the two terminal screws on back of door
control by color: white to 2 and white/red to 1.
2. Pry off cover along one side with a screwdriver blade (Figure 1). Fasten with 6ABx1-1/4" self-threading
screws (standard installation) or 6-32xl" machine screws (into gang box) as follows:
Install bottom screw, allowing 1/8" to protrude above
wall surface.
Position bottom of door control on screw head and
slide down to secure. Adjust screw for snug fit.
Drill and install top screw with care to avoid cracking
plastic housing. Do not over tighten.
Insert top tabs and snap on cover.
3. (For standard installation only) Run bell wire up wall and across ceiling to motor unit. Use insulated
staples to secure wire in several places. Be careful not to pierce wire with a staple, creating a short or
open circuit.
4. Connect the bell wire to the terminal screws on the motor unit panel: white to 2; white/red to 1.
5. Position the antenna wire as shown.
6. Use tacks or staples to permanently attach
entrapment warning label to wall near door control, and manual release/safety reverse test label in a prominent location on inside of garage door.
DO NOT connect power and operate opener at
this time. The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly
aligned.
Toprevent possible SERIOUSINJURYor DEATHfrom electrocution:
Be sure power is not connectedBEFOREinstalling door control.
Connect ONLYto 24 VOLTlow voltage wires.
Toprevent possible SERIOUSINJURYor DEATHfrom a closing garage door:
Install door control within sight of garage door, out of reachof children at a minimum height of 5 feet, and
awayfrom all moving parts of door.
NEVERpermit children to operateor play with door control push buttons or remotecontrol transmitters.
Activate door ONLYwhen it can be seenclearly, is properly adjusted, and there are no obstructions to door
travel.
ALWAYSkeepgaragedoor in sight until completely closed. NEVERpermit anyoneto cross pathof closing
garagedoor.
To opener terminal screws: white to 2; white/red to 1
I Outside Keylock Accessory Connections
HARDWARE SHOWN
ACTUAL SIZE
_111_ 'AI_I_I11111/1_,,IIsIclrlelwl,1_>
Control Console (std installation)
_ nsulated
Staples
lllllllllllllllllllll
6-32 x 1" Screw Control Console {pre-wired)
Figure 1 Figure 2
REMOVE & REPLACE COVER PRE-WIRED To Replace,
Insert Top To Remove Tabs First _ _' Twist Here
Dr,/Wall Anchors
INSTALLATION
24 Volt 2-Conductor
Bell Wire in Gang Box
/
_ Mounting
Bell Wire
(BACK VIEW)
PREMIUM CONTROL CONSOLE
Opener
Lighted I Bell Wire Terminal Screws
Hole
Top Push __
Terminal
Screws I_ Light
Bottom
Hole
Mounting _ Lock
Back Panel of Opener
18
INSTALLATION STEP 7
Install the Lights and Lenses
Install a 75 watt maximum light bulb in each socket. The lights will turn ON and remain lit for
approximately 4-1/2 minutes when power is connected. Then the lights will turn OFE
Apply slight pressure on the sides of each lens and slide the tabs into the slots in the side panels.
(See illustration.)
For convenience, the lenses may be installed after Adjustment Step 4 on page 30.
To remove, reverse the procedure. Use care to avoid snapping off lens tabs.
Use standard neck Garage Door Opener bulbs for replacement.
Lens
Tab
75 Watt Max.
LensFab_ Light Bulb
Lens Guide
Lens Slot
Lens _
Tab
INSTALLATION STEP 8
Attach the Emergency Release Rope and Handle
Thread one end of the rope through the hole in the top of the red handle so "NOTICE" reads right side
up as shown. Secure with an overhand knot at least 1" from the end of the rope to prevent
slipping.
Thread the other end of the rope through the hole in the release arm of the outer trolley.
Adjust rope length so the handle is 6 feet above the floor. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal the cut end with a match or lighter to prevent unraveling.
To prevent possible SERIOUSINJURYor DEATHfrom a falling garagedoor:
- If possible, useemergency releasehandleto
disengagetrolley ONLYwhengarage door is CLOSED.Weakor brokensprings or unbalanced
door could result in an open door falling rapidly and/or unexpectedly.
- NEVERuseemergency releasehandle unless garage
doorway is clear of persons and obstructions.
NEVERuse handle to pull door open or closed. If rope knot becomes untied,you could fall.
Trolley
Emergency
Release Handle )_
_ Overhand
@ Knot
19
INSTALLATION STEP 9
Electrical Requirements
To avoid installation difficulties, do not run the
opener at this time.
To reduce the risk of electric shock, your garage door
opener has a grounding type plug with a third grounding pin. This plug will only fit into a grounding
type outlet. If the plug doesn't fit into the outlet you
have, contact a qualified electrician to install the proper outlet.
@
If permanent wiring is required by your local code, refer to the following procedure.
To make a permanent connection through the 7/8"
hole in the top of the motor unit:
Remove the motor unit cover screws and set the cover aside.
Remove the attached 3-prong cord.
Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the screw on the silver terminal; and the ground wire to the
green ground screw. The opener must be grounded.
Reinstall the cover.
To prevent possible SERIOUSINJURYor DEATHfrom
electrocution or fire:
Besure power is not connectedto the opener,and disconnect power to circuit BEFOREremoving cover to establish permanent wiring connection.
Garagedoor installation and wiring MUSTbe in compliancewith all local electricaland building codes.
NEVERuse an extension cord, 2-wire adapter, or changeplug in anyway to make itfit outlet. Be sure
the opener is grounded.
PERMANENT WIRING
CONNECTION
Ground Tab
Green Ground Screw
Ground Wire Wire
White Wire Black Wire
20
INSTALLATION STEP 10
Install The Safety Reversing Sensor
The safety reversing sensor must be connected and aligned correctly before the garage door
opener will move in the down direction. IMPORTANT INFORMATION ABOUT
THE SAFETY REVERSING SENSOR
When properly connected and aligned, the sensor
will detect an obstacle in the path of its electronic
beam. The sending eye (with an orange indicator light) transmits an invisible light beam to the
receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is
closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that
the sending and receiving eyes face each other
across the door, no higher than 6" above the floor. Either can be installed on the left or right of the door as long as the sun never shines directly into the
receiving eye lens. The mounting brackets are designed to clip onto the
track of sectional garage doors without additional
hardware.
Besure power is not connectedto the garage door opener BEFOREinstalling the safety reversing sensor.
To prevent SERIOUSINJURYor DEATHfrom a closing garagedoor:
- Correctlyconnect and align the safety reversing sensor.This required safety device MUST NOTbe
disabled.
- Installthe safety reversing sensor so beamis NO HIGHERthan 6" abovegaragefloor.
If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid
surface such as the wall framing. Extension brackets (see accessories) are available if needed. If
installing in masonry construction, add a piece of
wood at each location to avoid drilling extra holes in
masonry if repositioning is necessary. The invisible light beam path must be unobstructed.
No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the
beam while the door is closing.
Sensor Beam 6" maximum
above floor
Invisible Light Beam Protection Area
Facing the door from inside the garage
Sensor Beam 6" maximum above floor
/
/
/
/
21
INSTALLING THE BRACKETS Be sure power to the opener is disconnected.
Install and align the brackets so the sensors will face each other across the garage door, with the beam no
higher than 6" above the floor. They may be installed in one of three ways, as follows.
Garage door track installation (preferred):
Slip the curved arms over the rounded edge of each door track, with the curved arms facing the
door. Snap into place against the side of the track.
It should lie flush, with the lip hugging the back
edge of the track, as shown in Figure 1.
If your door track will not support the bracket securely, wall installation is recommended.
Wall installation:
Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance
for the sensor beam to be unobstructed.
If additional depth is needed, an extension bracket (see Accessories) or wood blocks can be used.
Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on the wall at
each side of the door, no higher than 6" above the floor.
Attach brackets to wall with lag screws (not provided).
If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out
from the mounting surface. Make sure all door hardware obstructions are cleared.
Floor installation:
Use wood blocks or extension brackets (see Accessories) to elevate sensor brackets so the lenses will be no higher than 6" above the floor.
Carefully measure and place right and left assemblies at the same distance out from the wall.
Be sure all door hardware obstructions are cleared.
Fasten to the floor with concrete anchors as shown.
Figure 1
Figure 2
(Provided with Extension .._r_"
Bracket)
Figure 3
Sensor
Bracket
/
DOOR TRACK MOUNT (RIGHT SIDE)
Track
\
Door
WALL MOUNT (RIGHT SIDE)
Extension Bracket
(See Accessories)
._ (Provided with
_.!__J Extension Bracket)
Lens Light
FLOOR MOUNT (RIGHT SIDE)
Lens
Indicator
Light
[_ _ _;totaCc_e_Vethnch ors
Indicator Light
Sensor
Indicator
(Provided with Extension Bracket)
HARDWARE SHOWN ACTUAL SIZE
Carriage Bolt 1/4"-20xl/2"
Wing Nut Staples
1/4"-20
22
Extension Bracket)
! _ _ (notpr°vided)
ssories)
MOUNTING AND WIRING THE SAFETY SENSORS
Slide a 1/4"-20xl/2" carriage bolt head into the slot
on each sensor. Use wing nuts to fasten sensors to brackets, with lenses pointing toward each other
across the door. Be sure the lens is not obstructed by a bracket extension. See Figure 4.
Finger tighten the wing nuts.
Run the wires from both sensors to the opener. Use insulated staples to secure wire to wall and ceiling.
Strip 1/4" of insulation from each set of wires. Separate white and white/black wires sufficiently to
connect to the opener terminal screws: white to 2 and white/black to 3.
ALIGNING THE SAFETY SENSORS
Plug in the opener. The indicator lights in both the sending and receiving eyes will glow steadily if
wiring connections and alignment are correct.
The sending eye orange indicator lightwill glow regardless of alignment or obstruction. If the green
indicator light in the receiving eye is off, dim, or
flickering (and the invisible light beam path is not
obstructed), alignment is required.
Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place.
Loosen the receiving eye wing nut and adjust sensor until it receives the sender's beam. When
the green indicator light glows steadily, tighten the wing nut.
Figure 4
1/4"-20xl/2" Carriage bolt
TROUBLESHOOTING THE SAFETY SENSORS
1. If the sending eye indicator light does not glow
steadily after installation, check for:
Electric power to the opener.
A short in the white or white/black wires. These can occur at staples, or at screw terminal
connections.
Incorrect wiring between sensors and opener.
A broken wire.
2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't:
Check alignment.
Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign
either sensor.
NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will
reverse. If the door is already open, it will not close.
The opener lights will flash 10 times. See page 21.
Figure 5
Bell Wire Finished
Ceiling
Connect Wire to Opener Terminals
Door Control
Bell Wire (dotted line)
Connections -____
Sensor
Connections
J
OPENER TERMINAL SCREWS
Sensor
Invisible Light Beam
Protection Area
Sensor J
23
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