Clarion EF-1080I-C Service Manual

Clarion Co., Ltd.
22-3, Shibuya 2-chome, Shibuyaku, Tokyo, 150-8335 Japan Service Dept.- 50 kamitoda,Toda-shi,Saitama,335-8511 Japan Tel: 048-443-1111 FAX:048-433-6996
Published by Service Dept. 298-5891-00 Printed in Japan
Service Manual
SUBARU Automobile Genuine Power Amplifier
SPECIFICATIONS
Main section
Gain: FRONT 23dB±2dB(1.5kHz)
REAR 24dB
Power output: 35W
More than 20W (100Hz
Distortion(THD): Less than 0.05
(0.5W output,1kHz) S/N ratio: More than 80dB(1kHz) Load impedance: 8
Ω
Sub woofer section
Gain: 29dB±2dB(30Hz) Power output: 60W(maximum)
More than 40W
(50Hz,THD0.05%,4 Distortion(THD): Less than 0.08
(0.5W output,50Hz) S/N ratio: More than 80dB(50Hz) Load impedance: 4
Ω
General
Channel separation: More than 60dB(1kHz) Power supply voltage: DC14.4V(10.8V to 15.6V) Current consumption: Less than 25A Dimensions(mm): 240(W) Weight: 2.3kg
Specifications and design are subject to change without
notice for further improvement.
±2dB(500Hz)
×4ch(maximum)
×4ch
15kHz,THD0.05%,8Ω)
Ω)
×50(H)×165(D)
Model
EF-1080I-C
(Genuine No.86221AE02A)
NOTE
We cannot supply PWB with component parts in principle. When a circuit on PWB has failure,please repair it by com­ponent parts base.Parts which are not mentioned in service manual are not supplied.
COMPONENT
EF-1080I-C
Main unit −−−−− 1
To engineers in charge of repair or
inspection of our products.
Before repair or inspection, make sure to follow the instructions so that customers and Engineers in charge of repair or inspection can avoid suf­fering any risk or injury.
1. Use specified parts. The system uses parts with special safety features against fire and voltage. Use only parts with equivalent charac­teristics when replacing them. The use of unspecified parts shall be regarded as re­modeling for which we shall not be liable. The onus of product liability (PL) shall not be our responsibility in cases where an accident or failure is as a result of unspecified parts being used.
2. Place the parts and wiring back in their original positions after replacement or re-wiring. For proper circuit construction, use of insulation tubes, bonding,gaps to PWB, etc, is involved. The wiring con­nection and routing to the PWB are specially planned using clamps to keep away from heated and high voltage parts. Ensure that they are placed back in their original positions after repair or inspection.
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EF-1080I-C
If extended damage is caused due to negligence during repair, the legal responsibility shall be with the repairing company.
3. Check for safety after repair. Check that the screws, parts and wires are put back se­curely in their original position after repair. Ensure for safety reasons there is no possibility of secondary ploblems around the repaired spots. If extended damage is caused due to negligence of re­pair, the legal responsibility shall be with the repairing company.
4. Caution in removal and making wiring connection to the parts for the automobile. Disconnect the battery terminal after turning the ignition key off. If wrong wiring connections are made with the battery connected, a short circuit and/or fire may occur. If extensive damage is caused due to negligence of re­pair, the legal responsibility shall be with the repairing
BLOCK DIAGRAM
I C 1 0 2 - 1 0 5
6 B A N D E Q
I C 1 0 2 - 1 0 5
6 B A N D E Q
L F +
L F -
R F +
R F -
I C 1 0 1
B A L
- I N P U T
B A L
- I N P U T
I C 1 0 1
I C 1 0 6
B U F F E R
B U F F E R
company.
5. Cautions regarding chips. Do not reuse removed chips even when no abnormality is observed in their appearance. Always replace them with new ones. (The chip parts include resistors, capaci­tors, diodes, transistors, etc). The negative pole of tanta­lum capacitors is highly susceptible to heat, so use spe­cial care when replacing them and check the operation afterwards.
6. Cautions in handling flexible PWB Before working with a soldering iron, make sure that the iron tip temperature is around 270
. Take care not to
apply the iron tip repeatedly(more than three times)to the same patterns. Also take care not to apply the tip with force.
7. Turn the unit OFF during disassembly and parts replace­ment. Recheck all work before you apply power to the unit.
I C 4 0 1
L F O U T P U T
R F O U T P U T
I C 1 0 6
Q 1 0 3 , 1 0 4
P O W E R G U A R D
Q 2 0 3 , 2 0 4
P O W E R
I C 4 0 2
P O W E R
L R +
L R -
R R +
R R -
B . U
A M P - O N
G N D
I C 2 0 1
B A L
- I N P U T
I C 2 0 1
B A L
- I N P U T
I C 3 0 1
M I X
- 1 5 V + 2 6 V
+ 1 5 V
P O W E R S U P P L Y B L O C K
I C 2 0 2 - 2 0 5
6 B A N D E Q
I C 2 0 2 - 2 0 5
6 B A N D E Q
I C 3 0 1
L P F
- 2 6 V
I C 2 0 6
B U F F E R
I C 2 0 6
B U F F E R
I C 3 0 2
B U F F E R
I C 3 0 2 Q 5 0 1 - 5 0 4
T E M P . D E T E C T
Q 6 1 7
P O W E R G U A R D
Q 3 0 3 , 3 0 4
P O W E R G U A R D
Q 4 0 3 , 4 0 4
P O W E R G U A R D
P O W E R G U A R D
D C V O L T A G E D E T E C T
Q 6 0 1 - 6 0 4
P O W E R
P O W E R
P O W E R
I C 4 0 3
L R O U T P U T
I C 4 0 4
R R O U T P U T
I C 4 0 5
S U B O U T P U T
EF-1080I-C
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EXPLODED VIEWPARTS LIST
2 2
2 3
3 5
3 1
3 0
2 8
2
3 6
2 9
7
3 7
9
6
1 5
1 4
1 2
8
3 5
2 1
1 9
1 8
5
3 2
1 3
1 7
2 6
1 6
3 2
3 8
1 0
3 9
1
1 1
1 8
2 5
3 3
4
2 4
2 0
3 6
3 4
1 039-1480-01 MAIN PWB 1
2 313-1721-02 HEAT SINK(MAIN) 1 3 304-0457-03 LOWER COVER 1 4 313-1720-00 HEAT SINK(SUB) 1 5 347-5659-00 INSULATOR 1 6 074-1137-00 OUTLET SOCKET(13PIN) 1 7 331-2343-00 DIN-HOLDER 1 8 074-0973-00 OUTLET SOCKET 1
9 331-2344-00 CONNECTOR HOLDER 1 10 051-2024-00 IC(TDA7295) 5 11 347-5660-00 INSULATOR 2 12 331-2342-00 IC-HOLDER 1 13 125-8004-00 TRANSISTOR(MTAJ30N06) 4 14 001-0650-0B DIODE(FMG22S) 1 15 001-0650-0A DIODE(FMG22R) 1 16 002-0223-00 THERMISTOR 1 17 078-0045-00 WASHER(AC316A) 5 18 073-0743-90 TERMINAL(GND) 7 19 300-7708-01 MTG-BRKT(CON) 1 20 300-7707-00 MTG-BRKT 1
(WITHOUT COMPONENT)
3
2 7
2 1
NO. PART NO. DESCRIPTION Q'TYNO. PART NO. DESCRIPTION Q'TY
21 714-5006-77 MACHINE SCREW(M5×6) 4 22 714-3010-87 MACHINE SCREW(M3×10) 4 23 714-3014-87 MACHINE SCREW(M3×14) 6 24 732-3008-17 SEMS SCREW(M3×8) 5 25 735-3008-18 D-SEMS SCREW(M3×8) 2 26 010-8018-00 COIL 2 27 286-9064-09 SETPLATE 1 28 285-1823-00 GUIDE LABEL 1 29 714-3012-80 MACHINE SCREW(M3×12) 2 30 300-7751-00 BRACKET 1 31 345-8193-00 CUSHION 1 32 716-0881-01 D-SEMS SCREW(M3×8) 6 33 345-7555-00 SPACER 4 34 347-5861-00 SHELTER 1 35 735-3008-19 D-SEMS SCREW(M3×8) 4 36 353-0513-01 SHADE 2 37 335-6542-00 HEAT SINK COVER 1 38 060-0057-59 AUTO FUSE(25A) 1 39 335-3086-00 FUSE SUPPORT 1
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EF-1080I-C
+ 6 hidden pages