Owner's IVlanuaVIVlanual Del Propietario
1/2 HP
31_N= GARAGE DOOR
ABRIDOR DE PUERTA DE
For Residential Use Only
iViodel • 139.53930DiVi
OPENER
COCHERA 31. MN=
m
Z
if-
m
m
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if-
Read and follow all safety rules
and operating instructions before
first use of this product.
Fasten the manual near the garage
door after installation.
Periodic checks of the opener are
required to ensure safe operation.
Leer y seguir todas las reglas de
seguridad y las instrucciones de
operacion antes de usar este
producto pot prirnera vez.
Guardar este manual cerca de la
puerta de la cochera.
Se deben realizar revisiones
periodicas del abridor de puertas
para asegurar su operacion
segura.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman
TABLE OF CONTENTS
Introduction 2- 7
Safety symbol and signal word review .............. 2
Preparing your garage door ...................... 3
Tools needed ................................. 3
Planning .................................. 4-5
Carton inventory ............................... 6
Hardware inventory ............................ 7
Assembly 8-11
Assemble the rail and install the trolley ............. 8
Fasten the rail to the motor unit ................... 9
Install the idler pulley ........................... 9
Install the chain/cable .......................... 10
Tighten the chain ............................. 11
Installation 11-26
Installation safety instructions ................... 11
Determine the header bracket location ............ 12
Install the header bracket ....................... 13
Attach the rail to the header bracket .............. 14
Position the opener ........................... 15
Hang the opener .............................. 16
Install the door control ......................... 17
Install the light ............................... 18
Attach the emergency release rope and handle ..... 18
Electrical requirements ......................... 19
Install The Protector System "R_................. 20-22
Fasten the door bracket ..................... 23-24
Connect the door arm to the trolley ............ 25-26
Adjustment 27-29
Adjust the travel limits ......................... 27
Adjust the force .............................. 28
Test the safety reversal system .................. 29
Test The Protector System "R_..................... 29
Operation 30-34
Operation safety instructions .................... 30
Using your garage door opener .................. 30
Using the wall-mounted Door Control ............. 31
To open the door manually ...................... 31
Care of your garage door opener ................. 32
Having a problem? ............................ 33
Diagnostic chart .............................. 34
Programming 35-36
To add or reprogram a hand-held remote control .... 35
To erase all codes ............................ 35
3-Function Remotes ........................... 35
To add, reprogram or change
a Keyless Entry PIN ........................... 36
Repair Parts 37-38
Rail assembly parts ........................... 37
Installation parts .............................. 37
Motor unit assembly parts ...................... 38
Accessories 39
Warranty 39
Repair Parts and Service Back cover
iNTRODUCTiON
Safety Symbol
and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated,
maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on
the following pages, they will alert you to the possibility of
Mechanical
Electrical
serious injury or death if you do not comply with the
warnings that accompany them. The hazard may come
from something mechanical or from electric shock. Read
the warnings carefully.
When you see this Signal Word on the following pages, it
will alert you to the possibility of damage to your garage
door and/or the garage door opener if you do not comply
with the cautionary statements that accompany it. Read
them carefully.
Preparing your garage door
Before you begin:
• Disable locks.
• Remove any ropes connected to garage door.
• Complete the following test to make sure your garage
door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the
door. If balanced, it should stay in place, supported
entirely by its springs.
2. Raise and lower the door to see if there is any
binding or sticking.
If your door binds, sticks, or is out of balance, call a
trained door systems technician.
To preventpossible SERIOUSINJURYor DEATH:
• ALWAYScall a trained door systems technician if garage
door binds, sticks, or is out of balance.Anunbalanced
garagedoor may NOTreversewhen required.
• NEVERtry to loosen, moveor adjust garagedoor, door
springs, cables,pulleys, brackets or their hardware,ALL of
which are under EXTREMEtension.
• DisableALL locks and removeALL ropes connectedto
garagedoor BEFOREinstalling and operating garagedoor
opener to avoid entanglement.
To preventdamageto garage door andopener:
• ALWAYSdisable locks BEFOREinstalling and operating the
opener.
• ONLY operategaragedoor opener at 120V, 60 Hzto avoid
malfunction and damage.
Sectional Door
One=Piece Door
Level (optional)
Drill
Tape Measure
Drill Bits
3/16", 5/16"
and 5/32"
Tools needed
During assembly, installation and adjustment of the
opener, instructions will call for hand tools as illustrated
below.
Pencil
HackSaw
Claw Hammer
Wire Cutters
Screwdriver
Stepladder
1/2", 5/8", 7/16", 9/16"
and 1/4"
Pliers
Adjustable End Wrench
Planning
Identify the type and height of your garage door. Survey
your garage area to see if any of the conditions below
apply to your installation. Additional materials may be
required. You may find it helpful to refer back to this page
and the accompanying illustrations as you proceed with
the installation of your opener.
Depending on your requirements, there are several
installation steps which may call for materials or hardware
not included in the carton.
• Installation Step 1 - Look at the wall or ceiling above
the garage door. The header bracket must be securely
fastened to structural supports.
• Installation Step 5 - Do you have a finished ceiling in
your garage? If so, a support bracket and additional
fastening hardware may be required.
• Installation Step 10 - Depending upon garage
construction, extension brackets or wood blocks may be
needed to install sensors.
• Installation Step 10 -Alternate floor mounting of the
safety reversing sensor will require hardware not
provided.
• Do you have an access door in addition to the garage
door? If not, Model 53702 Emergency Key Release is
required. See Accessories page.
Look at the garage door where it meets the floor. Any
gap between the floor and the bottom of the door must
not exceed 1/4" (6 mm). Otherwise, the safety reversal
system may not work properly. See Adjustment Step 3.
Floor or door should be repaired.
SECTIONAL DOOR INSTALLATIONS
• Do you have a steel, aluminum, fiberglass or glass panel
door? if so, horizontal and vertical
reinforcement is required (Installation Step 11).
• The opener should be installed above the center of the
door. If there is a torsion spring or center bearing plate
in the way of the header bracket, it may be installed
within 4 feet (1.22 m) to the left or right of the door
center. See Installation Steps 1 and 11.
• if your door is more than 7 feet (2.13 m) high, see rail
extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal andvertical reinforcement
is neededfor lightweight garage doors
(fiberglass, steel, aluminum, door with
glass panels, etc.). See page 23 for details.
Header Wall
Slack in chain tension
is normal when garage
door is closed.
Extension Spring
OR
Torsion Spring
Wall-mounted Access Door
Door Control
FINISHEDCEILING
Support bracket &
fastening hardware
is required.
See page 16.
Motor unit
0
Safety Reversing Sensor
Gap betweenfloor
and bottom of door
must not exceed 1/4" (6 mm).
SafetyReversing
Sensor
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
• Generally, a one-piece door does not require
reinforcement, if your door is lightweight, refer to the
information relating to sectional doors in installation
Step 11.
• Depending on your door's construction, you may need
additional mounting hardware for the door bracket
(Step 11).
ONE-PIECE DOOR WITHOUT TRACK
FINISHEDCEILING
Suppo_ bracket
& fastening
hardwareis required.
See page 16.
HeaderWall
Rail
Slack in chain tension
is normal when garage
door is closed.
/
Access
Door
Wall-mounted
Door Control
J
0
Without aproperly working safety reversal system, persons
(particularly small children) could be SERIOUSLYINJUREDor
KILLEDby a closing garagedoor.
• The gap betweenthe bottom of the garagedoor and the floor
MUST NOTexceed1/4" (6 mm). Otherwise,the safety
reversal system may NOTwork properly.
• The floor or the garage door MUST be repairedto eliminate
the gap.
Motor Unit
CLOSEDPOSITION
RailTab
Cable
Trolley
Safety Reversing Sensor
ONE-PIECE DOOR
SafetyReversing Sensor
Safety Reversing
Gapbetween floor
and bottom of door must
not exceed 1/4" (6 mm).
Sensor
,,,o,,....wa,,
Gap between floor and bottom of door must not /
exceed 1/4" (6 mm).
Emergency
ight Curved
Door Door
Arm Arm
-- Garage Door
CLOSEDPOSiTiON
Rail Tab
Bracdkert Rail
_D ooooooooooo)__/ LEmergency
oor Straight Door Curved I &-Ran-tile....
_//A Bracket Arm DoorArm I
t ..... ___, r Release Rope
Release
Rope & Handle
/
Carton Inventory
Your garage door opener is packaged in one carton which
contains the motor unit and all parts illustrated below.
Accessories will depend on the model purchased, if
anything is missing, carefully check the packing material.
Hardware for assembly and installation is shown on the
next page. Save the carton and packing material until
installation and adjustment is complete.
Safety Sensor
Bracket(2)
Header Bracket Door Bracket
The Protector System_'_
(2) Safety Reversing Sensors
(1 Sending Eyeand 1 Receiving Eye)
with 2-Conductor White & White/Black
BellWire attached
2-Conductor Bell Wire
White & White/Red
Safety Labels
and
Literature
Straight Door
Arm Section
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installationprocedures.
ASSEMBLY HARDWARE
Lock Nut Washer 5/8" Lock Washer 3/8" Nut 3/8"
1/4"-20
Bolt 1/4"-20x2-1/2
Master
Spacer(2)
Trolley Threaded Shaft
Link (2)
J
Idler Bolt
Carriage Bolt
1/4"-20xl/2" (2)
Lag Screw
5/16"-9xl -5/8" (4)
_g Screw
1/4"-14x5/8" (2)
Wing Nut
1/4"-20 (2)
iNSTALLATiON HARDWARE
O
Ring
Fastener (3)
Hex Bolt
5/16"-18x7/8" (4)
Screw
6ABxl" (2)
Drywall Anchors (2)
Nut 5/16"-18 (6) Handle
Insulated Staples
(Not shown)
Lock Washer 5/16" (5)
Rope
Clevis Pin Clevis Pin
5/16"xl -1/2" 5/16"xl"
Clevis Pin
5/16"x1-1/4"
ASSEMBLY STEP 1
Assemble the Rail & Install the Trolley
To avoid installation difficuJties, do not run the garage
door opener untiJ instructed to do so.
The front rail has a cut out "window" at the door end. The
front and back rail both have rail tabs. These rail tabs
MUST be on top of the rail when assembled.
1. Remove the straight door arm and hanging bracket
packaged inside the front rail and set aside for
Installation Step 5 and 12. NOTE: Toprevent INJURY
while unpacking the rail carefully remove the straight
door arm stored within the rail section.
2. Align the rail sections on a flat surface as shown and
slide the tapered ends into the larger ones. Tabs along
the side will lock into place.
3. Place the motor unit on packing material to protect the
cover, and rest the back end of the rail on top. For
convenience, put a support under the front end of the
rail.
To preventINJURYfrom pinching, keep handsand fingers
away from the joints while assembling the rail.
4. As a temporary stop, insert a screwdriver into the hole
10" (25 cm) from the front end of the rail, as shown.
5. Check to be sure there are 4 plastic wear pads inside
the inner trolley. If they became loose during shipping,
check all packing material. Snap them back into position
as shown.
6. Slide the trolley assembly along the rail from the back
end to the screwdriver.
7. Slide the rail onto the "U" bracket, until it reaches all the
stops on the top and sides of the "U" bracket.
Back Rail Section
(TO MOTOR UNIT)
Inner Tr011e
Wear Pads
FrontRail Section
(TO DOOR)
OuterTrolley,
SLIDE TO STOPS
ONTOPAND
SIDES OF
"U"BRACKET
Trolley
Rail
Tab
Cut-0ut
ASSEMBLY STEP 2
Fasten the Rail to the Motor Unit
1. Insert a 1/4"-20x2-1/2 bolt, washer and spacer into the
cover protection bolt hole on the back end of the rail as
shown. Install lower spacer and washer then tighten
securely with a 1/4"-20 lock nut. DO NOT overtighten.
2. Remove the two bolts from the top of the motor unit.
3. Use the carton to support the front end of the rail.
4. Place the "U" bracket, flat side down onto the motor unit
and align the bracket hole with the bolt holes. Fasten
the "U" bracket with the previously removed bolts, hand
tighten ONLY and DO NOT use any power tools. The
use of power tools may permanently damage the
garage door opener.
5. Attach spreader to the motor unit with two screws.
HARDWARE SHOWN ACTUAL SiZE
To avoid SERIOUSdamageto garagedoor opener, use ONLY
those bolts/fasteners mounted in the top of the opener.
B01t
1/4"-20x2-1/2"
Washer 5/8" l
Spacer
Cover
Protection
Bolt Hole
\
B01t
"U" Bracket
I
I
Chain
Spreader
O
Washer 5/8" Lock Nut 1/4"-20 Spacer
Bolt1/4"-20x2-1/2"
ASSEMBLY STEP 3
Install the Idler PuUey
1. Lay the chain/cable beside the rail, as shown. Grasp the
end of the cable and pass approximately 12" (30 cm) of
cable through the window. Allow it to hang until
Assembly Step 4.
2. Remove the tape from the idler pulley. The inside center
should be pre-greased. If dry, regrease to ensure proper
operation.
3. Place the idler pulley into the window as shown.
4. Insert the idler bolt from the top through the rail and
pulley. Tighten with a 3/8" lock washer and nut
underneath the rail until the lock washer is compressed.
5. Rotate the pulley to be sure it spins freely.
6. Locate the rail tab. The rail tab is between the idler
bolt and the trolley in the front rail section. Use a flat
head screwdriver and lift the rail tab until the tab is
vertical (90°).
Washer 5/8" "_"
Lock Nut "/_
1/4"-20
Chain and
Cable
- - -.._lnside Pulley
Lock i _ Idler
Washer _ Pulley
3/8" i
_-- Nut 3/8"
._ Grease
Cable Link
CORRECT
Q
iNCORRECT
Q
HARDWARE SHOWN ACTUAL SiZE
_ IdlerBolt Nut3/8"
Lock Washer 3/8"
ASSEMBLY ST P 4
Install the Chain/Cable
1. Pull the cable around the idler pulley and toward the
trolley.
2. Connect the cable to the retaining slot on the trolley, as
shown (Figure 1):
• From below, push pins of master link bar up through
cable link and trolley slot.
• Push master link cap over pins and past pin notches.
• Slide clip-on spring over cap and onto pin notches
until both pins are securely locked in place.
3. With the trolley against the screwdriver, dispense the
remainder of the cable/chain along the rail toward the
motor unit into the slot on the chain spreader, around
the sprocket onto the chain spreader and continuing to
the trolley assembly. The sprocket teeth must engage
the chain (Figure 2).
4. Check to make sure the chain is not twisted, then
connect it to the threaded shaft with the remaining
master link.
5. Thread the inner nut and lock washer onto the trolley
threaded shaft (Figure 3).
6. Insert the trolley threaded shaft through the hole in the
trolley. Be sure the chain is not twisted (Figure 3).
7. Loosely thread the outer nut onto the trolley
threaded shaft.
8. Remove the screwdriver.
To avoid possible SERIOUSINJURYto fingers from moving
garagedoor opener:
• ALWAYS keephand clearof sprocketwhile operating
opener.
• Securely attachchain spreader BEFOREoperating.
Dispensing Carton
LeaveChain and Cable
Inside Dispensing
Carton to Prevent Kinking.
KeepChain and Cable
Taut When Dispensing
Figure 2
Sprocket
Figure 1
Figure 3
Front Rail
Section
(TO DOOR)
Outer Nut
Master
Inner Nut
Lock Washer,
Threaded
Shaft
Master Link
10
ASSEMBLY STEP 5
Tighten the Chain
1. Spin the inner nut and lock washer down the trolley
threaded shaft, away from the trolley.
2. To tighten the chain, turn outer nut in the direction
shown (Figure 1).
3. When the chain is approximately 1/4" (6 mm) above the
base of the rail at its midpoint, re-tighten the inner nut to
secure the adjustment (Figure 2).
Sprocket noise can result if chain is too loose.
When installation is complete, you may notice some chain
droop with the door closed. This is normal. If the chain
returns to the position shown in Figure 2 when the door is
open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the
emergency release handle to disconnect trolley before
adjusting chain. You may notice loosening of chain after
Adjustment Step 3 (Test the Safety Reversal System).
Check for proper tension and readjust chain ff necessary.
Then repeat Adjustment Step 3.
You have now finished assembling your garage door
opener. Please read the following warnings before
proceeding to the installation section.
Figure 1
Figure 2
To Tighten Outer Nut
Chain
Rail
Outer Lock Threaded
Nut Washer Shaft
Mid length of Rail
Trolley
Inner Nut
To Tighten
Inner Nut
1/4" (6 ram)
INSTALLATION
Toreducethe risk ofSEVEREINJURYor DEATH:
1. READAND FOLLOWALL INSTALLATIONWARNINGSAND
INSTRUCTIONS.
2. Installgarage door opener ONLYon properly balancedand
lubricated garage door. An improperly balanceddoor may
NOTreversewhen required and could result inSEVERE
INJURYor DEATH.
3. ALL repairsto cables, spring assembliesand other hardware
MUSTbemadeby a trained door systemstechnician BEFORE
installing opener.
4. DisableALL locks andremoveALL ropes connectedto garage
door BEFOREinstalling openerto avoidentanglement.
5. installgarage door opener7feet (2.13 m) or moreabove
floor.
6. Mount the emergencyreleasewithin reach,but at least 6 feet
(1.8 m) above thefloor andavoiding contactwith vehicles to
avoid accidentalrelease.
7. NEVERconnect garagedoor openerto power source until
instructed to do so.
8. NEVERwear watches, rings or looseclothing while installing
or servicing opener.Theycould becaught in garagedoor or
opener mechanisms.
9. installwall-mounted garagedoor control:
• within sight of the garage door.
• out of reachof children at minimum height of 5 feet
(1.5 m).
• awayfrom ALL moving parts of the door.
10. Placeentrapmentwarning labelon wall next to garage door
control.
11. Placemanual release/safetyreversetest label in plain view
on inside of garagedoor.
12. Uponcompletion of installation, test safety reversalsystem.
Door MUSTreverseoncontact with a 1-1/2" (3.8 cm) high
object (or a 2x4 laid flat) on the floor.
11
iNSTALLATiON STEP 1
Determine the Header Bracket Location
Un.f!nished
To preventpossible SERIOUSINJURYor DEATH:
• Header bracketMUST beRIGIDLYfastened to structural
support on headerwall or ceiling, otherwise garagedoor
might NOTreversewhen required. DONOTinstall header
bracket overdrywall.
• Concrete anchors MUST be used if mounting headerbracket
or 2x4 into masonry.
• NEVERtry to loosen,move or adjust garagedoor, springs,
cables,pulleys, brackets, or their hardware,ALL of which
are under EXTREMEtension.
• ALWAYScall a trained door systems technician if garage
door binds, sticks, or is out of balance.Anunbalanced
garagedoor might NOTreversewhen required.
Installation procedures vary according to garage door
types. Follow the instructions which apply to your door.
1. Close the door and mark the inside vertical centerline of
the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet
(1.22 m) of the left or right of the door center only if
a torsion spring or center bearing plate is in the
way; or you can attach it to the ceiling (see page 13)
when clearance is minimal. (it may be mounted on
the wall upside down if necessary, to gain
approximately 1/2" (1 cm).
If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided)
to securely fasten the 2x4 to structural supports as
shown here and on page 13.
3. Open your door to the highest point of travel as shown.
Draw an intersecting horizontal line on the header wall
above the high point:
• 2" (5 cm) above the high point for sectional door and
one-piece door with track.
• 8" (20 cm) above the high point for one-piece door
without track.
This height will provide travel clearance for the top edge
of the door.
NOTE: If the total number of inches exceeds the height
available in your garage, use the maximum height
possible, or refer to page 13 for ceiling installation.
Wall
Ceiling _ BRACKETHEADERFORNOuNTCEiLINGOPTIONAL
Vertical Centerline
of GarageDoor
ql[
ack
One-piece door with horizontal track
Header Wall
',- 8" (20 cm)
--::==-=_,
HeaderWall
)
Header Wall
Highest Point
of Travel
--Door
Sectional door with cnrvedtrack
Door 2° ihest
I _ Point
Door
2x4 Structural
Supports
HeaderWall Track
// Highest Point
of Travel
f
,s _ Highest
Point
of Travel
_Hardware i of Travel
One-piece deer without track:
jamb hardware
12
Pivot
One-piece door withont track:
pivothardware
iNSTALLATiON STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall above
the garage door, or to the ceiling. Follow the instructions
which will work best for your particular requirements. Do
not install the header bracket over drywall. If installing
into masonry, use concrete anchors (not provided).
Wall Mount
WALL HEADER BRACKET INSTALLATION
• Center the bracket on the vertical centerline with the
bottom edge of the bracket on the horizontal line as
shown (with the arrow pointing toward the ceiling).
• Mark the vertical set of bracket holes. Drill 3/16" pilot
holes and fasten the bracket securely to a structural
support with the hardware provided.
HARDWARE SHOWN ACTUAL SIZE
LagScrew
5/16"-9xl-5/8"
CEILING HEADER BRACKET INSTALLATION
• Extend the vertical centerline onto the ceiling as shown.
• Center the bracket on the vertical mark, no more than
6" (15 cm) from the wall. Make sure the arrow is
pointing away from the wall. The bracket can be
mounted flush against the ceiling when clearance
is minimal.
• Mark the side holes. Drill 3/16" pilot holes and fasten
bracket securely to a structural support with the
hardware provided.
Optional
Mounting Holes
- Header Wall
2x4
Structural
Support
/
1
Horizontal
Line
HighestPoint of
GarageDoorTravel
Vertical
Centerline
of Garage Door
_ Lag Screws
Door Spring
Vertical
Centerline
of GarageDoor
- Finished Ceiling -
Vertical Centerline
of GarageDoor
5/16"-9xl-5/8"
Ceiling Mounting Holes
Bracket _j
6"(15 cm)Max_lmum
Door
Spring
- Header Wall -
Centefline
of Garage Door
13
Header Wall
Header Bracket
Idler Pulley
iNSTALLATiON STEP 3
Attach the Rail to the Header Bracket
• Position the opener on the garage floor below the
header bracket. Use packing material as a protective
base. NOTE: If the door spring is in the way you'll need
help. Have someone hold the opener securely on a
temporary support to allow the rail to clear the spring.
• Position the rail bracket against the header bracket.
• Align the bracket holes and join with a clevis pin
5/16"xl -1/2" as shown.
• Insert a ring fastener to secure.
Header 0
Bracket
Mounting
Hole
Door
Temporary
Support
HARDWARE SHOWN ACTUAL SiZE
ol ©
ClevisPin5/]B"xl-]/2" RingFastener
14
iNSTALLATiON STEP 4
Position the Opener
Follow instructions which apply to your door type as
illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH
TRACK
A 2x4 laid flat is convenient for setting an ideal
door-to-rail distance.
• Raise the opener onto a stepladder. You will need help
at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 laid flat on
the top section beneath the rail.
• If the top section or panel hits the trolley when you raise
the door, pull down on the trolley release arm to
disconnect inner and outer sections. Slide the outer
trolley toward the motor unit. The trolley can remain
disconnected until Installation Step 12 is completed.
__olley
To preventdamageto garage door, rest garagedoor opener
rail on 2x4 placedon top section of door.
Rail
Door
2x4 is used to determine
the correct mounting height
from ceiling.
ENGAGED RELEASED _9/
leaseArm --t J
ONE-PIECE DOOR WITHOUT TRACK
A 2x4 on its side is convenient for setting an ideal
door-to-rail distance.
• Raise the opener onto a stepladder. You will need help
at this point if the ladder is not tall enough.
• Open the door all the way and place a 2x4 on its side
on the top section of the door beneath the rail.
• The top of the door should be level with the top of the
motor unit. Do not position the opener more than
4" (10 cm) above this point.
Header
Top of Door
2x4 is used to determine
the correct mounting height
from ceiling.
i
15
iNSTALLATiON STEP 5
Hang the Opener
Three representative installations are shown. Yours may
be different. Hanging brackets should be angled (Figure 1)
to provide rigid support. On finished ceilings (Figure 2 and
Figure 3), attach a sturdy metal bracket to structural
supports before installing the opener. This bracket and
fastening hardware are not provided.
1. Measure the distance from each side of the motor unit
to the structural support.
2. Cut both pieces of the hanging bracket to required
lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with
5/16"-9xl-5/8" lag screws.
5. Fasten the opener to the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the door
(or in line with the header bracket if the bracket is not
centered above the door).
7. Remove the 2x4. Operate the door manually. If the door
hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at this time.
To avoid possible SERIOUSINJURYfrom a falling garagedoor
opener,fasten it SECURELYto structural supports of the
garage.Concreteanchors MUSTbe usedif installing any
brackets into masonry.
Figure 1
Structural
Supports
LagScrew
5/16"-9xl-5/8"
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Measure
l__
, Distance
Figure 2
HARDWARE SHOWN ACTUAL SIZE
LagScrew5/16"-9xl-5/8"
HexBolt
5/16"-18x7/8" Nut5/16"-18 LockWasher5/16"
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Figure 3
Lag Screw
5/16"-9xl-5/8"
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Provided)
Bolt 5/16"-18x7/8"
--- Lock Washer 5/16"
Nut 5/16"-18
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
'16"-18
16
iNSTALLATiON STEP 6
Irestall the Door Control
Locate door control within sight of door, at a minimum
height of 5 feet (1.5 m) where small children cannot reach,
away from moving parts of door and door hardware.
If installing into drywall, drill 5/32" holes and use the
anchors provided. For pre-wired installations (as in new
home construction), it may be mounted to a single gang
box (Figure 1).
1. Strip 7/16" (11 mm) of insulation from one end of bell
wire and connect to the two screw terminals on back of
door control by color: white wire to 2 and white/red wire
to the 1 (Figure 2).
2. Remove cover by gently prying along one side with a
screwdriver (Figure 3). Fasten with 6ABxl"
self-tapping screws (drywall installation) or 6-32x1"
machine screws (into gang box) as follows:
• Install bottom screw, allowing 1/8" (3 mm) to protrude
above wall surface.
• Position bottom of door control on screw head and
slide down to secure. Adjust screw for snug fit.
• Drill and install top screw with care to avoid cracking
plastic housing. DO NOT overtighten,
• Insert top tabs and snap on cover.
3. (For standard installation only) Run bell wire up wall
and across ceiling to motor unit. Use insulated staples to
secure wire in several places. DO NOT pierce wire with
a staple, creating a short or open circuit.
4. Strip 7/16" (11 mm) of insulation from end of bell wire.
Connect bell wire to the quick-connect terminals as
follows: white to white and white/red to red (Figure 4).
NOTE: When connecting multiple door controls to the
opener, twist same color wires together. Insert wires into
quick-connect holes: white to white and red/white to red.
5. Position the antenna wire as shown.
6. Use tacks or staples to permanently attach entrapment
warning label to wall near door control, and manual
release/safety reverse test label in a prominent location
on inside of garage door.
NOTE: DO NOT connect power and operate opener at
this time, The trolley will travel to the full open position but
will not return to the close position until the sensor beam is
connected and properly aligned,
To preventpossible SERIOUSINJURYor DEATHfrom
electrocution:
• Besure power is NOTconnected BEFOREinstallingdoor
control.
• ConnectONLYto 24 VOLT low voltage wires.
To preventpossible SERIOUSINJURYor DEATHfrom a closing
garagedoor:
• Install door control within sight of garage door, out of reach
of children at a minimum height of 5 feet (1.5 m), and away
from ALL moving parts of door.
• NEVERpermit children to operate or playwith door control
push buttons or remotecontrol transmitters.
• Activate door ONLYwhen it can be seenclearly, is properly
adjusted,andthere areno obstructions to doortravel.
• ALWAYSkeepgaragedoor in sight until completely closed.
NEVERpermit anyoneto cross pathof closing garage door.
HARDWARE SHOWN ACTUAL SIZE
Insulated Staples
(Not shown)
Drywall Anchors
Figure 2
(BACK VIEW)
Mounting
Hole
Terminal
Screws
weirl_ T°p
Bell Mounting
Bottom
Hole
To Remove,
Twist Here
Figure 1
PRE-WlRED
INSTALLATION
Screw 6ABxl"
Control Console (std installation)
Screw 6-32xl"
Control Console (pre-wired)
24 Volt
2-Conductor
Bell Wire
Figure 3
REMOVE&
REPLACECOVER
To Replace,
Insert Top Tabs
First
r:_rlgure 4 DoorControl
Connections
To release or insert wire, I
push in tab with screwdriver tip
Strip wire 7/16" (11 mm) J
I _7/16" (11 ram) ]_.
Red White Grey
I
I
-- 2-Conductor
STANDARD
CONTROLCONSOLE
17
Bell Wire
Lighted
Push Button
iNSTALLATiON STEP 7
Install the Light
• Press the release tabs on both sides of lens. Gently
rotate lens back and downward until the lens hinge is in
the fully open position. Do not remove the lens.
• Install up to a 100 watt maximum light bulb in the socket.
The light will turn ON and remain lit for approximately
4-1/2 minutes when power is connected. Then the light
will turn OFF.
• Reverse the procedure to close the lens.
• Use A19, standard neck garage door opener bulbs for
replacement.
NOTE: Use only a standard light bulb. The use of short
neck or speciality light bulb may overheat the endpanel or
light socket.
To preventpossible OVERHEATINGof the endpanelor light
socket,
• DO NOTuse short neck or specialty light bulbs.
• DO NOTuse halogenbulbs. UseONLYincandescent.
To preventdamageto the opener:
• DO NOTuse bulbs larger than IOOW.
• ONLY useA19 size bulbs.
100 Watt (Max)
_ tandard Light Bulb
Release Tab
\
\
iNSTALLATiON STEP 8
Attach the Emergency Release Rope
and Handle
1. Insert one end of the emergency release rope through
the handle. Make sure that "NOTICE" is right side up.
Tie a knot at least 1 inch (2.5 cm) from the end of the
emergency release rope.
2. Insert the other end of the emergency release rope
through the hole in the trolley release arm. Mount the
emergency release within reach, but at least 6 feet
(1.83 m) above the floor, avoiding contact with vehicles
to prevent accidental release and secure with a knot.
NOTE: If it is necessary to cut the emergency release
rope, seal the cut end with a match or lighter to prevent
unraveling. Ensure the emergency release rope and
handle are above the top of aft vehicles to avoid
To preventpossible SERIOUSINJURYor DEATHfrom a falling
garagedoor:
• If possible,use emergency releasehandleto disengage
trolley ONLYwhen garagedoor is CLOSED.Weak or broken
springs or unbalanceddoor could result in an open door
falling rapidly and/or unexpectedly.
• NEVERuse emergency releasehandle unlessgarage
doorway is clear of persons andobstructions.
• NEVERuse handle to pull door open or closed. If rope knot
becomes untied,you could fall.
Trolley
- I
Emergency
ReleaseHandle
_ Overhand
Knot
18
iNSTALLATiON STEP 9
Electrical Requirements
To avoid installation difficulties, do not run the opener
at this time.
To reduce the risk of electric shock, your garage door
opener has a grounding type plug with a third grounding
pin. This plug will only fit into a grounding type outlet. If
the plug doesn't fit into the outlet you have, contact a
qualified electrician to install the proper outlet.
if permanent wiring is required by your local code,
refer to the following procedure.
To make a permanent connection through the 7/8" hole in
the top of the motor unit:
• Remove the motor unit cover screws and set the cover
aside.
• Remove the attached 3-prong cord.
• Connect the black (line) wire to the screw on the brass
terminal; the white (neutral) wire to the screw on the
silver terminal; and the ground wire to the green ground
screw. The opener must be grounded.
• Reinstall the cover.
To avoid installation difficulties, do not run the opener
at this time.
To preventpossible SERIOUSINJURYor DEATHfrom
electrocution or fire:
• Besure power isNOTconnectedto the opener,and
disconnect powerto circuit BEFOREremoving cover to
establish permanentwiring connection.
• Garagedoor installationand wiring MUSTbe in compliance
with ALL local electrical and building codes.
• NEVERuse an extension cord, 2-wire adapter,or change
plug in any way to makeit fit outlet. Besurethe openeris
grounded.
GroundTab
Green
GroundScrew
Ground
WhiteWire BlackWire
19
iNSTALLATiON STEP 10
Install The Protector System ®
The safety reversing sensor must be connected and
aligned correctly before the garage door opener will
move in the down direction.
iMPORTANT iNFORMATiON ABOUT THE SAFETY
REVERSING SENSOR
When properly connected and aligned, the sensor will
detect an obstacle in the path of its electronic beam. The
sending eye (with an amber indicator light) transmits an
invisible light beam to the receiving eye (with a green
indicator light). If an obstruction breaks the light beam
while the door is closing, the door will stop and reverse to
full open position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that the
sending and receiving eyes face each other across the
door, no more than 6" (15 cm) above the floor. Either can
be installed on the left or right of the door as long as the
sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track
of sectional garage doors without additional hardware.
Be sure power is NOTconnected to the garagedoor opener
BEFOREinstalling the safety reversing sensor.
To preventSERIOUSINJURYor DEATHfrom a closing
garagedoor:
• Correctly connect and align the safety reversingsensor. This
required safety deviceMUST NOTbedisabled.
• install the safety reversingsensor so beamis NO HIGHER
than 6"(15 cm) above garagefloor.
If it is necessary to mount the units on the wall, the
brackets must be securely fastened to a solid surface such
as the wall framing. Extension brackets (see accessories)
are available if needed. If installing in masonry
construction, add a piece of wood at each location to
avoid drilling extra holes in masonry if repositioning is
necessary.
The invisible light beam path must be unobstructed. No
part of the garage door (or door tracks, springs, hinges,
rollers or other hardware) may interrupt the beam while
the door is closing.
D € - 0
_7 _- - "_- -
|,[ 1I l ll
SafetyReversingSensor InvisibleLight Safety Reversing
ProtectionArea
Facing the door from inside the garage
20
iNSTALLiNG THE BRACKETS
Be sure power to the opener is disconnected. Install
and align the brackets so the sensors will face each other
across the garage door, with the beam no higher than
6" (15 cm) above the floor. They may be installed in one of
three ways, as follows.
Garage door track installation (preferred):
• Slip the curved arms over the rounded edge of each
door track, with the curved arms facing the door. Snap
into place against the side of the track, it should lie
flush, with the lip hugging the back edge of the track, as
shown in Figure 1.
if your door track will not support the bracket securely, wall
installation is recommended.
Wall installation (Figures 2 & 3):
• Place the bracket against the wall with curved arms
facing the door. Be sure there is enough clearance for
the sensor beam to be unobstructed.
• if additional depth is needed, an extension bracket (See
Accessories) or wood blocks can be used.
• Use bracket mounting holes as a template to locate and
drill (2) 3/16" diameter pilot holes on the wall at each
side of the door, no higher than 6" (15 cm) above the
floor.
• Attach brackets to wall with lag screws (Not provided).
• If using extension brackets or wood blocks, adjust right
and left assemblies to the same distance out from the
mounting surface. Make sure all door hardware
obstructions are cleared.
Floor installation (Figure 4):
• Use wood blocks or extension brackets (See
Accessories) to elevate sensor brackets so the lenses
will be no higher than 6" (15 cm) above the floor.
• Carefully measure and place right and left assemblies at
the same distance out from the wall. Be sure all door
hardware obstructions are cleared.
• Fasten to the floor with concrete anchors as shown.
Figure 1 DOORTRACKMOUNT (RIGHT SIDE)
Track
\
Lip
Safety
Reversing'_
Sensor
Bracket
Figure 2 WALL MOUNT (RIGHT SIDE)
FastenWoodBlocktoWallwith
IScrews(Notprovided)
Figure 3
WALLMOUNT(RIGHTSIDE)
ii_ Extension Bracket
See Accessories)
I I.,,n (Providedwith
'_--_ .,,"_._1 Extension Bracket)
Indicator
Light
Indicator
Light Safety
Reversing
Sensor
Bracket
Carriage Bolt
1/4"-20xl/2"
HARDWARE SHOWN ACTUAL SIZE
Staples(Notshown)
Wing Nut
1/4"-20
(Providedwith
ExtensionBracket)---_"
_" _ L"-J3',J'_ -'_'_ Reversing
Figure 4 FLOORMOUNT (RIGHT SIDE)
J
21
\ Sensor
I " Bracket
Lens Indicator
Light
-- ttach with
Concrete Anchors
; (Not provided)
Indicator
Light
Safe_
Reversing
Sensor
Bracket
MOUNTING AND WiRiNG THE SAFETY REVERSING
SENSORS
• Slide a 1/4"-20xl/2" carriage bolt head into the slot on
each sensor. Use wing nuts to fasten sensors to
brackets, with lenses pointing toward each other across
the door. Be sure the lens is not obstructed by a bracket
extension (Figure 5).
• Finger tighten the wing nuts.
• Run the wires from both sensors to the opener. Use
insulated staples to secure wire to wall and ceiling.
• Strip 7/16" (11 mm) of insulation from each set of wires.
Separate white and white/black wires sufficiently to
connect to the opener quick-connect terminals. Twist
like colored wires together, insert wires into quick-
connect holes: white to white and white/black to grey
(Figure 6).
ALiGNiNG THE SAFETY REVERSING SENSORS
• Plug in the opener. The indicator lights in both the
sending and receiving eyes will glow steadily if wiring
connections and alignment are correct.
The sending eye amber indicator light will glow regardless
of alignment or obstruction. If the green indicator light in
the receiving eye is off, dim, or flickering (and the invisible
light beam path is not obstructed), alignment is required.
• Loosen the sending eye wing nut and readjust, aiming
directly at the receiving eye. Lock in place.
• Loosen the receiving eye wing nut and adjust sensor
until it receives the sender's beam. When the green
indicator light glows steadily, tighten the wing nut.
Figure 5
_ Wing Nut
Carriage Bolt
1/4"-20xl/2"
0"-
TROUBLESHOOTING THE SAFETY REVERSING
SENSORS
1. Ifthe sending eye indicator light does not glow steadily
after installation, check for:
• Electric power to the opener.
• A short in the white or white/black wires. These can
occur at staples, or at opener connections.
• incorrect wiring between sensors and opener.
• A broken wire.
2. If the sending eye indicator light glows steadily but the
receiving eye indicator light doesn't:
• Check alignment.
• Check for an open wire to the receiving eye.
3. Ifthe receiving eye indicator light is dim, realign
either sensor.
NOTE: When the invisible beam path is obstructed or
misaligned while the door is closing, the door will reverse.
If the door is already open, it will not close. The opener
lights will blink 10 times. See page 20.
Figure 6
Bell Wire __ Finished __
Ceiling
Connect Wire to
Quick-Connect Terminals
i
Bell Wire
1. Strip wire 7/16"
(11 mm)
2. Twist like colored
wires together
3. To release or insert
wire, push intab with
screwdriver tip
Safety Reversing Sensor
Invisible Light Beam
Protection Area
Safety Reversing Sensor
Red White Grey
Quick-Connect Terminals
22
iNSTALLATiON STI:P 1 1
Fasten the Door Bracket
Follow instructions which apply to your door type
as illustrated below or on the following page.
A horizontal reinforcement brace should be long
enough to be secured to two or three vertical
supports. A vertical reinforcement brace should cover
the height of the top panel.
Figure 1 shows one piece of angle iron as the horizontal
brace. For the vertical brace, 2 pieces of angle iron are
used to create a U-shaped support. The best solution is to
check with your garage door manufacturer for an opener
installation door reinforcement kit.
NOTE: Many door reinforcement kits provide for direct
attachment of the clevis pin and door arm. In this case you
will not need the door bracket; proceed to Step 12.
SECTIONAL DOORS
1. Center the door bracket on the previously marked
vertical centerline used for the header bracket
installation. Note correct UP placement, as stamped
inside the bracket.
2. Position the top edge of the bracket 2"-4" (5-10 cm)
below the top edge of the door, OR directly below any
structural support across the top of the door.
3. Mark, drill holes and install as follows, depending on
your door's construction:
Metal or light weight doors using a vertical angle iron
brace between the door panel support and the door
bracket:
• Drill 3/16" fastening holes. Secure the door bracket
using the two 1,/4"-14x5/8" self-threading screws
(Figure 2A).
• Alternately, use two 5/16" bolts, lock washers and nuts
(not provided) (Figure 2B).
Metal, insulated or light weight factory reinforced
doors:
• Drill 3/16" fastening holes. Secure the door bracket
using the self-threading screws (Figure 3).
Wood Doors:
• Use top and bottom or side to side door bracket holes.
Drill 5/16" holes through the door and secure bracket
with 5/16"x2" carriage bolts, lock washers and nuts (not
provided) (Figure 4).
NOTE: The 1/4"-14x5/8" self-threading screws are not
intended for use on wood doors.
HARDWARE SHOWN
ACTUAL SIZE
Self-Threading
Screw
1/4"-14x5/8"
Fiberglass, aluminum or lightweight steel garagedoors WILL
REQUIREreinforcement BEFOREinstallation of door bracket.
Contact your door manufacturer for reinforcement kit.
Door
Bracket
Location
HORIZONTALANDVERTICAL
REINFORCEMENTIS NEEDEDFOR
Vertical
Centerline --
of Garage
Door
LIGHTWEIGHTGARAGEDOORS
(FIBERGLASS, ALUMINUM, STEEL,
DOORSWITH GLASSPANEL, ETC.).
(NOT PROVIDED)
!t! !II!1
Figure 1
(Not Provided)
Vertical
orcement
Io}_l_.l vertical centerline of
iollOlilGarale Door
Door Bracket _.. _'
Self-Threading
Screw1/4"-14x5/8"
Figure 2A
_rtical
- Centerline
of Garage Door
Figure 3
UP
Screw
1/4"-14x5/8"
" i
-'_ _.!_t GarageDoor
Door Bracket @_._,
LockWasher5/16" _'-
Bolt 5/16"x2"/_.
(Not Provided)<_
Vertical _.._"-
Centerline _; ,,_,_
of Garage _ ,€_,._.
Door
Vertical Centerline of
. UP
Nut 5/16"-18
Figure 2B
Inside Edge
of Door or
Reinforcement Board
• UP
Figure 4
23