Clarion DXZ788RUSB Service manual

Xiamen Clarion Electrical Enterprise Co., Ltd

8/F., Xiamen Mail Processing Centre, No.275 Lujiang Road , Xiamen,China Tel:+86-592-2389080 Fax:+86-592-2389089

Clarion Co., Ltd.

7-2, Shintoshin, Chuo-Ku, Saitama-Shi, Saitama 330-0081, Japan

Service Manual

CD/USB/MP3/WMA/AAC Receiver with CeNET CONTROL

Published by Service Dept.

298-6526-00 JAN. 2008P

Printed in P.R.C.

This product is a lead free model.

Lead free solder is used in PWB stamped LF mark.

Please keep the following conditions when you repair.

1. Use lead free solder.

* Koki's lead free solder S3X-55M 0.6mm

(CLARION Parts No.642-0231-01)

* Koki's lead free solder S3X-55M 1.0mm

(CLARION Parts No.642-0231-02)

2. Use a nitrogen solder system.

3. Do not use "General solder" and "Lead free solder"

together.

SPECIFICATIONS

Radio section

Tuning system: PLL synthesizer tuner

Receiving frequencies: FM : 87.5 MHz to 108 MHz

(0.05 MHz steps)

MW : 531 kHz to 1602 kHz

(9 kHz steps)

LW : 153 kHz to 279 kHz

(3 kHz steps)

CD player section

System: Compact disc digital audio system

Frequency response:

Signal to noise ratio:

Dynamic range:

Distortion:

MP3/WMA/AAC mode

MP3 Sampling rate: MP3 Bit rate: WMA Bit rate: AAC Sampling rate: AAC Bit rate: Logical format:

5 Hz to 20 kHz (+1/-1 dB)

100 dB (1 kHz)

95 dB (1 kHz)

0.01%

8kHz to 48kHz 8kbps to 320kbps / VBR 8kbps to 320kbps 8kHz to 48kHz 8kbps to 320kbps / VBR ISO9660 level1, 2 JOLIET or Romeo or APPLE ISO

Model

DXZ788RUSB

(PE-3042E-A)

General

Output power : 31 W x 4

(DIN45324, +B=14.4 V)

Power supply voltage: 14.4 V DC (10.8 V to 15.6

negative ground

Power consumption: Less than 15 A

Speaker impedance: 4 ohm(4 ohm to 8 ohm allowable)

Weight: Main unit

Remote control unit

40 g (including battery)

Dimensions: Main unit

178(W) x 50(H) x 156(D)mm

Remote control unit

44(W) x 113(H) x 11(D)mm

1.6 Kg

V allowable)

COMPONENTS

PE-3042E-A

1. Source unit 1

2. Remote control unit RCB-176-301 1

3. Battery(CR2025) 1

4. Mounting bracket 300-7742-00 1

5. DCP case 335-6035-04 1

6. Escutcheon(OUT-ES)

7. Extension lead 854-6362-54 1

8. RCA PIN CORD 855-5520-56 1

9. Parts bag

9-1. Removal key 331-2497-00 2

9-2. PAD screw(M1.7x6) 716-0872-61 1

9-3. Screw(M5x8) 716-0726-51 1 9-4. Rubber part 345-3653-20 1

9-5. Rubber part 345-3799-20 8

370-6226-04 1

NOTE

We cannot supply PWB with component parts in principle. When

a circuit on PWB has failure, please repair it by component parts

base. Parts which are not mentioned in service manual are not

supplied.

-1-

DXZ788RUSB

Specifications and design are subject to change without notice for

further improvement.

Use only compact discs bearing the or mark.

Some CDs recorded in CD-R/CD-RW mode may not be usable.

* Windows Media , and the Windows logo are trademarks, or re-

gistered trademarks of Microsoft Corporation in the United States

and/or other countries.

* WMA is the abbreviation of Windows Media Audio, an audio file

format developed by Microsoft Corporation.

* This product includes technology owned by Microsoft Corporation

and cannot be used or distributed without a license from MSLGP.

* As for this model, the tuner of the DSP type is used.When you

exchange it due to the tuner pack(BL1:880-2091E) trouble, it is

necessary to adjust for S-meter etc.Special JIG is necessary for

an accurate adjustment.The procedure document for the exclusive

use jig is appended to it.

* This DSP IC SAF7730HN219A(051-6706-40) of main PWB is ex-

posed die soldering pad type. The middle of this IC package is so-

ldered with the main PWB, and it cannot remove in an ordinary s-

oldering iron.Please use special removal JIG at the time of IC exc-

hange.

* This unit is compatible with USB 1.1/2.0 with maximum data tran-

sfer rates of 12 Mbps.USB memory devices that can be played by

connecting to the unit's USB connector are limited to those recog-

nized as "USB mass storage class devices"; operation is not gua-

ranteed with all USB memory devices.

* To prevent the accidental loss of data, always back up important

data on your computer.

* This unit does not support connections to a computer.In addition,

connections made through a USB hub device are also not

supported.

* This unit supports USB Digital Media Streaming.USB Digital Media

Streaming is a function used to play music files transmitted using

Media Transfer Protocol (MTP). This function also supports the

playback of WMDRM 10 files.

* Insert and remove a USB memory device only when the device is

not being accessed. Connecting or disconnecting the device at the

following times may result in the loss of data:

- If the USB memory device is removed or power is disconnected

during writing to the device.

* iPod is for legal or rightholder-authorized copying only. Don't st-

eal music. iPod is a trademark of Apple Computer, Inc., registered

in the U.S and other countries.

To engineers in charge of repair or inspection of our products.

Before repair or inspection, make sure to follow the instructions so that customers and Engineers in charge of repair or inspection can avoid suffering any risk or injury.

1. Use specified parts.

The system uses parts with special safety features against fire

and voltage. Use only parts with equivalent characteristics

when replacing them.

The use of unspecified parts shall be regarded as remodeling

for which we shall not be liable. The onus of product liability

(PL) shall not be our responsibility in cases where an accident

or failure is as a result of unspecified parts being used.

2. Place the parts and wiring back in their original positions after

replacement or re-wiring.

For proper circuit construction, use of insulation tubes, bond-

ing, gaps to PWB, etc, is involved. The wiring connection and

routing to the PWB are specially planned using clamps to keep

away from heated and high voltage parts. Ensure that they are

placed back in their original positions after repair or inspec-

tion.

If extended damage is caused due to negligence during re-

pair, the legal responsibility shall be with the repairing com-

pany.

3. Check for safety after repair.

Check that the screws, parts and wires are put back securely

in their original position after repair. Ensure for safety reasons

there is no possibility of secondary ploblems around the re-

paired spots.

If extended damage is caused due to negligence of repair, the

legal responsibility shall be with the repairing company.

4. Caution in removal and making wiring connection to the parts

for the automobile. Disconnect the battery terminal after turning the ignition key

off. If wrong wiring connections are made with the battery con-

nected, a short circuit and/or fire may occur. If extensive dam-

age is caused due to negligence of repair, the legal responsi-

bility shall be with the repairing company.

5. Cautions in soldering

Please do not spread liquid flux in soldering.

Please do not wash the soldering point after soldering.

6. Cautions in soldering for chip capacitors

Please solder the chip capacitors after pre-heating for replace-

ment because they are very weak to heat. Please do not heat the chip capacitors with a soldering iron

directly.

7. Cautions in handling for chip parts.

Do not reuse removed chips even when no abnormality is ob-

served in their appearance. Always replace them with new

ones. (The chip parts include resistors, capacitors, diodes, tran-

sistors, etc).

Please make an operation test after replacement.

Cautions in handling flexible PWB

Before working with a soldering iron, make sure that the iron

tip temperature is around 270

iron tip repeatedly(more than three times)to the same patterns.

Also take care not to apply the tip with force.

9. Turn the unit OFF during disassembly and parts replacement.

Recheck all work before you apply power to the unit.

10. Cautions in checking that the optical pickup lights up.

The laser is focused on the disc reflection surface through the

lens of the optical pickup. When checking that the laser opti-

cal diode lights up, keep your eyes more than 30cms away

from the lens. Prolonged viewing of the laser within 30cms

may damage your eyesight.

11. Cautions in handling the optical pickup

The laser diode of the optical pickup can be damaged by elec-

trostatic charge caused by your clothes and body. Make sure

to avoid electrostatic charges on your clothes or body, or dis-

charge static electricity before handling the optical pickup.

11-1. Laser diode

The laser diode terminals are shorted for transportation in order to prevent electrostatic damage. After replacement, open the shorted circuit. When removing the pickup from the mechanism, short the terminals by soldering them to prevent this damage.

. Take care not to apply the

DXZ788RUSB

-2-

11-2. Actuator

The actuator has a powerful magnetic circuit. If a magnetic material is put close to it. Its characteristics will change. En-

sure that no foreign substances enter through the ventilation

slots in the cover.

11-3. Cleaning the lens

Dust on the optical lens affects performance. To clean the lens, apply a small amount of isopropyl alcohol to lens paper and wipe the lens gently.

CAUTION

This appliance contains a laser system and is classified as a

"CLASS 1 LASER PRODUCT". In case of any trouble with this

player, please contact your nearest"authorized service station".

To prevent direct exposure to the laser beam, do not try to open

the enclosure.

ADJUSTMENTS

ADJUSTMENT OF BUS-TUNER : 880-2091E

This adjustment sets some values of the tuner.The adjustment data is written in EEPROM(IC605).The special jig and software are necessary for this adjustment.

* CeNET-analyzer * Personal computer *SG * Adjustment-Software:Adjustment system for DSP N217

with CeNET(Ver.Y4-S024-103-20060623)

Preparation

1. Installation of software Execute the windows installer package in the set-folde of the writing E2P.

2. Connection

1) Connect CeNET-analyzer to the unit with the CeNETcable.

2) Connect CeNET-analyzer(MASTER/SLAVE side) to the PC with the serial crossing cable.

3) Connect POWER-lead of CeNET-analyzer to the POWER-lead of the unit.

4) Connect the antenna to the unit.(FM-ANT for first adjustment)

5) Turn on CeNET-analyzer,and press the RESET-button

of it.

PE-3042E

276-0380-00

Bottom view of main unit

NOTES OF ISO CONNECTOR

1. For VW and Audi vehicles, change the position of fuse installation as shown on the diagram.(Figure 1) EXTENSION CABLE type

Initial setting of ex-lead

Fuse

15A

Fuse

Red Red

Blue/White Blue/White

Green/White Green/White

For models 1992 and later For models up to 1991

Yellow

Red

Yellow

Red

Figure 1

2. When the car stereo is installed in 1998 and later Volkswagen models, remove the auto antennal leads (Blue/White). Be sure to insulate both the ISO connector side terminal and the main unit side terminal with insulation tape, respectively.(Figure 2)

Blue/White Blue/White

Yellow

Red

Insulation tape

Yellow

Red

Set up the software

1) Click [ADJ_DSP].

2) Click [open Comm PORT].(To open the COM port of PC)

3) Click [Initialization of JIG].(The BUS-analyzer sounds)

4) Click [Incoming connection].(The unit is recognized to the BUS-analyzer)

The data is displayed, and the display changes regu-

larly.

PRNdatawriting

1) Click [prn FILE LOAD], and select PRN-FILE.

2) Click [EEPROM WRITE], the PRN-data is write in EEPROM of the unit.

Adjustments

1. FM S-meter

1) Set SG output to 65dBuV.(FM)

2) Click [Adjustment] of "FM S-Meter".(Wait until the value stops.)

2. FM IF-Count

1) Click [Adjustment] under "FM IF-COUNT".(The FM-IFOffset data of EEPRON is effective.)

2) Click [Check], and confirm the display is within +/-500.0.

3. Set up AM IF Offset data * Exchange the antenna for "AM-ANT-dummy"

1) Click [Adjustment] under "AM IF-COUNT".(The AM-IFOffset data of EEPRON is effective.)

2) Click [Check], and confirm the display is within +/-500.0.

4. AM S-meter

1) Set SG output to 70dBuV.(AM)

2) Click [Adjustment] of "AM S-Meter".(Wait until the value stops.)

Finally, push the reset button of the unit.

Remote turn-on

Insulate the terminal

* Never let the terminals make contact with the metal plate parts

of the car.

Figure 2

3. When the main unit is also connected to an external amplifier, connect REMOTE on the external amplifier to remote turn on lead.

-3-

When computer continues to freeze, click [RESET] of "MENU", and readjust the lost adjustment point.IF not returning, press the RESET-button of CeNET-analyzer.and restart adjustment from the first step.

DXZ788RUSB

TROUBLESHOOTING

Problem Cause Measure

Power does not turn on. Fuse is blown. Replace with a fuse of the same amperage.

(No sound is produced.) Incorrect wiring. Read the attached "Installation/Wire connection Guide" once again

and wire properly.

No sound output when Power antenna lead is shorted to 1. Turn the unit off.

operating the unit with ground or excessive current is 2. Remove all wires attached to the power antenna lead. Check

amplifiers or power required for remote-on the amplifiers each wire for a possible short to ground using an ohm meter.

antenna attached. or power antenna. 3. Turn the unit back on.

4. Reconnect each amplifier remote wire to the power antenna lead

one by one. If the amplifiers turn off before all wires are attached,

an external relay to provide remote-on voltage (excessive current

required).

Nothing happens when The microprocessor has

Turn off the power, then press the [

RELEASE

]

buttons are pressed. malfunctioned due to noise, etc. button and remove the DCP.

Press the reset button for about

Display is not accurate. 2 seconds with a thin rod.

DCP or main unit connectors Wipe the dirt off with a soft cloth moistened with

are dirty. cleaning alcohol.

No sound heard The speaker protection circuit Turn down sound volume. Function can also be restored by

is operating. turning the power off and on again. (Speaker volume is reduced

automatically when the speaker protection circuit operates).

No sound heard MP3/WMA/AAC files are Write MP3/WMA/AAC files onto the disc properly.

absent in a disc.

Files are not recognized as Use MP3/WMA/AAC files encoded properly.

an MP3/WMA/AAC file.

File system is not correct. Use ISO9660 level 1, 2 or JOLIET or Romeo or

APPLE ISO file system.

Sound skips or is noisy. Compact disc is dirty. Clean the compact disc with a soft cloth.

Compact disc is heavily Replace with a compact disc with no scratches.

scratched or warped.

Sound is cut or skipped. MP3/WMA/AAC files are not Use MP3/WMA/AAC files encoded properly.

Noise is generated or encoded properly.

noise is mixed with sound.

Sound is bad directly after Water droplets may form on Let dry for about 1 hour with the power on.

power is turned on. the internal lens when the car

is parked in a humid place.

Wrong filename File system is not correct. Use ISO9660 level 1, 2 or JOLIET or Romeo or

APPLE ISO file system.

No sound heard The device contains no MP3/ Record MP3/WMA/AAC files properly to the device.

WMA/AAC files.

The files are not proper MP3/ Use only properly encoded MP3/WMA/AAC files.

WMA/AAC format.

Connectors are loose. Disconnect the device and reconnect securely.

Sound is interrupted or The MP3/WMA/AAC files are Use only properly encoded MP3/WMA/AAC files.

has noise. improperly encoded.

The device isn’t The device is damaged. Disconnect the device and reconnect. If the device is still not

recognized. Connectors are loose. recognized, try replacing with a different device.

According to the state of operation Disconnect the device and reconnect.

on the device, the communication

fault is caused.

Can’t insert the device. The device has been inserted Try reversing the connection direction of the device

improperly. (usually the brand name surface should be facing left).

The connector is broken. Replace with a new device.

GeneralUSBMTP/iPod CD/MP3/WMA/AAC

Reset button

DXZ788RUSB

-4-

ERROR DISPLAYS

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)

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Error Display Cause Measure

ERROR 2 A CD is caught inside the CD deck and is not ejected. This is a failure of CD deck’s mechanism.

ERROR 3 A CD cannot be played due to scratches, etc. Replace with a non-scratched, non-warped-disc.

ERROR 6 A CD is loaded upside-down inside the CD deck and Eject the disc then reload it properly.

does not play.

ERROR 2 A CD inside the CD changer is not loaded. This is a failure of CD changer’s mechanism.

ERROR 3 A CD inside the CD changer cannot be played due to Replace with a non-scratched, non-warped disc.

scratches, etc.

ERROR 6 A CD inside the CD changer cannot be played Eject the disc then reload it properly.

because it is loaded upside-down.

ERROR 2 A DISC inside the DVD changer cannot be played. This is a failure of DVD mechanism.

ERROR 3 A DISC cannot be played due to scratches, etc. Retry or replace with a non-scratched,

non-warped disc.

ERROR 6 A DISC inside the DVD changer cannot be played Eject the disc then reload it properly.

because it is loaded upsidedown.

ERROR P Parental level error Set the correct Parental level.

ERROR R Region code error Eject the disc and replace correct region code disc.

ERROR 2 The files are not proper MP3/WMA/AAC format. Use only properly encoded MP3/WMA/AAC files.

ERROR 3 The MP3/WMA/AAC files are improperly encoded. Use only properly encoded MP3/WMA/AAC files. (USB/MTP mode)

ERROR 3 The iPod contains no audio files. Insert an iPod containing audio files. (iPod mode)

ERROR 5 The connected devices are not recognized. Disconnect the devices and reconnect.

BUS-PWR Overcurrent detection. Disconnect the devices and reconnect. If the

devices are still not recognized, try replacing with

a different devices.

HUB The connected devices are not recognized. Disconnect the devices and reconnect. If the

devices are still not recognized, try replacing with

a different devices.

CD/MP3/

WMA/AAC

changer

DVD

changer

USB/MTP/

iPod

:-:

:IN:

:-:

:O:

If an error occurs, one of the following displays is displayed. Take the measures described below to eliminate the problem.

* If an error display other than the ones described above appears, press the reset button. * When the power supply is turned on for the first time, the bolero microcomputer version display is mistake.

It is solved by turning ACC on and off once again.

EXPLANATION OF IC

Main section

052-3978-10 M30873MJB-714GP Main System controller

1.Terminal Description in 1:DSP SAMPLE:IN:SAMPLE input.

OEM-REMOCON

in 2 in 3:IE-BUS-TX in 4:IE-BUS-RX in 5:AUTO-ANT in 6:BYTE(GND in 7:CNVSS

in 8:XCIN in 9:XCOUT in 10:RESET in 11:X-OUT in 12:GND in 13:X-IN in 14:VCC in 15:VCC in 16:ACC-DET in 17:B/U-DET1 in 18:ILL-DET in 19:OFFSET-DET:IN:The emergencysignal input from thepower IC. in 20:E2P-DO in 21:E2P-SCK in 22:E2P-DI in 23:E2P-CS in 24:NC in 25:RDS-CLK in 26:RDS-DATA in 27:TUN-SCL in 28:TUN-SDA in 29:FLASH TX in 30:FLASH RX in 31:FLASH-SCL in 32:FLASH-BUSY in 33:BOLERO-SDA:I/O:The serial data input/output to the BOLERO.

The steeringremote controller signal input. IE Bus serial data output. IE Bus serial data input. Not in use. Connect to VSS. Connect to VSS.

with internalpull-down resistor The crystal resonator for sub-clock. The crystal resonator for sub-clock. The reset signal input. The resonator for main clock. Ground. The resonator for main clock. Positivepower supply. Positivepower supply. ACC detection signal input. Backupdetection signal input. The illumination detection signal input.

The serial data output to the E2PROM. The clockpulse output to the E2PROM. The serial data output to the E2PROM. E2PROM chipselection signal output. Ground. RDS clockpulse input. RDS datapulse input. The clockpulse output to the BUS tunner.

I/O:The serial data input/output to the BUS tunner.

The flash serial data output. The flash serial data input. Ground. Not in use.

-5-

in 34:BOLERO-SCL:O:The clockpulse output when to the BOLERO. in 35:Z-MUTE-CUT

in 36:A-MUTE(TEST in 37:EMPH

BOLERO-RESET

in 38 in 39:FLASH-EPM in 40:NC in 41:NC in 42:NC in 43:CATS-LED in 44:FLASH-CE in 45:P RDS TEST P1:O in 46:NC in 47:NC in 48:NC in 49:NC in 50:BOLERO-REQ:IN:The request signal input to the BOLERO. in 51:AMP-MUTE

in 52:NC in 53:NC in 54:NC in 55:DSP-RESET in 56:DSP-INIT

in 57:AMP-STBY in 58:EXT-AMP-REM:O:ON signal output to the external Amplifier. in 59:NOISE-CUT in 60:VCC in 61:NC in 62:GND in 63:AM/FM-ON in 64:AM/FM-5V-ON:O:The 5Vpower supplyON signal output. in 65:DSP2-INIT in 66:DSP2-RESET in 67:DSP2-REQ in 68:DSP2-SCK in 69:DSP2-SO

The cut of contral signal output to the MUTE.

CD:H:no cut; out of CD:L:cut Testpin. Testpin. The reset signal output of the BOLERO. Ground. Not in use. Not in use. Not in use. CATS LED drive output. The serial data output for the flash memory. For RDS test pin Not in use. Not in use. Not in use. Not in use.

Mutingsignal output to the Audio Power Am

I/O:Not in use.

Not in use. Not in use. Reset signal output to the DSP IC. The initial finished signal input from the Radio-Audio-DSP. ON signal output to the internal Amplifier.

The cut of contral signal output to the noise. Positivepower supply. Ground. Ground. The 8.5Vpower supplyON signal output.

The initial reset signal output to DSP2. The resetpulse output to DSP2. The request signal output to DSP2. The clockpulse output to DSP2. The serial data output to DSP2.

lifier.

DXZ788RUSB

in 70:DSP2-RDY

:IN:

:IN:Key

:IN:

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play

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:IN:

:-:Supply

:-:

(

:IN:Op

:IN:

:-:

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:O:

:IN:

:-:

:NC:-:

:-:

:IN:

:-:Supply

:O:

:IN:

yjudg

:O:

:O:Sy

:IN:

)

:-:Neg

:O:

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:NC:IN:

:IN:

:IN:Key

:IN:

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)

:-:Neg

:IN:

:-:

:IN:

:NC:IN:

:IN:

:O:Key

:IN:

in 71:KEY-INT in 72:B/U-DET2 in 73:BOLERO-ACC:O:The ACC signal of the BOLERO. in 74:PHONE-IN in 75:AMP-REM-DET:IN:Remote controller wire short detection. in 76:MOTOR+ in 77:MOTORin 78:NC in 79:CLOSE-POSI in 80:OPEN-POSI in 81:ILL-DET-OUT in 82:DISP-REM

in 83:NC in 84:DD-REM in 85:DD-F-SW

in 86:MOTOR-REM in 87:KEY-ILL-REM in 88:DISP-RESET in 89:KEY-A/D

in 90:SYS-ACC in 91:SYS-MUTE in 92:INT1 in 93:INT2 in 94:AVSS(GND in 95:TEST in 96:VREF in 97:AVDD in 98:DSP-SCL

in 99:DSP-SDA

in10

052-7302-10 M30876MJB-713GP Switch System controller

1.Terminal Descri in 1:LCD-ON in 2:INT1 in 3:IE-BUS-TX in 4:IE-BUS-RX in 5:REMOCON:IN:Remote controller signal input terminal. in 6:BYTE(GND in 7:CNVSS in 8:NC in 9:NC in 10:RESET in 11:X-OUT in 12:GND in 13:X-IN in 14:VCC in 15:VCC in 16:SYS-ACC-IN:IN:ACC detect signal output. in 17:NC in 18:NC in 19:NC in 20:VARI-BLUE:O:Variable blue. in 21:NC in 22:VARI-GREEN:O:Variablegreen. in 23:BACK-L-ON:O:The backlight control signal output. in 24:VARI-RED in 25:KEY-ILL in 26:NC in 27:NC in 28:LCD-CS in 29:FLASH TX in 30:FLASH RX in 31:FLASH-SCL:IN:Ground. in 32:FLASH-BUSY:O:Not in use. in 33:LCD-SI in 34:LCD- AO in 35:LCD-CLK in 36:LCD-RESET:O:LCD driver reset signal output. in 37:NC in 38:NC in 39:FLASH-EPM:IN:Ground. in 40:NC in 41:NC in 42:NC in 43:NC in 44:FLASH-CE in 45:NC in 46:NC in 47:NC in 48:NC in 49:KO0 in 50:KO1 in 51:KO2 in 52:KO3 in 53:NC

tion

The readysignal input to DSP2.

interruptingsignal input.

Backupdetection signal input.

The telephone interruptsignal input.

The control signal output to the motor. The control signal output to the motor. Ground. The closeposition detect signal input. The openposition detect signal input. Illumination ON signal output. Thepower supplycontrol signal output for the dis

er. Ground. The control signal output for DC_DC_Converter. The frequencycontrol signal output for DC_DC_Converter. Motorpower ON signal output. The keyillumination ON signal output. Displayreset signal output. The input terminal of the internal ADC for ke ACC detection signal input.

The destination settinginput. The destination settinginput.

Testpin. Reference vlotageinput for A/D converter . Positive voltagesupplyfor A/D converter. I2BUS serial clock output for the Radio-Audio-DSP.

I/O:I2BUS serial data input/output

for the Radio-Audio-DSP. Ground.

LCDpower supply. The destination settinginput. IE Bus serial data output. IE Bus serial data input.

Connect to VSS. Connect to VSS. Ground. Ground. The reset signal input. The resonator for main clock. Ground. The resonator for main clock. Positivepower supply. Positivepower supply.

Ground. Ground. Ground.

Ground.

Variable red. The keyillumination ON signal output. Ground. Ground. Chipselect signal output to LCD. The serial data output for flash memory. The serial data input for flash memory.

The serial data input to the LCD driver. LCD driver data type control. The clockpulse output to the LCD driver.

Ground. Ground.

Ground. Ground. Ground. Ground. The chipenable signal input for flash memory. Ground. Ground. Ground. Ground.

Ground.

ment.

stem mutingsignal output.

ative voltagesupplyfor A/D converter.

scanningoutput terminal. scanningoutput terminal. scanningoutput terminal. scanningoutput terminal.

DXZ788RUSB

in 54:NC in 55:KI0 in 56:KI1 in 57:KI2 in 58:KI3 in 59:NC in 60:VCC in 61:NC in 62:GND in 63:NC in 64:NC in 65:NC in 66:NC in 67:NC in 68:NC in 69:NC in 70:NC in 71:NC in 72:NC in 73:ILL-DET in 74:NC in 75:NC in 76:NC in 77:NC in 78:NC in 79:NC in 80:NC in 81:NC in 82:NC in 83:NC in 84:NC in 85:NC in 86:NC in 87:NC in 88:NC in 89:NC in 90:NC in 91:NC in 92:NC in 93:NC in 94:AVSS(GND in 95:NC in 96:VREF in 97:AVDD in 98:NC in 99:NC in10

051-6928-90 341S2094 iPod Authentication Coprocessor Specification

in 1:VCC in 2:XIN

in 3:XOUT

in 4:CLOCK_ENAB:IN:CLOCK_OUT enable(active high). in 5:NC in 6:NC in 7:I2C_SCL in 8:I2C_ADDR0:IN:I C slave address selection in 9:I2C_ADDR1:IN:I C slave address selection in 10:I2C_ADDR2:IN:I C slave address selection in 11:CP_READY:O:CP readyto receive next instruction

in 12:MODE0 in 13:MODE1 in 14:NC in 15:I2C_SDA in 16:MODE2 in 17:ROSC in 18:SPI_nSS in 19:SPI_SIMO in 20:SPI_SOMI in 21:SPI_UCLK in 22:NC in 23:NC in 2 in 25:NC in 26:NC in 27:NC in 28:NC in 29:NC in 30:NC in 31:NC in 32:CLOCK_OUT:O:32.768 kHz clock output, if selected b

in 33:NC in 34:NC in 35:NC in 36:NC in 37:NC in 38:nRESET in 39:VSS in 40:VCC

Ground.

scanningintput terminal. scanningintput terminal. scanningintput terminal.

scanningintput terminal. Ground. Positivepower supply. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. The illumination detection signal input. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground. Ground.

ative voltagesupplyfor A/D converter . Ground. Reference vlotageinput for A/D converter . Positive voltagesupplyfor A/D converter. Ground. Ground. Ground.

volltagepositive terminal.

32.768 kHz crystal oscillator or external clock sourcer.

Not in use. Not in use.

I/O:I C clock.

2 2 2

active high).

eratingvoltage selection. Communication mode selection. Not in use.

I/O:I C data.

Communication mode selection. Connect via 100k¡ 1% resistorto VCC. SPI slave select(active low). SPI master-to-slave data. SPI slave-to-master data. SPI clock. Not in use. Not in use. Not in use. Not in use. Not in use. Not in use. Not in use. Not in use. Not in use. Not in use.

CLOCK_ENAB. Not in use. Not in use. Not in use. Not in use. Not in use. CP reset(active low).

voltage, negative terminal. volltagepositive terminal.

-6-

BLOCK DIAGRAM

Main section

CONTROL

RECEPT

BUILT-IN for ALL WORLD

TMP92CD28AFG

-6UP2

-TR

IC3

M30876MJB-713GP

MECH PWB

IC1

-7-

DXZ788RUSB

NO. PART NO. DESCRIPTION Q'TY NO. PART NO. DESCRIPTION Q'TY

1 DCP-616-700 DCP ASSY 1 1-27 335-7992-00 SPRING CVR 1 1-1 335-7724-00 BRAND 1 1-28 335-7984-00 IR FILTER 1 1-2 373-1125-11 SEEK PLATE 1 1-29 750-6720-00 SPRING (REL) 1 1-3 947-0738-00 VOLUME BARS 1 1-30 382-8167-00 RELEASE BUTTON 1 1-4 947-0737-00 SIDE PARTS ASSY 1 1-31 001-7088-90 DIODE 4 1-5 750-6856-00 SPRING 1 1-32 347-8245-00 LEATHER SHEET 1 1-6 347-8210-00 TRIM CVR 2 1-33 347-8246-00 LEATHER SHEET 1 1-7 716-0872-51 SCREW(M1.7x6) 6 1-34 347-8251-00 FILM 6 1-8 335-8004-01 ROLLER 2 1-35

347-7347-00 SPACER FILM 1

1-9 370-6260-05 ESCUTCHEON 1 1-36 347-8249-00 DOUBLE FACE 4

1-10 335-7989-00 SPRING CAP 6 1-37 347-8252-00 FILM 2 1-11 750-6825-00 SPRING 2 1-38 347-8208-00 LEATHER SHEET 4 1-12 335-8005-00 SPRING CVR 2 1-39 331-4373-00 LCD COVER 1 1-13 382-8169-05 BUTTON(TA) 1 1-40 347-8213-00 SHAFD 1 1-14 382-8165-00 BUTTON(ENT) 1 1-41 379-1381-81 INDICATOR(LCD) 1 1-15 382-8166-02 BUTTON(SOUND) 1 1-42 347-8212-00 FILM 1 1-16 335-7985-00 INDICATOR-A 2 1-43 347-8211-00 FILM 1 1-17 335-7987-00 ILLUMI PLATE(R) 1 1-44 335-7351-00 ILLUMI PLATE 1 1-18 335-6899-02 REAR CVR 1 1-45 335-7988-00 LCD HOLDER 1 1-19 347-6628-00 SPACER FILM 1 1-46 060-4017-90 IR-RECIEVER 1 1-20 716-0872-62 SCREW(M1.7X6) 5 1-47 ------------- SWITCH PWB 1 1-21 335-7986-01 ILLUMI PLATE(L) 1 1-48 076-0708-02 PLUG 2 1-22 382-8164-02 BUTTON(EJECT) 1 1-49 013-6524-50 TACT SWITCH 9 1-23 382-8163-00 BUTTON(SRC) 1 1-50 013-7419-00 SWITCH 3 1-24 382-8168-02 BUTTON(TITLE) 1 1-51 074-2226-71 OUTLET SOCKET(21P) 1 1-25 345-8647-00 CUSHION 1 1-52 076-0647-00 PLUG (16P) 1 1-26 347-6977-00 COVER FILM 1

EXPLODED VIEW / PARTS LIST

DCP section

1-12

1-10

1-16

1-36

1-29

1-30

1-4

1-8

1-7

1-32

1-37

1-38

1-3

1-33

1-1

1-2

: SANKOL application

: Grease application

Note) SANKOL uses G-311S

Grease uses CFD-409Z

1-34

1-6

1-38

1-23

1-11

1-10

1-5

1-6

1-27

1-7

1-8

1-36

1-22

1-39

1-9

1-35

1-40

1-24

1-13

1-10

1-16

1-41

1-28

1-21

1-15

1-42

1-11

1-50

1-43

1-7

1-12

1-31

1-44

1-50

1-45

1-14

1-46

1-31

1-17

1-49

1-26

1-7

1-20

1-49

1-48

1-49

1-25

1-19

1-18

1-20

1-52

1-51

1-50

1-47

DXZ788RUSB

-8-

Inner escutcheon section

Finished figure

Grease

application

Grease

application

Grease

application

Grease

application

Grease

application

Grease

application

Grease

application

Note): Grease uses FLOIL 31SB

NO. PART NO. DESCRIPTION Q'TY NO. PART NO. DESCRIPTION Q'TY

1 370-5935-07 INNER ESCUTCHEON 1 2 074-1278-01 OUTLET SOCKET(16P) 1 3 347-6528-00 INSULATOR 1 4 039-2409-05 INNER ES FPC 1

(WITHOUT COMPONENT) 5 331-3115-01 DCP HOLDER 1 6 335-6903-00 ARM-COVER(L) 1 7 335-6904-00 ARM-COVER(R) 1 8 716-1468-70 SCREW(M2x2.5) 10 9 335-7484-00 HOOK 1

10 750-3431-02 SPRING(HOOK) 1 11 341-1802-00 SHAFT 1 12 716-1715-52 DECO-SCREW(M2) 11 13 335-6499-00 CN-CVR 1 14 331-3117-01 LEVER-UP(R) 1 15 331-3118-01 LEVER-LO(R) 1 16 335-6505-00 ILLUMI PLATE 1 17 331-3119-00 LEVER-LO(L) 1 18 331-3120-00 LEVER-UP(L) 1 19 716-1758-50 PAD SCREW(M2x5) 2 20 341-1740-00 ROLLER(ARM) 1

21 347-6527-01 CUSHION 1 22 750-3457-00 SPRING 1 23 291-0102-02 STICKER 1 24 345-8627-01 CUSHION 1 25 346-0150-02 LEATHER SHEET 1 26 716-0872-50 PAD SCREW(M1.7x5) 4 27 750-3304-20 SPRING(GEAR) 1 28 854-4380-01 EXTENSION LEAD 1 29 309-0772-02 FRONT PLATE 1 30 613-0719-00 ARM GEAR 1 31 750-3432-00 SPRING(MOTO) 1 32 613-0733-00 HUS-GEAR 1 33 746-0768-70 SPECIAL WASHER 4 34 613-0717-00 INPUT GEAR 1 35 634-0024-00 MOTOR-ASSY 1 36 947-0513-04 T-LIM-GEAR-ASSY 1 37 750-3303-20 SPRING(ARM) 1 38 347-8262-00 FILM(FRONT) 1 39 345-5937-00 CUSHION 1 40 347-7347-00 SPACER 1 41 946-0079-01 GEAR-BOX ASSY 1

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DXZ788RUSB

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