Craftsman 13953425SRT1, 13953225SRT1, 13953325SRT1, 13953629SRT1, 13953637SRT1 Owner’s Manual

...
Page 1
SEARS
OWNER'S
MANUAL
Model No.
139.53225SRT1
139.53325SRT1
139.53425SRT1
139.53628SRT1
139.53629SRT1
CRRFTSMRN®
139.53635SRT1
139.53637SRT1
139.53824SRT1
For Residential Use
Only
Caution: Read and follow all safety
rules and operating Instructions before first
use of thls product.
Fasten the manual near
the garage door after
Installation.
GARAGE DOOR OPENER
Safety Precautions
Assembly
Installation
Adjustment
Care and Maintenance
Operation
Troubleshooting
Parts List
ComplieswithUL325 fll _ regulationseffective January1, 1993
Seam, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Page 2
Contents Page
A review of safety alert symbols................................. 2
You'll need tools.......................................................... 3
Safety information regarding garage door locks
and rope_ ............=,..... °o,, .. °.,, o...o, _°o ....... °°..,°.°°o..,.°°°.,,3
Testing your garage door for sticking,binding
and balance........... .................... ..... .............. ..° .......... 3
Illustrationofsectional door installation.....................4
Illustration of ooe-pie(_ door installation...................5
Carton inventonj.......................................................... 6
Hardware inventory..................................................... 7
Assembly section - pages 8 - 11
Assemble T-rail ......................................................... 8
Attach cable pulley bracket....................................... 8
Installtrolley .............................................................. 9
Fasten T-rail to opener ............................................. 9
Installchain/cabte ................................................... 10
Attach sprocket (xwer ............................................. 10
Tighten the chain and cable ................................... 11
Installation sactlon - pages 11 - 27
Installationsafety instructions................................. 11
Determine header bracket location
Sectional door ........;.............................................. 12
One-piece door ..................................................... 13
Installthe header bracket ....................................... 14
Attach the T-rail to header bracket......................... 15
Positionthe opener ................................................. 16
Hang the opener ..................................................... 17
Installthe wall control............................................. 18
Contents Page
Installthe lightand lens ................................................. 1
Attach emergency release rope and handle................. 1
Electricalrequirememts.............:................................... 2
Safety reversingsensor information............................. 21
Installthe safety reversingsensor...........................22, 23
Fasten door bracket (sectionaldoor) ............................ 24
Fasten doorbracket (one-piece door)........................... 25
Connect door arm to trolley (sectionaldoor).................26
Connect door arm to trolley (one-piece door)............... 27
Adjustment section - pages 28 - 30
Travel limit,adjustments................................................. 28
Force adjustments................................................. .(......29
Test the safety reversil_gsensor................................... 30
Test the safety reverse system .................................... 30
Operation safetyinstructions ........................................... 31
Care of your opener......................................................... 31
Maintenance schedule .................................................... 31
Operation ofyour opener ................................................ 32
Receiver and remote controlprogramming....................33
Having a problem?........................................... .........34, 35
Repair parts, railassembly.............................................. 36
Repair parts, installation......................_........................... 36
Repair parts, opener assembly....................................... 37
Ac_essones...................................................................... 38
Index ................................................................................ 39
How to order repair parts................................................. 40
Maintenance agreement.................................................. 40
Warranty .......................................................................... 40
Start by reviewing these Important safety alert symbols
Mechanical Electrical
When you see this Safety Symbol on the following pages, it will alert you to the possibility of damage to your garage door and/or the garage door opener If you do not comply with the corresponding
Instructions. Read the instructions carefully.
This garage door opener is designed and tested to offer safe service provided it Is Installed, operated, maintained and tested in strict accordance with the safety instructions contained in this manual.
2
Page 3
You'll Need Tools
During assembly, installation and adjustment of the opener, instructionswill call for hand tools shown below.
Level
An unbalanced garage door might not reverse
when required and someone under the door
could be seriously injured or killed.
If your garage door binds, sticks or is out of balance, call for professional garage door
service. Garage doors, door springs, cables,
pulleys, brackets and their hardware are under extreme tension and can cause serious injury
or death. Do not try to loosen, move or adjust
them yourseffi
Ropes left on a garage door could cause someone to become entangled and killed.
Remove all ropes connected to the door before Installing and operating the opener.
Identify the type and height of your door and any special conditions that exist and any additional materials that may be required by referring to the
lists on page 4 or page 5.
Hack_
_)
A_usta_e EndWrench
To avoid damage to the garage door and
opener, disable locks before installing and operating the opener. Use a wood screw or nail to hold locks in the "open" (unlocked) position.
Operstlon at other than 120V 60 Hz will cause opener malfunction and damage.
Before you begin, complete the following test to make sure your door Is balanced, and Is not
stlcldng or binding:
Lift the door about halfway as shown. Release the
door. it should stay in place, supported entirely by
itssprings.
Raise and lower the door to see if there is any
binding or sticking.
Page 4
Beforeyou begin,survey your garageareato see whetherany of the conditionsbelowapply to yourInstallation.
Horizontalandvedlsal reinfo(cement
Isneeded for I_htweight garagedoors
(fiberglass,steel,aluminum, doorwith g_asspanels,etc.).
See page 24 fordeta_.
Header Wall
SlackinChainTension
ls NomadWben
GarageDoorls CIo_',ed
Safety
Reversing
Sensor-
RNISHED CEIUNG
Supportbracket&
fasteninghardware
Isrequired.
See page17.
SafetyReversingSensor
Based on your particular requirements, there are
several installation steps which might callfor
materials and/or hardware not included in the carton.
Step 1, page 12 - Look at the wall or ceiling above
the garage door. The header bracket must be securely fastened to structural supports.
Step 5, page 17 - Do you have a finished ceiling in your garage? If so, a support bracket and
additional fastening hardware may be required.
Safety reversing sensor, page 21 - Depending upon garage construction, wood blocks may need
to he fastened to mounting locations before sensors are installed.
Step 10, page 22 - Alternate floor mounting ofthe
safety reversing sensor will require hardware not provided.
Step 11, page 24 - Do you have a steel, aluminum, fiberglass or glass panel door?. Ifso, horizontal
and vertical reinforcement is required.
Look at the garage door where it meets the floor.
It must close on the floor all the way across. Other-wise, the safety reverse system may not
work properly. See page 30. Floor or door should be repaired.
Closed Position
. Cab_ Pulley
S_ Trolley Rail Assembly
Cable
I
Emergency
Release
Repe & Handle
Door Bracket
The opener can be installedwithin 2 feet of the left or right ofthe door center ifthere is a torsion spring or center beadng plate in the way ofthe header
bracket or door bracket area. If your door has
extension springs, the opener must be installed in the center of the door. See pages 12 and 24.
Do you have an access door in addition to the
garage door?.If not, Model 53702 Emergency Key Release is required. See page 38.
If your dooris more than 7 feet high, see the longer
rails available on page 38.
Arm
You may find It helpful to refer beck to thls page as you proceed with the Installation of your opener.
4
Page 5
Beforeyoubegin,surveyyourgarageareato
seewhetherany of the conditions below apply
to your installation.
Slack In chain tension
h;nom_ when
garagedoorisclosed.
Header
WJ
Accesscucx
3ap betweenfloorand bottomRevendngSensor of doormustnote_ceed I/4".
Safety ReversingSensor
Based on your particular requirements, there are several installation steps which mightcall for materials and/or hardware not included in the carton.
Step 1, page 13 - Lock at the wall or ceiling above the garage door. The header bracket must be
securely fastened to structural supports.
Step 5, page 17 - Do you have a finished ceiling in
your garage? If so, a support bracket and additional fastening hardware (not suppl!ed) may
be required.
Safety reversing sensor, page 21 - Depending on
garage construction, wood blocks may need to be securely fastened to mounting locations before
sensors are installed.
Step 10, page 22 - Alternate floor mounting of the safety reversing sensor will require hardware that
is not provided.
Step 11, page 25 - Generally, a one-piece door
does not require reinforcement. If your door is
lightweight, you can refer to the information relating to sectional doors on page 24.
Step 11, page 25 - Depending on your door's
construction, you might need additional mounting hardware for the door bracket.
De you have an access door in addition to the
garage door? If not, Model 53702 Emergency Key Release is required. See page 38.
The gap between the bottom of the garage door and the floor cannot exceed 1/4".
Otherwise, the safety reverse system may not work propedy. See page 30. The floor or the door
should be repaired.
FINISHEDCEIUNG
S.p_ttnck_
&fastening
hardwareIsrequired.
See page 17.
Closed Position
Cable
PulleyBrscketCable Trolley
Header Bracket T-rail
O
Straight Curved
Garage Ann Arm
- Door
Doo¢ Door
One-Piece Door With Track
Door
Bmcket Door
You may find it helpfu! to refer back to this page as you proceed with the Installation of your opener.
Straight
Ann
Rope&Handle
5
Page 6
Opener Carton Inventory
Your garage door opener is packaged in two cartons which contain all parts illustrated below, ff anything is
missing, carefully check the packing material. Parts may be "stuck"in the foam. Hardware for assembly and installation is shown on page 7.
Models53824 (2), 53637 (2),
53635 (2), 53629 (1), 53628 {2),
53425 (1), 533_S (1)
Three-FunctionRemoteControl
v_thVisorClip(1)
Model53225only Model53635 oNy
0 %
MulU-Fu_n
Single-FunctionRemoteCo_tr_ _ Entry
v,_thWor Clip(1)
Modeb 53225,
53325,53628,53629_ Cable
UghtedConsole
PulleyBracket
Models53637, 53635, & 53425
WallControl
Model53824only
Safely Reve_ng Sensor
MountingBracket
W'_ Square Holes (2)
WithSl<_(2)
HeaderBracket
inDispensingCarton
j Chainand Cable
Cui_l Door _
(2) Safety ReversingSensors
and
Literature
(1 SendingEyeand I ReceivingEye)
2-ConductorWhite& White/BlackBellWire
6
with
attached
HangingBrackets
Sva_ht Door
Arm Sec_on
Page 7
Separate ell hardware from the packages In the rail carton and the opener carton, as shown below, for the assembly and installation procedures.
Assembly Hardware
WasheredScrew Hex Screw Nut Ca_age SCb
5/16"- 18 x 1/2"(2) 5/16"- 18 x 7/8" (3) 5/16" - 18 (5) 1/4"- 20 x 1/2" (4) Master[.ink(2)
(mountedInogene_
© ©
Trolley"_reeded Shaft(1)
Installation Hardware
llllllllllllllltllll[
5/16"- 18x 7/8" (4)
lll lillllllllll "*
LagSmmv
5/16"-18x 1-7/8" (4)
NutS/16"-is (6)
IllllllL I[11111111111111111
(_ Carriage Bolt
5/16"-18x 2-1/2" (2)
Screw
6ABx 1"(2)
Lock_asher LockNut
5/16" (4) 1/4"- 20 x 7/16" (4)
RailGrease
LockWasher 5/16" (6)
Ro_
Ck_s P_
5/16" x 2-3/4"(1)
Safety Reversing Sensor
_llllllllll_llll_LIIlll'_
1/4x 1-1/2" (4)
_lllilllllllllllllllllllllllilllllillD
1/4-20 x 1-1/2"(2)
°]
(1o)
Installation Herd',rare
canoe Scas
1/4"- 20 x 1/2" {4)
#10.32 x 5/6" 14)
7
_Pin
5/16"x 1" (2) Futenef (3)
©
LockNut WingNut (2)
114"- 20 (4)
Nut Insulated
Page 8
Assembly Section: Pages 8 - 11
To avoid Installation difficulties, do not mn the garage door opener until Instructed to do so.
Assembly Step I
Assemble the T-rail & Attach
the Cable Pulley Bracket
Align the 3 T-rail sections on a flat surface exactly
as shown. The end sections are identical. Make sure the "arrow label" on the center section is
pointing toward the door.
Insert the carriage bolts so the square bolt necks seat in the square holes in the T-rail end sections
and pass through the round holes in T-rail center section. Assemble lock nuts, ensure alignment and
tighten.
If T-roll is not assembled EXACTLY as shown, trolley
will not travel smoothly along length of rail or If will
hit against the nuts.
Brace
Makesure boltnecks are seatedInthe square
holesand railsare alignedbeforeyou
tightenlock nuts.(See rightand wrong views). Improperassemblycan causeJerkytrolley operation,noise and/or
nuisancedoor reversals.
1/4"LockNut (EndSedon)
Brace
Right Wrong
TRAIL BACK
(TOOPENER)
T-r_l
eB_t
1/4"-20_1/2"
CableputkDybracket
attach_ to FRONT
ENDof T-raU
T-RAILFRONT
(To DOOR)
Position the cable pulley bracket onthe front end of
T-rail as shown. Fasten securelywith the hardware.
Ca_e pulley
Bracket
Hardware Shown Actual Size
©
Lod_Nut CardegeBolts
1/4" - 20 x 7/16" 1/4" * 20 x 1/2"
sure to keep
bracket parallel
to the rail. When Ifghtening
Q the screws, be
Right Wrong operated.
Otherwise,the rail may bow
when opener Is
Page 9
Assembly Step 2 I
Install the Trolley on the T-rail
Hardware Shown
Actual Size
I
Attach the threaded shaft to the trolley with the
lock washer and nuts as shown.
LockWasher
5116"
kmerNut
5/16"
T_
Thm_l
Tro,ey
OutorNut
TempormySto_
Screwdriver
Shaft
©©
LockWssher Nut
5/16" 5/16"- 18
As a temporary stop, insert e screwdriver into the
hole in the front end of the T-rail.
Slide the Volley assembly along the rail to the screwdriver stop.
If trolley hits against any nuts on the Trail, the bolts and nuts were attached from the wrong
Fide and must be reposltioned. Review Step 1.
Tro_y
Assembly Step 3
Fasten the T-rail to the Opener
Place the opener on packing material to protect
the cover. For convenience, put a s_upportunder the cable pulley bracket.
Remove the (2) 5/16"-18xl/2" washered screws mounted in the top of the opener.
Alignthe holes in the back section of the T-rail with the holes in the opener.
Fasten the rail with the (2) washered screws previously removed. Tighten securely.
:remember to use only these screwel Any other
screws will cause serious damage to the opener.
Insert a 5/16"-18x7/8" hex screw into the trolley stop hole in the T-rail as shown. Tighten secqrely
with a 5/16" lock washer and nut. This screw limits trolley travel in the UP direction.
Hardware Shown Actual Size
wm sony
5PI6;18xli2"
T_ 5/16"-18x7/8"
(BackSecmon)_
LockWmJ"mr--
5/16"
Nut
5/16"-18
He_ Screw Nut LOOKWuher
5/16"- 18x 7/8" 5/16"- 18 5/16"
9
Page 10
Assembly Step 4
Install the Chain/Cable &
Attach the Sprocket Cover
I)i_per_ng Carton
entangle¢l In moving opener sprockeL Attach
sprocket cover eecurely. Never operate oPener
Detach the cable loop from the carton and fasten it
to the trolleywith a master linkfrom the hardware
bag. See master link procedure, Figure 1.
W'dhthe trolley against the screwdriver, dispense the cable around the pulley.
Proceed back around the opener sprocket,
Figure 2. Be sure sprocket teeth engage the chain. Continue forward to the trolley
threaded shaft, Figure 3. MasterLink
Use the second master link to connect
the chain to the fiat end of the shaft.
Check to make sure the chain Is
Master
not twisted.
Remove the screwdriver.
Figure 2 op.,_
sprocket
Figure 3
FtetEnd
of Trolley
Chain
Inst_l Clmln andCa_e
In1111sDir_tion
SWod_
Cover
BackTab Slot
,Rn Notch
Figure I
Master Unk Procedure:
Pushpinsofmasterlinkbar
throughcableloopand holein frontendof trolley.Pushcap
overpinsand intonotches.
Slidedip-onspdngovercap
and intonotchesuntilboth
pinsam securelylocked.
To attach the sprocket cover:
Insert the back tab in the opener slot. Squeeze the cover slightly and insert the front tab in the slot on the mounting plate.
10
Page 11
Assembly Step 5
Tighten the Chain & Cable
Lock
Spin the inner nut and lock washer down the
threaded shaft, away from the trolley.
To tighten the chain, tum outer nut in the direction shown. As yon tum the not, keep the chain
from twisting.
When the chain is approximately 1/2' above the base of the T-rail at its midpoint, re-tightso the
inner nut to secure the adjustment.
Sprocket noise can result if chain is either too loose or too Ught.
When installation is complete, you may notice some
chain droop with the door dosed. This is normal. If
the chain returns to the position shown when the
door is open, do not re-adjust the chain.
NOTE: During future maintenance, ALWAYS pull the emergency release handle to disconnect
trolley before adjusting chain.
Outer Nut W_hw InnerNul
0 @
You have now finished assembling your garage door opener. Please read the following warnings before I_roceeding to the Installation section:
IMPORTANT INSTALLATION INSTRUCTIONS
To reduce the risk of severn injury or death to persons:
1. READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS.
2. install only on a properly balanced and lubricated garage door. An Improperly balanced door may not reverse and could result In severe Injury or death. Repairs to cables, spring assemblies
and other hardware must be made by a profseslonal-service parson before Installing opener.
3. Disable all locks and remove all ropes connected to the garage door before Installing the opener.
Ropes connected to a garage door can cause entanglement and death.
4. If possible, Install door opener 7 feet or more above flops',with the emergency release handle mounted 6 feet above the floor.
5. Do not connect the opener to power source until instructed to do so.
6. Locate the Wall Control within sight of the door bt a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door.
7. Install the User Safety Instruotlon Label on the well adjacent to the control button and the Malntenanca Instruction Label In s prominent location on the Inside of the garage door.
8. Upon completion of the installation, the door must reverse when It comes in contact wifh a one-Inch high object or a 2x4 laid flat on the floor.
9. Do not wear watches, rings or loose clothing while Instamng orservlclng an opener. Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener.
11
Page 12
Installation Section: Pages 12- 27
Installation Step I
Determine Header Bracket Location
Installation procedures vary according to garage door types. Follow the instructions
which apply to your door.
Head_
Wal
2x4
a structural support on the header wall or ceiling, the safety reverse system may not
work properly (see page 30). The door might
not reverse when required, and could cause serious Injury or death.
The garage door springs, cables, pulleys,
brackets and their hardware are under extreme
tension. Do not attempt to loosen, move or
adjust them yourself. Serious personal Injury or death could result. Call for professional
garage door scFvlca.
Stmntund
Close the door and mark the inside ve"rti_ centerline of the garage door.
Extend the line onto the header wall above the door.
Remember, you can fasten the header bracket within 2 feet of the
left or right of the door center on/yif a torsion spring or center bendng
plate is In the way; or you can attach
It to the calling (refer to page 14)
when clearance Is minimal. (It may
be mounted on the wall upside down if necessary, to gain approxlmetely 1/2%)
Ifyou need to install the header bracket
on a 2x4 (on wall or ceiling), use lag screws (not supplied) to securely fasten
the 2x4 to structural supports as shown here and on page 13.
Open your door to the highest
point of travel as shown. Draw an intersecting horizontal line
on the header wall 2" above the high point. This height will
provide travel clearance for the
top edge of the door.
Door clearance brackets are available for sectional doors
when headroom clearance is less than 2". See accessory
page 38.
Proceed to Step 2, page 14.
HighestPoint
ofTravel
Sectional door
with curved track
12
Header
Highe_PO_
ofTravel
One-piece door
with horizontal track
Track
Page 13
Read the Safety instructions on page 12. They also apply to doors without tracks.
HeaderWall
2x4
Close the door and mark the
inside vertical cantedine of your garage door. Extend the
line onto the header wall above door.
If headroom clearance is
minimal, you can install the
header bracket on the ceiling. See page 14.
ffyou need to install the
header bracket on a 2x4 (on
wall or ceiling), use lag screws (not supplied) to securely fasten the 2x4 to structural
supports as shown.
O_ CBLING MOUNT
FOR HEADER BRACKET
Heade¢Well
J
H_hea P0_t
ofTre_4
/i
One-piece door without track
jamb hardware
Open your door to the highest point of travel as shown. Measure the distance from the top of the
door to the floor. Subtract the actual height of the door. Add 8" to the remainder. (See Example).
Close the door and draw an intersecting horizontal line on the header wall at the determined height.
If the total number of inches exceeds the height available in your garage, use the maximum
height possible, or refer to page 14 for ceiling Installation.
I
One-piece door without track
pivot hardware
EXAMPLE
Distance from top ofdoor
(at highest point of travel) to floor........................... 92'
Actual height of door ............................................. -88"._.
Remainder .......................................................... .....4"
Add......................................................................... +8"
Bracket height on header wall............................... 12"
(Measure UP from top of CLOSED door.)
Proceed to Step 2, page 14.
13
Page 14
Install the Header Bracket
Installation Step 2 I
Fasten the Header Bracket to the Wall
You can attach the header bracket either to the wall above the garage door, or to the calling.
Follow the Instructions which will work best for your particular requirements.
Center the bracket on the vertical guideline with
the bottom edge of the bracket on the horizontal
line as shown (with the arrow pointing toward the
ceiling).
Header
Wag
2)(4
SlrucSJral
Support
-I
H_h_t
Po_t of Travel
(ofGarageDoor)
Vertical
Center
Line
Door
Mark either set of bracket holes (do not use the holes designated for ceiling mount). Ddll 3/16" pilot
holes and fasten the bracket securely to a structural support with the hardware provided.
Wag
MoL_ng Holes
Hardware Shown Actual Size
Fasten the Header Bracket to the Ceiling
Extend the vertical guideline onto the ceiling as shown.
Center the bracket on the vertical mark, no more than 6"from the wall. Make sure the arrow is
pointing toward the wall. The bracket can be mounted flush against the ceiling when clearance
is minimal.
Mark holes designated for ceiling mount only. Drill 3/16" pilot holes and fasten bracket securely to a
structural support with the hardware provided.
Ceiling Mounting Holes
/,,,
I
The nail hole is for positioning only.
You must use lag screws to mount
the header bracket.
14
. Finished
.- .'" Cllllng--
I"" Vertical
"" Center Line
Door
Spdng 5/16"x18xl-7/8"
Header_
Wall
Page 15
Attach the T-rail to the Header Bracket
Installation Step 3 I
//
/'-,/- -- HeaderWall
// / / Header
// Bracket
//
/ / Cable
.//
/ /
//
/ / / /
Bracket
Position the 6pener on the garage floor below the
header bracket. Use packing material as a protect'webase.
If the door spring is In the way you'll need help. Have someone hold the opener securely on a
temporary support to allow the T-rail to clear the spring.
Positionthe cable pulley bracket against the header
bracket.
Align the bracket holes and join with a clevis pin as
shown.
Insert a ring fastene'rto secure.
Door
Clev_Pin
5/16")Q-3/4 Cable
Pt_y"
Bracket
Hardware Shown Actual Size
(_vle Nn
5/16" X 2-3/4"
°1
15
Page 16
Installation Step 4
Position the Opener
Follow instructions which apply to your door
type as Inustbrated.
A 2x4 laid flat is convenient for setting an ideal door-to-T-rail distance.
Raise the opener onto a stepladder.
You will need help at this point ff the ladder Is not tall enough.
Open the door all the way and place a 2x4 laid fiat
on the top sec/Jon beneath the T-rail.
If the top panel hits the trolley when you raise
the door, pull down on the trolley release arm to disconnect the inner and outer sections. The
trolley can remain disconnected until Step 12 is
comple_d.
T-rail 2x4
W'dhthe door ful_ open and parallel to the floor, measure the distance from the floor to the top of
the door.
Using a stepladder as a support, raise the opener
to the same distance as the door from the floor (it will be at a slight angle as shown).
The top of the door should be level with the topof
the opener. Do not position the opener more than 2" above this point.
16
Page 17
Installation Step 5
Hang the Opener
Two representatlve Installations are shown.
Yours may be dlfferent. Hanging brackets should be angled, Figure 1, to provide rigid support. On
finished ceilings, Figure 2, attach a sturdy metal bracket to structural supports before installingthe
opener. The bracket and fastening hardware are not
suppfied. See accessory page 38.
Measure the distance from each side of the opener to the structural support.
Cut both pieces of the hanging bracket to,:required
lengths.
Ddll 3/16" pilot holes in the structural supports.
Attach one end of each bracket to a support with
5/16"xl-7/8" lag screws.
Fasten the opener to the hanging brackets with 5/16"-18x7/8" screws, lock washers and nuts.
Check to make sure the T-rail is centered over the
door (or in linewith the header bracket ifthe bracket is not centered above the door).
Remove the 2x4. Operate the door manually. If the
door hitsthe rail, raise the header bracket.
Figure I
Structund
S_ev_
5/16_(1-7/8=
5/16"-181a/8"SGrew
5/16"LodeWMher
5/16"-18 Nut
Figure 2
Grease the top and underside of the_,,_ I rail surface where the trolley __,_ I
slides. A tube of grease Is ___ I supplied. _ I
Hardware Shown Actual Size
5/16"-18 x 1-7/8"
5/16"-18x7/8 ° Nut 5/16"- 18 LockWasher 5/16"
17
Page 18
Installation Step 6
Install the Wall Control
Strip 1/4" of insulation from one end of the bell wire; connect the wire to the two screw terminals
on the back of the Wall Control: white to 2 and
white/red to 1.
Locate the Wall Control within sight of the door
at a minimum height of 5 feet where small children cannot reach, and away from all moving parts of the door and door hardware.
Fasten the Ughted Push Button Wall Control securely with 6ABx1-1/2" screws. The console style uses 6ABxl" screws. If installing into drywall, ddll 5/32" holes and use the anchors provided.
Run the bell wire up the walt and across the ceiling
to the opener. Use insulated staples to secure the
wire in several places. Be careful not to pierce the wire with a staple, thereby resulting in a short.
Receiver terminal screws and the antenna are located on the back panel of the opener. Position
the antenna wire as shown.
Then connect the hell wire to the opener terminal screws: white to 2; white/red to 1.
Remember to affix the User Safety Instruction
label to the wall near the Wall Control, and the
Maintenance Instruction label in a prominent iocstlon on the Inside of the garage door.
Ifthe label adhesive will not adhere to your garage
wall surface (or becomes loose with time) use tacks to secure the label alongside the wall control.
Page 32 explains how to operate the opener using
the lighted push bar or button, as well as the Lock
and Ught features on the Deluxe Wall Control.
I
Children operating or playing with a garage door opener can Injure themselves or others.
The garage door could close end cause serious Injury or death.
Install the Wall Control (or any additional push buttons) out of the reach of children and away
from all moving parts of the door and door
hardware, but where the garage door is visible. Do not allow children to operate the push button(a) or the remote control(s).
A moving garage door could Injure someone
under It. Activate the opener only when the
door is properly adjusted, you can see it clearly, and there are r_oobstructions to door travel.
Do NOT.connect the power and operate the opener at this time. The trolley will travel to the
full open position but will not return to the
close position until the sensor beam Is
connected end properly aligned. See Safety Reversing Sensor Instructions
beginning on page 21.
Outdoor Key Switch Accessory Connections
To Opener terminal screws: whiteto 2; white/red to 1
Lighted Push Button
Wall Control
Deluxe Wall Control
Lighted Console Wall Control
TerminalScrews TopInstallation
Range
Hardware Shown Actual Size
_ lllll,ltlillltl#lllllllllllll_l_>
LightedConsoleWaSCam_ DryWaltAnchors
6AS x 1-1/2" Sorew
UghmdPInkBuaenWa=C,:m_
6ABx 1"Sinew
insulated_
Bottomln41tallation
Range
BackPanel
of Opener
18
Page 19
Installation Step 7
Install the Light and the Lens
Install the Ilghta
Install a 75 watt maximum light bulb inthe socket. The lightJill turn ON and remain litfor
approximately 4-1/2 minutes when power is connected. Then the light will turn OFF.
If the bulb bums out prematurely due to vibration, replace it with a standard neck "Garage Door
Opener" bulb.
Install the lens (except for Model 53225)
Apply slightpressure on the sides of the lens and
slidethe tabs into the slots in the end panel.
Reverse the procedure to remove the lens.
I
LensGuide
Ught
Installation Step 8
Attach the Emergency Release
Rope and Handle
Rope
Overhand
Knot
Overhand
Emergency
Do not use the red handle to pull the door open or closed. The rope knot could become
untied and you could fall. Usa the emergency
release only to disengage the trolley end, If
possible, only when the door Is closed. Garage doors are heavy. If the door Is open
when the handle Is pulled, the door could
close inadvertently If It is not properly balanced. Sedous Injury may result to persons under the door. Make sure the doorway is clear of persons end obstructions before pulling handle when door is open.
Knot
Thread one end ofthe rope through the hole in the
top of the red handle so "NOTICE" reads fight side up as shown. Secure with an overhand knot.
The imot should be st least 1 from the end of the
rope to prevent slipping.
Thread the other end of the rope through the hole in
the release ann ofthe outer trolley.
Adjust rope length so the handle is 6 feet above the floor. Secure with an overhand knot.
ff it Is necessary to cut the rope, heat seal the cut
end with match or lighter to prevent unraveling.
19
Page 20
Installation Step 9 i
Electrical Requirements
I
[
To reduce the risk of electric shock, your garage door opener has a grounding type plug with a third
grounding pin. This plug will onlyfit into a grounding type outleL
If the plug doesn't fit into the outlet you have,
contact a qualified electrician to instP!lthe proper outlet,
do not nm the opener at thls time.
To avoid Installation difficulties,
If permanent wiring is required by your local code, refer to the following procedure:
To prevent electrocution or fire, Installation
end wiring must be In compliance with local electrical and building codes.
Do NOT use an extension cord, 2-wire adapter, or change the_plug in any way to :Make it fit your outleL
Right Wrong
To make a permanent connection through the 7/8' diameter hole in the top of the opener
(according to local code):
Remove the opener cover screws and set the cover aside.
Remove the atlached 3-prong cord.
Connect the black (line) wire to the screw on the
brass terminal; the white (neutral) wire to the screw on the salverterminal; and the ground wire
to the green ground screw. The opener must be
grounded.
Reinstall the cover.
I To avoid Installation difficulties,do not nm the openor at this time. I
Permanent
Wiring
Connections
Gmen
Ground
WIro
wh;te Wire
20
Page 21
Safety Reversing System
Information you'll need before you begin the Inatallation of the safety reversing sensor.
The safety reversing sensor mustbe connected and aligned correctly before the garage door
opener will move In the down direction. This Is a
required safety device and cannot be disabled.
InstallaUon procedures are the same for s_tional and one-piece doors.
Without a properly working safety reversing
sensor, persons (particularly children) could
be Injured or killed by a closing garage door.
Read and follow all Instructions.
To protect small children, Install the safety
reversing sensor so that the beam will be no higher than 4"-6" above the garage floor.
Disconnect power to the garage door opener before Installing the safety reversing sensor.
I
Be sure power to the opener Is disconnected. The sending eye transmits an invisible light beam to
the receiving eye. The units can be inst;dled on either side of the garage door as long as the sun
never shinas dirsctiy into the receiving eye lens. Look at the label on the connector end of each case to identify the sensors.
The brackets must be connected and fastened so
that the sending and receiving eyes face each other
as shown in Ftgura 1. If an obstruction breaks the light beam while the
garage door is closing, the door will stop and reverse to full open position and the opener lights willflash for 5 seconds.
The brackets'must be securely fastened to a solid
surface such as the studs on either side of the door, or add a piece of wood at each location if installing in masonry construction.
The invisible light beam path must be unobstructed.
No part of the garage door (or door tracks, spdngs,
hinges, rollers orother hardware) can interrupt the
beam while the door is closing. If it does, use a piece of wood to build out each sensor mounting location to
.the minimum depth required for light beam clearance.
SensorBeam
4-6" ms0(.
abovef,o_
\
Figure 1: Facingthe doorfromInsidethe garage
21
Page 22
Installation Step 10 I
Install the Safety Reversing Sensor
I
Figures 2 and 3 show assembly of brackets and 'C" wrap based on the recommended installation of
the sensors as shown on page 21.
However, Figures 4 and 5 are variations which may
fit your installation requirements better. Make sure the wraps and brackets are aligned so the
sensors will face each other across the garage door.
Fasten the "C"wraps to the mounting brackets
having square holes, using the hardware shown in Figure 2.
Connect each assembly to a slotted bracket, using
the hardware shown in Figure 3.
Note the alignment of the brackets for left and right aldea of the door.
Finger tighten the lock nuts.
Use bracket mounting holes as a template to
locate and drill (2) 3/16" diameter pilot holes on both sides of the garage door, 4'-6" above the
floor but not exceeding 6: (See waming on
page 21 .)
Attach bracket assemblies with 1/4"xl -1/2" lag
screws as shown in Figure 3.
Adjust right and left side bracket assemblies to the
same distance out from the mounting surface. Make sure all door hardware obstructions am
cleared. Tighten the nuts securely.
Figure 2"
Mour_ngBracket
WithSquareHokm
#10 - 32
LockNUts
Figure 3
1/4x 1-1/2"
LagScrews
"C'Wrap
MountingBracket
t(ithSquareHoles
#10.32 x3/8" #10x32
Screw LockNut
Figure 4
Alternate Wall Mount
©
MountingBracket
withSlot
Hardware Shown Actual Size
L.0scr_ slap_
Figure 5
1/4"- 20 x 1/2"
Altemate Root Mount
Sensorwithwire
IrKrK=atorUght
Bracket
Attachwith
concruteanchom
(notpr_/Ided)
©
1/4" - 20
LockNut
22
Page 23
Ce_ereachsensorunitina "C' wrap with lenses
pointingtoward each other across the door (see Figure 6).
Secure sensors with the hmdware shown. Finger tighten the wing nut on the receiving eye to al ow for final adjustment. Securely tighten the sending
eye wing nut.
Run the wires from both sensors to the opener.
Use insulated staples to secure wire to wall and ceiling.
Strip 1/4" of insulationfrom each set of wires. Separate white and white/black wires sufficiently to
connect to the opener terminal screws: white to 2 and white/black to 3.
Plug in the opener. Make sure the Lock Feature is off. Green indicator lights in boththe sending and receiving eyes will glow steadily if wiring connections and alignment are correct.
If the indicator light is oflin the receiving eye (and the invisible light beam path is not obstructed), alignment is required.
Loosen the receiving eye wing nut to allow slight
rotation of unit. Adjust sensor verticelly and/or horizontally until the green indicator light glows
with a steady light,
When indicator lights are glowing steadilyin both units, tighten the wing nut in the receiving eye unit.
Figure 6
114-20x 1-1/2"
HexBen
Trouble Shooting
1. If the sending eye indicator light does not glow
steadily after installation, check for:.
Electric power to the opener.
A short inthe white or white/black wires. These
can occur under staples or at screw terminal connections.
Incorrect widng between sensors and opener.
An open wire (wire break).
2. If the sending eye indicator light glows steadily but the receiving eye indicator light doesn't:
Check alignment.
Check for an open wire to the receiving eye.
Hardware Shown Actual Size
1/_.20 x 1-1/2"
Figure 7
BellWbe
Connect_re to
OpenerTerminals
WAIl Control Sensor
OPENER TERMINALSCREWS
23
Page 24
Installation Step 11
Fasten Door Bracket
Follow instructions which apply to your door
type as illustrated below or on page 25.
A horizontal brace should be long enough to be secured to 2 vertical supports. A vertical brace should cover the height of the top panel.
The IllustrstJon shows one piece of angle iron as the horizontal brace. For the vertk!al brace, 2 pieces of
angle iron are used to create a "U"-shaped support. The best solution Is to check with your garage door manufacturer for an opener installation door reinforcement klL
Header
Figure I
Center the door bracket on the previously marked vertical guideline used for the header bracket
installation.
Position the bracket on the face of the door within the following limits:
A) The top edge of the bracket 2"-4" below the top
edge of the door.
B) The top edge of the bracket directly below any
structural suppod across the top of the door,
Mark and ddll 5/16" left and dght fastening holes.
Secure the bracket as shown in Figure I if there is
vertical reinforcement.
If your installation doesn_ require vertical reinforce-
ment but does need top and bottom fastening holes for the door bracket, position the door plate over the
door bracket as shown in Figure 2. Fasten securely with hardware shown in Figure 1.
Figure 2
Hardware Shown Actual Size
©
Nut 5/16"-18 LockWasher 5/16"
5/16"-18x 2-1/2"
24
Page 25
Please read and comply with the wamings and reinforcement InstrucUons on page 24. They apply to one-piece doors also.
HeaderWall
Header
Brac_t
Bracket Placement
of Door Bracket
Vertical
GarageDoor
Door
Bracket,
Center the bracket on the top of the door, in line
with the header bracket as shown. Mark holes.
Ddll 5/16" pilot holes and fasten the door bracket
with hardware supplied.
If the door has no exposed framing, drill3/16' pilot holes and fasten the bracket with 5/16"x1-1/2" lag screws (not supplied) to the top of the door.
The door bracket may be Installed on the top edge of the door if required for your Installation. (Refer to the dotted line optional placement drawing.) Drill 3/16" pilot holes and substitute
5/16"xl-1/2" lag screws (not supplied) to fasten the bracket to the door.
ofDoor
5/16"-18x2-1/2
Hardware Shown Actual Size
@ ©
NU_ 5/16"-18 LockWasher 5/16"
5/16,-18 x 2-1/2"
25
Page 26
Installation Step 12
Connect Door Arm to Trolley
Follow instructions which apply to your door type as Illustrated below and on page 27.
Make sure garage door is fully closed. Pull the emergency release handle to disconnect the outer trolley from the Inner trolley. Slide the outer trolley back (away from the door) about 2" as shown in
Figures 1, 2 and 3. Figure 1:
Fasten straight door arm section to outer trolley with a clevis pin. Secure the connection with a ring
fastener. Fasten curved door arm to the door bracket in the same way as shown.
Inner Trolley
Figure 2:
Bringorm sectionstogether. Find two pairs of holes that line up and join sections. Select holes as far
apart as possible to increase door arm rigidity.
DoorArm
Curved
oo_m Figure I
Hole Alignment Alternative
Rgure 3:
If holes in curved arm are above holes in straight
arm, disconnect straight arm. Cut about 6" from
the solid end. Reconnect to trolley with cut end
down as shown.
Bdng arm sections together.
Find two pairs of holes that line up and join with
screws, lock washers and nuts.
Hardware Shown Actual Size
@ ©o
Nut 5/16"-18 LockWasher 5/16" Ring Fastener
R_ease
Handle
"_ 5/16"-18x7/8"
DoorBraCket
Figure 2
Screws 5/I 6"-18x7/8"
@111111111111[ °n
He_ Screw Clevis Pin
5/16,- 18 x 7/6, 5/16" x 1"
Proceed to Adjustment Step 1, page 28. Trolley will re-engage automatically when the opener is operated.
26
Figure 3
Page 27
AssembletheDoorArm:
Door
Bracket
Fasten the straight and curved door arm sections
together to the longest possible length (with a 2 or 3 hole overlap).
With the door closed, connect the straight door arm section to the door bracket with a clevis pin.
Secure with a ringfastener.
ClevtsP_
Str_dght
Ann
5/16"-18x9'/8 _-_
Cun/ed
Do_xAnn
On one-piece doors,beforeconnectingthe door armto bhetrolleythe travel limitsmust be adjusted. Umit adjustment screws are located on the left side panel as shown on page 28. Follow adjustment procedures below.
FuiyC_)sed
Trolley
..... .'__-"
! |
C_sed
t
Door
|
I BackwardSlant
Open Door Doorwith
DoorAnn
Adjustment Procedures for One-Piece Doors
Open Door Adjustment:
Decrease UP limit
Turn the UP limitadjustment screw counter-
clockwise 5-1/2 turns.
Press the Wall Control push bar or button. The
trolley will travel to the fully open position.
Manually raise the door to the open position
(parallel to the floor), and liftthe door arm to the
trolley. The arm should touch the trolley just in back of the door arm connector hole. Refer to the
fully open trolley/door arm positions in the
illustration. Ifthe arm does not extend far enough,
•Tum the DOWN limitadjustment screw clockwise 5
complete turns.
Press the Wall control push bar or button. The trolley will travel to the fully closed position.
Manually close the door and liftthe door arm to the trolJey.The arm should touch the trolley just ahead
of the door arm connector hole. Refer to the fully closed trolley/door arm positions in the illustration. If
the arm is behind the connector hole, adjust the limit further. One full tum equals 2" of trolley travel.
adjust the limit further. One full turn equals 2" of trolley travel.
Connect the door arm to the trolley.
Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin. It may be necessary to lift the door slightly to make the connection.
Secure with a ring fastener.
Run the opener through a complete travel cycle. It the door has a slight "backward" slant in full open position
as shown in the illustration;'decrease the UP limit untilthe door is parallel to the floor.
Closed Door Adjustment:
Decrease DOWN limit
27
Page 28
Adjustment Section:
Adjustment Step 1
Adjust the UP and DOWN Limits
Do not make any limit adjustments unUI the safety reversing sensors are completely
Installed.
Umit adjustment settings regulate the points at which the door will stopwhen moving up or down.
The door will stop in the up direction if anything interferes with door travel. The door will reverse in
the down direction if anything interferes with the door travel (including binding or unbalanced doom).
To operate the opener, press the Wall Control push bar. Run the opener through a complete travel cycle.
Does the door open and close completely?
Does the door stay closed end not reverse unintentionally when fully closed?
If your door passes both of these tests, no limit adjustments are necessary unless the reversing test
falls (See page 30).
Pages 28 - 30
Urr_
_lu_mer4
Screws
............... -/o o _'_=
LeftSidePan_
Adjustment procedures are outlined below. Run the opener through a complete travel cycle after
each adjustment.
Repeated operation of the opener during
adjustment procedures may cause the motor to overheat and shut off. Simply walt 15 minutes
and try again.
Read the procedures carefully before proceeding to
Adjustment Step 2. Use a screwdriver to make limit
adjustments.
How and When to Adjust the Limits
If the door does not open completely but opens at/eaat five feet
Increase up travel. Turn the UP limitadjustment screw clockwise. One tum equals 2" of travel.
If door does not open at least 5 feet: Adjust the UP (open) force as explained in Adjustment Step 2.
If the door does not close completely
increase down travel. Tum the DOWN limit
adjustment screw counterclockwise. One turn equals 2" of travel.
If door still won1 close completely, try lengthening
the door arm. (Page 26.)
If you have adjusted the door arm to the maximum length and the door still will not close completely, lower the header bracket. See Installation Step 1,
pages 12/13.
If the opener reverses In fully closed pesitlon
Decrease downtravel. Turn the DOWN limit adjustment screw clockwise. One tum equals 2" of
travel.
ff thq door reverses when closing and
there is no visible Interference to travel cycle
If the opener lights are flashing, the Safety Reversing Sensor is obstructed. Remove the obstruction.
Test the door for binding: Pull the emergency release
handle. Manually open and close the door. If the door is binding, call for garage door service. If the door is not binding or unbalanced, adjust the DOWN (close)
force. See Adjustment Step 2.
28
Page 29
Adjustment Step 2
Adjust the Force
I
Force adjustment controls are located on the beck
panel of the opener. Force adjustment set'rings
regulate the amount of power required to open end
close the door. The door will stop in the up direction if anything
interferes with its travel. The door will reverse in the down direction if anything interferes with its travel
(including binding or unbalanced doors). Ifthe forces are set too light, door travel may be
interrupted by nuisance reversals in the down direction end stops in the up direction. Weather
conditionscan affect the door movement, so occasional adjustment may be needed.
The maJdmumforce adjustment range is 260 degrees, about 3/4 of a complete rum. Do not force controls
beyond that point. Tum force adjustment controls with a screwdriver.
I the prop_on of the safety reverse
I d.oormlg !notreversepropa y
when required and could seriously Injure or Idll
someone under It. Do not Inoreaos the force
beyond the minimum amount required to close
the doer. Do not use the force adjustments to
compensate for binding or sticking garage door. Test the safety reverse system following all adjustments to force levels. See page 30.
AdjulwnentLlbe
How and When to Adjust the Forces
Test the DOWN (close) force Grasp the door bottom when the door is about
halfway through DOWN (close) travel. The door
should reverse. Reversal halfway through down
travel does not guarantee reversal on a two.inch obstruction. See page 30. If the door is hard to
hold or doesnt reveme, decrease the DOWN (close) force by turning the control counterclockwise.
Make 10 degree rum adjustments until the door reverses normally. After each adjustment, run the
opener through a complete cycle.
Test the UP (open) force Grasp the door bottom when the door is about
halfway through UP (open) travel. The door should
stop. if the door is hard to hold or doesn't stop, decrease UP (open) force by turning the control
counterclockwise.
Make 10 degree tum adjustments until the door stops easily. After each adjustment, run the opener through a complete travel cycle.
If the doer doesn't open at least 5 feet _J Increase UP (Open) force by turning the control
clockwise. Make 10 degree turn adjustments u_til door opens completely. Re-adjust the UP limit if necessary. After each adjustment, run the opener
through a complete travel cycle.
If the doer reverses during the down (close) cycle and the opener lights aren=t flashing
Increase DOWN (close) force by tuming the control
clockwise. Make 10 degree turn adjustments untilthe
door completes a close cycle. After each adjustment, run the opener through a complete travel cycle. Do not Increase the force beyond the minimum
amount required to close the doer.
29
Page 30
Adjustment Step 3
Test The Safety Reversing Sensor
Press the remote control push button to open the door.
Place the opener carton in the path of the door.
Press the remote control push button to close the
door. The door willnot move more than an inch,
and the opener light will flash.
Professional service Is required If the opener closes the door when the safety reversing
sensor Is obstructed.
The garage door opener will not close from a
remote control If the Indicator light In either sensor Is off(alerting you to the fact that the sensor Is mlssligned or obstructed).
The garage door can be closed by pressing and
holding the Wall Control push bar or button until down travel is completed.
Adjustment Step 4
I
I--7oF--]
Safety Rev_ Sensor _ Safety Reversing
Test the Safety Reverse System
Test:
Place a one-inch board (or a 2x4 laid flat) on the floor, centered under the garage door.
Operate the door in the down direction. The door must reverse on striking the obstruction.
Adjustment: If the door stops on the obstruction,it is not traveling
far enough in the down direction.
Increase the DOWN limit by tuming the DOWN
limitadjustment screw counterclockwise 1/4 tum.
Repeat the test. On s sectional door, make sure limit adjustments
do not force the door arm beyond a straight up and down position. See the Illustration on page 26.
When the door reverses on the one-inch board, remove the obstruction and runthe opener through
3 or 4 complete travel cycles to test adjustment.
If the door will not reverse after repeated
adjustment attempts, call Sears Service Center for garage door opener service.
persons trapped by a closing garage door.
Repeat this test once a month and adjust as
l
_4 lald flat)
Important safety check Repeat Adjustment Steps 1, 2 and 4 after:
Each adjustment of door arm length, force controls or limitcontrols.
Any repair to or adjustment ofthe garage door (including springs and hardware).
Any repair to or buckling ofthe garage floor.
Any repair to or adjustment of the opener.
30
Page 31
IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of severe injury or death to persons:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Do not permit children either to operate or to play with the opener. Keep remote control In s location Inaccessible to children.
3. Operate opener only when the door Is In full view end froe from any obstruction. Keep the door In
sight until it Is completely closed. NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR.
4. Check safety reversal system monthly. See page 30. The garage door MUST reverse on contact
with one-Inch (or 2x4 board laid flat) object placed on the floor. If an adjustment Is made to either the force or the limit of travel, both adjustments may be needed and the safety reversal
system must be checked. Failure to properly adjust the opener may result In severe injury or death.
5. If possible, use the emergency release only when the door Is In a closed position. Caution should be taken whenever the disconnect cord Is actuated'with the door open. Weak or broken springs
may cause the dour to fall rapidly, causing Injury or death to persons.
6. KEEP GARAGE DOORS PROPERLY BALANCED. See page 3, An Improperly balanced door may not revenm when required and could result In severe Injury or death. Repairs to cables, spring
eesambllee and other hardware must be made by professional garage door person.
7. Disconnect the electric power to the garage dour opener before making any repairs or removing the
covers.
8.SAVE THESE INSTRUCTIONS.
Care of Your Opener
Limit end force adjustment controls
Limit Controls Force Controls
I -'Z°)I
AdJU
0.ocatedon,_ele_Ode_na_) (Lmmdon_e_t _ pw_)
Weather conditions may cause some minor changes In dour operstlon requidng some re-
adjustments, perticulerly during the first year of
operation. Pages 28 and 29 refer to the limit and force
adjustments. Only a screwdriver is required. Follow
the instrucltons carefully.
Repeat the safety reverse test (page 30) after any adjustment of limits or force.
Once a Month
Manually operate door. If If is unbalanced or binding, call for professional garage door service.
Check to be sure door opens & closes fully. Adjust limits alxI/or force if necessary.
(See pages 28 and 29.) Repeat the safety reverse teeL Make any
necessary adjustments (See page 30).
A_U Label
Maintenancd Schedule
The remote control The opener must learn the code of any new remote
control. Page 33 explains how to program your
receiver and how to erase all codes if required. Self
service of your receiver is not recommended. If service is needed, contact your nearest Sears
Service Center.
The remote control batteP/ The green test light should glow and the opener
shouldoperate when the remote control is activated. ff the green test lightis dim ordoes not come on,
replace the hattery.
The _2 Volt battery should produce power for at least
a year. Dlspoee of your old battery properly.
Twice a Year
Check chain tension. Disconnect trolley first. Adjust If necessary (See page 11).
Once a Year
OII door rollers, beednge end hinges
The openerdoee not require additional
lubrication. DO not grease the door tracks.
31
Page 32
Operation of Your Opener
Aotlva_ the opener v_lh any of the fullowing:
1. The Remote Control
3-FuncUon and C_mpact: Hold large push button down until the door starts to move.
Single function: Hold push button untilthe door
starts to move.
2. The Wall Control. Hold push bar or button down
until the door starts to move.
3. The Key Switch or Keylees Entry. (See Acneesodes)
When the opener is activated with the safety
reversing sensor Installed end correctly aligned:
1. fl opan, the door will close. If cloesd, it will open.
2. If closing, the door will reverse.
3. If opening, the door will stop (allowing space for
entry and exit of pets and for flesh air).
4. If the door has been stopped in a partially open
position, it will dose.
5. If obstructed while closing, the door will reverse.
6. If obstmctod white opening, the door will stop.
7. The garage door wil reverse inthe dosing cycle when
the _ beam is broken. If tully open, the door will
notdose when _ beam is broken. The sensorhas no eftect in the opaning cycis.
If the sensor is not installed or not aligned correctly, the door won't close from any remote control. You can
close the door with the Wall Control, the Key Switch, or Keyleas Entry, however, ifyou activate them until
down travelis complete. Ifyou release them toosoon, the door w_t reverse.
The opener lights will blink for 5 seconds when the safety reversing sensor causes the door to reverse.
The Opener Lights willtum on under the following
conditions:When the opener is initiallyplugged in; when
the power is intent_ed; when the opener is activated. It
willturn off automatically after 4-1/2 minutes or provide constant light when the Light feature is activated. Bulb
size is 75 watts maximum.
Weak or broken springs could allow an open
door to fall (either rapidly or unexpectedly), resulting in serious Injury, death or property
damage. If possible, use the emergency
release rope end handle on/y when the door Is
fully closed.
To open the door
O' Tmley
@ RW Arm
manually:
The door should be
fullyclosed If possible. Pull down on the red
emergency release handle and liftthe door
manually. To
P,ekwseHand_
(Pu,Down)
Manual disconnect
position
reconnect the door to
the opener, pressthe Wall Control push bar
or button.
The lockout feature prevents the trolley
from reconnecting automatically. Pullthe
@ F_ease Arm
emergency handle down and back (toward
the opener). The door
can then be raised and
lowered manually as often as necessary. To
disengage the lockout feature, pull the emergency handle
Lockout position
Emergency
Release Handle
(PullDown& Back
To*ardsOpe_r)
straight down. The trolley will reconnect on
the next UP or DOWN
operation.
Operation of the Wall Control
Press the lighted push bar or button to open or close the door.
Press again to reverse the door during the dosing
cycle or to stop the door while it's opening.
Deluxe Lighted Console (model 53824 only) Light feature: Press the Light button. Ifthe opener
5ght is off,;t willtum on. If the opener light is on, (even in the 4-1/2 minute
automa_ cycle) it will tum off. BUt if you use the Light button to turn the light on
and then activate the opener, the lightwill turn off after 4-1/2 minutes.
The Light button will not control the opener light when the door is tn too'don.
Lock fsatum: The Lock feature is designed to prevent operation of the door from portable remote
cotltmls. However, the door will open and close from the Deluxe Wall Control push bar, the Key Switch and the Multi-Function Keyisse Entry.
To activate: Press and hold the Lock buttonfor 2 seconds. The push bar light will flash as long as
the Lock feature is on. To turn off: Press and hold the Lock button again
for 2 seconds.The push bar light willstop flashing.
Normal operation will resume. The Lock feature will also turn oft whenever the SRT button on the opener
end p_al is activated.
32
Page 33
Receiver and Remote Control Programming
To complywith FCC rules, adjustmentor modificationsof this
receiverand/or transmitterare prohibited,exceptfor changing the code setting or replacing the battery, THERE ARE NO
o'n.IER USER SERVICEABLE PARTS.
Models with 3-function remote controls: The remote control(s) has been factory set to operate
with the large push button. However, you can use either of the two small buttons, if you prefer. And,
the 3-function remote control(s) can also activate additional garage door openers and/or light controls.
Below are instructions for programming your opener to match the other buttons on your remote controls
and any additional remote controls you may purchase. See available accessories on page 38.
Models with a single-function remote control: The garage door will operate when you press the remote control push button. Refer to the information
below if you want to add a 3-function remote control or erase your programmed code.
53000SRT Series Garage Door Openers
(With "SRT" Button)
Your "SR'I" garage door opener will operate with as
many as four "SRT" portable remote controls and
one Multi-Function Keyless Entry.
To-Add A Remote Control
1. Select a remote control push button to operate the receiver.
2. Press and holdthe selected remote control push
button, Figure 1.
3. Then press and release the "SR'I" buttonon the back panel of the opener, Figure 2. The opener
lightwill flash once.
Now the opener will operate when the remote
conVol push button is pressed. If you release the remote control push button
before the opener UgM flashes, the opener will not accept the code.
To Change the Selected Push Button
" On the Same Remote Control
If you decide to use a different remote control button
than originally programmed into the opener, you
need to erase aJlthe leamed codes and reprogram
each remote control used to operate the garage door opener.
Children operating or playing with s garage door opener can Injure themselves or others.
The garage door could close and cause
serious Injury or death. Do not allow children
to operate the wall push button(s) or remote
control(s).
A moving garage door could Injure or kill someone under It. Activate the opener only
when you can see the door clearly, It is free of
obstruCtions, and Is properly adjusted.
Figure I
Single FunCtion
Mini 3-Function Remote Control
Remote Control
Standard 3-Function Remote Control
Figure 2
Garage Door Opener
(With "Smart" Button)
7 V
To Erase All Remote Control Codes
Press and hold the "SRT" button on the opener
panel until the indicator light turns off (about 6 seconds). AIIthe codes the opener has learned
will be erased.
To rsprogram, repeat Steps 1, 2 and 3 for each
remote controlin use.
Code programming Instructions are also located on the opener panel.
"SRT" Indicator Buttoe Light
END PANEL
33
Page 34
Having a Problem?
Situation
The opener doesnl
operate from either the Wall Control or
the remote control:
Opener operates from the remote
control, but not from the Wall Control:
The door operates from the Wall Control,
but not from the
remote control:
Probable Cause and Solution
1. Does the opener have electd.cpower? Plug.a lamp into the outlei, ffitdoesn't light,
check the fuse box or the drcuit breaker. (Some outletsare controlled bya wall switch.)
2. Have you disabled all door locks?Review installationinstructionwarnings on Page 11.
3. Is there a build-up of ice or snow under the door? The door may be frozen to the
ground. Remove any restdction.
4. The garage door spdng may be broken. Have it replaced.
5. Repeated operation may have tripped the ovedoed protector in the motor. Wait
15 minutes. Try again.
1. Is the Wall Control lit?If not, remove the bell wire from the opener terminal screws. Short the red and white terminals by touching both terminals at the same time with a
piece of wire. If the opener runs, check for a faulty wire connection at the Wall Control, a short under the staples, or a broken wire.
2. Are the widng connections correct? Review Step 6, page 18.
1. If your model has the Look feature, make sure the lock is Off.
2. Is any wall push button flashing? Your opener needs to re*learn a remote control code. Refer to Instructions on the opener panel.
3. Does the battery test light glow when the remote control push button is pressed? If not, replace the battery.
4. Program the receiver to match the remote control code.
5. Repeat the receiver programming procedure with all remote controls.
The remote control has short range:
Opener noise Is disturbing in riving quarters of home:
The garage door opens and closes by Itself:
The door doesn,t open completely:
1. Check the battery test light. If the light is dim, replace the battery.
2. Change the location of the remote control in.yourcar.
3. Check to be sure the antenna on the side or back panel of opener extends fully downward.
4.
Some installations may have shorter range due to a metal door. foil backed insulation, or metal garage siding.
If operational noise is a problem because of proximityof the opener to the living
quarters, the Vibration Isolator Kit 41A3263 can be installed. This kitwas designed to
minimize vibration to the house and iseasy to install.
1. Be sure that all remote control push buttons and battery indicator lights are off.
2. Remove the bell wire from the Wall Control terminals and operate from the remote control only. If this solves the problem, the Wall Control is faulty (replace), or there is
an intermittent short on the wire I_etween the Wall Control and the opener.
1. If the door has been working prop6dy but now doesn't open all the way, increase the
up force. See page 29.
2. Is something obstructingthe door? Remove the obstructionor repair the door.
3. If door opens at least 5 feet, the travel limitsmay need to be increased. One tum
equals 2 inches of travel. See page 28.
Repeat the safety reverse test after the adjustment Is complete.
The door stops but doesn,t close
completely:
Review the travel limitsadjustment procedures on page 28.
Repeat the safety reverse test after any adjustment of door arm length, close force or down rimlL
34
Page 35
Having a Problem? (conUnued)
Situation
The door opens but won l close:
The door reversas for no apparent reason
and opener Ilghte don_tblink:
The door reverses for
no apparent rsason and opener lights bllnk for 5 _conds
after reverelng:
Probable Cause & Solution
1. ffthe opener lights blink, check the safety reversing sensor. See page 23.
2. If the opener lights do not blink and it is a new installation, check the down force. See Adjustment Step 2, page 29. For an existing installation, see below.
Repeat the safety reverse test after the adjustment Is complete.
1. Is something obstructing the door?.Pull the red emergency release handle. Operate
the door manually. If it is unbalanced or binding, call for professional garage door
service.
,
Clear any ice or snow from the garage floor area where the door closes.
3.
Review the force adjustment procedures on page 29.
4,
Ifdoor reverses in the fully closed pos_on decrease the travel limits(page 28).
Repeat safety reverse test after adjustments to force or travel limits. The need for occasional adjustment of the force and limit settings Is normal. Weather conditions In particular can affect door #avel.
Check the safety reversing sensor. Remove any obstruction or align the receiving eye. See page 23.
The opener lights:
The opener strains or
maximum force Is needed to operste
door:
The opener motor hums briefly, then
won't work:
The opener won _
operate due to power failure:
.. don_ turn on:
Replace the lightbulbs (75 watts maximum). Use a standard neck garage door opener
bulb if regular bulb bums out.
... don_t turn off:
Is the Light feature on? Turn it off.
The door may he outof balance or the spdngsare broken. Close the door and use the
emergency release to disconnectthe trolley. Open and dose the doormanually.A properly balanced door.willstay inany pointof travel while being supportedentirelyby itssprings,ffit does not,disconnectthe opener and call a professional garage door serviceman. Do not Inoreasa the force te operste the openor.
,
The garage door springs are broken. See above.
2,
ffthe problem occurson the firstoperation ofthe opener, door may he locked. Disab/e the door/ock, ffthe chain was removed and reinstalled,the motor may be out of phase.
Remove the chain;cycle the motor,tothe down position.Observe the drivespro_at.
When itturns ina clockwisedirection and stops inthe down positlen, reinstallthe chain.
Repeat the safety reverse test af_.r the adjustment is compist_
1. Use 'd'teemergency release to disconnectg-_ trolley.The doorcan be epened and clos_ rnanually.When thepower isrestored,pressthe WallControlpush ber and tmUeywill
automaticallyreconnect(unlesstrolleyisin lockoutposi_on.)See page 32.
2. The Emergency Key Release accessory (for use on garages with no service door)
disconnects the trolley from outside the garage in case of power failure.
The chain droops or sags:
It is normal for the chain to droop slightly in the closed door position. Use the emergency release to disconnect the trolley. Ifthe chain retums to normal height when the trolley is disengaged and the door reverses on a one-inch board, no adjustments are needed (see page 11).
35
Page 36
Rail Assembly Parts
5
Repair Parts
KEY PART NO. NO.
1 1A995 2 41A3489 3 1B3117
4 183Bl10
5 83A4 6 41A3473 7 41B2616
41 A3534
DESCRIPTION
Masterlinkkit Completetrolleyassembly
T-rail- centersection
T-rail - end section(each)
Railgrease Chainandcable
Cablepulleybracketassembly NOT SHOWN
Railassemblyhardwarekit(includes hardwareillustratedon Page7).
KEY PART NO. NO.
1 41A4086-1 2 41A4166
3 41A4066A 4 41A4481
41A3888 41A3592
7 10A14 8 29C128 9 41A2828
10 217A238 11 12B380
12 12B374 13 41A4353 14 41A4373A
15 178B35 16 178B34
17 12B350 18 12B484 19 12B483
20 12B485
41A3535 41A4116
114A1903
DESCRIPTION Lightedconsolewailcontrol
Lightedpushbuttonwallcontrol
Deluxelightedwallcontrol
Single-functionremotecontrolhousing&screw only(nocircuitboard)
3-functionremotecontrol housing& screwonly 3-funclioncompact remotecontrol
housing& screw only 12V battery
Remotecontrol visorclip Emergencyrope& handleassy,
2-conductorbellwire- white& white/red
Doorbracketplate Doorbracket
Headerbracketw/clevispin& fastener SafetysensorIdt
(receivingand seedingeyes)
with3' 2-conductorbellwire attached
Curveddoorarmsection Straightdoorarm section
Hangingbrackets Squarehole bracket
"C"wrap bracket Slottedbracket
NOT SHOWN Installationhardwarebag (includeshardware
illustratedonpage 7). Safetysensorhardware Owner'smanual
6
J 16--
17
19
36
Page 37
Opener Assembly Parts
Repair Parts
(_,,m u.rr swn_ 14
Bro_ c=t_ J_sE.e,v 12
°.:"-"
CenterLimit (Up) _! V+_w
contact c<mam "v_'+"
KEY PART KEY PART
NO. DESCRIPTION
NO. NO. NO. DESCRIPTION
31D380 Sprocket cover
41C4220A Gear and sprocket aasy.
Complete with:
Spring washer
Thrust washer
Retaining ring Beadng plate
Roll pins (2) Drive gear and worm gear
Helical gear wlretainer and grease
Drive/worm gear kit w/grease Roll pins (2)
Line cord
End panel Lightsocket
Lens
Capacitor - 1/2 h.p.
Capacitor - 1/3 h.p Capacitor - 1/4 h.p Capacitor bracket
Terminal blockw/screws
4
5
6 7 8
10
9
41A2817
41134245 41A4352
175B88 108D46 30B363 30B387 30B366 12A373
41A3150
11 41D3058
I
12 41A3474-1
41A3474-2 ,41A3474-5
13 41A2818 14 41D3452 15 41C4398A
16 41C4246 17 41A2826 18 41A2822A
19 41A4315-7C
20 41A3691
41A2825
Universal replacement motor and bracket assembly Complete with: Motor, worm, bracket,
bearing assembly, RPM sensor
Cover - 1/2 h,p. Cover - 1/3 h.p. Cover - 1/4 h.p.
Helical gear and retainer w/grease Limit switch assembly
RPM sensor assembly
Wire harness assy. w/plug
Shaft bearing kit Interrupter cup assy.
Receiver logic beard easy. Complete with:
Logic beard End panel w/all labels
End panel w/all labels
NOT SHOWN
Opener assembly hardware kit (includes screws not designated bye number in illus
37
Page 38
Accessories
Sears offers many useful accessories for your garage door opener. They are Illustrated below with
Sears model numbers and descriptions. 53702 Emergency KeyReieese: 53759 3-Function Compact Remote
j Required for a garage with NO _ Control:
53703
53794
53705
access door. _'_ With key ring& Velcro fastening
Outdoor Key Switch: Opens the garage door automatically
from outside when remote control is not handy.
| Foot Rail Extension
Toallowan 8 foot doorto openfully.
10 Foot Rail Extension: Toall_Na 10 footdoorto open fully.
53773
53774
53776
%
53709
Door Clearance Brackets: (For Sectional Doors Only)
Replace top brackets and rollers on door to reduce height of door travel. For use when installing opener in garage with low headroom
clearance.
537"/9
strip.
Wire-In Light Control: Controls interior or extedor lights.
Wires into the electdcal box like a
dimmer switch,
Plug-In Light Control:
Controls interior lights. Plugs into a wall receptacle.
Multi-Function Keyiess Entry: Enables homeowner to operate
garage door opener from outside by entering cede on specially
designed keyboard.
3-Function Standard Size Remote Control:
includes visor clip.
53714
Support Bracket:
For finished ceilings or where you require additional support based on garage construction. Includes bracket and fastening hardware.
38
Page 39
Index
Access Door/Outside Key Release Accessory ............................................................................................... 4, 5
Chain Tension .............................................................................................................................................. 4, 5, 11
Electrical Safety Warnings ........................................................................................................................ 2, 20, 31
Garage Door
Testing for balance, binding and sticking................................................................................................... 3, 28, 31
Determining high point of travel:
Sectional door................................................................................................................................................... 12
One-piece door ................................................................................................................................................. 13
Disabling existing locks.................................................................................................................................... 3, 11
Door clearance brackets (for garages with low headroom) ........................................................................... 12, 38
Force controls
Adjustment procedures ................................................................................................................................. 4, 29
Problems that might require force adjustments .......................................................................................... 34, 35
Safety warnings .......................................................................................................................................... 29, 31
Door hardware ................................................................................................................. 3, 9, 11, 12, 18, 31, 32
Maintenance instruction label ........................................................................................................................ 11, 28
Reinforcement requirements ........................................................................................................................... 4, 24
Removing of all ropes ....................................................................................................................................... 3, 11
Possible door damage ................................................................................................................................... 16, 24
Travel limits
Adjustment procedures ..................................................................................................................................... 28
Problems that might require limit adjustments.......................................................................... :................. 34, 35
Safety warnings .......................................................................................................................................... 28, 31
Manuel (Emergency) Release Rope & Handle
Lockout feature ............. ;...................................................................................................................................... 32
Manual disconnect............................................................................................................................................... 32
Safety wamings ................................................................................................................................. 11, 19; 31, 32
Opener Terminals
Wall control connections ...................................................................................................................................... 18
Safety reversing sensor connections................................................................................................ 23
Outdoor key switch accessory connections ......................................................................................................... 18
Operational Nolea
Sprocket noise ...................................................................................................... _.............................................. 11
Vibration noise (isolator kit) ................................................................................................................................. 34
Receiver and Remote Control
Programming the receiver ........................................................... ;....................................................................... 33
Erasing all codes ................................................................................................................................................. 33
Activating other openers ...................................................................................................................................... 33
Safety waming ..................................................................................................................................................... 33
Problems with remote control operation .............................................................................................................. 34
Safety Reverse Test Procedure .......................................................................................................................... 30
Testing required................................................................................................................................. 11, 30, 34, 35
Safety reverse system problems
Securing header bracket to wall ....................................................................................................................... 12
Adjusting travel limits........................................................................................................................................ 28
Applying excessive force on the door............................................................................................................... 29
Buckling or uneven floor................................................................................................................................. 4, 5
Safety Wamings ......................................................... 2, 3, 9, 11, 12, 16, 18, 19, 20, 21, 24, 28, 29, 30, 31, 32, 33
User Instruction Label for garage wall ........................................................................................................ 11, 18
39
Page 40
CRAFTSMAN®
OWNER'S
MANUAL
Model No.
139.53225SRT1
139.53325SRT1
139.53425SRT1
139.53628SRT1
139.53629SRT1
139.53635SRT1
139.53637SRT1
139.53824SRT1
GARAGE DOOR OPENER
For the repair or replacement parts you need
Call 7 am -7 pm, 7 days a week
1-800-366-PART
(1-800-366-7278)
For in-home major brand repair service
Call 24 hours a day, 7 days a week
1-800-4-REPAIR
(1-80o-473-7247)
For the location of
Sears Repair Service Center In your area
Call 24 hours a day, 7 days a week
1-800-488-1222
For information on purchasing Sears
Maintenance Agreement or to inquire
about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1'800-827-6655
SEARS
®
The model number
label is located under
the light lens on the front end panel of your opener.
When requesting service or ordering parts, always provide the following
information:
Product Type
Model Number
Part Number
Part Description
Jr_ _J -_1= m L._nm i._1 = _ I_L_I *L_I Bd Jr_l_J J_ [aJ [4J F,II rdlrdl_ll _11 r.II rJlrJ;rd I rJ irJ i rJ irJ i m i m rd im _j _j _J m
SEARS WARRANTY
FULL 90 DAY WARRANTY ON GARAGE DOOR OPENER
For 90 days from the da_e of purchase, Sears will repair any defect in material or
workmanship at no charge.
UMn_D WARRANTY
From the 91st day untll ons ysar from the date of purohaee, Sears wi Ifurnish rsplacerneof parts for any defeofive pelts, froe of charge. You pay for labor.
UMITED WARRANTY ON 1/2 HP AND 1/2 HP MOTORS
1/2HP MOTOR: After I year and through 5 years, Seam will furntsh replacement parts for any defective parts in motor, free of charge. You pay for labor.
1/3HP MOTOR: After 1 year and through 3 years, Sears will furnish replacement parts for any detocthm parts in motor, free of charge. You pay for labor.
Sears will not be liable for loss or damage to property or any Incidental or consequential loss of expense from property damage due directly or Indirectly
from the use of this product. Some statos do not allow the exclusion or limitation of incidental or consequential
damages, so the above fimitattonor exclusion may not apply to you. This warran_ does not cover repairs necessary because of operator abuse or
negflgence, including failure to install, adjust and operate the opener accord rig to
instructions contained in the owneCs manual.
WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST
SEARS STORE OR SERVICE CENTER IN THE UNITED STATES.
This warranty gives you specific legal dghts, and you may ;dee have other rights which vary from state to state,
SEARS ROEBUCK AND COMPANY, DepL 817WA, Hoffman Estates, IL 60179
FOR CRAFTSMAN OPENERS
UMITATION ON UABILITY
Sears, Roebuck and Co., Hoffman Estates, IL 60179 UoS.A.
114A1903B O1995, All Rights Reserved Printed in Mexico
Loading...