Cornelius D3030 User Manual

ICE/DISPENSER

Model D3030

Part No 91875.
March, 1997
Revision C

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment

IMI CORNELIUS INC; 1989-95Ó

PRINTED IN U.S.A

TABLE OF CONTENTS

SAFETY PRECAUTIONS 1. . . ............ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ADJUSTMENT 2. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . .

OPERATING INSTRUCTIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DAILY OR AS REQUIRED 5. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .

WEEKLY OR AS REQUIRED 5. . . . . .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. . . .

MONTHLY 5. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . . . . ..

CLEANING INSTRUCTIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DISPENSER 5. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . . . .

TROUBLESHOOTING GUIDE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BLOWN FUSE OR CIRCUIT BREAKER 7. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. ..

GATE DOES NOT OPEN AGITATOR DOES NOT TURN. 7. . . . . . .. .. . . . . . .. ..

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 7. . . . . . .. .. .

GATE OPENS. AGITATOR DOES NOT TURN. 7. . . . . . .. .. . . . . . .. .. .. .. .. . . .

ICE DISPENSES CONTINUOUSLY. 7. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. ..

SLUSHY ICE. WATER IN HOPPER. 7. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. ..

WARRANTY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

LIST OF FIGURES

FIGURE 1. GATE RESTRICTOR PLATE 2. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. ..

FIGURE 2. MOUNTING TEMPLATES 4. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. ..

FIGURE 3. WIRING DIAGRAM 8. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . .

FIGURE 4. SOLENOID ASSEMBLY AND PARTS LIST 9. . . . . . .. .. . . . . . .. .. ..

FIGURE 5. EXPLODED ASSEMBLY (UPPER) AND PARTS LIST 10. . . . . . .. .. . .

FIGURE 6. EXPLODED ASSEMBLY (LOWER) AND PARTS LIST 11. . . .. .. .. ..

FIGURE 7. MOTOR ASSEMBLY DETAIL AND PARTS LIST 12. . . . . . .. .. . . . . . ..

LIST OF TABLES

TABLE 1. SPECIFICATIONS 1. . . .. .. .. .. .. .. .. .. .. .. .. . . . . . .. .. .. .. .. . . . .

Manufactured Under One or More of the Following Patent Numbers:

3,211,336, 3,274,792, 3,393,839 , 3,517,860, 3,739,842, 4,215,803, 4,227,377, 4,300,359

4,346,824

Canadian Patent Numbers

912,514 (10/72), 936,855 (11,73), 4,429,543, 4,921,149

Other Patents Pending

i

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SAFETY PRECAUTIONS

Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rota-

tion occurs automatically when the dispenser is energized!

This ice dispenser has been specifically designed to p rovide protection against personal injury and eliminates
contamination of ice. To insure continued protection and sanitation, observe the following

ALWAYS be sure the removable lid is properly installed to prevent unautho­rized access to the ho pper interior and possible contamina tion of ice.

ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.

CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The dispenser

agitator is not designed to be an ice crusher . Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper . If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.

GENERAL DESCRIPTION

The D3030 ice dispensers solve ice service needs in the sanitary, space saving, economical way. Designed to
be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up to
1-1/4” in size), cubelets and hard-chipped or cracked ice.

Table 1. Specifications

Model: D3030
Ice Storage: 220 lbs.
Electrical: 120/1/60 5.5 Amp
Drain Connection: 3/4” FPT
Electrical Connection: 6’, 3-Wire Cord with 3-Prong Ground Type Plug
Dimensions: 30”W x 30”D x 36”H

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INSTALLATION INSTRUCTIONS

1. The ice dispenser must be sealed to the counter. The template drawings (page 4) indicate openings which
must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions
and cut out locations using the template drawing. Cut openings in the counter.

Apply a continuous bead of NSF International (NSF) approved silastic sealant (DOW 732 or equal) approxi­mately 1/4” inside of the unit outline dimensions and around all openings. Then position the unit on the
counter within the outline dimensions. All excess sealant must be wiped away immediately. The sink is
shipped loose and is not to be sealed to provide service access.

2. Carefully pull the drain line and power cord through the large opening in the bottom of the unit.

3. Connect the drain tube to a n open drain. If additional piping is required, it must be 3/4” IPS (or equal) and
must pitch downward away from the unit for proper dra inage.

4. Clean the hopper interior. (See CLEANING INSTRUCTIONS on pages 5 & 5 ).

5. Connect the power cord to a 115 volt, 60 cycle, 3-wire grounded re ceptacle. All electrical wiring must con­form to national and local electrical codes.

NOTE: Water pipe connections and fixtures directly connected to a potable water supply shall be
sized, installed and maintained according to federal state, and local laws.

GATE RESTRICTOR PLATE

CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor .

FIGURE 1. GATE RESTRICTOR PLATE

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ADJUSTMENTNO TAG

This dispenser is provided with a gate restrictor plate, installed in its’ highest position. This plate adjusts the rate
of ice flow from the dispenser. In applications u sing buckets, carafes or other large containers, the plate may be
removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce
the flow of ice. The best position depends on the type of ice being used and the size container and must be
found by trial and error. Adjustment is made b y loosening the upper two ice chute retaining nuts, sliding the re­strictor plate to the desired position and re-tightening the nuts.

If the dispenser fails to dispense the ice when operated, check for ice in the hopper and that power is being
supplied to the unit. If the problem persists, refer to the troubleshooting guide (page 7).

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NOTE: shaded area indicates opening in

cabinet bottom needed for utilitie s
and beverage tubing.

FIGURE 2. MOUNTING TEMPLATES

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