CONCORD PRECISION SHANK DRILL Assembly Manual

ASSEMBLY MANUAL
1
PRECISION SHANK DRILL
Printed in USA (74363) 6/19
AGCO-Amity JV LLC LIMITED WARR ANTY TERMS AND CONDITIONS – UNITED STATES AND CANADA
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EFFECTIVE FOR EQUIPMENT RETAILED AND DELIVERED AFTER JUNE 1, 2018
purchaser, renter, or lessee. These terms apply to all Wishek, Wil-Rich, and Amity brands of new equipment originally marketed in the United States and Canada.
WARRANTY PERIOD
12 Months from the date of delivery to the first retail purchaser, renter or lessee.
483 Disk Chisel, Field Cultivator, and Disk Cultivators: 3 years on main frames, wing frames, and shank assemblies
Precision Shank Drill: 3 years on main frame, wing frame, and rockshafts.
EXCEPTIONS FROM THIS WARRANTY
Freight Charges - This warranty does not cover freight charges.
Improvements, Changes, or Discontinuance AGCO Amity JV reserves the right to make changes and improvements in design or changes in
specifications at any time to any product without incurring any obligations to owners of products previously sold.
Repairs and Maintenance Not Covered Under Warranty - This warranty does not cover conditions resulting from misuse, natural calamities,
use of non-AGCO-Amity JV parts, negligence, alteration, accident, use of unapproved attachments, usage which is contrary to the intended purposes, or conditions caused by failure to perform required maintenance. Replacement of Wear or Maintenance items (unless defective) such as but not limited to, filters, hoses, belts, lubricants, light bulbs, wheel alignment, tightening of nuts, belts, bolts, and fittings, service tune-up, computer parameter adjustments and general adjustments which may from time to time be required are not covered.
Rubber Tire Warranty - Rubber tires are warranted directly by the respective manufacturer only and not by AGCO Amity JV.
Satellite Outages - Interruptions in satellite interfaces and satellite communications are outside the control of this product and are not covered by
this warranty. The company is not responsible for issues or degradation of system performance resulting from such interruptions in satellite interfaces and satellite communications where the issues are not related to defects in this product.
OWNER’S OBLIGATION It is the responsibility of the Owner to transport the equipment or parts to the service shop of an authorized AGCO Amity JV Dealer or alternatively to reimburse the Dealer for any travel or transportation expense involved in fulfilling this warranty. This Warranty does NOT cover rental of replacement equipment during the repair period, damage to products which have been declared a total loss and subsequently salvaged, overtime labor charges, freight charges for replacement parts, or special handling requirements (such as, but not limited to, the use of cranes).
EXCLUSIVE EFFECT OF WARRANTY AND LIMITATION OF LIABILITY THIS WARRANTY IS IN LIEU OF ALL WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PURPOSE OR OTHER REPRESENTATIONS, WARRANTIES OR CONDITIONS, EXPRESSED OR IMPLIED. The remedies of the Owner set forth herein are exclusive. The Company neither assumes nor authorizes any person to assume for it any other obligation or liability in connection with the sale of covered machines. Correction of defects, in the manner and for applicable period of time provided above, shall constitute fulfillment of all responsibilities of AGCO Amity JV to the Owner, and AGCO Amity JV shall not be liable for negligence under contract or in any manner with respect to such machines. IN NO EVENT SHALL THE OWNER BE ENTITLED TO RECOVER FOR INCIDENTAL, SPECIAL OR CONSEQUENTIAL DAMAGES SUCH AS BUT NOT LIMITED TO, LOSS OF CROPS, LOSS OF PROFITS OR REVENUE, OTHER COMMERCIAL LOSSES, INCONVENIENCE OR COST OF RENTAL OR REPLACEMENT EQUIPMENT.
Some States or Provinces do not permit limitations or exclusions of implied warranties or incidental or consequential damages, so the limitations or exclusions in this warranty may not apply.
“AGCO Amity JV” AS REFERRED TO HEREIN WITH RESPECT TO SALES IN: UNITED STATES and CANADA: AGCO Amity JV LLC
PO Box 1030 Wahpeton, ND 58074
Additional Warranty Information
New Equipment Warranty - Equipment is eligible for warranty service only if it qualifies under the provisions of the New Equipment Warranty. The selling
dealer will deliver this Warranty to the original retail purchaser at the time of sale, and the dealer will register the sale and Warranty with AGCO Amity JV LLC. Subsequent Owners - This Warranty covers the first retail purchaser and all subsequent owners of the equipment during the specified warranty period. Should the AGCO Amity JV Dealer sell this equipment to a subsequent owner, the Dealer must deliver the warranty document to the subsequent owner so the subsequent owner can register ownership with AGCO Amity JV and obtain the remaining warranty benefits, if available, with no intermission in the Warranty Period. Subsequent Owner Procedure will apply. It is the responsibility of the subsequent owner to transport the equipment to the service shop of an authorized AGCO Amity JV Dealer or alternatively to reimburse the Dealer for any travel or transportation expense involved in fulfilling this warranty. This Warranty does NOT cover charges for rental or replacement equipment during the repair period, products which have been declared a total loss and subsequently salvaged, overtime labor charges, freight charges for replacement parts, or units sold at auction. Warranty Service - To be covered by Warranty, service must be performed by an authorized AGCO Amity JV Dealer. It is recommended that you obtain warranty service from the Dealer who sold you the equipment because of that Dealer’s continued interest in you as a valued customer. In the event this is not possible, warranty service may be performed by any other authorized AGCO Amity JV Dealers in the United States or Canada. It is the responsibility of the Owner to transport the equipment to the service shop of an authorized AGCO Amity JV Dealer or alternatively to reimburse the Dealer for any travel or transportation expense involved in fulfilling this warranty. Maintenance Service - The Owner’s Manual furnished to you with the equipment at the time of delivery contains important maintenance and service information. You must read the manual carefully and follow all the maintenance and service recommendations. Doing so will result in greater satisfaction with your equipment and help avoid service and warranty problems. Please remember that failures due to improper maintenance of your equipment are not covered by warranty. Maintenance Inspections - To insure the continued best performance from your agricultural equipment, we recommend that you arrange to make your equipment available to your selling Dealer for a maintenance inspection 30 days prior to warranty expiration.
PERSONAL SAFETY IS IMPORTANT!
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ALL PERSONNEL INVOLVED WITH THE ASSEMBLY AND/OR OPERATION OF THIS EQUIPMENT MUST BE INFORMED OF PROPER SAFETY PROCEDURES. OPERATOR’S/ ASSEMBLY MANUALS PROVIDE THE NECESSARY INFORMATION. IF THE MANUAL IS LOST FOR A PARTICULAR IMPLEMENT, ORDER A REPLACEMENT AT ONCE. OPERATOR’S AND ASSEMBLY MANUALS ARE AVAILABLE AT NO CHARGE UPON RE­QUEST.
The Safety Alert symbol iden-
This Safety Alert symbol means ATTENTION! BE- COME ALERT YOUR SAFETY IS INVOLVED!
tifies important safety mes­sages on the Amity Preci­sion Shank Drill and in this manual. When you see this
symbol, be alert to the possi­bility of personal injury or death. Follow the instructions in the
safety message.
3 Big Reasons
SIGNAL WORDS:
Note the use of the signal words
DANGER, WARNING
and CAUTION messages. The appropriate signal word for each message has been selected using the following guidelines:
with the safety
Why is SAFETY important to you?
Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided
DANGER
An immediate and spe­cific hazard which WILL result in severe personal injury or death if the proper precautions are not taken.
ADDRESS INQUIRIES TO: AGCO Amity JV LLC
2800 7th Avenue North
Fargo, ND 58102
PH (701) 232-4199 FAX (701) 234-1716
WARNING
A specific hazard or un­safe practice which COULD result in severe personal injury or death if the proper precautions are not taken
CAUTION
Unsafe practices which COULD result in personal injury if proper practices are not taken, or as a re­minder of good safety practices.
Table of contents
4
Precision Shank Drill
1 Safety .....................................................................8
1.1 Introduction .........................................................8
1.1.1 Safety alert symbol ................................................8
1.1.2 Safety messages ..................................................8
1.1.3 Informational messages .. ..........................................8
1.1.4 Safety signs ...................................................... 8
1.1.5 A word to the operator ..............................................9
1.1.6 This manual .. ..................................................10
1.2 Operation . ........... ............ ............. ............ ...... .11
1.2.1 Prepare for operation . ............ ............. ............ .......11
1.2.2 General information ....... .... .. ............. ... ............ ....11
1.2.3 Personal protective equipment ....................................... ..12
1.2.4 Seat instructions .................................................13
1.2.5 Shield and guards ......................... .......................13
1.2.6 Exhaust warning . .... ............ ............. ............ ......13
1.2.7 Flying debris .................................................... 14
1.2.8 Agricultural chemicals .............................................14
1.3 Travel on public roads ............. ............ ............. ...... ..15
1.4 Maintenance .. ..... ............ ............. ............ ...........17
1.4.1 General maintenance information .....................................17
1.4.2 Fire prevention and first aid .........................................18
1.4.3 High pressure leaks ...... ............ ............. ............ ....19
1.4.4 Tire safety ...................................................... 20
1.4.5 Replacement parts ................................................20
1.5 Transport locks ........... ............. ............ ............. ... 21
1.6 Marker lamps ...................................................... 22
1.7 Safety sign location .......... ............ ............. ............. 23
1.7.1 Safety sign descriptions .........................................24-28
2 Introduction ..............................................................29
2.1 Introduction ........................................................30
2.1.1 Units of measurement .............................................30
2.1.2 Replacement parts ................................................30
2.1.3 Intended use ....................................................30
2.1.4 Proper disposal of waste ...........................................30
2.2 Machine identification ..............................................32
2.2.1 Serial number plate location .........................................32
2.2.2 Serial number description ........................................32-33
Table of contents
5
Assembly ................... .............. ...........................34-35
3.
Mainframe................................................36
Front inner wing anchor/rest............................................37
Front hitch pivot....................................................... 38
Front caster mount.....................................................39
Front caster mount-mainframe..........................................40
Front hitch pivot assembly..............................................41
Front lift cylinders-mainframe............................................42
Front hitch...............................................43
Hydraulic jack.........................................................44
Docking station........................................................45
Rear inner wing anchor/rest 51ft.........................................46
Rear inner wing anchor/rest 61ft.........................................47
Inner wing 51ft..........................................................48
Inner wing 61ft..........................................................49
Outer wings..............................................50
Outer wing fold linkage.................................................51
Outer wing latch........................................................52
Outer wing latch system................................................53
51ft inner wing fold cylinder mounts.....................................54
51ft inner wing fold cylinder rod connection/wing rest.....................55
61ft inner wing fold cylinder mounts......................................56
51ft outer wing fold cylinders ..................................57
61ft outer wing fold cylinders............................................58
Rear axle..............................................................59
Rear hitch.............................................................60
Rear lift cylinders-mainframe............................................61
Lift axle-rear wing.......................................................62
Rear lift cylinder-inner & outer wing ......................................63
Front lift assembly left-inner & outer wing.........................64
Front lift assembly right-inner & outer wing...............................65
Front lift cylinder-inner & outer wing.....................................66
Row unit-frame mount..................................................67
Row unit placement-mainframe.........................................68
Row unit placement-51ft inner wing......................................69
Row unit placement-61ft inner wing......................................70
Row unit placement-51ft outer wing......................................71
Row unit placement-61ft outer wing......................................72
Table of contents
6
3. Assembly-continued
Hose channel-mainframe..................................... 73
Hose channel-inner wing...............................................74
Hose channel-front hitch...............................................75
Down pressure valve...................................................76
Down pressure valve mount.............................................77
Hydraulic hose assembly sequence......................................78
51ft lift hydraulics...............................
61ft lift hydraulics.... ............. ............ ............80
51 & 61ft lift hydraulics.. ... .. ........................................81
51ft wing fold hydraulics................................................82
51ft wing fold hydraulics................................................83
61ft wing fold hydraulics................................................84
61ft wing fold hydraulics..................................... ............85
Down pressure hydraulics-DP block......................................86
Down pressure hydraulics-DP block.............................87
Down pressure hydraulics-mainframe.. ... .. ............................88
Down pressure hydraulics-inner wing....................................89
Down pressure hydraulics-outer wing....................................90
Rear hitch hydraulics................................................91-92
Rear hitch hydraulic & electrical fittings..................................93
Front light mount........................................................94
SMV sign & stop collars ......................................95
........................79
Rear lights, light module, & lift switch....................................96
Lift switch... . .......................................................97-99
Bleeding air from the hydraulic lift system...............................100
Bleeding air from the hydraulic fold system..............................101
Leveling the mainframe.................................................102
Leveling the wings ..................................................103-104
Model decals-front hitch.....................................105
Model decals-outer wing................................................ 106
Tire air pressure....... ...............................................107
Page Left Blank Intensionally
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1. Safety
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1.1 Introduction
1.1.1 Safety alert symbol
The safety alert symbol means Attention! Become Alert! Your Safety Is Involved!
Look for the safety alert symbol both in this manual and on safety signs on this machine. The safety alert symbol will direct your attention to information that involves your safety and the safety of others.
1.1.2 Safety messages
The words DANGER, WARNING or CAUTION are used with the safety alert symbol. Learn to recognize these safety alerts and follow the recommended precautions and safety practices.
Fig. 1
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in DEATH OR VERY SERIOUS INJURY.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in DEATH OR SERIOUS INJURY.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in MINOR INJURY.
Fig. 2
1.1.3 Informational messages
The words important and note are not related to personal safety, but are used to give additional information and tips for operating or servicing this equipment.
IMPORTANT: Identifies special instructions or procedures which, if not strictly observed, could result in damage to or destruction of the machine, process, or its surroundings
NOTE: Identifies points of particular interest for more efficient and convenient repair or operation.
1.1.4 Safety signs
WARNING: Do not remove or obscure safety signs. Replace any safety signs that are not readable or are missing. Replacement signs are available from your dealer in the event of loss or damage. The actual location of the safety signs is illustrated at the end of this section.
Keep signs clean by wiping off regularly. Use a mild soap and water solution if necessary.
1. Safety
9
If parts have been replaced or a used machine has been purchased, make sure all safety signs are present and in the correct location and can be read. Illustrations of safety sign locations are located at the rear of this section.
Replace any safety signs that can not be read, are damaged, or are missing. Clean the machine surface thoroughly with a mild soap and water solution before replacing signs. Replacement safety signs are available from your dealer.
1.1.5 A word to the operator
It is your responsibility to read and understand the safety section in this manual and the manual for all attachments before operating this machine. Remember you are the key to safety. Good safety practices not only protect you, but also the people around you.
Study the content in this manual and make the content a working part of your safety program. Keep in mind that this safety section is written only for this type of machine. Practice all other usual and customary safe working precautions, and above all remember - safety is your responsibility. You can prevent serious injury or death.
Fig. 3
This safety section is intended to point out some of the basic safety situations that may be encountered during the normal operation and maintenance of your machine. This section also suggests possible ways of dealing with these situations. This section is not a replacement for other safety practices featured in other sections of this manual.
Personal injury or death may result if these precautions are not followed.
Learn how to operate the machine and how to use the controls properly.
Do not let anyone operate the machine without instruction and training.
For your personal safety and the personal safety of others, follow all safety precautions and instructions found in the manuals and on safety signs affixed to the machine and all attachments.
Use only approved attachments and equipment. Make sure your machine has the correct
equipment needed by the local regulations.
WARNING: An operator should not use alcohol or drugs which can affect their alertness or coordination. An operator on prescription or 'over the counter' drugs needs medical advice on whether or not they can properly operate machines.
1. Safety
10
CAUTION: If any attachments used on this equipment have a separate Operator Manual, see that manual for other important safety information.
1.1.6 This manual
This manual covers general safety practices for this machine. The operator manual must always be kept with the machine.
Right-hand and left-hand, as used in this manual, are determined by facing the direction the machine will travel when in use.
The photos, illustrations, and data used in this manual were current at the time of printing, but due to possible in-line production changes, your machine can vary slightly in detail. The manufacturer reserves the right to redesign and change the machine as necessary without notification.
WARNING: In some of the illustrations and photos used in this manual, shields or guards may have been removed for clarity. Never operate the machine with any shields or guards removed. If the removal of shields or guards is necessary to make a repair, they must be replaced before operation.
1. Safety
11
1.2 Operation
1.2.1 Prepare for operation
Read and understand all operating instructions and precautions in this manual before operating or servicing the machine.
Make sure you know and understand the positions and operations of all controls. Make certain all controls are in neutral and the park brake is applied before starting the machine.
Make certain all people are well away from your area of work before starting and operating the machine. Check and learn all controls in an area clear of people and obstacles before starting your work. Be aware of the machine size and have enough space available to allow for operation. Never operate the machine at high speeds in crowded places.
Emphasize the importance of using correct procedures when working around and operating the machine. Do not let children or unqualified persons operate the machine. Keep others, especially children, away from your area of work. Do not permit others to ride on the machine.
Make sure the machine is in the proper operating condition as stated in the Operator Manual. Make sure the machine has the correct equipment required by local regulations.
1.2.2 General information
When parking, park the machine and the tractor on a solid level surface. put all controls in neutral and apply the tractor park brake. Stop the tractor engine and take the key with you.
Make sure the tractor and implement are in the proper operating condition according to the operator manuals. Make sure the tractor brakes and the machine brakes are adjusted correctly.
The tractor must have enough weight and braking capacity, especially when operating on roads and terrain that is not even. Use a tractor of recommended size and weight to tow the machine. See the machine specifications for the minimum tractor size and weight.
Tractor must be equipped with rollover protective structure (ROPS) and a seat belt. use seat belt during operation.
Do not dismount from moving machinery. Always operate the machine with the terminal
turned on. Never start the tractor with the PTO engaged or
terminal turned on. Stay off slopes too steep for operation. Where possible avoid operating the machine near
ditches, embankments, and holes. Reduce ground speed when operating on rough, slippery, or muddy surfaces and when turning or crossing slopes.
Fig. 4
Be aware of the size of the machine and have enough space available to allow for operation.
1. Safety
12
Always lower the machine when not in use and relieve the pressure in the hoses and cylinders.
Do not stand between the tractor and the implement to install the hitch pin when the tractor engine is running.
Avoid contact with electrical power lines. Contact with electrical power lines can cause electrical shock, resulting in very serious injury or death.
1.2.3 Personal protective equipment
Fig. 5
Wear all personal protective equipment (PPE) and protective clothing issued to you or called for by job conditions and country/local regulations. PPE includes, but is not limited to, equipment to protect eyes, lungs, ears, head, hands and feet when operating, servicing, or repairing equipment.
Always keep hands, feet, hair, and clothing away from moving parts. Do not wear loose clothing, jewelry, watches, or other items that could entangle in moving parts. Tie up long hair that can also entangle in moving parts.
1.2.4 Seat instructions
Securely fasten the seat belt before operating the machine. Always remain seated and have the seat belt fastened while operating the machine. Replace the seat belts when they become worn or broken.
Never wear a seat belt loosely or with slack in the belt system. Never wear the seat belt in a twisted condition or pinched between the seat structural members.
Fig. 6
When using the instructional seat, if equipped, securely fasten the seat belt. The instructional seat is to be used only to train new operators or diagnose a problem. The instructional seat is only intended for short periods of use. Extra riders, especially children, are not permitted on the machine.
Fig. 7
When the instructional seat is used the machine
13
must be driven at a slower speed and on level ground. Avoid quick starts, stops, and sharp turns. Avoid driving on highways or public roads.
1.2.5 Shield and guards
All shields and guards must be in the correct operating position and in good condition.
Do not open, remove, or reach around shields while the engine is operating. Entanglement in rotating belts and components can cause serious injury or death. Stay clear of rotating components.
Do not operate the machine with the drive shaft shields open or removed. Entanglement in rotating drive shafts can cause serious injury or death. Stay clear of rotating components.
1. Safety
Fig. 8
Make sure rotating guards turn freely.
1.2.6 Exhaust warning
Never operate the engine in a closed building unless the exhaust is vented outside.
Do not tamper with or modify the exhaust system with unapproved extensions.
Fig. 9
Fig. 10
1. Safety
14
1.2.7 Flying debris
WARNING: Be careful when operating along the side of a road or building. Rocks or other debris can be thrown from the machine during operation possibly resulting in injury.
Never stand near the machine during operation. Debris can be thrown from the machine during operation possibly resulting in injury.
Fig. 11
1.2.8 Agricultural chemicals
Agricultural chemicals can be very hazardous. Improper use of fertilizer, fungicides, herbicides, insecticides and pesticides can injure people, plants, animals, soil and other people's property.
Always read and follow all manufacturers' instructions before opening any chemical container. Even if you think you know the instructions, read and follow instructions each time you use a chemical. Use the same precautions when adjusting, servicing, cleaning or storing the machine as used when
installing chemicals into the hoppers or tanks. Inform anyone who comes in contact with chemicals of the potential hazards involved and the safety
precautions required. Stand upwind and away from smoke from a chemical fire. Store or dispose of all unused chemicals only in a manner as specified by the chemical manufacturer.
1.3 Travel on public roads
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Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you travel on public roads.
Use good judgment when traveling on public roads. Maintain complete control of the machine at all times. Never coast down hills.
The maximum speed of farm equipment is governed by local regulations. Adjust travel speed to maintain control at all times.
Familiarize yourself with and obey all road regulations that apply to your machine. Consult your local law enforcement agency for local regulations regarding movement of farm equipment on public roads. Use head lamps, flashing warning lamps, tail lamps and turn signals, day and night, unless prohibited by local law.
Make sure all the flashers are operating prior to driving on the road. Make sure reflectors are correctly installed, in good condition, and wiped clean. Make sure the Slow Moving Vehicle (SMV) emblem is clean, visible, and correctly mounted on the rear of the machine.
1. Safety
Fig. 12
Lock brake pedals together (if equipped with dual brake pedals) so both wheel brakes will be applied at the same time.
Raise implements to transport position and lock in place. Place all implements into narrowest transport configuration.
Disengage the power take-off and differential lock. With towed implements, use a proper hitch pin
with a clip retainer and safety transport chain. Be aware of other traffic on the road. Keep well
over to your own side of the road and pull over, whenever possible, to let faster traffic pass.
Be aware of the overall width, length, height, and weight of the machine. Be careful when transporting the machine on narrow roads and across narrow bridges.
1. Safety
16
Watch for overhead wires and other obstructions. Avoid contact with electrical power lines. Contact with electrical power lines can cause electrical shock, resulting in very serious injury or death.
Fig. 13
1. Safety
17
1.4 Maintenance
1.4.1 General maintenance information
Before doing any unplugging, lubricating, servicing, cleaning, or adjusting:
• Park the machine on a solid level surface.
• Make sure all controls are in the neutral position and apply the park brake.
• Make sure all implements and attachments have been lowered to the ground.
• Stop the engine and take the key with you.
• Look and Listen! Make sure all moving parts have stopped.
• Put blocks in front of and behind the wheels of the machine before working on or under the machine.
Do not leave the tractor or implement unattended with the engine running. Do not pull crop or any other object from the machine while the machine engine is running. Moving parts
can pull you in faster than you can move away.
Fig. 14
Check all nuts and bolts periodically for tightness, especially wheel mounting hardware. Do not attempt to service or adjust the machine until all moving parts have stopped. Check all nuts and bolts periodically for tightness, especially wheel mounting hardware. Be aware of the size of parts when doing service work. Never stand under or near a part being moved with
lifting equipment. After unplugging, lubricating, servicing, cleaning, or adjusting the machine make sure all tools and
equipment have been removed. Make sure electrical connectors are clean and free of dirt or grease before connecting. Check for loose, broken, missing, or damaged parts. Make sure the machine is in good repair. Make sure
all guards and shields are in position. Always raise implement, shut off tractor engine, apply the parking brake, shift to park position (or neutral)
remove the key and install the cylinder stops channels before working around the machine. Avoid working under the machine. However, if it becomes unavoidable to do so, make sure the machine is
securely blocked and the cylinder lockup channels are in position. When working around discs or shanks, be careful to not get cut on sharp edges.
Never service, check or adjust drive chains or belts while the engine is running.
Fig. 15
1. Safety
18
Do not operate the machine with the drive shaft shields open or removed. Entanglement in rotating drive shafts can cause serious injury or death.
Stay clear of rotating components. Make sure rotating guards turn freely. A loose yoke can slip off a shaft and result in injury
to persons or damage to the machine. When installing a quick disconnect yoke, the
spring activated locking pins must slide freely and be seated in the groove on the shaft. Pull on the driveline to make sure the quick disconnect yoke can not be pulled off the shaft.
Remove spilled oil, antifreeze or fuel immediately from the steps, platform, and other access areas.
Keep all access areas clean and free of obstructions.
Fig. 16
1.4.2 Fire prevention and first aid
Be prepared for emergencies. Keep a first aid kit handy for treatment of minor
cuts and scratches. Always carry one or more fire extinguishers of the
correct type. Check fire extinguishers regularly as instructed by the manufacturer. Make sure fire extinguishers are properly charged and in operating condition.
Due to the nature of the crops this machine will operate in, the risk of fire is of concern. Use a water type fire extinguisher or other water source for a fire in crop.
For fires involving anything other than crop, such as oil or electrical components, use a dry chemical fire extinguisher with an ABC rating.
Mount fire extinguishers within easy reach of where fires can occur.
Frequently remove accumulated crop material from the machine and check for overheated components. Check the machine daily for any noises that are not normal. Such noises could indicate a failed component that can cause excess heat.
Fig. 17
Fig. 18
If any flame cutting, welding, or arc welding is to
19
be done on the machine or attachments, make sure to clear any crop material or debris from around the area. Make sure the area below the work area is clear of any flammable material as falling molten metal or sparks can ignite the material.
If fire occurs stand upwind and away from smoke from the fire.
1. Safety
Fig. 19
1.4.3 High pressure leaks
Fluid leaking from the hydraulic system or the fuel injection system under high pressure can be very hard to see. The fluid can go into the skin causing serious injury.
Fluid injected into the skin must be surgically removed within a few hours. If not removed immediately, serious infection or reaction can develop. Go immediately to a doctor who knows about this type of injury.
Use a piece of cardboard or wood to search for possible leaks. Do not use your bare hand. Wear leather gloves for hand protection and safety goggles for eye protection.
Relieve all pressure before loosening any hydraulic lines. Relieve the pressure by lowering raised equipment, shutting off accumulator valve, if equipped, and shutting off the engine. Tighten all connections securely before applying pressure.
Fig. 20
Fig. 21
1. Safety
20
1.4.4 Tire safety
Check tires for cuts, bulges, and correct pressure. Replace worn or damaged tires. When tire service is needed, have a qualified tire mechanic service the tire. Tire changing can be very hazardous and must be done by qualified tire mechanic using proper tools and equipment. See the Specifications Section for the correct tire size.
Tire explosion and/or serious injury can result from over inflation. Do not exceed the tire inflation pressures. See the Specifications Section for the correct tire pressure.
Do not inflate a tire that is seriously under inflated or has been run flat. Have the tire checked by qualified tire mechanic.
Do not weld on the rim when a tire is installed. Welding will make an air/gas mixture that can cause an explosion and burn with high temperatures. This danger applies to all tires, inflated or deflated. Removing air or breaking the bead is not enough. The tire must be completely removed from the rim prior to welding.
Fig. 22
When preparing a calcium chloride solution for fluid ballast the tractor tires, never pour water onto the calcium chloride. A chlorine gas can be generated which is poisonous and explosive. This can be avoided by slowly adding calcium chloride flakes to water and stirring until they are dissolved.
When seating tire beads onto rims, never exceed
2.4 bar (35 psi) or the maximum inflation pressure specified on the tire. Inflation beyond this maximum pressure may break the bead, or even the rim, with explosive force.
1.4.5 Replacement parts
Where replacement parts are necessary for periodic maintenance and servicing, genuine replacement parts must be used to restore your equipment to original specifications.
The manufacturer will not accept responsibility for installation of unapproved parts and/or accessories and damages as a result of their usage.
Fig. 23
1.5 Transport locks
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The machine is equipped with transport locks and depth stop collars. Use the transport locks and depth stop collars in the operating position (1) when moving the machine on roads. When not in use, keep the transport locks and depth stop collars in the storage position (2).
2
FRONT
1. Safety
1
2
701304
REAR
1
2
1
2
701303
1.
22
Safety
1.6 Marker lamps
The machine has marker lamps that must be used when moving the machine in the folded position on roads.
The machine is equipped with two red lamps (1) located toward the rear center of the machine.
The machine is equipped with two amber lamps (1) located at the front outside edges of the folded machine.
FRONT
1
REAR
1
701305
1
701305
1
1. Safety
23
1.7 Safety sign location
8
2
1
2
2
8
1
1
8
2
1
8
7
4
3
5
2
1
1
1
1
2
2
9
2
6
2
1
1
2
8
1
2
2
1
8
Fig. 26
(1) Danger/Folding Wings (2) Warning/Lockout (3) Safety Decal Set (4) Warning/Read Operator Manual (5) Danger/High Line (6) Slow Moving Vehicle (7) Maximum Speed (8) Reflector/Amber (9) Depth Indicator Decal
(1) Danger/folding wings
Hazard (A): Overhead crushing hazard from lowering or falling wing.
Avoidance (B): Stay clear of this area while engine and machine are operating. For service work, install the wing lock pins before getting under the wing.
Fig. 27
1. Safety
24
(2) Warning/lockout
Hazard (A): Crushing hazard. Avoidance (B): Stay clear of this area while engine
and machine are operating. For service work, install the wing lock pins before getting under the wing.
Fig. 27
(3) Caution/safety chains
Hazard (A): Loss of machine control. Avoidance (B): Install the safety chains when
connecting the machine to the tractor. Read the operators manual for safety information and the operating instruction before operating the machine.
Fig. 28
Fig. 28
Fig. 29
(4) Warning/negative tongue weight
25
Hazard (A): Negative tongue weight will cause the tongue to rise immediately when disconnecting the machine.
Avoidance (B): Stay clear of the tongue when disconnecting the machine from the tractor. Read the operators manual for safety information and operating the instructions before operating the machine.
1. Safety
Fig. 29
(5) Warning/remove key
Hazard (A): General safety alert. Avoidance (B): Turn off the machine and remove
the key before maintenance or repair.
Fig. 30
Fig. 30
Fig. 31
1. Safety
26
(6) Warning/read operators manual
Hazard (A): General safety alert. Avoidance (B): Read and understand the
operators manual before operating the machine.
Fig. 31
(7) Danger/high line Hazard (A): Electrical shock hazard - risk of
personal injury and component damage. Avoidance (B): Keep the correct distance away
from electrical power lines.
Fig. 32
Fig. 32
Fig. 33
(8) Warning/hydraulic fluid pressure
27
Hazard (A): Injection hazard into skin - escaping fluid under high pressure.
Avoidance (B): Turn off the engine, remove the key, relieve the pressure before maintenance or repair. Refer to the operator manual for the correct service procedures.
1. Safety
Fig. 33
(9) Maximum speed The maximum speed safety sign displays the
maximum speed to transport the machine.
Fig. 34
Fig. 34
Fig. 35
1. Safety
28
(10) Reflector/yellow
Fig. 35
Fig. 36
2. Introduction
29
2. Introduction
2.1 Introduction .............................................................28
2.1.1 Units of measurement ..................................................29
2.1.2 Replacement parts .....................................................29
2.1.3 Intended use .........................................................29
2.1.4 Proper disposal of waste ................................................29
2.2 Machine identification ...................................................31
2.2.1 Serial number plate location ..............................................31
2.2.2 Serial number description ................................................31
2. Introduction
30
2.1 Introduction
CAUTION: In some of the illustrations used in this Operator Manual, panels or guards may have been removed for clarity. Never operate the tractor with these panels and guards removed. If the removal of a shield is necessary to make a repair, it must be replaced before operation.
CAUTION: Read this book in its entirety prior to operating machine. Use only genuine replacement parts for repairs and/or replacement.
This manual gives the operator the proper instructions needed for operation and maintenance. Read, understand, and follow these instructions for best machine performance and life. With proper maintenance and operation procedures, the machine will have better over all performance. Use normally available tools for maintenance on this machine.
All operators must read and understand this manual before operating this machine. Where possible, operators who have not operated the machine must receive instruction from an operator who has operated this machine. Your dealer can give instruction in machine operation. Keep this manual with the machine for future reference. If the original manual is damaged, order a replacement from your dealer.
See your dealer in for any service problems and adjustments. The dealer is equipped for all service work and to help with specific applications of the tractor in local conditions.
Left-hand and right-hand are determined by facing the direction the machine will travel when in use.
2.1.1 Units of measurement
Measurements are given in metric units followed by the equivalent in US units. Hardware sizes are given in millimeters for metric hardware and inches for US hardware.
2.1.2 Replacement parts
To receive prompt efficient service, remember to have the following information:
Correct part description and part number Model number of the machine Serial number of the machine
2.1.3 Intended use
This machine is designed solely for use in customary agricultural operations. Do not use this machine for any application or purpose other than those described in this manual. The
manufacturer accepts no liability for damage or injury resulting from misuse of this machine. Compliance with the conditions of operation, service and repair as specified by the manufacturer constitute
essential elements for the intended use of this machine. This machine should be operated, serviced and repaired only by qualified persons familiar with its
characteristics and familiar with the relevant safety rules and procedures. All generally recognized safety regulations and road traffic regulations must be obeyed at all times. Any unauthorized modifications performed on this machine will relieve the manufacturer of all liability for
any resulting damage or injury.
2.1.4 Proper disposal of waste
Improper disposal of waste can pollute the environment and ecology. A few examples of potentially harmful equipment waste can include, but not limited to, items such as oil, fuel, coolant, brake fluid, filters, battery chemicals, tires, etc.
2. Introduction
31
Use leak proof containers when draining fluids. Do not use food or beverage containers to collect waste fluids, as food or beverage container(s) may mislead someone into drinking from them.
Do not pour or spill waste onto the ground, down a drain, or into any water source. Air conditioning refrigerants escaping into the air can damage the Earth's atmosphere. Government
regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants.
Inquire with local environmental or recycling center on the proper way to recycle or dispose waste.
2. Introduction
32
2.2 Machine identification
Each machine is identified by a model and a serial number. Record these numbers in the spaces given. Give the model number and serial number to your dealer when parts or service are required.
Machine model number: Machine serial number:
Date of delivery:
Dealer name: Dealer address:
Dealer telephone number: Dealer e-mail address: Dealer fax number:
2.2.1 Serial number plate location
The serial number plate (1) is located on the side of the main frame tube.
1
2.2.2 Serial number description
Description of the serial number for model year 2010 and up.
Fig. 1
Fig. 2
(1) Beginning symbol (2) World manufacturer code (3) Brand code (4) Model identifier (model number)
(5) Check letter (0 or used if model identifier is
five digits)
(6) Model year code (A=2010, B=2011, C=2012,
and on)
2. Introduction
33
(7) Plant code (8) Family code
(9) Unit number for the year (10) Ending symbol
3. Assembly
34
Assembly ................... .............. ...........................34-35
3.
Mainframe................................................36
Front inner wing anchor/rest............................................37
Front hitch pivot....................................................... 38
Front caster mount.....................................................39
Front caster mount-mainframe..........................................40
Front hitch pivot assembly..............................................41
Front lift cylinders-mainframe............................................42
Front hitch...............................................43
Hydraulic jack.........................................................44
Docking station........................................................45
Rear inner wing anchor/rest 51ft.........................................46
Rear inner wing anchor/rest 61ft.........................................47
Inner wing 51ft..........................................................48
Inner wing 61ft..........................................................49
Outer wings..............................................50
Outer wing fold linkage.................................................51
Outer wing latch........................................................52
Outer wing latch system................................................53
51ft inner wing fold cylinder mounts.....................................54
51ft inner wing fold cylinder rod connection/wing rest.....................55
61ft inner wing fold cylinder mounts......................................56
51ft outer wing fold cylinders ..................................57
61ft outer wing fold cylinders............................................58
Rear axle..............................................................59
Rear hitch.............................................................60
Rear lift cylinders-mainframe............................................61
Lift axle-rear wing.......................................................62
Rear lift cylinder-inner & outer wing ......................................63
Front lift assembly left-inner & outer wing.........................64
Front lift assembly right-inner & outer wing...............................65
Front lift cylinder-inner & outer wing.....................................66
Row unit-frame mount..................................................67
Row unit placement-mainframe.........................................68
Row unit placement-51ft inner wing......................................69
Row unit placement-61ft inner wing......................................70
Row unit placement-51ft outer wing......................................71
Row unit placement-61ft outer wing......................................72
3. Assembly
35
3. Assembly-continued
Hose channel-mainframe..................................... 73
Hose channel-inner wing...............................................74
Hose channel-front hitch...............................................75
Down pressure valve...................................................76
Down pressure valve mount.............................................77
Hydraulic hose assembly sequence......................................78
51ft lift hydraulics.............................
..........................79
61ft lift hydraulics.... ............. ............ ............80
51 & 61ft lift hydraulics.. ... ..
........................................81
51ft wing fold hydraulics................................................82
51ft wing fold hydraulics................................................83
61ft wing fold hydraulics................................................84
61ft wing fold hydraulics..................................... ............85
Down pressure hydraulics-DP block......................................86
Down pressure hydraulics-DP block.............................87
Down pressure hydraulics-mainframe.. ... .. ............................88
Down pressure hydraulics-inner wing....................................89
Down pressure hydraulics-outer wing....................................90
Rear hitch hydraulics................................................91-92
Rear hitch hydraulic & electrical fittings..................................93
Front light mount........................................................94
SMV sign & stop collars ......................................95
Rear lights, light module, & lift switch....................................96
Lift switch... . .......................................................97-99
Bleeding air from the hydraulic lift system...............................100
Bleeding air from the hydraulic fold system..............................101
Leveling the mainframe.................................................102
Leveling the wings ..................................................103-104
Model decals-front hitch.....................................105
Model decals-outer wing................................................ 106
Tire air pressure....... ...............................................107
MAIN FRAME
36
3. Assembly
COMPOSITE BEARING BUSHING 2.027 ID X
2.489 OD X 5.50 356900
COMPOSITE BEARING BUSHING 2.027 ID X
2.489 OD X 7.88 357547
REAR MAIN FRAME 357894
FRONT MAIN FRAME 357890
ADJUST ANCHOR 357609
NUT 2POSLK 3/4-10NC 5Z 88356
BLT HEX 3/4-10NC X 2 8YZ 88290
HEADLESS PIN(2)
1X5.12 221344
PIN ROLL 1/4 X 2-1/4 Z
42484
332447
COMPOSITE BEARING BUSHING 2.527 ID X
2.988 OD X 4.75 357546
WSHR FLAT 1(1-1/16 X 2-1/2ACT) Z 88196
3. Assembly
37
FRONT INNER WING ANCHOR/REST
FRONT WING REST WELD-51FT ONLY 358622
BLT HEX 5/8-11NC X 3 5Z 88408
WSHR FLAT 5/8(11/16 X 1-3/4ACT) 88277
REST BUMPER 353529
FRONT INNER WING ANCHOR 332704
NUT TOP LK 1/2-13NC 5Z 88661
BLT HEX 1/2-13NC X 4 5Z 88595
BLT HEX 3/4-10NC X 2-1/4 8YZ 89433
NUT TOP LK 5/8-11NC 5Z 88845
NUT TOP LK 3/4-10NC 8Z 88665
358622 IS BOLTED ON 51FT MODELS ONLY. FOR 61FT MODELS THE RUBBER BUMPERS ARE BOLTED ONTO THE TOP PLATES ON ITEM 332704.
332719
FRONT HITCH PIVOT
38
PIN ROLL 3/8DIA X 2-1/2 Z 88770
PIN 1 DIA X 8.88 357522
3. Assembly
WSHR FLAT 1(1-1/16 X 2-1/2ACT) 88196
FRONT HITCH PIVOT 356996
PIN 2.50 DIA X 9.75 357523
COMPOSITE BEARING BUSHING
2.527 ID X 2.988 OD X 9.50 357548
BLT HEX 5/8-11NC X 4 5Z 88298
NUT 2POSLK 5/8-11NC 5Z 88369
332449
3. Assembly
39
FRONT CASTER MOUNT
BLT HEX 1-8NC X 3 5Z 88399
NUT 2POSLK 3/4-10NC 5Z 88356
FRONT CASTER MOUNT 356998
TOP TUBE 241563
BLT HEX 3/4-10NC X 5 5Z 88305
BLT HEX 5/8-11NC X 4 5Z 88298
WSHR FLAT 1(1-1/16 X 2-1/2ACT) 88196
NUT 2POSLK 1-8NC 5Z 88348
COMPOSITE BEARING BUSHING 3.027 ID X
3.487 OD X 5.75 357545
LARGE WEAR PLATE 242932
332451
NUT 2POSLK 5/8-11NC 5Z 88369
PIN 2.50 X
14.50 357524
FRONT CASTER MOUNT MAIN FRAME
40
RIGHT MAIN WALKER 333107
FRONT CASTER MOUNT 356998
3. Assembly
LEFT MAIN WALKER 333106
INSIDE WHEEL TO LEAD ON BOTH RIGHT WALKER & LEFT WALKER
701381
3. Assembly
41
FRONT MAIN FRAME 357890
FRONT HITCH PIVOT ASSEMBLY
ADJUST ANCHOR 357609
PIN COT 3/16DIA X 2 Z 88133
BLT HEX 1/2-13NC X 3-1/4 5Z 88680
HEADLESS PIN(2) 1X3-7/16 42430
HYD CYL 4-3/4 X 12 (AM-2540) 235968
HITCH ADJUST SHIM-THICK
358909
FRONT HITCH PIVOT 356996
FRONT CASTER MOUNT 356998
NUT 2POSLK 1/2-13NC 5Z
88363
HITCH ADJUST SHIM 357610
HEADLESS PIN 1X5.12 221344
PIN ROLL 1/4 X 2-1/4 42484
WSHR FLAT 1(1-1/16 X 2-1/2ACT) 88196
701117
FRONT LIFT CYLINDERS-MAINFRAME
42
3/4IN CYLINDER STOP (YELLOW) 241647 QTY2
1-7/16 IN CYLINDER STOP (BLUE) 244586 QTY2
1-1/2IN CYLINDER STOP (GRAY) 241649 QTY4
3. Assembly
TRANSPORT CHANNEL 358289
HYD CYL 4-3/4 X 12 (AM-2540) 235968
ADJUST ANCHOR 357609
701364
3. Assembly
43
NUT TOP LK 1-8NC 5Z 88658
FRONT HITCH
FRONT CASTER MOUNT 356998
BLT HEX 1-8NC X 3 5Z 88399
JACK LEG WELD 239727
JACK TUBE WELD 239728
MAIN HITCH 240469
NUT TOP LK 5/8-11NC 5Z 88845
HITCH BOLT 1-1/4 X 7 UNC X 7.00 LONG 354313
BLT-U 5/8-11NC X 4 X 5-1/2 Z 45633
NUT JAM 1-1/4-7NC 5Z 88622
CAST DUAL HITCH 18236
332450
HYDRAULIC JACK
44
3. Assembly
PIN ROLL 1/4 X 2-1/4 Z
42484
HEADLESS PIN(2) 1X4.00
221714
ELB 6MJ X 6MORB
61239
HSE 3KPSI 1/4X120 6FJX-6FJX
238617
JACK TUBE
239728
PIN,CLICK 7/16X1-1/2
32990
HITCH PIN 1-1/8X4-3/4
23011
QUICK COUPLER 8 ORB
247425
JACK LEG 239727
ADP 6 MJ X 8 MORB
58543
HYD CYL, 3X24 FGS #A519CY10
51241F
3. Assembly
45
WSHR FLAT 1/4(5/16 X 3/4ACT) Z 88261
NUT TOP LK 1/4-20NC 5Z 89501
DOCKING STATION
BLT HEX 1/4-20NC X 3/4 5Z 88993
STORAGE TUBE-OWNERS MANUAL 234313
PLUG HOLDER 223329
BLT HEX 1/4-20NC X 1 5Z 88203
BLT HEX 1/4-20NC X 1-1/2 5Z 88504
DS COLLAR 322417
DS HOSE CRADLE 322412
NUT HEX 3/8-16NC 5Z 88103
NUT 2POSLK 1/4-20NC 5Z 88237
DOCKING STATION 322425
U-BOLT .375 X 5.125 X
8.063 X 5.125 A64244
WSHR HLK 3/8ID Z 88362
332426
REAR INNER WING ANCHOR/REST 51FT
46
INNER WING ANCHOR­REAR MF 51FT 358603
1/2X6-1/2 HITCH PIN W/ HAIRPIN 350876
3. Assembly
BLT HEX 3/4-10NC X 2-1/4 8YZ 89433
REAR MAIN FRAME 357894
NUT TOP LK 3/4-10NC 8Z 88665
332452
3. Assembly
47
1/2X6-1/2 HITCH PIN W/HAIR PIN 350876
REAR INNER WING ANCHOR/REST 61FT
INNER WING ANCHOR-REAR MF 61FT 358246
NUT TOP LK 3/4-10NC 8Z 88665
REAR MAIN FRAME 357894
BLT HEX 3/4-10NC X 2-1/4 8YZ 89433
332778
INNER WING 51FT
48
3. Assembly
LIFT CYLINDER PIN 1" DIA X 7.63 357531
PIN ROLL 3/8DIA X 2-1/2 Z 88770
COMPOSITE BEARING BUSHING 2.027 ID X
2.489 OD X 6.75 357551
NUT 2POSLK 5/8-11NC 88369
REAR LIFT ANCHOR 358378
WSHR FLAT 1(1-1/16 X 2-1/2ACT) 88196
BLT HEX 5/8-11NC X 2 5Z 88294
NUT 2POSLK 5/8-11NC 88369
STUB WELD­INNER WING BRACE 358602
COMPOSITE BEARING BUSHING 1.277 ID X
1.742 OD X 4.06 357560
BLT HEX 5/8-11NC X 2
88294
INNER WING BRACE-51FT 358610
BACK PLATE­CROSS BRACE 358663
BLT HEX 5/8-11NC X 4 88298
LIFT CYLINDER PIN 1" DIA X 8.88 357522
NUT JAM
1-1/4-7NC 88622
COMPOSITE BEARING BUSHING 1.527 ID X
2.240 OD X 7.44 355388
51FT RIGHT INNER WING - REAR 358373
51FT LEFT INNER WING - REAR 358371
BLT-U 5/8-11NC X 4 X 7-1/4 Z 89097
NUT 2POSLK 3/4-10NC 5Z 88356
BLT HEX 3/4-10NC X 2 8YZ 88290
PIN 2 X 10.88 358276
NUT 2POSLK 5/8-11NC 88369
51FT LEFT INNER WING - FRONT 358372
51FT RIGHT INNER WING - FRONT 358374
BLT HEX 5/8-11NC X 3-1/2 5Z 88292
CYLINDER ADJUST ROD 69567
BLT HEX 3/8-16NC X 2-3/4 5Z 88582
NUT TOP LK 3/8-16NC 5Z 88659
PIVOT PIN (1-1/2 X 10) 235801
332787
3. Assembly
49
STUB WELD­INNER WING BRACE 358602
INNER WING 61FT
ALL COMPONENTS THE SAME AS PAGE 30 EXCEPT AS NOTED
INNER WING BRACE-61FT 358395
61FT LEFT INNER WING - REAR 358228
61FT RIGHT INNER WING - REAR 358248
STUB WELD-LH FRONT 358642
STUB WELD­RH FRONT 358643
61FT LEFT INNER WING - FRONT 357884
61FT RIGHT INNER WING - FRONT 358227
332784
OUTER WINGS
50
PIN ROLL 3/8DIA X 2-1/2 Z 88770
WSHR FLAT 1(1-1/16 X 2-1/2ACT) 88196
REAR LIFT ANCHOR 358378
BLT HEX 5/8-11NC
X2 8829488294
3. Assembly
COMPOSITE BEARING BUSHING 2.027 ID X
2.489 OD X 6.75 357551
LIFT CYLINDER PIN 1" DIA X 7.63 357531
NUT TOP LK 3/8-16NC 5Z 88659
NUT 2POSLK 5/8-11NC 88369
BLT HEX 3/8-16NC X 2-1/2 5Z 89012
1-1/4 DIA X 7.38 HINGE PIN-OUTER WING 358616
51FT LEFT OUTER WING­REAR 358360(SHOWN) 51FT RIGHT OUTER WING­REAR 358361
61FT LEFT OUTER WING­REAR 358234 61FT RIGHT OUTER WING­REAR 358235
LIFT CYLINDER PIN 1" DIA X 8.88 357522
PIN ROLL 3/8DIA X 2-1/2 Z 88770
BLT HEX 3/8-16NC X 2-3/4 5Z 88582
COMPOSITE BEARING BUSHING 1.527 ID X
2.240 OD X 7.44 355388
NUT JAM 1-1/4-7NC 88622
WSHR FLAT 1(1-1/16 X 2-1/2ACT) 88196
NUT 2POSLK 3/4-10NC 5Z 88356
BLT HEX 3/4-10NC X 2 8YZ 88290
51FT LEFT OUTER WING­FRONT 358358(SHOWN) 51FT RIGHT OUTER WING-FRONT 358359
61FT LEFT OUTER WING­FRONT 358225 61FT RIGHT OUTER WING-FRONT 358226
332796
PIVOT PIN (1-1/2 X 10) 235801
CYLINDER ADJUST ROD 69567
NUT TOP LK 3/8-16NC 5Z 88659
3. Assembly
51
NUT 2POSLK 1-1/4-7NC 5Z 88430 51FT
NUT TOP LK 1-1/2-6NC 5Z 89126 61FT
OUTER WING FOLD LINKAGE
51FT BANNANA ARM ASSEMBLY-OUTER WING 359424
51FT BANNANA ARM WELD-OUTER WING 359419
WSHR FLAT 1-1/4(1-3/8 X 3ACT) Z 88602 51FT ONLY
WSHR FLAT 1-1/2(1-5/8 X 3-1/2) Z 88616 61FT ONLY
BLT HEX 1-1/4-7NC X 7 5Z 89134 51FT ONLY
BLT HEX 1-1/2-6NC X 7-1/2 5Z 89124 61FT ONLY
NUT 2POSLK 1-1/4-7NC 5Z 88430
BLT HEX 1-1/4-7NC X 7 5Z 89134
701384A
51FT OUTER WING FOLD LINK ASSEMBLY 1-1/2 DIA 359425
61FT OUTER WING FOLD LINK 1-1/2 DIA 359423
OUTER WING LATCH
52
3. Assembly
PIVOT TUBE-LATCH 358687
NUT 2POSLK 3/4-10NC 5Z 88356
BLT HEX 3/4-10NC X 5 5Z 88305
WSHR FLAT 3/4(13/16 X 2ACT) 88131
LATCH WELDMENT 358277
SPRING,EXT 30-COILS
1.5-OD 9.5-LONG 25863
BLT HEX 3/8-16NC X 2-1/2 5Z 89012
PIN BUSHING 359427
NUT TOP LK 3/8-16NC 5Z 88659
LOCK PIN-OUTER WING (ZP) 359426
701384B
3. Assembly
53
(1) Latch (2) Latch pin (3) Spring
(4) Latch stop Figure 1 shows the latch system with the outer wing unfolded. Make sure items 1 thru 4 are bolted tightly and secured before folding and unfolding the outer wing. The purpose of the latch system is to
make sure the outer wing folds and
unfolds smoothly without any abrupt changes in the folding speed during the fold process.
OUTER WING LATCH SYSTEM
1
2
3
figure 1
4
Figure 2 shows the outer wing and latch
system in the folded position.
figure 2
51FT INNER WING FOLD CYLINDERS
54
PIN ROLL 1/4 X 2-1/4 Z 42484
3. Assembly
HEADLESS PIN 1-1/4X3-3/4 42431
HYD FOLD CYL, 5 X 48 357897
HYD FOLD CYL, 5 X 48 357897 PORTS TO FACE THE REAR
REAR INNER WING FOLD CYLINDER - PORTS TO FACE THE REAR
701116
3. Assembly
55
51FT WING REST
HYD FOLD CYL, 5 X 48 357897
51FT INNER WING FOLD CYL CONNECTION
HYD FOLD CYL, 5 X 48 357897
BLT HEX 1-1/4-7NC X 7 5Z 89134
WSHR FLAT 1-1/4(1-3/8 X 3ACT) 88602
NUT 2POSLK 5/8-11NC 5Z 88369
NUT 2POSLK 1-1/4-7NC 5Z 88430
26.00"
701383
BLT-U 5/8-11NC X 4 X 7-1/4 89097
WING REST WELD­OUTER WING 51FT 358618
61FT INNER WING FOLD CYLINDERS
56
PIN ROLL 1/4 X 2-1/4 Z 42484
HEADLESS PIN 1-1/4X3-3/4 42431
NUT 2POSLK 1-1/4-7NC 5Z 88430
3. Assembly
WSHR FLAT 1-1/4(1-3/8 X 3ACT) 88602
BLT HEX 1-1/4-7NC X 7 5Z 89134
HYD FOLD CYL, 5 X 48 357897
HYD FOLD CYL, 5 X 48 357897 PORTS TO FACE THE REAR
REAR INNER WING FOLD CYLINDER - PORTS TO FACE THE REAR
701403
3. Assembly
57
PIN ROLL 1/4 X 2-1/4 Z 42484
51FT OUTER WING FOLD CYLINDERS
HYD FOLD CYL, 5X36 247829
HEADLESS PIN 1-1/4X3-3/4 42431
701384C
61FT OUTER WING FOLD CYLINDERS
58
REAR INNER WING FOLD CYLINDER - PORTS TO FACE THE REAR
HYD FOLD CYL, 5 X 48 357897
3. Assembly
HEADLESS PIN 1-1/4X3-3/4 42431
WING REST-OUTER WING 358272
WING REST MOUNTS
4.00" FROM END OF 4SQ TUBE TO MOUNTING PLATE
PIN ROLL 1/4 X 2-1/4
42484
NUT 2POSLK 5/8-11NC 5Z 88369
BLT-U 5/8-11NC X 4 X 5-1/2 45633
HEADLESS PIN 1-1/2X3-3/4 359432
HYD FOLD CYLINDER 6X36 359392
701394
3. Assembly
59
PIN ROLL 3/8DIA X 2-1/2 88770
REAR AXLE
BLT HEX 5/8-11NC X 3-1/2 5Z 88292
NUT TOP LK 5/8-11NC 5Z 88845
MAIN REAR PIVOT PIN 2 DIA X 12.75 357071
NUT TOP LK 5/8-11NC 5Z 88845
REAR LIFT WHEEL CYL
PIN 1 DIA X 11.50 357521
ASSY-HUB/ SPINDLE A37309
BLT HEX 5/8-11NC X 3-1/2 5Z 88292
NUT TOP LK 5/8-11NC 5Z 88845
BLT HEX 5/8-11NC X 3-1/2 5Z 88292
REAR PIVOT PIN 1.50 DIA X 10.75 357520
REAR MAIN AXLE-FIRESTONE 358958
NUT TOP LK 3/4-10NC 8Z 88665
BLT HEX 3/4-10NC X 6-1/2 8YZ 88600
332454
REAR HITCH
60
REAR HITCH 358252
COMPOSITE BEARING BUSHING 1.527 ID X
2.240 OD X 4.00 358295
3. Assembly
BLT HEX 3/4-10NC X 6 5Z 88293
BLT HEX 7/8-9NC X 3 8YZ 88468
SWIVEL PINTLE HOOK 358307
NUT 2POSLK 7/8-9NC 5Z 88836
BLT HEX 5/8-11NC X 3-1/2 5Z 88292
PIVOT PIN 1.50 DIA X 8.75 358308
REAR HITCH BRACE TUBE 358258
NUT TOP LK 5/8-11NC 5Z 88845
REAR MAIN AXLE­FIRESTONE 358958
PLATE-HITCH SUPPORT(61FT ONLY)358299
INNER WING ANCHOR-61FT 358246
NUT TOP LK 3/4-10NC 8Z 88665
COMPOSITE BEARING BUSHING 1.527 ID X
2.240 OD X 5.00 357558
COMPOSITE BEARING BUSHING 1.527 ID X
2.240 OD X 4.00 358295
PIVOT PIN 1.50 DIA X 8.75 358308
BLT HEX 5/8-11NC X 3-1/2 5Z 88292
332799
REAR HITCH BRACKET 358256
NUT TOP LK 5/8-11NC 5Z 88845
REAR MAIN FRAME 357894
BLT-U 5/8-11NC X 6 X 5-1/2 Z
89093 NUT-TOPLOCK FLANGE .63 NC GR8 ZP 89505
3. Assembly
61
REAR LIFT CYLINDERS-MAINFRAME
3/4IN CYLINDER STOP (YELLOW)
241647 QTY2
1-7/16 IN CYLINDER STOP (BLUE) 244586 QTY2
1-1/2IN CYLINDER STOP (GRAY) 241649 QTY4
TRANSPORT CHANNEL 358289
HYD CYL 5 X 12 235967
701363
REAR WING AXLE
62
BLT HEX 5/8-11NC X 3-1/2 5Z 88292
3. Assembly
REAR PIVOT PIN 2 DIA X 11.88
357519
OUTER WING WHEEL PIVOT 356857
NUT 2POSLK 1/2-13NC 5Z 88363
NUT 2POSLK 5/8-11NC 5Z 88369
PIN ROLL 3/8DIA X 2-1/2 Z 88770
REAR LIFT CYLINDER PIN 1 DIA X 9.75 357525
HUB & 2 IN SPINDLE ASSY 14131
BLT HEX 1/2-13NC X 3-1/4 5Z 88680
333114
3. Assembly
63
REAR LIFT CYLINDER-INNER & OUTER WING
4 X 12 HYD LIFT CYLINDER 358314 INNER WING
3-3/4 X 12 HYD LIFT CYLINDER 358313 OUTER WING
701362
FRONT LIFT ASSEMBLY LEFT-WING
64
3. Assembly
BOTTOM LIFT ARM 356853
COMPOSITE BEARING BUSHING 1.527 ID X 2.240 OD X 5.94 357557
NUT 2POSLK 3/4-10NC 5Z 88356
HEADLESS PIN 1-1/2 X 9-19/32 54595
TOP FRONT LINK ARM 356852
COMPOSITE BEARING BUSHING 1.527 ID X
2.240 OD X 7.44 355388
BLT HEX 3/4-10NC X 4
5Z 88272
COLLAR 16009
BLT HEX 3/8-16NC X 2-3/4 5Z 88582
NUT TOP LK 3/8-16NC 5Z 88659
NUT TOP LK 3/8-16NC 5Z 88659
BLT HEX 3/8-16NC X 2-3/4 5Z 88582
GAUGE WHEEL VERTICAL MOUNT 355380
INSIDE WHEEL TO LEAD
HEADLESS PIN 1-
1/2 X 9-19/32
54595
COMPOSITE BEARING BUSHING 2.560 ID X
2.988 OD X 7.69 355390
COMPOSITE BEARING BUSHING 1.527 ID X
2.240 OD X 7.44 355388
333111
ASSY - LEFT WING WALKER 333109
3. Assembly
65
FRONT LIFT ASSEMBLY RIGHT-WING
ALL COMPONENTS THE SAME AS PAGE 46 EXCEPT AS NOTED
ASSY - RIGHT WING WALKER 333110
INSIDE WHEEL TO LEAD
333112
FRONT LIFT CYLINDER-INNER & OUTER WING
66
3. Assembly
HYD LIFT CYL 4-1/2 X 12 235969 INNER WING
HYD LIFT CYL 3-1/2 X 12 358312 OUTER WING
701361
3. Assembly
67
ROW UNIT-FRAME MOUNT
CAST CORNER CAP 240694
BLT HEX 3/4-10NC X 2-1/2 8YZ 89389
BASE SHANK ASSEMBLY(ROW UNIT) 357582
NUT 2POSLK 3/4-10NC 5Z 88356
701382A
ROW UNIT PLACEMENT-MAINFRAME
68
3. Assembly
30.00
32.5030.00
60.00 60.00
7.86
30.0030.00
60.00 60.00
90.00
90.0090.00
701382
3. Assembly
69
ROW UNIT PLACEMENT-51FT INNER WING
2.52
2.46
30.00
60.00
90.00
30.00
60.00
90.00
ROW UNIT PLACEMENT-61FT INNER WING
70
3. Assembly
2.52
2.47
30.00
60.00
90.00
30.00
60.00
90.00
120.00
701388
3. Assembly
71
ROW UNIT PLACEMENT-51FT OUTER WING
3.00
2.99
30.00
60.00
30.00
60.00
701389
ROW UNIT PLACEMENT-61FT OUTER WING
72
3. Assembly
2.96
3.03
30.00
60.00
90.00
120.00
30.00
60.00
90.00
701390
3. Assembly
73
HOSE CHANNEL-MAINFRAME
NUT HEX 3/8-16NC 5Z 88103
WSHR FLAT 3/8(7/16 X 1ACT) 88282
FORMED CHANNEL­COVER-MF END 29.25" 358664
FORMED CHANNEL­COVER MF 81.00" 358662
FORMED CHANNEL­MF 81.00" 358658
BLT CRG 3/8-16NC X 6 5Z 89494
NUT HEX 1/4-20NC 5Z 88172
WSHR HLK 1/4ID(5/16ACT) 88262
FORMED CHANNEL­MF 31.00" 358661
BLT CRG 1/4-20NC X 3/4 SHT NK 5Z 88994
FORMED CHANNEL­MAINFRAME MIDDLE 75.00" 358659
FORMED CHANNEL­COVER MF MIDDLE 103.06" 358663
FORMED CHANNEL­MF 31.00" 358661
701391
HOSE CHANNEL-INNER WING
74
NUT HEX 3/8-16NC 5Z 88103
BLT CRG 3/8-16NC X 6 5Z 89494
WSHR FLAT 3/8(7/16 X 1ACT) 88282
3. Assembly
FORMED CHANNEL­COVER INNER WING 107.50" 358655
FORMED CHANNEL­INNER WING 107.50"
358654
701392
3. Assembly
75
HOSE CHANNEL-FRONT HITCH
NUT HEX 3/8-16NC 5Z 88103
WSHR FLAT 3/8(7/16 X 1ACT) 88282
FORMED CHANNEL­COVER FRONT HITCH 88.00" 358657
FORMED CHANNEL­FRONT HITCH 88.00" 358656
BLT CRG 3/8-16NC X 6 5Z 89494
701395
BLT CRG 3/8-16NC X 1 (88467) 5Z 89009
DOWN PRESSURE VALVE
76
3. Assembly
LEFT CYLINDER EXTEND
LEFT CYLINDER RETRACT
LEFT SIDE VIEW
FRONT VIEW
RIGHT CYLINDER EXTEND
RIGHT CYLINDER RETRACT
RIGHT SIDE VIEW
PRESSURE TRANSDUCER LOCATION
DOWN PRESSURE TRACTOR EXTEND
BOTTOM VIEW
DOWN PRESSURE TRACTOR RETRACT
358905
3. Assembly
77
TRANSDUCER-PRESSURE 0-3000 4MB A35598
DOWN PRESSURE VALVE MOUNT
ELB10MB-8MJ-90
A35598
DOWN PRESSURE REGEN VALVE PS-00505-VVA-01
A35598
BLT HEX 3/8-16NC X 1 5Z 89034
NUT 2POSLK 5/8-11NC 5Z 88369
WSHR HLK 3/8ID 88362
FORMED PLATE-DP COVER 358907
VALVE
FORMED PLATE-DP VALVE MOUNT 358908
BLT-U 5/8-11NC X 4 X 7-1/4 89097
701393
HYDRAULIC HOSE ASSEMBLY SEQUENCE
78
3. Assembly
1) BOTTOM - HYDRAULIC FOLD HOSES
2) LIFT HYDRAULIC HOSES
3) DOWN PRESSURE HYDRAULIC HOSES
4) ELECTRICAL HARNESSES-DOWN PRESSURE & LIGHTS
5) TOP - HYDRAULIC HOSES - FRONT PULL HITCH TO REAR HITCH DISCONNECT
3. Assembly
79
51FT LIFT HYDRAULICS
61FT LIFT HYDRAULICS
80
3. Assembly
3. Assembly
81
LIFT CYLINDER HYDRAULICS - 51'
ITEM PART NO. QTY DESCRIPTION
51 & 61FT LIFT HYDRAULICS
1 235968 2 2 235969 4 3 358312 2 4 358313 2 5 358314 4 6 235967 2 7 247425 2 8 24024 2
9 25591 1 10 13238 2 11 25580 24 12 241494 2 13 240609 1 14 247432 1 15 247431 4
17 240604 2 18 247432 2 19 234947 3 20 235386 1
HYD CYL 4-3/4 X 12 (AM-2540) HYD CYL 4-1/2 X 12 (AM-2546) 3-1/2 X 12 HYD CYLINDER ASSEMBLY 3-3/4 X 12 HYD CYLINDER ASSEMBLY 4 X 12 HYD CYLINDER ASSEMBLY HYD CYL 5 X 12 (AM-2534) QUICK COUPLER 8 ORB ADP 8MORB X 8MJ ELB 8MJ X 8FJX TEE 8MJ X 8MJ X 8MJ ELB 8MORB X 8MJ HSE 3KPSI 1/2X276 8FJX-8FJX HSE 3KPSI 3/8X324 8FJX-8FJX HSE 3KPSI 3/8X400 8FJX-8FJX HSE 3KPSI 3/8X232 8FJX-8FJX
HSE 3KPSI 3/8X300 8FJX-8FJX HSE 3KPSI 3/8X400 8FJX-8FJX HSE 3KPSI 3/8X194 8FJX-8FJX HSE 3KPSI 3/8X137 8FJX-8FJX
LIFT CYLINDER HYDRAULICS - 61'
ITEM PART NO. QTY DESCRIPTION
1 235968 2
2 235969 2
3 358312 2
4 358313 2
5 358314 2
6 235967 2
7 247425 2
8 24024 2
9 25591 1 10 13238 2 11 25580 24 12 241494 2 13 240611 1 14 247427 1 15 247431 2 16 67576 2 17 240604 5 18 238618 2 19 234947 2 20 235386 1
HYD CYL 4-3/4 X 12 (AM-2540)
HYD CYL 4-1/2 X 12 (AM-2546) 3-1/2 X 12 HYD CYLINDER ASSEMBLY 3-3/4 X 12 HYD CYLINDER ASSEMBLY 4 X 12 HYD CYLINDER ASSEMBLY HYD CYL 5 X 12 (AM-2534) QUICK COUPLER 8 ORB ADP 8MORB X 8MJ ELB 8MJ X 8FJX TEE 8MJ X 8MJ X 8MJ ELB 8MORB X 8MJ HSE 3KPSI 1/2X276 8FJX-8FJX HSE 3KPSI 3/8X324 8FJX-8FJX HSE 3KPSI 3/8X440 8FJX-8FJX HSE 3KPSI 3/8X232 8FJX-8FJX HSE 3KPSI 3/8X276 8FJX-8FJX HSE 3KPSI 3/8X300 8FJX-8FJX HSE 3KPSI 3/8X420 8FJX-8FJX HSE 3KPSI 3/8X194 8FJX-8FJX HSE 3KPSI 3/8X137 8FJX-8FJX
51FT WING FOLD HYDRAULICS
82
3. Assembly
REAR INNER WING FOLD CYLINDERS PORTS TO FACE THE REAR
3. Assembly
83
ITEM PART NO. QTY DESCRIPTION
51FT WING FOLD HYDRAULICS
1 357897 4 2 247829 4 3 247425 2 4 24024 10 5 A63015 4 6 69080 4 7 13238 2 8 15910 4
9 A65901 16 10 358980 8 11 241494 2 12 25603 3 13 235386 2 14 59909 1 15 25597 4 16 13482 7 17 238204 2 18 67634 1
HYD CYL, 5 X 48 (PRINCE B500480ACDDA07B) HYD CYL, 5X36 TIE ROD (PRINCE) QUICK COUPLER 8 ORB ADP 8MORB X 8MJ TEE 8MJ X 8FJX X 8MJ TEE 8MJ X 8MJ X 8FJX TEE 8MJ X 8MJ X 8MJ CROSS 8MJ X 8MJ X 8MJ X 8MJ ELB10MB-8MJ-90 (354405) RSTR ADP 8FJ-8MJ .075 HSE 3KPSI 1/2X276 8FJX-8FJX HSE 3KPSI 3/8X75 8FJX-8FJX HSE 3KPSI 3/8X137 8FJX-8FJX HSE 3KPSI 3/8X168 8FJX-8FJX HSE 3KPSI 3/8X40 8FJX-8FJX
HSE 3KPSI 3/8X108 8FJX-8FJX HSE 3KPSI 3/8X210 8FJX-8FJX HSE 3KPSI 3/8X132 8FJX-8FJX
61FT WING FOLD HYDRAULICS
84
3. Assembly
19
REAR INNER WING FOLD CYLINDERS PORTS TO FACE THE REAR
3. Assembly
85
ITEM PART NO. QTY DESCRIPTION
61FT WING FOLD HYDRAULICS
1 357897 4
2 247829 4
3 247425 2
4 24024 2
5 A63015 4
6 69080 4
7 13238 6
8 25591 4
9 A65901 16 10 358980 8 11 241494 2 12 25603 3 13 13484 2 14 240611 1 15 25597 4 16 13482 2 17 234939 2 18 67634 1 19 247432 1 20 21 13483 1 22
240604 1
240609 1
HYD CYL, 5 X 48 (PRINCE B500480ACDDA07B) HYD CYL, 5X36 TIE ROD (PRINCE) QUICK COUPLER 8 ORB ADP 8MORB X 8MJ TEE 8MJ X 8FJX X 8MJ TEE 8MJ X 8MJ X 8FJX TEE 8MJ X 8MJ X 8MJ ELB 8MJ X 8MJX ELB10MB-8MJ-90 (354405) RSTR ADP 8FJ-8MJ .075 HSE 3KPSI 1/2 X 276 8FJX-8FJX HSE 3KPSI 3/8 X 75 8FJX-8FJX HSE 3KPSI 3/8 X 156 8FJX-8FJX HSE 3KPSI 3/8 X 360 8FJX-8FJX HSE 3KPSI 3/8 X 40 8FJX-8FJX HSE 3KPSI 3/8 X 108 8FJX-8FJX
HSE 3KPSI 3/8 HSE 3KPSI 3/8 X 132 8FJX-8FJX HSE 3KPSI 3/8 HSE 3KPSI 3/8 X 300 8FJX-8FJX HSE 3KPSI 3/8 X 120 8FJX-8FJX HSE 3KPSI 3/8
X 220 8FJX-8FJX
X 400 8FJX-8FJX
X 324 8FJX-8FJX
DOWN PRESSURE HYD DP BLOCK
86
3. Assembly
3. Assembly
87
DOWN PRESSURE HYD DP BLOCK
ITEM
1 358905 1 2 A65901 2 3 25580 8 4 247425 2 5 24024 2 6 321936 6 7 56534 6 8 25591 12
9 A63015 1 10 A63016 6 11 235237 2 12 A36314 1 13 A36314 1 14 233250 1 15 233250 1 16 241494 2 17 13239 2
PART NO. QTY DESCRIPTION
DOWN PRESSURE REGEN VLAVE PS-00505-VVA-01 ELB10MB-8MJ-90 (354405) ELB 8MORB X 8MJ QUICK COUPLER 8 ORB ADP 8MORB X 8MJ HYD CYL 2 X 8 TEE 8MJ X 8MJ X 8MORB ELB 8MJ X 8FJX TEE 8MJ X 8FJX X 8MJ TEE 8MORB X 8MJ X 8MJ HSE 3KPSI 1/2 X132 8FJX-8FJX
3KPSI 1/2 X 23 8FJX-8FJX
HSE HSE 3KPSI 1/ 2 X 23 8FJX-8FJX HSE 3KPSI 1/2 X 80 8FJX-8FJX HSE 3KPSI 1/2X 80 8FJX-8FJX HSE 3KPSI 1/ UNION 8MJ X 8MJ
2 X 276 8FJX-8FJX
DOWN PRESSURE HYD-CENTER FRAME
88
3. Assembly
ITEM PART NO.
1 321936 13 2 56534 13 3 25591 23 4 A63015 4 5 A63016 13 6 A66606 21 7 A66607 9
QTY DESCRIPTION
HYD CYL 2 X 8 TEE 8MJ X 8MJ X 8MORB ELB 8MJ X 8FJX TEE 8MJ X 8FJX X 8MJ TEE 8MORB X 8MJ X 8MJ HOSE: .50 X 046 8FJX-8FJX HOSE: .50 X 029 8FJX-8FJX
3. Assembly
89
DOWN PRESSURE HYD-INNER WING
ITEM PART NO. QTY DESCRIPTION
1 321936 8 2 56534 8 3 25591 12 4 A63016 4 5 A66606 15 6 A66607 5 7 A63015 4
HYD CYL 2 X 8 TEE 8MJ X 8MJ X 8MORB ELB 8MJ X 8FJX TEE 8MORB X 8MJ X 8MJ HOSE:
.50 X 046 8FJX-8FJX
HOSE:
.50 X 029 8FJX-8FJX
TEE 8MJ X 8FJX X 8MJ
DOWN PRESSURE HYD-OUTER WING
90
3. Assembly
ITEM PART NO. QTY DESCRIPTION
1 321936 6 2 56534 4 3 25591 5 4 A63016 4 5 25580 4 6 A66606 8 7 A66607 3
HYD CYL 2 X 8 TEE 8MJ X 8MJ X 8MORB ELB 8MJ X 8FJX TEE 8MORB X 8MJ X 8MJ ELB 8MORB X 8MJ HOSE:
.50 X 046 8FJX-8FJX
HOSE:
.50 X 029 8FJX-8FJX
3. Assembly
91
REAR HITCH HYDRAULICS
REAR HITCH HYDRAULICS
92
ITEM PART NO. QTY DESCRIPTION
3. Assembly
1 A37066 4 2 A37067 1 3 320196 1 4 A36190 4 5 A36191 1 6 A36291 4 7 A69119 1 8 A36221 1 9 A36219 4
10 A36220 4
QUICK COUPLING-FEMALE - 12-12 ORB QUICK COUPLING-FEMALE -10-8 ORB CONNECTOR-ISO BOX IBBC (SLAVE) FTG-BULKHEAD: 12MB-12MJ FTG-BULKHEAD: 10MB-10MJ QUICK COUPLER 8010-16P (#10 ORB) FTG-CASE DRAIN 3/8 FLAT FACE
HOSE: HOSE: HOSE:
.50 X 500 8MB-10FJX (8AX) .75 X 290 10MB-12MJ .75 X 210 12FJX-12FJX
3. Assembly
93
STRAP-HOSE HOLDER 332421
REAR HITCH HYDRAULIC & ELECTRICAL FITTINGS
CRADLE HOSE SUPPORT 332420
NUT TOP LK 3/8-16NC 5Z 88659
WSHR FLAT 3/8SAE(12/32 X 13/16) 88739
BLT-U 3/8-16NC X 5 X 4 89069
NUT TOP LK 3/8-16NC 5Z 88659
FTG-BULKHEAD: 12MB-12MJ A36190
BLT HEX 3/8-16NC X 1 5Z 89034
HOSE SUPPORT MOUNT 332417
BLT HEX 3/8-16NC X 2-1/2 5Z 89012
FTG-BULKHEAD: 10MB-10MJ A36191
BLT HEX 3/8-16NC X 1-1/4 5Z 88555
NUT HEX 1/4-20NC 5Z 88172
LIGHT KT EXT 236099
NUT TOP LK 3/8-16NC 5Z 88659
BRACKET-BLKHD HYD ELEC 344127
QUICK COUPLING-FEMALE -12-12 ORB A37067
QUICK COUPLING-FEMALE -10-8 ORB A37067
CONNECTOR-ISO BOX IBBC (SLAVE) 320196
SCREW-SOCKET HD CAP .25NC X 1.00
20197
BLT HEX 5/16-18NC X 1 5Z 88478
NUT HEX 3/8-16NC 5Z 88103
701399
3
FRONT LIGHT MOUNT
94
BLT-U 3/8-16NC X 4 X 7 89040
3. Assembly
LAMP-AMBER WARNING A65954
12 X 42 LIGHT ARM 321821
BLT HEX 1/4-20NC X 1 5Z 88203
SHORT BASE PIVOT 223130
NUT HEX 1/4-20NC 5Z 88172
SCR SET 3/8NC X 3/4 SQHD CUP-PT 88702
NUT HEX 3/8-16NC 5Z 88103
NUT HEX 3/8-16NC 5Z 88103
SCR SET 3/8NC X 3/4 SQHD CUP-PT 88702
NUT HEX 3/8-16NC 5Z 88103
LIGHT/REFLECTOR BRACKET ­W/REFLECTORS 223126
701397
3. Assembly
95
SMV SIGN, STOP COLLARS
SMV BRACKET FORMED 358993
WSHR HLK 1/4ID(5/16ACT) 88262
NUT HEX 1/4-20NC 5Z 88172
BLT-U 3/8-16NC X 4 X 5 88385
WSHR FLAT 1/4(5/16 X 3/4ACT) 88261
SMV EMBLEM S276.6 30651
BLT HEX 1/4-20NC X 1 5Z 88203
NUT HEX 3/8-16NC 5Z 88103
BLT HEX 5/8-11NC X 3-1/2 5Z 88292
WSHR HLK 3/8ID 88362
PAINTED STOP COLLAR KT 243994
701396
REAR LIGHT, LIGHT MODULE, LIFT SWITCH
96
3. Assembly
PLATE-SAFETY LIGHT MODULE MOUNT 344112
LAMP-RED TAIL A65953
HEADLESS PIN(2) 1X3-7/16 42430
BLT-U 3/8-16NC X 4 X 5 88385
KT-LIFT SWITCH TIE-ROD CYL 330954
BLT CRG 3/8-16NC X 1-1/2 89375
12 LIGHT ARM 223160
LIGHT/REFLECTOR BRACKET ­W/REFLECTORS 223126
BRACKET-LIGHT CONNECTION 358903
BRACKET-REAR HITCH 358902
BLT HEX 3/8-16NC X 1-1/2 5Z 88553
701398
3. Assembly
97
LIFT SWITCH
LIFT SWITCH ASSEMBLY
98
3. Assembly
ITEM PART NO.
1 330947 1
2 330952 1 3 4 5 330959 1 6 7 88262 1 8 88285 1
9 330949 2 10 330951 1 11 330955 2 12 88261 3 13 89056 4 14 330945 1 15 89596 3 16 89056 3 17 330950 1 18 330946 1 19 89028 1 20 88261 1 21 A66508 1 22 88993 1 23 330956 1 24 89000 1 25 330997 1 26 27 28 29 30 31 32 33 34 35 36
330954 1
330960 1
88103 2 88553 1
330958 1
88278 1 89559 1 88278 1 344112 1 88385 1 88362 2 88103 2 358902 1 358903 1 89375 1 88362 2
QTY DESCRIPTION
KT-LIFT SWITCH TIE-ROD CYL., Inc. 1-25 PLATE - PUSH ARM (ZINC) WLDMT - LIFT SWITCH SLIDER (ZINC) BRKT - SLIDER LOCK NUT HEX 3/8-16NC 5Z BLT HEX 3/8-16NC X 1-1/2 5Z WLDMT - SLIDER LOCK (ZINC) SPACER - ALM 5/16ID X 3/4OD X 1/4 WSHR HLK 1/4ID(5/16ACT) Z BLT HEX 1/4-20NC X 3 5Z BLOCK - NYLON SLIDER PLATE - SLIDE BACKER (ZINC) SPRING - LIFT SWITCH WSHR FLAT 1/4(5/16 X 3/4ACT) Z NUT NLK 1/4-20NC 5Z PLATE - CLEVIS MOUNT (ZINC) BLT - SHOULDER 1/4-20 X 1/2 NUT NLK 1/4-20NC 5Z MAGNET - 1/2 X 1/8 PLATE - SWING ARM (ZINC) BLT HEX 1/4-20NC X 1-1/4 5Z WSHR FLAT 1/4(5/16 X 3/4ACT) Z SENSOR-WORK SWITCH (ISO) BLT HEX 1/4-20NC X 3/4 5Z SPACER - NYLON 1/4 ID 1/2 OD X 1/2 BLT CRG 5/16-18NC X 3/4 SHTNK 2Z SHEET - CLAMPING BOOT WORK SWITCH WSHR FLAT 5/16(3/8 X 7/8ACT) Z NUT NLK 5/16-18NC 5Z WSHR FLAT 5/16(3/8 X 7/8ACT) Z PLATE-SAFETY LIGHT MODULE MOUNT BLT-U 3/8-16NC X 4 X 5 Z WSHR HLK 3/8ID Z NUT HEX 3/8-16NC 5Z BRACKET-REAR HITCH BRACKET-LIGHT CONNECTION BLT CRG 3/8-16NC X 1-1/2 5Z WSHR HLK 3/8ID Z
3. Assembly
99
LIFT SWITCH SYSTEM
Apply the magnet (1) as shown, centered
1.
under the work switch sensor c-clip (2). Install the sensor (not shown) into c-clip (2) at a distance of 1/8" (3mm) from the surface of the magnet.
Adjust tension on the rod (1) by adjusting
2.
tension on the nuts. (2)
1
701366
2
1
701366
3. Assembly
100
Bleeding air from the hydraulic lift system
Before starting the procedure
WARNING: Leaking fluid under pressure can enter the skin causing serious injury. Release pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Keep hands and body away from pinholes and nozzles which eject fluids under high pressure. Wear correct hand and correct eye protection when looking for leaks. Use a piece of cardboard or paper instead of your hand. Any fluid injected into the skin can cause gangrene. The fluid must be removed by a doctor familiar with this type of injury.
WARNING: Be careful of sweeps or blades when folded to prevent serious injury. Never keep the machine with the wings in the folded position.
To bleed the air from the hydraulic lift system, connect the machine to a tractor that is the correct size to operate the machine. See the information for minimum tow vehicle weight.
Total volume of oil required to fill the lift system is 16 gallons(estimated).
Completely bleed the hydraulic system of air when:
The lift system is filled with hydraulic oil for the first time.
Air has entered the hydraulic system through a leak or through repair of the hydraulic system.
Procedure
1. Park the machine on a flat, level surface that is large enough for the machine when unfolded.
2. Set the tractor hydraulic flow to less than 75.7 L/min (20 gal/min).
IMPORTANT: If the hydraulic flow is set to more than 75.7 L/min (20 gal/min) the hydraulics will not
operate correctly.
3. Connect the lift system hoses to the tractor.
4. Make sure the tractor reservoir is full of the hydraulic oil required by the manufacturer. IMPORTANT:
Do not loosen any hydraulic fittings to bleed air from the system.
5. Raise the machine. Continue to hold the tractor lever to let oil bypass and fill each wing lift cylinder.
6. Engage the hydraulics to remove any hydraulic transport locks if equipped.
7. Stop the engine, apply the park brake and take the key with you.
8. Remove the transport locks when all lift cylinders are fully extended.
9. Lower the unit.
Make sure the cylinders move at the same time through the cycle.
10. Hold the hydraulic lever with the cylinders fully extended.
11. If the cylinders are not operating together, cycle the cylinders to remove the remaining air.
IMPORTANT: Do not loosen any hydraulic fittings to bleed air from the system.
12. Stop the engine, apply the park brake, and take the key with you.
13. Check the tractor hydraulic oil reservoir to make sure the hydraulic oil is still within operating limits.
14. Make sure all lift cylinders are operating together before starting any field operation.
15. Fully raise the machine when making turns during field operation.
This will make sure that the cylinders are operating together and keep the machine level during operation.
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