Cobra CPI 450 User Manual

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English
400 WATT POWER INVERTER
CPI 450
Nothingcomescloseto a Cobra
®
Operating Instructions
Printed in China
Part No. 480-197-P
Version A
EnglishNothingcomescloseto a Cobra
Introduction
Thank you for purchasing the Cobra CPI 450
Our Thanks to You
Our Thanks to You
inverter.Properly used, this Cobra product will give you many years of reliable service.
HowYour Cobra Power Inverter Works
The Cobra power inverter is an electronic product that has been designed and built to take low voltage DC (Direct Current) power from your automobile or other low voltage power supplies and convert it to standard 115 Volt AC (Alternating Current) power like the current you have in your home. This conversion process thereby allows you to use many of your household appliances and electronic products in automobiles, RVs, boats, tractors, trucks and virtually anywhere else.
Customer Assistance
Customer Assistance
Should you encounter any problems with this product, or not understand its many features, please refer to this owner’s manual. If you require further assistance after reading this manual, Cobra Electronics offers the following customer assistance services:
For Assistance in the U.S.A.
Automated Help Desk English only. 24 hours a day, 7 days a week 773-889-3087 (phone).
Customer Assistance Operators English and Spanish. 8:00 a.m. to 6:00 p.m. CT, Monday through Friday (except holidays) 773-889-3087 (phone).
Questions English and Spanish. Faxes can be received at 773-622-2269 (fax).
Technical Assistance English only. www.cobra.com (on-line: Frequently Asked Questions). English and Spanish. productinfo
@cobra.com (e-mail).
For Assistance Outside the U.S.A.
Contact Your Local Dealer
©2005 Cobra®Electronics Corporation
6500 West Cortland Street
A1
English
Chicago, Illinois 60707 USA
www.cobra.com
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Introduction Introduction
Product Features
Features
Two AC Receptacles
Automatic Thermal
Protection/Shutdown
Reverse Polarity Protection
Low Battery Alarm
Low Battery Shutdown
Protection and
Power Indicators
Contents
Introduction
Our Thanks to You . . . . . . . . . . . . . . . . . . A1
Customer Assistance . . . . . . . . . . . . . . . . A1
Product Features . . . . . . . . . . . . . . . . . . . A2
Important Safety Information . . . . . . . . . . . 1
Quick Evaluation Before Installation . . . . . . 3
Maintenance and
CustomerAssistance
Cobra Electronics Corporation™ is a trademark of Cobra Electronics Corporation, USA.
Product Service
AC Outlets
Cooling Fan
Positive Battery
Cable Terminal
(Red)
On/Off
Power Switch
Negative Battery
Cable Terminal
(Black)
Installation
Installation Requirements . . . . . . . . . . . . . . 5
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Connecting Cables . . . . . . . . . . . . . . . . . . . 6
Power Consumption . . . . . . . . . . . . . . . . . 10
Operation
Turning Your Inverter On or Off . . . . . . . . 11
Power and Protection Indicators . . . . . . . 12
Operating Limits . . . . . . . . . . . . . . . . . . . . 13
Troubleshooting Guide . . . . . . . . . . . . . . . 14
Specifications . . . . . . . . . . . . . . . . . . . . . . 15
Warranty
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Customer Assistance
Maintenance . . . . . . . . . . . . . . . . . . . . . . . 17
Product Service . . . . . . . . . . . . . . . . . . . . 17
Accessories and Order Form . . . . . . . . . . 18
A2
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Introduction
Important Safety Information
Important Safety Information
Before installing and using your Cobra power inverter, please read these general precautions and warnings.
Caution and Warning Statements
To make the most of this inverter, it must be installed and used properly. Please read the installation and operating instructions carefully before installing and using it. Special attention must be paid to the CAUTION and WARNING statements in the manual.
CAUTION Statements specify conditions which could cause damageto the unitor otherequipment.
WARNING Statements identify conditions that could result in personal injury or loss of life.
General Precautions
1. Never install the inverter in a boat’s enginecompartment where gas and battery fumes are present.
2. Do not operate the inverter if it has been
dropped or damaged in any way.
3. Do not open the inverter; it contains no user­serviceable parts. Attempting to service unit could cause electrical shock.
NOTE Internal components remain charged after all power is disconnected.
4. Do not expose the inverter to rain, snow, bilge water or spray.
5. Do not obstruct the ventilation openings.
6. Do not install the inverter in zero-clearance
compartment.
CAUTION This inverter should be used in negative ground applications only.
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Introduction
Important Safety Information
WARNING Power inverters contain components that can produce arcs or sparks. To prevent fire or explosion, do not install the inverter in areas or compartments containing batteries or flammable materials or in locations that require ignition­protected equipment.
WARNING To reduce the risk of fire, do not cover or obstruct the ventilation openings. Do not install inverter in zero-clearance compartment.
Warning:Wash Hands After Handling Power Cord
The power cord on this product contains lead, a chemical known in the state of California to cause birth defects or other reproductive harm.
Caution: Rechargeable Appliances
Certain chargers for small nickel cadmium batteries can be damaged if connected to the Cobra 400 watt inverter. Two particular types of equipment are prone to this problem:
Plug In Directly
1. Small battery-operated appliances
such as flashlights, razors, and nightlights that can be plugged directly into an AC receptacle to recharge.
Dangerous Voltages
2. Certain battery chargers for
battery packs used in hand power tools. These chargers have a WARNING label stating that dangerous voltages are present at the battery terminals.
This problem does not occur with the vast majority of battery operated equipment. Most use a separate charger or transformer that is plugged into the AC receptacle and produces a low voltage output. If the label on the AC adapter or charger states that it produces a low voltage AC or DC output (less than 30 volts), the inverter will have no problem powering the adapter safely.
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Quick Evaluation
Introduction
Cobra 400 Watt OutputWaveform
Some very sensitive electronic equipment may not operate satisfactory on “square wave” or “modified sine wave.” The output waveform is referred to as “square wave” or “modified sine wave.” It is a stepped waveform designed to have characteristics similar to the sine wave shape of utility power. A waveform of this nature is suitable for most AC loads (including linear and switching power suppliers used in electronic equipment, transformers and motors).
Quick Evaluation Before Installation
This section provides you with basic information about the inverter and how to check its performance before installation.
Be sure to have on hand:
A 12 volt DC power source (such as a vehicle battery).
Power Supply
The provided two foot cigarette lighter cable and
two foot direct-to-battery 12 gauge cable.
Only use the cables provided with your inverter. The cigarette lighter cable is suitable for operating the inverter at loads up to 150 watts. Connect by securely inserting the plug into the cigarette lighter socket.
Cig.LighterCable 12 Gauge Cable
Before Installation
The power source must provide between 11 and 15 volts DC and be able to supply enough current to run the test load. As a rough guide, divide the wattage of the test load by 10 to get the current (in amperes) the power source must deliver.
CAUTION Do not use the cigarette lighter cable for loads higher than 150 watts. When connecting loads larger than 150 watts, please connect the inverter directly to the battery.
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Quick Evaluation
Introduction
Test Load
To check your inverter’s performance before installation:
On/Off Switchto Off
ConnectTerminals
Connect Power Source
On/Off Switchto On
Connect Test Load
Before Installation
A test load that can
be plugged into the AC receptacle on the inverter for short term testing at a low power level.
1.Turn the inverter off (see page 11
for details). If the power source is a DC power supply, switch it off as well.
2.Connect cables to power
inputterminals (see page 6 for details).
3.Connect cable to power source
(see page 8 for details).
4.Check to make sure all
connections are secure.
5.Turn the inverter on. If the
powersource is a DC power supply, switch it on first.
6. Plug in the test load. The inverter should supply power
to the load. If the inverter is not working properly, refer to the troubleshooting guide on page 14 or power and protection indicators section on page 12.
Installation
Installation
Installation Requirements
The inverter must be installed in an area that meets all of the following requirements:
A. Dry
Do not place in an area where water can drip or splash on the inverter.
B. Cool
Ambient air temperature should be between 30°F and 105°F (0°C and 40°C). The cooler the better.
C. Ventilate
Allow at least one inch (three cm) of clearance around the inverter for proper airflow. Make sure that ventilation openings on the ends of the unit are not obstructed.
Requirements
CAUTION To avoid fire, do not cover or obstruct ventilation openings. Do not install inverter in a zero­clearance compartment. Overheating may result.
CAUTION The inverter must only be connected to batteries with a nominal output voltage of 12 volts. It will not work with a 6 volt battery, and will be damaged if it is connected to a 16 volt battery.
WARNING This unit contains components which can produce arcs or sparks. To prevent fire or explosion, do not install in compartments containing a battery or flammable materials, or in a location which requires ignition protected equipment.
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Mounting and
Installation
Mounting
To mount your inverter:
1. Place the inverter on a flat surface with the mounting
bracket against the mounting surface.
ounting Brackets
M
Connecting Cables
Installation
ConnectTerminals
Connecting Cables
supply, switch it off as well.
2. Mount to secure surface using mounting hardware
that is corrosion resistant (not included).
MountingHardware
The inverter can be mounted horizontally or vertically.
Connecting Cables
Power wire and wiring are very important to the performance of the inverter. Because the inverter has a low voltage, high current input, low resistance wiring is essential between the battery and inverter. This is so it can deliver the maximum amount of energy to the load.
On/Off Switchto Off
Only use the cables provided with your power inverter.
To connect the cables between the inverter and the battery:
1.Turn the On/Off Switch on the
inverter to the off position. If the powersource is a DC power
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Connect Power Source
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Installation Installation
Connecting Cables Connecting Cables
2. Connect cable to the Power Input Terminals on right side panel of the inverter. The red terminal is positive (+) and the black terminal is negative (-). Insert the ends of the cables onto the terminals and tighten the screws to clamp the cables safely.
3. Connect cable to your vehicle’s cigarette lighter socket.
Connect Power Source
NOTE If the inverter is to be used at levels above 150 watts for extended periods of time, a direct connection to the battery is recommended. Do not use the cigarette cord for loads higher than 150 watts. Please contact your local dealer or customer assistance for the proper cord for direct to battery connections.
CAUTION Reverse polarity connections (positive to negative) will blow inverter fuses and may permanently damage the unit. Such damage is not covered by the warranty.
CAUTION Remove any jewelry (watch, ring, etc.). Be careful not to short circuit the battery with any metallic object (wrench, etc.).
WARNING You may observe a spark when making the connection because current can flow to charge the capacitors in the inverter. Do not make this
connection in the presence of flammable fumes.
Explosion or fire may result. Thoroughly ventilate the battery compartment before making this connection.
3. Connect cable to the power source: a. Connect the cable from the Negative (Black)
Terminal of inverter to the Negative Terminal
of the power source. Make a secure connection.
b. Connect the cable from the Positive (Red) Terminal
of the inverter to the Positive Terminal of the power source (the battery’s main fuse or the battery selector switch, if you are using one). Make a secure connection.
You mightobservea spark when you make this connection sincecurrent can flow to charge capacitors in the inverter.
All power connections to your Cobra inverter must be Positive to Positive and Negative to Negative.
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Power Consumption
CAUTION Do not connect the inverter and another AC source (such as a generator or utility power) to the AC wiring at the same time. The inverter will be damaged if its output is connected to AC voltage from another source. Damage can even occur if the inverter is switched off.
CAUTION Do not connect the inverter to an AC branch circuit that has high-power consumption loads. It will not operate electric heaters, air conditioners, stoves, and other electrical appliancesthat consume more than 400 watts.
CAUTION Loose connectors result in excessive voltage drop and may cause over heated wires and melted insulation.
CAUTION Reverse polarity connections (positive to negative) will blow external fuse in the inverter and may permanently damage the unit. Such damage is not covered by the warranty.
CAUTION Remove any jewelry (watch, ring, etc.). Be careful not to short circuit the battery with any metallic object (wrench, etc.).
WARNING 115 volt AC power is potentially lethal. Do not work on AC wiring when it is connected to the inverter (even if it is switched off) unless the DC power source is physically disconnected from
Laptop
TV/VCR (up to 25")
Blender
OperationInstallation
Power On and Off
a generator or the utility line. WARNING You may observe a spark when making
the connection because current can flow to charge the capacitors in the inverter. Do not make this
On/Off Switchto On
connection in the presence of flammable fumes.
Explosion or fire may result. Thoroughly ventilate the battery compartment before making this connection.
On/Off Switchto Off
50 watts x 2 hours = 100 watt-hours
115 wattsx 3 hours = 345 watt-hours
the inverter. Also, do not work on AC wiring if it is connected to another AC power source such as
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300 watts x 15 minutes = 75 watt-hours
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Power and Protection
Operation
Power Consumption
For each piece of equipment you will be operating from the inverter, you must determine the battery’s reserve capacity (how long the battery can deliver a specific amount of current — in automotive batteries, usually 25 amperes) or ampere-hour capacity (a measure of how many amperes a battery can deliver for a specified length of time).
Example – Reserve capacity: a battery with a reserve capacity of 180 minutes can deliver 25 amperes for 180 minutes before it is completely discharged.
Example – Ampere-hour capacity: a battery with an ampere-hour capacity of 100 ampere-hours can deliver 5 amperes for 20 hours before it is completely discharged.
To determine the battery ampere-hour capacity you require:
1. Determine how many watts each piece of equipment
consumes. This can normally be found on the product label. If only the current draw is given, multiply the current draw by 115 to get the watt consumption.
2. Estimate the time (in hours) that each piece of equipment
will be running between battery charging cycles.
3. Calculate the total watt-hours of energy consumption
(power x operating time) using the average power consumption and the total estimated running time (in hours). Power x Operating Time = Watt-Hours.
4. Divide the watt-hours by 10 to determine how many
power supply’s (12 volt) ampere-hours will be consumed.
Indicators
Operation
Operating Limits
Turning Your Inverter On or Off
Be sure to have your power inverter properly installed before attempting to turn the unit on (see installation page 5).
To turn the power inverter on:
1.If a DC power supply is being
used as the power source, switch it on.
2.On the left side panel, switchthe On/Off Switch to on.
The inverter is now ready to deliver AC power to your loads. If several loads are to be operated by the inverter, turn them on separately, after the inverter has been turned on. This will ensure that the inverter does not have to deliver the starting currents required for all the loads at once.
To turn the power inverter off:
1.On the left side panel,
switch the On/Off Switch to off.
NOTE The On/Off Switch turns the control circuit in the inverter on and off. It does not disconnect power from the inverter.
When the switch is in the off position, the inverter draws no current from the battery. When it’s in the on position, but no power is being supplied to the load, the inverter draws less than 500 milliamperes from the battery. This is low current draw. It would take more than a week to discharge a 100 ampere­hour battery at this rate depending on the age of the battery.
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Operation
Troubleshooting Guide
Troubleshooting Guide
Problem/Symptom
Low output voltage No output voltage
No output voltage after prolongeduse
No output voltage, “Protect” indicator
Possible Causes
Overload Low input voltage
Thermal shutdown
High input voltage
lighted
No output voltage
No power to
Short circuit
Blown fuse
inverter Low battery alarm
Poor DC wiring
on all the time
Poor battery condition
Solution
Reduce the load. Recharge battery.
Check connections and cable.
Allow inverter to cool off.
Reduce load, continuous operation input current required.
Improve ventilation; Makesureventilation openings in the inverter are not obstructed.
Reduce ambient temperature.
Make sure the inverter is connected to 12V battery.
Check regulation of charging system.
Check load for proper operation.
Replace fuse.
Check connections.
Make sure battery is fully charged.
Operation
Specifications
Specifications
Continuous output power (1 hour) . . . . . . . . . . . . 400W
Surge rating (0.1 second) . . . . . . . . . . . . . . . . . . . 800W
Peak efficiency (12V – 1⁄2 load) . . . . . . . . . . . . . . > 88%
Efficiency (full load, 12V) . . . . . . . . . . . . . . . . . . . > 83%
No load current draw . . . . . . . . . . . . . . . . < 0.5A (12.6V)
Output waveform (resistive load) . . . Modified sine wave
Output frequency . . . . . . . . . . . . . . . . . . . . 58HZ – 62HZ
Output voltage . . . . . . . . . . . . . . . . . . . . . . 109V – 120V
Input voltage . . . . . . . . . . . . . . . . . . 10.4VDC – 14.4VDC
Alarm voltage (unload) . . . . . . . . . . . . . . .10.2V – 10.8V
Shutdown voltage (unload) . . . . . . . . . . . . . 9.2V – 9.8V
Operating temperature range . . . . . . . . . . . . 0°C – 40°C
(32°F – 104°F)
Storage temperature range . . . . . . . . . . . . -40°C – 85°C
(-40°F – 185°F)
Protection . . . . . . . . . .Overload, short-circuit, overtemp,
reverse polarity, under/over voltage
Notes
All protection is automatically recovered. To protect the battery, if the unit needs to be restarted
after low voltage protection, the voltage of DC input should be above 12V.
To extend the life of the fan, it will stop when there is no load. The speed of the fan increases as the load increases.
The unit is completely insulated in input and output for added safety.
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Warranty and Trademark
Warranty
Limited Two-Year Warranty
• For Products Purchased in the U.S.A.
Cobra Electronics Corporation warrants that its Cobra power inverter, and the component parts thereof, will be free of defects in workmanship and materials for a period of two years from the date of first consumer purchase. This warranty may be enforced by the first consumer purchaser, provided that the product is utilized within the U.S.A.
Cobra will, without charge, repair or replace, at its option, defective power inverters, products or component parts upon delivery to the Cobra Factory Service department, accompanied by proof of the date of first consumer purchase, such as a duplicated copy of a sales receipt.
You must pay any initial shipping charges required to ship the product for warranty service, but the return charges will be at Cobra’s expense, if the product is repaired or replaced under warranty. This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Exclusions: This limited warranty does not apply:
1. To any product damaged by accident.
2. In the event of misuse or abuse of the product or
as a result of unauthorized alterations or repairs.
3. If the serial number has been altered, defaced, or removed.
4. If the owner of the product resides outside the U.S.A.
All implied warranties, including warranties of merchantability and fitness for a particular purpose are limited in duration to the length of this warranty. Cobra shall not be liable for any incidental, consequential or other damages; including, without limitation, to damages resulting from loss of use or cost of installation.
Some states do not allow limitations on how long an implied warranty lasts and/or do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.
For Products Purchased Outside the U.S.A.
Please contact your local dealer for warranty information.
Trademark Acknowledgement
Cobra®, Nothing comes close to a Cobra®and the snake design are registered trademarks of Cobra Electronics Corporation, USA.
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Acknowledgement
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