Craftsman 13953924 Owner’s Manual

Owner's Manual/Manual Del Propietario
ICRRFTSMI:INI
314 HP
GARAGE DOOR OPENER ABRIDOR DE PUERTA DE COCHERA
For Residential Use Only/Solo para uso residencial
Models/Modelos 139.53924
m
G3
Read and follow all safety rules and operating instructions before first use of this product.
Fasten the manual near the garage door after installation.
Periodic checks of the opener are required to ensure safe operation.
m
I"11
Z_
C3
Leer y seguir todas las reglas de seguridad y las instrucciones de operacion antes de usar este
producto por primera vez. Guardar este manual cerca de la
puerta de la cochera. Se deben realizar revisiones
periodicas del abridor de puertas
para asegurar su operacion segura.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
www.sears.com/craftsman
TABLE OF CONTENTS
Introduction 2- 7
Safety symbol and signal word review ........................ 2
Preparing your garage door ........................................ 3
Tools needed ............................................................... 3
Planning .................................................................. 4-5
Carton inventory .......................................................... 6
Hardware inventory ..................................................... 7
Assembly 8.11
Assemble the rail ..................................................... 8-9
Fasten rail to motor unit and install trolley ................ 10
Attach rail brackets .................................................... 11
Installation 11.26
Installation safety instructions .................................... 11
Determine the header bracket location ..................... 12
Install the header bracket .......................................... 13
Attach the rail to the header bracket ......................... 14
Install the Protector System ®................................ 15-17
Position the opener ................................................... 18
Hang the opener ....................................................... 19
Install the door control and connect wiring ............... 20
Electrical requirements .............................................. 21
Complete the sensor installation ............................... 21
Install the lights ......................................................... 22
Attach the emergency release rope and handle .......22
Fasten the door bracket ....................................... 23-24
Connect door arm to trolley ................................. 25-26
Adjustment Section 27-29
Adjust the travel limits ............................................... 27
Adjust the force ......................................................... 28
Test the safety reversing sensor ............................... 29
Test the Protector System ®........................................ 29
Operation 30-34
Operation safety instructions ..................................... 30
Using your garage door opener ................................ 30
Using the wall-mounted Door Control ....................... 31
The Plug-In Light Control .......................................... 31
To open the door manually ........................................ 31
Care of your garage door opener .............................. 32
Having a problem? .................................................... 33
Diagnostic Chart ........................................................ 34
Programming 35-36
To add or reprogram a hand-held remote control .....35
To erase all codes ..................................................... 35
3-Function Remote Control ....................................... 35
To add or change a Keyless Entry PIN ..................... 36
Repair Parts 37-38
Rail assembly parts ................................................... 37
Installation parts ........................................................ 37
Motor unit assembly parts ......................................... 38
Accessories 39
Warranty 39
Service Numbers Back cover
INTRODUCTION
Safety Symbol and Signal Word Review
This garage door opener has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to
Mechanical
Electrical
the possibility of serious injury or death if you do not comply with the warnings that accompany them.
The hazard may come from something mechanical or from electric shock. Read the warnings carefully.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to
your garage door and/or the garage door opener if you do not comply with the cautionary statements
that accompany it. Read them carefully.
Preparing your garage door
Before you begin:
Disable locks.
Remove any ropes connected to garage door.
Complete the following test to make sure your
garage door is balanced and is not sticking or binding:
1. Lift the door about halfway as shown. Release the door. If balanced, it should stay in place,
supported entirely by its springs.
2. Raise and lower the door to see if there is any binding or sticking.
If your door binds, sticks, or is out of balance, call a trained door systems technician.
To prevent possible SERIOUSINJURYor DEATH:
ALWAYScall atrained door systemstechnician if garage door binds, sticks, or is out of balance.An unbalancedgarage door may not reverse when required.
NEVERtry to loosen,move or adjust garage door, door springs, cables, pulleys, brackets ortheir hardware,all
of which are under EXTREMEtension.
Disable ALL locks and removeALL ropes connectedto garage door BEFOREinstalling and operating garage door opener to avoid entanglement.
To prevent damageto garage door and opener:
ALWAYSdisable locks BEFOREinstalling and operating the opener
ONLYoperategaragedoor openerat 120V,60 Hzto avoid malfunction and damage
Sectional Door
One-Piece Door
Level (optional)
Drill 3/16", 5/16"
Tools needed
During assembly, installation and adjustment of the
opener, instructions will call for hand tools as
illustrated below.
Pencil
Tape Measure
Dr_ Wire Cutters
and 5/32"
Hack Saw
Screwdriver
Stepladder
°
O0 S/°2c"_;t/_ 't n,11W!e;,il6" Locking pliers
and 1/4"
Adjustable End Wrench
Planning
Identify the type and height of your garage door. Survey your garage area to see if any of the conditions below apply to your installation. Additional
materials may be required. You may find it helpful to
refer back to this page and the accompanying illustrations as you proceed with the installation of
your opener.
Depending on your requirements, there are several installation steps which may call for materials or
hardware not included in the carton.
Installation Step 1 - Look at the wall or ceiling
above the garage door. The header bracket must be securely fastened to structural supports.
Installation Step 6 - Do you have a finished ceiling
in your garage? If so, a support bracket and additional fastening hardware may be required.
Installation Step 4- Depending upon garage
construction, extension brackets or wood blocks may be needed to install sensors.
Installation Step 4 - Alternate floor mounting of the
safety reversing sensor will require hardware not provided.
Do you have an access door in addition to the
garage door? If not, Model 53702 Emergency Key
Release is required. See Accessories page. Look at the garage door where it meets the floor.
Any gap between the floor and the bottom of the door must not exceed 1/4" (6 mm). Otherwise, the
safety reversal system may not work properly. See Adjustment Step 3. Floor or door should be
repaired.
SECTIONAL DOOR INSTALLATIONS
Do you have a steel, aluminum, fiberglass or glass panel door? If so, horiFontal and vertical
reinforcement is required (Installation Step 12).
The opener should be installed above the center of the door. If there is a torsion spring or center
bearing plate in the way of the header bracket, it may be installed within 4 feet (1.22 m) to the left or
right of the door center. See Installation Steps 1
and 12.
If your door is more than 7 feet (2.13 m) high, see
rail extension kits listed on Accessories page.
SECTIONAL DOOR INSTALLATION
Horizontal and vertical reinforcement is needed for lightweight garage doors
(fiberglass, steel, aluminum, door with glass panels, etc.). See page 23 for details,
...
....,, Header Wall
i
Gap between floor Sensor
Safety Reversing Sensor
and bottom of door must not exceed 1/4" (6 ram).
Rail
Torsion
OR Spring
Spring
Wall- mounte
Door Control
Safety Reversing
Extension
Access
Door
0
FINISHED CEILING
Support bracket & j
fastening hardware
is required. See page 19.
Header Rail Rail Assembly
Bracket Bracket [
_ader all
rage or
jJ
Door Bracket
Motor unit
CLOSED POSITION
Emergency Release
Rope & Handle
Curved Door Arm
4
Planning (Continued)
ONE-PIECE DOOR INSTALLATIONS
Generally, a one-piece door does not require
reinforcement. If your door is lightweight, refer to the information relating to sectional doors in
Installation Step 12.
Depending on your door's construction, you may need additional mounting hardware for the door
bracket (Step 12).
ONE-PIECE DOOR WITHOUT TRACK
FINISHED CEUNG
Support bracket & fastening
hardware is required. See page 19.
Rail
Without a properly working safety reversal system, persons (particularly small children) could be
SERIOUSLYINJUREDor KILLEDby a closing garage door.
Thegap betweenthe bottom of the garage door and the floor MUSTNOTexceed 1/4"(6 mm). Otherwise,
the safety reversal system may not work properly.
Thefloor or the garage door MUSTberepairedto eliminate the gap.
Motor unit
- d
f
Safet/ R_ve,_
Gap between floor
Safety Reversing Sensor
and bottom of door must not exceed 1/4" (6 ram},
ONE-PIECE DOOR WITH TRACK
_" Gap between floor Reversing
J_ and bottom of door Sensor
afety must not exceed 1/4" (6 turn).
Reversing Sensor
Sensor
Door
Safety
Garage Door
CLOSED POSITION
Trolle
Straight Curved
Door Door
Arm Arm
Rail Assembly
Emergency Release
Rope & Handle
Rail Bracket
Header
Bracket
Door Bracket
CLOSED POSITION
Rail Trolley
curved I
ol
Garage Door
Bracket Door Arm _fl_ Rail Assembly
....... I.... j... I
Dr°Crket Stlraig ht 1
Door Arm Emergency Release
Rope & Handle
Carton Inventory
Your garage door opener is packaged in one carton which contains the motor unit and all parts illustrated
below. Accessories will depend on the model purchased. If anything is missing, carefully check the
Motion Detecting SECURITY+
Control Panel Three-Function Remote Control
Plug-In Braces_
Light Control
with Visor Clip (2)
Rail Support
packing material. Hardware for assembly and installation is shown on the next page. Save the
carton and packing material until installation and adjustment is complete.
©
SECURITY+ Coupling
Keyless Entry
Rail
Assembly
Sprocket
2-Conductor Bell Wire White & White/Red
Motor Unit with 2 Light Lenses
12)Seaf_lyR_ye rsin_
with attached 2-Conductor White & White/Black Bell Wire
Header Bracket
Header/Rail Brackets
Door Bracket
Safety Reversing Sensor Mounting Bracket (2)
Hanging Bracket
Straight Door Arm Section
Curved Door Arm Section
SafetYnLdabels
L terature
Hardware Inventory
Separate all hardware and group as shown below for the assembly and installation procedures.
ASSEMBLY HARDWARE
Bolt Hex Bolt Lock Nut
1/4-20xl-3/4" (8) 1/4'L20x5/8" (4) 1/4'L20x7/16 (12) Sprocket Coupling Sleeve
INSTALLATION HARDWARE
Carriage Bolt
1/4'L20x1/2 '' (2)
Lag Screw 5/16"-9xl-5/8" (2)
Wing Nut Ring Handle 1/4'L20 (2) Fastener (3)
Lag Screw 5/16"-18xl -7/8" (2)
Carriage Bolt 5/16'L18x2-1/2" (2)
Clevis Pin 5/16"x2-3/4" (1)
Hex Bolt 5/16"-18x7/8" (4)
Nut 5/16"-18 (6)
Lock Washer 5/16" (6) Staples (30)
Screw 6ABxl-1/4 '_(2)
Dry Wall Anchors (2)
Clevis Pin 5/16"x1" (1)
Insulated
Screw 6-32x1" (2)
Rope
Clevis Pin 5/16"x1-1/4" (1)
ASSEMBLY STEP 1
Assemble the Rail
To avoid installation difficulties, do not run the garage door opener until instructed to do so.
1. Turn the opened rail carton upside down and empty its contents onto a level work surface.
2. Unfold the rails, taking care to avoid kinking the screw rod joints.
3. Rotate the rail sections so that the flat side is down and the screw side is up for all three lengths. Keep
it clean and free of debris while you are working.
Straight
Door Arm
Rail Support
Braces ............
To prevent INJURYfrom pinching, keephandsand
fingers awayfrom the joints while assemblingthe rail.
Extend Remove End Rails _1,,-,,,, _ Cardboard Packing Outward - )
Center Rail
Rail Assembly
Carton / _ "_
Remove Cardboard Packing
Extend End Rails
Outward
NOTE: During assembly, avoid pulling the rail section housing the trolley rack away from the screw rod.
The rack is factory set about 9" (23 cm) from the end
of the screw rod to the center of the rack.
If the plastic liner slides part way out during
assembly, simply push it back in.
Rotate
Center Rail
Rail Assembly Hardware Bag
Trolley Rack
Chassis Assembly
Hardware Bag
Sprocket End Rail
Rail Sprocket
Trolley Rack
Door End Rail
Assemble the Rail (Continued)
4. Beginning with the sprocket end, straighten the three rail sections so that the screw rod is in a
straight line at the joints. (Avoid handling the joints, which may have sharp edges.)
5. Carefully slide the pins at the top edge of the rail into the openings on the adjacent rail. It is
essential that the rail assembly be on a level surface to achieve proper alignment and to avoid damage to the pins.
6. Insert two 1/4"-20xl 4/4" bolts through the center holes of a brace, and place its open length against
the rail at the joint, aligning the holes as shown. Position another brace on the opposite side of the
rail over the bolts, add 1/4"-20 lock nuts, and hand tighten. Insert two additional bolts and hand
tighten.
7. Keeping the rail straight and on a level surface, grasp the screw rods on each side of the
remaining joint and pivot into a straight line. Repeat steps 5 and 6.
8. With a 7/16" wrench, tighten bolts until snug, beginning with the center holes. Do NOT
overtighten.
HARDWARE SHOWN ACTUAL SIZE
Bolt Lock Nut 1/4"-20xl-3/4" (8) 1/4"-20
Door End
(Front)
Lock Nuts
Rail Support
Brace
Alignment /
Hole
Slide end rail
toward center rail
Rail Pin
/
Lock Nuts
Rail Support
Brace
Center Rail
Bolts 1/4 "-20x 1-3/4"
Alignment
Rail Pin ::
..
Hole
Sprocket End (Back)
Slide end rail
f toward center rail
ASSEMBLY STEP 2
Fasten the Rail To the Motor Unit and Install the Trolley
Working on a level surface, align the rail assembly with the motor unit, as shown.
Slip the coupling over the rail sprocket.
Slide the rail through the motor unit bracket until the coupling fits securely over the motor unit
sprocket.
Align the two bolt holes in the rail with those in the motor unit bracket. Insert two 1/4"-20x5/8" hex
bolts and lock nuts. Tighten securely with a 7/16" socket wrench.
Slide the trolley onto and along the bottom of the rail until it snaps firmly in place. Be certain to install it facing correctly: the trolley release
arm must be horizontal (lock position), with its arrow pointed away from the motor unit.
HARDWARE SHOWN ACTUAL SIZE
Lock Nut
Hex Bolt 1/4"-20
1/4"-20x5/8"
©
Release arm Arrow must point
toward garage door
Rail Sprocket
Coupling
Lock Nuts 1/4"-20
I
Motor Unit Bracket
Motor Unit Sprocket
Hex Bolts 1/4"-20x5/8"
10
ASSEMBLY STEP 3
Attach the Rail Brackets
Align rail brackets to end of rail assembly, as shown.
Insert two 1/4"-20 x 5/8" hex bolts and lock nuts.
Tighten securely with a 7/16" socket.
You have now finished assembfing your garage
door opener. Please read the following warnings before proceeding to the installation section.
v
Hex Bolts 1/4"-20x5/8
Lock Nuts 1/4"-20
Rail
J Brackets
Rail
HARDWARE SHOWN ACTUAL SIZE
Hex Bolt 1/4"-20 1/4"-20x5/8"
Lock Nut
©
INSTALLATION
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severe injury or death:
1. READAND FOLLOWALL INSTALLATIONWARNINGS AND INSTRUCTIONS.
2. Install garage door opener only on properly balanced and lubricated garage door. Animproperly balanced
door may not reversewhen required and could resultin SEVEREINJURYor DEATH.
3. All repairs to cables, spring assembliesand other hardwareMUSTbe made by a trained door systems
technician BEFOREinstalling opener.
4. Disableall locks and removeall ropes connected to
garage door BEFOREinstalling opener to avoid entanglement.
5. Install garage door opener 7 feet (2.13 m) or more
above floor.
6. Mount emergency releasehandle 6 feet (1.83 m) above
floor.
7. NEVERconnect garage door openerto power source until instructed to do so.
8. NEVERwearwatches, rings or looseclothing while installing or servicing opener.They could be caught in garage door or opener mechanisms.
9. Installwall-mounted garage door control:
within sight of the garage door.
out of reach of children at minimum height of 5 feet
(1.5 m).
awayfrom all moving parts of the door.
10. Placeentrapment warning label on wall nextto garage door control.
11. Placemanual release/safetyreversetest label in plain view on inside of garage door.
12. Uponcompletion of installation, test safety reversal system. Door MUST reverseon contact with a
1-1/2" (3.8 cm) high object (or a 2x4 laidflat) on
the floor.
11
INSTALLATION STEP 1
Determine the Header Bracket Location
Toprevent possible SERIOUSINJURYor DEATH:
Headerbracket MUSTbe RIGIDLYfastenedto structural support on headerwall or ceiling, otherwise
garagedoor might not reversewhen required. DONOT install headerbracket over drywall.
Concreteanchors MUSTbe usedif mounting header bracket or 2x4 into masonry.
NEVERtry to loosen, move or adjust garagedoor, springs, cables, pulleys, brackets,or their hardware,
all of which are underEXTREMEtension.
ALWAYScall a trained door systemstechnician if garagedoor binds, sticks, or is out of balance.An unbalancedgarage door might not reversewhen required.
Installation procedures vary according to garage door types. Follow the instructions which apply to your
door.
1. Close the door and mark the inside vertical centerline of the garage door.
2. Extend the line onto the header wall above the door.
You can fasten the header bracket within 4 feet (1.22 m) of the left or right of the door center
only if a torsion spring or center bearing plate is in the way; or you can attach it to the ceiling
(see page 13) when clearance is minimal. (It may be mounted on the wall upside down if
necessary, to gain approximately 1/2" (1 cm). If you need to install the header bracket on a 2x4
(on wall or ceiling), use lag screws (not provided) to securely fasten the 2x4 to structural supports as
shown here and on page 13.
3. Open your door to the highest point of travel as shown. Draw an intersecting horizontal line on the
header wall above the high point:
3" (7.5 cm) above the high point for sectional door and one-piece door with track.
8" (20 cm) above the high point for one-piece door without track.
This height will provide travel clearance for the top edge of the door.
NOTE: If the total number of inches exceeds the height available in your garage, use the maximum
height possible, or refer to page 13 for ceiling installation.
Header Wall
Vertical Centerline of Garage Door
n r
_'_, 3" (7.5 cin)Track
I Header Wall
// /
/Highest Point
ofTravel
Door
Sectional door with curved track
_Wall
i 8"(20sin)
Ooor
Unllnigh_ 2x_
J
d"
One-piece door with horizontal track
OPTIONAL CEILING
MOUNT FOR
HEADER BRACKET
2x4
/
Structural Supports
Header Wall
_'_ 3" (7.5 sin) _ ,
_ ..... _/racK
_nt
_ of Travel
17
Header Wall
', Highest
J_
,, Point
J_
,, of Travel
JF _F
J_
One-piece door without track: jamb hardware
12
One-piece door without track: pivot hardware
INSTALLATION STEP 2
Install the Header Bracket
You can attach the header bracket either to the wall above the garage door, or to the ceiling. Follow the
instructions which will work best for your particular requirements. Do not install the header bracket
over drywall. If installing into masonry, use concrete anchors (not provided).
Wall Mounting Holes
The nail hole is for
You must use lag screws to mount the header bracket.
WALL HEADER BRACKET INSTALLATION
Center the bracket on the vertical centerline with the bottom edge of the bracket on the horizontal
line as shown (with the arrow pointing toward the ceiling).
Mark the vertical set of bracket holes (do not use the holes designated for ceiling mount). Drill 3/16"
pilot holes and fasten the bracket securely to a structural support with the hardware provided.
HARDWARE SHOWN ACTUAL SIZE
J J I I I E E
Lag Screw
5/16"-9xl -5/8"
CEILING HEADER BRACKET INSTALLATION
Extend the vertical centerline onto the ceiling as shown.
Center the bracket on the vertical mark, no more than 6" (15 cm) from the wall. Make sure the arrow
is pointing away from the wall. The bracket can be mounted flush against the ceiling when clearance is minimal.
Mark the side holes. Drill 3/16" pilot holes and fasten bracket securely to a structural support with
the hardware provided.
Optional Wall Mounting Holes
Header
= Wall
2x4 Structural j
Support
/ f
/
Horizontal Line / /
f
"l j
Highest Point of Garage Door Travel
__ _ - Finished Ceiling -
/ __ t / / _/ / Vertical
_ / _/_tIHeader Centerline
__ Bracket of Garage Door
Centerline of Garage Door
Vertical
Centerline of Garage Door
Garage
= Door =
Lag Screws 5/16"x9x1-5/8"
The nail hole is for
positioning only. You must use lag screws
to mount the header bracket.
Ceiling Mounting Holes
13
6" (15 cm)
Maximum -_1
Door
nf Qnr_a_ Dnnr
Lag Screws
5/16"-9xl -5/8"
Header Wall
Header Wall
Header Bracket
Rail Bracket
INSTALLATION STEP 3
Attach the Rail to the Header Bracket
Position the opener on the garage floor below the header bracket. Use packing material as a
protective base. NOTE: If the door spring is in the
way you'll need help. Have someone hold the
opener securely on a temporary support to allow
the rail to clear the spring.
Position the rail bracket against the header bracket.
Align the bracket holes and join with a clevis pin 5/16"x2-3/4" as shown.
Insert a ring fastener to secure.
Garage
Door
Rail
Clevis Pin 5/16"x2-3/4"
Ring Fastene_
Header Bracket 0
Rail .......
Bracket
Rail
Opener Carton or
Temporary
Support
HARDWARE SHOWN ACTUAL SIZE
°1
Clevis Pin
5/16"x2-3/4"
14
0
Ring Fastener
INSTALLATION STEP 4
Install The Protector System ®
The safety reversing sensor must be connected and aligned correctly before the garage door
opener will move in the down direction. IMPORTANT INFORMATION ABOUT
THE SAFETY REVERSING SENSOR
When properly connected and aligned, the sensor will detect an obstacle in the path of its electronic
beam. The sending eye (with an amber indicator light) transmits an invisible light beam to the
receiving eye (with a green indicator light). If an obstruction breaks the light beam while the door is
closing, the door will stop and reverse to full open position, and the opener lights will flash 10 times.
The units must be installed inside the garage so that the sending and receiving eyes face each other
across the door, no more than 6" (15 cm) above the floor. Either can be installed on the left or right of the
door as long as the sun never shines directly into the receiving eye lens.
The mounting brackets are designed to clip onto the track of sectional garage doors without additional
hardware.
Be sure power is not connectedto the garage door opener BEFOREinstalling the safety reversing sensor
To prevent SERIOUSINJURYor DEATHfrom a closing garagedoor:
- Correctly connect and alignthe safety reversing
sensor This requiredsafety deviceMUSTNOTbe
disabled.
- Install the safety reversingsensor so beam is NO
HIGHERthan 6" (15 cm) abovegaragefloor
If it is necessary to mount the units on the wall, the brackets must be securely fastened to a solid
surface such as the wall framing. Extension brackets (see accessories) are available if needed. If
installing in masonry construction, add a piece of wood at each location to avoid drilling extra holes in
masonry if repositioning is necessary. The invisible light beam path must be unobstructed.
No part of the garage door (or door tracks, springs, hinges, rollers or other hardware) may interrupt the
beam while the door is closing.
Sensor Beam Invisible Light Beam 6" (15 cm) max, Protection Area above floor
Facing the door from inside the garage
15
Sensor Beam 6" (15 cm) max,
above floor
INSTALLING THE BRACKETS Be sure power to the opener is disconnected.
Install and align the brackets so the sensors will face each other across the garage door, with the beam no higher than 6" (15 cm) above the floor. They may be
installed in one of three ways, as follows.
Garage door track installation (preferred):
Slip the curved arms over the rounded edge of each door track, with the curved arms facing the
door. Snap into place against the side of the track. It should lie flush, with the lip hugging the back
edge of the track, as shown in Figure 1.
If your door track will not support the bracket securely, wall installation is recommended.
Wall installation (Figure 2 & 3):
Place the bracket against the wall with curved arms facing the door. Be sure there is enough clearance for the sensor beam to be unobstructed.
If additional depth is needed, an extension bracket (See Accessories) or wood blocks can be used.
Use bracket mounting holes as a template to locate and drill (2) 3/16" diameter pilot holes on
the wall at each side of the door, no higher than 6" (15 cm) above the floor.
Attach brackets to wall with lag screws (Not provided).
If using extension brackets or wood blocks, adjust right and left assemblies to the same distance out from the mounting surface. Make sure all door
hardware obstructions are cleared.
Floor installation (Figure 4):
Use wood blocks or extension brackets (See Accessories) to elevate sensor brackets so the
lenses will be no higher than 6" (15 cm) above the floor.
Carefully measure and place right and left assemblies at the same distance out from the wall.
Be sure all door hardware obstructions are cleared.
Fasten to the floor with concrete anchors as shown.
Figure 1
Figure 2
Figure 3
(Provided with Extension _.,._4_'"
Bracket)
DOOR TRACK MOUNT
I Door
Track
Sensor Bracket
/
RIGHT SIDE)
Indicator Light
WALL MOUNT (RIGHT SIDE)
Fasten Wood Block to Wall with Lag Screws (Not Provided)
-"- (_r_Bracket
WALL MOUNT (RIGHT SIDE)
Extension Bracket
(See Accessories)
i
Lens
Indicator Lk,ht Sensor
__ (Not Provided)
Lens .....
(Provided with Extension Bracket)
Sensor Bracket
Indicator Light
HARDWARE SHOWN ACTUAL SIZE
Carriage Bolt Wing Nut
1/4"-20xl/2" 1/4"-20
Staples
Figure 4 FLOOR MOUNT (RIGHT SIDE)
l Attach with
16
Concrete Anchors (Not Provided)
Light
Sensor
Bracket
MOUNTINGAND WIRING THE SAFETY SENSORS
Slide a 1/4"-20xl/2" carriage bolt head into the slot on each sensor. Use wing nuts to fasten sensors
to brackets, with lenses pointing toward each other across the door. Be sure the lens is not obstructed
by a bracket extension (see Figure 5).
Finger tighten the wing nuts.
Recommended Wire Routing
1. Using insulated staples, run the wires from both sensors to the rail at the door header
(see Figure 6).
2. Cross and twist the two wires where they meet the rail (see Figure 6, Illustration A). Run the wires
inside the channels at the top of the rail, along each side, to the motor unit. Do not use the lower
(trolley) channels. Use a screwdriver tip to tuck the wires snugly into the channels.
NOTE: If your access door is near the garage door, you may choose to install the door control at
this time and run the door control wire along the
rail with the sensor wires. Use one rail channel for
the door control wire and the other channel for
both sensor wires. If you choose this option, follow instructions 1-3 on page 20 now.
3. Pull wires taut across the top of the chassis and insert into the opening above the terminal block
(see Figure 6, Illustration B). You will complete the wiring in Installation Step 7.
Figure 6
Figure 5
CarriageBolt---_ 1/4"-20xl/2"
Carriage Bolt
1/4"-20xl/2"
HARDWARE SHOWN ACTUAL SIZE
Wing Nut
1/4"-20
Header
-- Wall --
Sensor Wire
Twist Wires
Len!
Staples
Sensor Wire
Header Bracket
1. Run wires from sensors to end of rail at the door
header. Cress & twist here
to help contain wires in channels on top of rail ,q.
2. Run wires aUong channeUs to motor unit= Use screwdrive _ Bell Wire
blade to tusk snugly into channels.
Rail Channel
B
3. Pull wires taut across top of chassis and
insert into opening above terminal block.
Sensor Invisible Light Beam
Protection Area Sensor
17
INSTALLATION STEP 5
Position the Opener
Follow instructions which apply to your door type as illustrated.
SECTIONAL DOOR OR ONE-PIECE DOOR WITH
TRACK
A 2x4 laid flat is convenient for setting an ideal door-to-rail distance.
Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
Open the door all the way and place a 2x4 laid flat on the top section beneath the rail.
If the top section or panel hits the trolley when you raise the door, pull down on the trolley release arm
to disconnect inner and outer sections. Slide the outer trolley toward the motor unit. The trolley can
remain disconnected until Installation Step 13 is completed.
To prevent damageto garage door, rest garage door
opener rail on 2x4 placedon top section of door.
..............................._
_1 Door 2x4 is used to determine
IIII tl['egli r;e°Ctmm°i_intigng
ENGAGED
ONE-PIECE DOOR WITHOUT TRACK A 2x4 on its side is convenient for setting an ideal
door-to-rail distance.
Raise the opener onto a stepladder. You will need help at this point if the ladder is not tall enough.
Open the door all the way and place a 2x4 on its side on the top section of the door beneath the rail.
The top of the door should be level with the top of the motor unit. Do not position the opener more
than 3" (7.5 cm) above this point.
Header
2x4 is used to determine the correct mounting height
from ceiling.
18
INSTALLATION STEP 6
Hang the Opener
Three representative installations are shown. Yours may be different. Hanging brackets should be angled
(Figure 1) to provide rigid support. On finished ceilings (Figure 2 and Figure 3), attach a sturdy
metal bracket to structural supports before installing the opener. This bracket and fastening hardware are
not provided.
1. Measure the distance from each side of the motor unit to the structural support.
2. Cut both pieces of the hanging bracket to required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of each bracket to a support with 5/16"-18xl -7/8" lag screws.
5. Fasten the opener to the hanging brackets with 5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Check to make sure the rail is centered over the door (or in line with the header bracket if the
bracket is not centered above the door).
7. Remove the 2x4. Operate the door manually. If the door hits the rail, raise the header bracket.
NOTE: DO NOT connect power to opener at
this time.
To avoid possible SERIOUSINJURYfrom a falling
garage door opener,fasten it SECURELYto structural supports of the garage.Concreteanchors MUSTbe used if installing any bracketsinto masonry.
Figure 1
/ Suppo_s
Measure ', Distance
Bolt 5/16"-18x7/8"
Nut 5/16"-18
Lag Screws 5/16"-18xl -7/8"
HARDWARE SHOWN ACTUAL SIZE
Lag Screw 5/16"-18xl -7/8"
©
Hex Bolt 5/16"-18x7/8" Nut 5/16"-18 Lock Washer 5/16"
Bolt 5/16"-18x7/8 Lock Washer 5/16" Nut 5/16"-18
Figure 3
Lag Screws
5/16"-18xl -7/8"
Bolt 5/16"-18x7/8" Lock Washer 5/16"
Nut 5/16"-18
_ _ _ C_'- _ _ _FINISHED
(Not Provided) Bolt 5/16"-18x7/8"
Lock Washer 5/16" Nut 5/16"-18
CEILING
(Not Provided) Bolt 5/16"-18x7/8"
Lock Washer 5/16" Nut 5/16"-18
19
INSTALLATION STEP 7
Install the Door Control
Locate door control within sight of door, at a minimum height of 5 feet (1.52 m) where small children cannot reach, away from moving parts of door and door hardware. If installing into drywall, drill 5/32" holes and use the anchors provided. For pro-wired installations (as in new home construction), it may be mounted to a single gang box (Figure 2).
1. Strip 7/16" (11 mm) of insulation from one end of bell wire and connect to the two screw terminals
on back of door control by color: white wire to 2 and white/red wire to the 1.
2. Remove white cover by gently prying at slot in top of the cover with a small flat head screwdriver.
Fasten with 6ABx1-1/4" self-tapping screws (drywall installation) or 6-32xl" machine screws (into gang box) as follows:
Install bottom screw, allowing 1/8" (3 mm) to
protrude above wall surface.
Position bottom of door control on screw head
and slide down to secure. Adjust screw for snug fit.
Drill and install top screw with care to avoid
cracking plastic housing. Do not overtighten.
Insert top tabs and snap on cover.
3. (Standard installation only) Run bell wire up wall
and across ceiling to motor unit. Use insulated staples to secure wire in several places. Do not pierce wire with a staple, creating a short or open
circuit.
4. Insert all wires through the opening on top of
motor unit above the terminal block on the right side panel (Figure 3).
5. Strip 7/16" (11 mm) of insulation from each set of
wires. Insert door control wire into quick-connect terminals by color: white wire to white, white/red
wire to red.
Separate white and white/black wires sufficiently to connect to the opener quick-connect terminals. Twist like colored wires together. Insert wires into quick-connect holes: white to white and white/black to grey.
NOTE: When connecting multiple door controls to
the opener, twist same color wires together. Insert wires into quick-connect holes: white to white and
red/white to red.
6. Use tacks or staples to permanently attach entrapment warning label to wall near door control, and manual release/safety reverse test label in a prominent location on inside of garage door.
NOTE: DO NOT connect the power and operate
the opener at this time. The trolley will travel to
the full open position but will not return to the close position until the sensor beam is connected and properly aligned.
Toprevent possible SERIOUSINJURYor DEATHfrom electrocution:
Be sure power is not connectedBEFOREinstalling door control.
Connect ONLYto 24 VOLTlow voltage wires.
Toprevent possible SERIOUSINJURYor DEATHfrom a closing garagedoor:
Install door control within sight of garage door, out of reachof children at a minimum height of 5 feet (1.52 m), and away from all moving parts of door.
NEVERpermit children to operateor play with door control push buttons or remote control transmitters.
Activatedoor ONLYwhenit can beseenclearly, is properly
adjusted,andthereare no obstructionsto door travel.
ALWAYSkeepgaragedoor insight until completely closed. NEVERpermit anyone to cross path of closing garagedoor.
Outside Keylock Accessory Connections
To opener quick-connect terminals: white to white; white/red to red.
HARDWARE SHOWN ACTUAL SIZE
'''>
Control Console (std installation)
Control Console (pro-wired)
Figure 1
REMOVE & REPLACE COVER To Replace,
Insert Top Tabs First / _
(BACK VIEW)
Bell I[_ Hole
Wire _T_J[. Terminal
/I -' .oHFscrows
20
Top Mounting
I1_' I Bottom
Mounting Hole
Lock
Light
To release wire push in )oor Control tab with screwdriver tip Connections
Strip wire 7/16" (11 mm)
Figure 3 Wiring to TerminaJ Block
Strip 7/16" (11 mm) of insulation from each wire. Insert wires through opening on top of motor unit above
terminal block, then into quick-connect terminals.
Drywall Anchors
Figure 2
PRE-WIRED INSTALLATION
7'18" (11 rnm/
Quick-Connect Terminals.
Insulated Staples
24 Volt 2-Conductor
Bell Wire in Gang Box
White Grey
INSTALLATION STEP 8
Electrical Requirements
To avoid installation difficulties, do not run the opener at this time.
To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third
grounding pin. This plug will only fit into a grounding type outlet. If the plug doesn't fit into the outlet you
have, contact a qualified electrician to install the proper outlet.
If permanent wiring is required by your local
code, refer to the following procedure.
To make a permanent connection through the 7/8"
hole in the top of the motor unit:
Remove the motor unit cover screws and set the cover aside.
Remove the attached 3-prong cord.
Connect the black (line) wire to the screw on the brass terminal; the white (neutral) wire to the
screw on the silver terminal; and the ground wire to the green ground screw. The opener must be
grounded.
Reinstall the cover.
To avoid installation difficulties, do not run the opener at this time.
To prevent possible SERIOUSINJURYor DEATHfrom electrocution or fire:
Besure power is not connectedto the opener,and disconnect power to circuit BEFOREremovingcover to
establish permanent wiring connection.
Garagedoor installation and wiring MUST be in
compliance with all local electrical and building codes.
NEVERusean extensioncord, 2-wire adapter,or
changeplug in any way to make it fit outlet. Besure the openeris grounded.
PERMANENT WiRiNG
CONNECTION
Ground Tab
Green Ground Screw
Ground Wire Wire
White Wire
Black
INSTALLATION STEP 9
Complete the Safety Reversing Sensor Installation
ALIGNING THE SAFETY SENSORS
Plug in the opener. The indicator lights in both the sending and receiving eyes will glow steadily if
wiring connections and alignment are correct.
The sending eye amber indicator light will glow
regardless of alignment or obstruction. If the green indicator light in the receiving eye is off, dim, or
flickering (and the invisible light beam path is not obstructed), alignment is required:
Loosen the sending eye wing nut and readjust, aiming directly at the receiving eye. Lock in place.
Loosen the receiving eye wing nut and adjust the sensor until it receives the sender's beam. When
the green indicator light glows steadily, tighten the wing nut.
TROUBLESHOOTING THE SAFETY SENSORS
1. If the sending eye indicator light does not glow steadily after installation, check for:
Electric power to the opener.
A short in the white or white/black wires. These
can occur at staples, or at opener connections.
Incorrect wiring between sensors and opener.
A broken wire.
2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't:
Check alignment.
Check for an open wire to the receiving eye.
3. If the receiving eye indicator light is dim, realign either sensor.
NOTE: When the invisible beam path is obstructed or misaligned while the door is closing, the door will reverse. If the door is already open, it will not close.
The opener lights will flash 10 times. (See page 15.)
21
INSTALLATION STEP 10
Install the Lights
Press the release tabs on both sides of lens. Gently rotate lens back and downward until the lens hinge is in the fully open position. Do not
remove the lens.
Install up to a 100 watt maximum light bulb in each socket. The lights will turn ON and remain lit for
approximately 4-1/2 minutes when power is connected. Then the lights will turn OFR
Reverse the procedure to close the lens.
If the bulbs burn out prematurely due to vibration, replace with a Garage Door Opener bulb.
NOTE: Use only standard light bulbs. The use of short neck or speciality light bulbs may overheat the endpanel or light socket.
To prevent possible OVERHEATINGof the endpanel or
light socket:
DO NOTuseshort neck or specialty light bulbs.
DO NOTusehalogen bulbs. UseONLYincandescent.
f-m
100 Watt (Max) _ ) Standard Light Bulb
Release Tab
/
/
/
lOOWatt (Max)
Standard _ k_
Light Bulb
Lens Hinge
INSTALLATION STEP 11
Attach the Emergency Release Rope and Handle
Thread one end of the rope through the hole in the top of the red handle so "NOTICE" reads right side
up as shown. Secure with an overhand knot at least 1" (2.5 cm) from the end of the rope to
prevent slipping.
Thread the other end of the rope through the hole in the release arm of the outer trolley.
Adjust rope length so the handle is 6 feet (1.83 m) above the floor. Ensure that the rope and handle
clear the tops of all vehicles to avoid entanglement. Secure with an overhand knot.
NOTE: If it is necessary to cut the rope, heat seal
the cut end with a match or lighter to prevent unraveling.
To prevent possible SERIOUSINJURYor DEATHfrom a
failing garage door:
If possible, useemergency release handleto disengagetrolley ONLYwhen garage door is
CLOSED.Weak or broken springs or unbalanced door could result in an open door failing rapidly
and/or unexpectedly.
NEVERuseemergencyreleasehandle unlessgarage doorway is clear of persons and obstructions.
NEVERusehandleto pull door open or closed. If rope knot becomes untied, you could fall.
Trolley
_1
I__}.............................................,_ ......................._
Tro,ley
Release Arm ._ ]
_ Overhand
Emergency_ _[,,J Knot Release Handle _
22
INSTALLATION STEP 12
Fasten the Door Bracket
Follow instructions which apply to your door type
as illustrated below or on the following page.
A horizontal reinforcement brace should be long enough to be secured to two vertical supports. A
vertical reinforcement brace should cover the
height of the top panel.
The illustration shows one piece of angle iron as the
horizontal brace. For the vertical brace, two pieces of
angle iron are used to create a U-shaped support
(Figure 1). The best solution is to check with your
garage door manufacturer for an opener installation door reinforcement kit.
NOTE: Many vertical brace installations provide for direct attachment of the clevis pin and door arm. In
this case you will not need the door bracket; proceed to Installation Step 12.
SECTIONAL DOORS
Center the door bracket on the previously marked vertical centerline used for the header bracket
installation. Note correct UP placement, as stamped inside the bracket (Figure 2).
Position the bracket on the face of the door within the following limits:
A) The top edge of the bracket 2"-4" (5-10 cm)
below the top edge of the door.
B) The top edge of the bracket directly below any
structural support across the top of the door.
Fiberglass,aluminum or lightweight steel garage doors WILL REQUIREreinforcement BEFOREinstallation of
door bracket. Contactyour door manufacturer for reinforcement kit.
HARDWARE SHOWN ACTUAL SIZE
Nut 5/16"-18 Lock Washer 5/16"
Carriage Bolt 5/16"-18x2-1/2"
Mark and drill 5/16" left and right fastening holes. Secure the bracket as shown in Figure 1 if there is
vertical reinforcement.
If your installation doesn't require vertical
reinforcement but does need top and bottom fastening holes for the door bracket, fasten as shown in Figure 2.
Vertical
of Garage Door
Header Bracket
//
Horizontal and vertical reinforcement
is needed for lightweight garage doors
(fiberglass, aluminum, steel, doors with glass panel, etc.). (Not Provided)
Edge
of Door or
(_einforcement Board
Door Bracket Figure 2
Carriage Bolt 5/16"-18x2-1/2
23
Vertical Reinforcement
I
Door Bracket
Lock Washer ; ( 5/16"
Nut
5/16"-18 ........"
Vertical
;,,"of Garage ,' Door
UP
i
Figure
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