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Installation Manual
ICE DISPENSER
Model D100/D150
Publication Number: 91719
Release Date: April 01, 1994
Revision Date: May 09, 2014
Revision: B
THIS DOCUMENT CONTAINS IMPORTANT INFORMATION
This Manual must be read and understood before installing or operating this equipment
© CORNELIUS INC; 1989-2014
PRINTED IN U.S.A
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TABLE OF CONTENTS
SAFETY PRECAUTIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLA TION INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CLEANING INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DISPENSER 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERA TING INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START-UP AND OPERATING INSTRUCTIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERIODIC CLEANING 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DAILY (OR AS REQUIRED) 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEEKLY (OR AS REQUIRED) 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MONTHLY 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE RESTRICTOR PLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ADJUSTMENTS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING GUIDE 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page
BLOWN FUSE OR CIRCUIT BREAKER 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GATE DOES NOT OPEN. AGITATOR DOES NOT TURN. 5. . . . . . . . . . . . . .
GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS. 5. . . . . . .
GATE OPENS. AGITATOR DOES NOT TURN. 5. . . . . . . . . . . . . . . . . . . . . . . .
ICE DISPENSES CONTINUOUSLY. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SLUSHY ICE. WATER IN HOPPER. 5.................................
SOLENOID ASSEMBLY PARTS LIST 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL 3030 PARTS LIST 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LIST OF FIGURES
FIGURE 1. GATE RESTRICTOR PLATE 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 2. MOUNTING TEMPLATE D150 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 3. WIRING DIAGRAM D150 DISPENSER 7. . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 4. SOLENOID ASSEMBLY 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FIGURE 5. DISPENSING LEVERS AND SWITCHES 9. . . . . . . . . . . . . . . . . . . . . . .
LIST OF TABLES
TABLE 1. SPECIFICATIONS 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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SAFETY PRECAUTIONS
ALWAYS: Disconnect power to the dispenser before servicing or cleaning.
NEVER: Place hands inside of hopper or gate area without disconnecting power to the dispenser. Agitator
rotation occurs automatically when the dispenser is energized!
This ice dispenser has been specifically designed to provide protection against personal injury and eliminates
contamination of ice. To ensure continued protection and sanitation, observe the following:
ALWAYS: Be sure the removable lid is properly installed to prevent unauthorized access to the hopper interior and possible contamination of ice.
ALWAYS: Be sure the upper and lower front panels are securely fastened.
ALWAYS: Keep area around the dispenser clean of ice cubes.
CAUTION: Dispenser cannot be used with crushed or flaked ice.
Use of bagged ice, which has frozen into large chunks, can void warranty . The dispenser
agitator is not designed to be an ice crusher. Use of large chunks of ice which “jam up”
inside the hopper will cause failure of the agitator motor and damage to the hopper. If bagged ice
is used, it must be carefully and completely broken into small, cube-sized pieces before filling into
the dispenser hopper.
GENERAL DESCRIPTION
The D150 ice dispensers solve your ice and beverage service needs in sanitary , space saving, economical
ways. Designed to be manually filled with ice from any remote ice-making source, these dispensers will dispense cubes (up to 1-1/4? in size), cubelets and hard-chipped or cracked ice.
Table 1. Specifications
Model: D100 D150
Ice Storage: 100 lbs. 150 lbs.
Electrical: 120/1/60 3 Amp 120/1/60 3 Amp
Drain
Connection:
Electrical
Connection:
Dimensions: 22? W x 29-3/4? D x 30-1/2? H 22? W x 29-3/4? D x 32-3/4? H
3/4? FPT 3/4? FPT
6', 3-Wire Cord with 3-Prong Ground
Type Plug
6', 3-Wire Cord with 3-Prong Ground
Type Plug
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INSTALLATION INSTRUCTIONS
1. *Locate the dispenser indoors on a level counter top. Unpack the four (4) legs and install them into the
threaded holes provided in the bottom of the unit.
2. Connect the 3/4? IPS (or equal) drain line to the 3/4? threaded drain connections at the lower rear of the
unit. This line must pitch downward to an open drain and must contain no traps or improper drainage
will result.
3. Clean the hopper interior. (see CLEANING INSTRUCTIONS).
4. Connect the power cord to a 120 volt, 60 hertz, 3-wire grounded receptacle. All electrical wiring must conform to national and local electrical codes.
*Figure 2 shows the mounting template for those who desire to mount dispensers on a counter.
CLEANING INSTRUCTIONS
WARNING: DISCONNECT POWER BEFORE CLEANING! Do not use metal scrapers, sharp
objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage
may result. Do not use solvents or other cleaning agents, as they may attack the plastic
material.
DISPENSER
1. Clean the ice dispenser interior at least once a month.
2. Lift off the agitator assembly. Wash and rinse them thoroughly .
3. Wash down the inside of the hopper and top cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
4. Replace the agitator.
5. Sanitize the inside of the hopper and agitator with a solution of 1 ounce of household bleach in 2 gallons
of water.
6. Remove ice chute cover as follows:
A. Flex sides outward to disengage lower pins.
B. Lift ice chute cover to disengage upper pins.
C. Lower ice chute cover down out of unit. NOTE: it may be helpful to twist cover slightly.
7. Clean the inside of the ice chute and ice chute cover with a mild detergent solution and rinse thoroughly to
remove all traces of detergent.
8. Reverse steps above to reassemble ice chute.
9. Sanitize as described in Step 5.
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OPERATING INSTRUCTIONS
START-UP AND OPERATING INSTRUCTIONS
Fill the hopper with ice and replace the lid. Pushing the dispenser lever will cause ice to flow from the ice chute.
Ice flow will continue until the lever is released. If ice does not dispense see the TROUBLESHOOTING GUIDE
to find the cause.
NOTE: Use caution to avoid spilling when filling dispenser. Immediately clean up any spilled ice from
filling or operating the unit. To prevent contamination of ice, the lid must be installed on the
unit at all times.
MAINTENANCE
PERIODIC CLEANING
The following dispenser maintenance should be performed at the intervals indicated:
DAILY (or as required)
Remove foreign material from the vending area sink to prevent drain blockage.
WEEKLY (or as required)
Clean vending area. Check for proper water drainage from the vending area sink.
MONTHLY
Clean and sanitize the hopper interior (see CLEANING INSTRUCTIONS).
If the dispenser fails to dispense ice when operated, check that the hopper has ice in it and that power
is being supplied to the unit. If the problem persists, check the following.
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is operating.
After checking the above, refer to the TROUBLESHOOTING GUIDE for possible problem causes and corrective action.
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GATE RESTRICTOR PLATE
CAUTION: Disconnect power to dispenser before installing, removing or adjusting
restrictor.
INSTALL PLATE ON
STUDS AS SHOWN
FIGURE 1. GA TE RESTRICTOR PLATE
ADJUSTMENT
This dispenser is provided with a gate restrictor plate, installed in it’s highest position. This plate adjusts the rate
of ice flow from the dispenser. In applications using buckets, carafes or other large containers, the plate may be
removed entirely for maximum ice flow. For glasses and cups, the plate may be adjusted downward to reduce
the flow of ice. The best position depends on the type of ice being used and the size container and must be
found by trial and error. Adjustment is made by loosening the upper two ice chute retaining nuts, sliding the restrictor plate to the desired position and re-tightening the nuts.
If the dispenser fails to dispense the ice when operating, check that the hopper has ice in it and that power is
being supplied to the unit. If the problem persists, check the following.
1. Determine if the agitator is rotating (check for the sound of ice movement in the hopper).
2. Observe whether the gate is opening.
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TROUBLESHOOTING GUIDE
Should your unit fail to operate properly , check that there is power to the unit and that the hopper contains ice. If
the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the
defect.
Trouble Probable Cause Remedy
BLOWN FUSE OR CIRCUIT
BREAKER.
GATE DOES NOT OPEN.
AGITATOR DOES NOT TURN.
GATE DOES NOT OPEN OR
IS SLUGGISH. AGITATOR
TURNS.
GATE OPENS. AGITATOR
DOES NOT TURN.
ICE DISPENSES
CONTINUOUSLY.
A. Short circuit in wiring. A. Repair wiring.
B. Defective gate solenoid. B. Replace gate solenoid.
C. Defective agitator motor. C. Replace agitator motor.
A. No power. A. Restore power.
B. Bent depressor plate (does not
actuate switch).
C. Defective dispensing switch. C. Replace dispensing switch.
A. Defective gate solenoid. A. Replace gate solenoid.
B. Weak gate spring. B. Replace gate spring.
C. Excessive pressure against
gate slide.
A. Ice solidified in hopper. A. Break up ice in hopper.
B. Defective agitator motor. B. Replace agitator motor.
A. Stuck or bent depressor plate
(does not release switch)
B. Replace depressor plate.
C. Reduce pressure against gate
slide.
A. Replace depressor plate.
SLUSHY ICE. WATER IN
HOPPER.
B. Defective dispensing switch. B. Replace dispensing switch.
C. Improper switch installation. C. Properly install switch.
A. Blocked drain. A. Open drain.
B. Unit not level. B. Level unit.
C. Poor ice quality due to water
quality or ice-maker problems.
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C. Clean hopper, then replace ice.
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29 3/4-IN.
*1 1/8-IN.
OUTLINE
OF UNIT
16 1/4-IN.
*18 3/4-IN.
1 1/8-IN.
*19 3/4-IN.
22-IN.
NOTE: * Leg mounting locations for ref (5/16--18 threads)
5/16 DIA.
FIGURE 2. MOUNTING TEMPLA TE D150
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ICE LEVEL SIGNAL
OPTION
LIGHTT’STAT
WHT
BLK
WHT
MOTOR HEATER
OPTION
BLK
GROUND
NL
GRN
WHT
GATE
SOLENOID
1 1/4 AMP TIME
DELAY FUSE
LIGHTED DISPLAY
OPTION
BALLAST
LIGHT
STARTER
AGITATION TIMER
WHT
KEY
SWITCH
OPTION
BEVERAGE SYSTEM
PORTION
CONTROL
OPTION
TO
TERMINAL
BOARD
24 V.
TRANSFORMER
PORTION TIMER
WHT
RED
BLK
DANGER!
BEVERAGE
FAUCET
(TYPICAL)
SW
TD
OR RED
DISPENSE
SWITCH
SERVICE INFORMATION
ELECTRIC SHOCK HAZARD. DISCONNECT
POWER BEFORE SERVICING UNIT.
WHT
RED
TERMINAL
BOARD
CONNECTION
RED
BLK
DISPENSE
SWITCH
BLK
WHT
ORG
BLK
BLU
RED
C
NO
NC
PNK
Q.C. CONNECTOR
CCW AGITA-
TOR
MOTOR
CAPACITOR
7
8
SOLENOID
ADJUSTMENT
WHEN REPLACING
SOLENOID,
ADJUST TO 7/8 AS SHOWN
BEFORE TIGHTENING
MOUNTING SCREWS.
FIGURE 3. WIRING DIAGRAM D150 DISPENSER
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22
17
19
22
4
1
4
18
21
16
15
14
19
13
9
2
3
5
22
20
6
8
11
10
12
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FIGURE 4. SOLENOID ASSEMBLY -- EXPLODED VIEW AND PARTS LIST
Index
No.
1 21493 1 Solenoid Mounting Plate
2# 31551 1 Solenoid Service Kit
3 70171 2 8--32 x 3/8 Phil Tr HD Screw
4 70121 2 No. 8 Lockwasher
5 50752 3 Isolator
6* 50789 2 Bumper Assembly
7* 70423 1 Cotter Pin
8* 10080 1 Gate Lift Rod
9 10081 1 Gate Lift Rod Bushing
10 50754 1 Gate Arm Bearing
11 21492 1 Gate Lift Arm
12 70043 1 Flatwasher
13* 70422 1 Spring
14 70263 1 1/4-20 x 3/4 Hex Hd Screw
15 70048 1 1/4 Lockwasher
16 70066 1 1/4 Flatwasher
17 10077 1 Pivot Bearing
18 30227 1 1/4 Quick Connect Tab
19 50305 ---- Lubricant
20* 21592 1 Solenoid Linkage Pin
21* 70433 2 Retainer Ring
22 51088 ---- Loctite
----* 70438 ---- Rebuilding Kit
Part No. Qty . Name
NOTE: * Parts supplied with rebuilding kit.
# 31551 solenoid supplied with items 20 & 21.
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CUP ACTIVATED
2
28
PUSH LEVER
24
27
6
2
6
5
5
FIGURE 5. DISPENSING LEVERS AND SWITCHES
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MODEL D100/D150 PARTS LIST
4
1
2
Item No. Part No. Name
1 21491 Gate Slide
2 23062 Foam Shield
3 21515 Depressor Lever
4
5 30895 Depressor Switch
6 31007 Switch Boot
7 32498 Agitator Motor
8 51859 Motor Shaft Seal
9 51860 Motor Gasket
10 51757 Lid
11 50793 Sink
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13 51891 Gate Gasket
14 70441 Sink Grill
15 70419 Leg
16 91498 Wiring Diagram
17 91723 “Press for Ice” Label
18 30774 Capacitor, Agitator Motor
19 31093 Gate Solenoid Assembly
20 31551 Gate Solenoid Kit
21 70438 Rebuilding Kit (Gate Solenoid)
22 31406 Fuse, Gate Solenoid
23 22644 Depressor Retainer
24 27126 Depressor Push Lever
25 27107 Depressor Retainer ( for 27126)
26 70847 Spacer Switch
27 215150 Depressor, Lever (Cup Activated)
28 22644 Depressor Retainer (For 21515)
29026 Agitator D100
26591 Agitator D150
53015 Ice Chute Back Section
53016 Ice Chute Cover
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CORNELIUS INC.
CORPORATE HEADQUARTERS:
One Cornelius Place
Anoka, Minnesota 55303-6234
(612) 421-6120
(800) 238-3600
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