ICE/DISPENSER
Model D3030
Part No 91875.
March, 1997
Revision C
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
IMI CORNELIUS INC; 1989-95Ó
PRINTED IN U.S.A
TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . ............ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENT 2. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . .
OPERATING INSTRUCTIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY OR AS REQUIRED 5. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .
WEEKLY OR AS REQUIRED 5. . . . . .. .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. .. . . .
MONTHLY 5. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . . . . ..
CLEANING INSTRUCTIONS 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 5. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . . . .. .. .. .. .. . . . . .
TROUBLESHOOTING GUIDE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BLOWN FUSE OR CIRCUIT BREAKER 7. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. ..
GATE DOES NOT OPEN AGITATOR DOES NOT TURN. 7. . . . . . .. .. . . . . . .. ..
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 7. . . . . . .. .. .
GATE OPENS. AGITATOR DOES NOT TURN. 7. . . . . . .. .. . . . . . .. .. .. .. .. . . .
ICE DISPENSES CONTINUOUSLY. 7. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. ..
SLUSHY ICE. WATER IN HOPPER. 7. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. ..
WARRANTY 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
LIST OF FIGURES
FIGURE 1. GATE RESTRICTOR PLATE 2. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. ..
FIGURE 2. MOUNTING TEMPLATES 4. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. ..
FIGURE 3. WIRING DIAGRAM 8. . . . . . .. .. . . . . . .. .. .. .. .. . . . . . .. .. .. .. . . . .
FIGURE 4. SOLENOID ASSEMBLY AND PARTS LIST 9. . . . . . .. .. . . . . . .. .. ..
FIGURE 5. EXPLODED ASSEMBLY (UPPER) AND PARTS LIST 10. . . . . . .. .. . .
FIGURE 6. EXPLODED ASSEMBLY (LOWER) AND PARTS LIST 11. . . .. .. .. ..
FIGURE 7. MOTOR ASSEMBLY DETAIL AND PARTS LIST 12. . . . . . .. .. . . . . . ..
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1. . . .. .. .. .. .. .. .. .. .. .. .. . . . . . .. .. .. .. .. . . . .
Manufactured Under One or More of the Following Patent Numbers:
3,211,336, 3,274,792, 3,393,839 , 3,517,860, 3,739,842, 4,215,803, 4,227,377, 4,300,359
4,346,824
Canadian Patent Numbers
912,514 (10/72), 936,855 (11,73), 4,429,543, 4,921,149
Other Patents Pending
i
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SAFETY PRECAUTIONS
Always disconnect power to the dispenser before servicing or cleaning.
Never place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator rota-
tion occurs automatically when the dispenser is energized!
This ice dispenser has been specifically designed to p rovide protection against personal injury and eliminates
contamination of ice. To insure continued protection and sanitation, observe the following
ALWAYS be sure the removable lid is properly installed to prevent unauthorized access to the ho pper interior and possible contamina tion of ice.
ALWAYS be sure the upper and lower front panels are securely fastened.
ALWAYS keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice which has frozen into large chunks can void warranty. The dispenser
agitator is not designed to be an ice crusher . Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper . If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The D3030 ice dispensers solve ice service needs in the sanitary, space saving, economical way. Designed to
be manually filled with ice from any remote ice making source, these dispensers will dispense cubes (up to
1-1/4” in size), cubelets and hard-chipped or cracked ice.
Table 1. Specifications
Model: D3030
Ice Storage: 220 lbs.
Electrical: 120/1/60 5.5 Amp
Drain Connection: 3/4” FPT
Electrical Connection: 6’, 3-Wire Cord with 3-Prong Ground Type Plug
Dimensions: 30”W x 30”D x 36”H
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INSTALLATION INSTRUCTIONS
1. The ice dispenser must be sealed to the counter. The template drawings (page 4) indicate openings which
must be cut in the counter. Locate the desired position for the dispenser, then mark the outline dimensions
and cut out locations using the template drawing. Cut openings in the counter.
Apply a continuous bead of NSF International (NSF) approved silastic sealant (DOW 732 or equal) approximately 1/4” inside of the unit outline dimensions and around all openings. Then position the unit on the
counter within the outline dimensions. All excess sealant must be wiped away immediately. The sink is
shipped loose and is not to be sealed to provide service access.
2. Carefully pull the drain line and power cord through the large opening in the bottom of the unit.
3. Connect the drain tube to a n open drain. If additional piping is required, it must be 3/4” IPS (or equal) and
must pitch downward away from the unit for proper dra inage.
4. Clean the hopper interior. (See CLEANING INSTRUCTIONS on pages 5 & 5 ).
5. Connect the power cord to a 115 volt, 60 cycle, 3-wire grounded re ceptacle. All electrical wiring must conform to national and local electrical codes.
NOTE: Water pipe connections and fixtures directly connected to a potable water supply shall be
sized, installed and maintained according to federal state, and local laws.
GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor .
FIGURE 1. GATE RESTRICTOR PLATE
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ADJUSTMENTNO TAG
This dispenser is provided with a gate restrictor plate, installed in its’ highest position. This plate adjusts the rate
of ice flow from the dispenser. In applications u sing buckets, carafes or other large containers, the plate may be
removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce
the flow of ice. The best position depends on the type of ice being used and the size container and must be
found by trial and error. Adjustment is made b y loosening the upper two ice chute retaining nuts, sliding the restrictor plate to the desired position and re-tightening the nuts.
If the dispenser fails to dispense the ice when operated, check for ice in the hopper and that power is being
supplied to the unit. If the problem persists, refer to the troubleshooting guide (page 7).
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NOTE: shaded area indicates opening in
cabinet bottom needed for utilitie s
and beverage tubing.
FIGURE 2. MOUNTING TEMPLATES
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OPERATING INSTRUCTIONS
Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute.
Ice flow will continue until the lever is released. If ice does not dispense see the TROUBLESHOOTING GUIDE
to find the cause.
NOTE: Use caution to avoid spilling ice when filling dispenser. Immediately clean up any ice spilled
from filling or operating the unit. To prevent contamination of ice, the lid must be installed on the unit
at all times.
MAINTENANCE
The following dispenser maintenance should be performed at the intervals indicated:
DAILY (or as required)
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY (or as required)
Clean vending area. Check for prope r water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power
is being supplied to the unit. If the problem persists, refer to troubleshooting guide (page 7).
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper , top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic
material.
DISPENSER
1. Clean the ice storage hopper at least once a month.
2. Remove the center screw on the agitator disk and lift off the agitator and the agitator disk assembly. Wash
and rinse them thoroughly.
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
4. Replace t he agitator.
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5. Sanitize the inside of the hopper and agitator with a solut ion of 1/2 ounce of household bleach in 1 gallon of
water. (200 PPM)
6. Replace t he agitator disk. Sanitize as described in Step 5. Be sure the center screw is re placed and the
screw is tight.
7. Remove Ice Chute cover as follows:
A. Flex sides outward to disengage lower pins.
B. Lift Ice Chute cover to disengage upp er pins.
C. Lower Ice Chute cover down out of unit. Note: it may be helpful to twist cover slightly.
8. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rin se thoroughly to
remove all traces of detergent.
9. Reverse steps above to reassemble ice chute.
10. Sanitize as described in Step 5.
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TROUBLESHOOTING GUIDE
Should your unit fail to operate properly, check that there is power to the unit and that the hopper contai ns ice. If
the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating thedefect.
Trouble Probable Cause
BLOWN FUSE OR CIRCUIT BREAKER A. Short circuit in wiring.
B. Defective gate solenoid.
C. Defective agit ator motor.
GATE DOES NOT OPEN AGITATOR DOES
NOT TURN.
GATE DOES NOT OPEN OR IS SLUGGISH.
AGITATOR TURNS.
GATE OPENS. AGITATOR DOES NOT TURN. A. Ice solidified in hopper.
A. No power.
B. Bent depressor plate (does not actuate switch).
C. Defective dispensing switch.
A. Defective gate solenoid.
B. Weak gate spring
C. Excessive pressure against gate slide.
B. Defective agitator motor.
C. Defective capacitor.
ICE DISPENSES CONTINUOUSLY. A. Stuck or bent depressor plate (does not release
switch).
B. Defective dispensing switch.
C. Improper switch installation.
SLUSHY ICE. WATER IN HOPPER. A. Blocked drain.
B. Unit not level.
C. Poor ice quality due to water quality or icemaker
problems
7 91875
FIGURE 3. WIRING DIAGRAM
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WHEN REPLACING SOLENOID,
ADJUST TO 7/8 INCH AS SHOWN
BEFORE TIGHTENING MOUNTING
SCREWS.
FIGURE 4. SOLENOID ASSEMBLY
Index
No. Part No. Qty. Name
1 21493 1 Solenoid mounting plate
2# 31551 1 Solenoid service kit
3 70171 2 8--32 x 3/8 Phil Tr HD Screw
4 70121 2 No. 8 lockwasher
5 50752 3 Isolator
6* 50789 2 Bumper Assembly
7* 70423 1 Cotter Pin
8* 10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 Gate Arm Bearing
11 21492 1 Gate lift Arm
12 70043 1 Flatwasher
13* 70422 1 Spring
14 70263 1 1/4-20 x 3/4 Hex Hd Screw
15 70048 1 1/4 Lockwasher
16 70066 1 1/4 Flatwasher
17 10077 1 Pivot Bearing
18 30227 1 1/4 Quick Connect Tab
19 50305 ---- Lubricant
20* 21592 1 Solenoid Linkage Pin
21* 70433 2 Retainer Ring
22 51088 ---- Loctite
----* 70438 ---- Rebuilding Kit
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
9 91875
FIGURE 5. EXPLODED ASSEMBLY (UPPER)
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PARTS LIST
Item
No. Part No. Name
1 21491 Gate Slide
2 21515 Depressor Lever - Cup Activated
3 22644 Depressor Retainer (for 21515)
4 27126 Depressor Push Lever
5 27107 Depressor Retainer (for 27126)
6 28075 Agitator
7 02070 Depressor Switch Kit
*8 31007 Switch Boot
*9 31163 Switch Insert
*10 70847 Switch Spacer
11 52239 Foam Shield
12 32939 Agitator Motor
13 51101 Motor Shaft Seal
14 52205 Motor Gasket
15 52152 Lid Black
52154 Grey
16 52170 Sink Black
52216 Sink Grey
17 53015 Ice Chute Back Section
53016 Ice chute Cover
18 51891 Gate Gasket
19 70912 Sink Grill
20 90295 Cleaning Label
21 91680 Wiring Diagram
22 31093 Gate Solenoid Assembly
23 70438 Rebuilding Kit
24 30794 Agitator Motor Heater
25 31763 Agitation Timer
26 31406 Fuse, Gate Solenoid
27 31620 Florescent Starter
28 31375 Relay,Mercury
29 31621 Ballast
30 28080 Panel Lower
31 52203 Tube, Cold Plate Drain
32 52201 Insulation, Cold Plate Drain
33 10145 Pin, sink Extension
34 70032 1/4-20 x 1/2 Zinc Plated HH Screw
35 28377 Bracket, Back, Motor Plate
36 28378 Bracket, Motor Plate
37 70250 1/4-20 x 1/2 Truss Hd Phl Ms Screw
38 70048 1/4 int Tooth Lw Plated
39 70341 Spring
40 52193 Insulation, Motor
41 28210 Bracket, Motor
42 70061 5/16 ID x 3/4 OD x 1/16 Washer
43 52172 Insulation, Motor Plate
44 52260 Merchandiser: Black, DB200
52265 Gray,DB200
52187 Black, DB220
52194 Gray,DB220
52156 Black, DB275
52157 Gray,DB275
45 52180 Panel DB200
52237 DB220
52171 DB275
46 28235 Assembly,Retainer
47 28313 Hold Down, Graphics
48 31363 Transformer Assembly
* Parts supplied with Dispense Switch Kit, #02070
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FIGURE 6. EXPLODED VIEW - UPPER SECTION AND PARTS LIST
Item
No. Part No. Name
1 21491 Gate Slide
6 28075 Agitator
11 52239 Foam Shield
15 52154 Lid - Gray
17 53015 Ice Chute (Clear) Back Section
53016 Ice Chute Cover
18 51891 Gate Gasket
20 90295 Cleaning label
21 91680 Wiring Diagram (Pull Solenoid)
91699 Wiring Diagram (Rotary Solenoid See Figure NO TAG)
22 31093 Gate Solenoid Assembly (See Figure NO TAG)
32954 Rotary Gate Solenoid (See Figure NO TAG
25 31763 Agitation Timer
26 31406 Fuse, Gate Solenoid
27 31620 Fluorescent Starter
28 31375 Relay Mercury
29 31521 Ballast
48 52180 Panel, Plexiglass DB200
52171 DB275
49 28235 Assembly, Retainer
50 28313 Hold Down, Graphics
51 32682 Transformer Ass’y (See Note)
54 91888 Decal,, Side Coke DB200
91697 DB275
55 91889 Decal, Rear Coke DB200
56 91691 Graphics, Coca-Cola DB200
91683 DB275
NOTE: For units manufactured before October 15, 1993 order part number 33087 transformer kit. This
includes a 32682 transformer and two (2) 33084 harnesses.
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FIGURE 7. EXPLODED VIEW - LOWER SECTION AND PARTS LIST
Item
No. Part No. Name
2 21515 Depressor Lever - Cup Activated
3 22644 Depressor Retainer (for 21515)
4 27126 Depressor Push Lever
5 27107 Depressor Retainer (for 27126)
7 02070 Depressor Switch Kit
8* 31007 Switch Boot
10* 70847 Switch Spacer
16 52216 Sink - Gray
19 70912 Sink Grill
33 28080 Panel Lower
34 52203 Tube, Cold Plate Drain
35 52201 Insulation, Cold Plate Drain
36 10145 Pin, Sink Extension
Faucet Assembly
28223 Panel, 6 Beverage Valves
28079 Panel, 8 Beverage Valves
28843 Panel, 10 Beverage Valves
40944 Beverage Valve,Lancer Lever
41050 Beverage Valve- Lancer Push Button
41084 Fitting 90° Inlet
40704 Plain Water Plug
40408 Block Mounting Screw 10-32 x 1-1/4
NOTE: * Parts supplied with Dispenser Switch Kit, P/N 02070.
13 91875
FIGURE 8. MOTOR ASSEMBLY DETAIL AND PARTS LIST
Item
No. Part No. Name
12 32939 Agitator Motor
13 51101 Motor Shaft Seal
24 30794 Agitator Motor Heater
30 33160 Capacitor
31 70963 Clamp
32 33162 Relay
37 70032 1/4-20 x 1/2 Zinc Plated HH Screw
38 28377 Bracket, Back, Motor Plate
39 28378 Bracket, Motor Plate
40 70250 1/4-20 x 1/2 Truss Hd Phl MS Screw
41 70048 1/4 Int tooth Lw Plated
42 70341 Spring
43 52777 Insulation, Motor
44 28210 Bracket, Motor
45 70061 5/16 ID x 3/4 OD x 1/16 Washer
46 52776 Insulation, Motor plate
52 52778 Motor Plate Insulation, 3/8 Thick
53 52779 Motor Plate Insulation, 3/4 Thick
1491875
IMI CORNELIUS INC.
ONE CORNELIUS PLACE
ANOKA, MN. 55303--6234
TELEPHONE (8 00) 238--3600
FACSIMILE (612) 422--3232
WARRANTY
IMI C ornelius Inc. warrants that all equipment and parts are free from defects in material and workmanship under normal use and service. For a copy of the warranty applicable to your Cornelius product, in your country,
please write, fax or telephone the IMI Cornelius officenearest you. Please provide the equipment model number
and the date of purchase.
IMI C ornelius Offices
AUSTRALIA D P.O. 210, D RIVERWOOD, D NSW 2210, AUSTRALIA D (61) 2 533 3122 D FAX (61) 2 534 2166
AUSTRIA D AM LANGEN FELDE 32 D A-1222 D VIENNA, AUSTRIA D (43) 1 233 520 D FAX (43) 1-2335-2930
BELGIUM D BOSKAPELLEI 12 2 D B-2930 BRAASCHAAT , BELGIUM D (32) 3 664 0552 D F AX (32) 3 665 2307
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GERMANY D CARL LEVERKUS STRASSE 15 D D-4018 LANGENFELD, WEST GERMANY D (49) 2173 7930 D FAX (49) 2173 77 438
GREECE D 488 MESSOGION AVENUE D AGIA PARASKEVI D 153 42 D ATHENS, GREECE D (30) 1 600 1073 D FAX (30) 1 601 2 491
HONG KONG D 1104 TAIKOTSUI CENTRE D 11-15 KOK CHEUNG ST D TAIKOKTSUE, HONG KONG D (852) 789 9882 D FAX (85 2) 391 62 22
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SINGAPORE D 16 TUAS STREET D SINGAPORE 2263 D (65) 8 62 5542 D FAX (65) 862 5604
SPAIN D POLIGONO INDUSTRAIL D RIERA DEL FONOLLAR D E-08830 SANT BOI DE LLOBREGAT D BARCELONA, SPAIN D (34) 3 640 2839 D FAX (34) 3 654 3379
USA D ONE CORNELIUS PLACE D ANOKA, MINNESOTA D (612) 421-6120 D FAX (612) 422-3255
SD 99-1 9187515
IMI CORNELIUS INC.
Corporate Headquarters:
Anoka, Minnesota 55303-6234
One Cornelius Place
(612) 421-6120
(800) 238-3600
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