Item Component Measured value Remark
Y158
Y159
Z99 Chassis position
Solenoid coil 3.8 A
3.2 Ω
1 – 0 (Earth signal) Reed contact
actual value switch
See inscription
7a-2 Lin-07-el. 12/03
TIC Liner 3000 with Communicator Electric System
Description of function:
Module A 20 actuates the corresponding solenoid coils Y 158 and Y159
for raising and lowering the chassis.
This is done automatically with the program "Approach working position /
Transport position" or using the "Manual operation" function.
Working position = chassis raised
Transport position = chassis lowered.
Secondary chassis raise When the turning area circuit is running, the Chassis raise solenoid coil
(Y158) is actuated for 2 seconds in parallel with lowering of the rotors.
This keeps the chassis from lowering when in the working position due to
a possible leak.
Chassis position The chassis position switch (Z99) transmits a signal to the electronic unit
when the chassis is raised.
If the chassis position is not detected in the "Approach working position"
and "Reset basic values" programs, the automatic functions are aborted.
Adjustment of sensors The chassis position switch (Z99) is set to a clearance of 4 mm from the
signal magnet with the chassis raised.
In this position, the signal magnet and the sensor should not be centred
opposite each other, but slightly offset.
12/03 Lin-07-el. 7a-3
Electric System Liner 3000 with Communicator TIC
Connector pin definition:
Socket MV9, MV10 Axle connector
7a-4 Lin-07-el. 12/03
8a
Turning area circuit
Liner 3000 with Communicator
Electric System Liner 3000 with Communicator TIC
08a - Turning area circuit
Key to diagram:
A20 CCU Module
B9 Drive speed sensor
B121-1 Rotor position sensor, front left
B121-2 Rotor position sensor, front right
B121-3 Rotor position sensor, rear left
B121-4 Rotor position sensor, rear right
Item Component Measured value Remark
B121 Rotor position
sensors
B121 Rotor position
sensors
B6 Drive sensor 1 – 0 earth signal Metal is detected
Approx. 5% PWM
signal
Approx. 95% PWM
signal
Cylinder retracted
Cylinder extended
by sensor or not.
Lin-08-el. 12/03
8a-2
TIC Liner 3000 with Communicator Electric System
Description of function:
To control the automatic functions, the electronic unit monitors:
- the drive speed
- the position of the rotor arms' hydraulic cylinders
Rotor position sensors B121 The rotor position sensors are integrated in the hydraulic cylinders as
contactless position measuring sensors.
A spindle with a steep thread inside the hydraulic cylinders rotates a
signal generator.
The angle of rotation between the retracted and the extended cylinder
position is < 360°.
The signal generator emits a magnetic field to the sensor electronic unit
located opposite of it. The position of the magnetic field which
corresponds to the hydraulic cylinder position is detected by the sensor
electronic unit.
The sensor electronic unit transmits a pulse-width modulated signal
(PWM, corresponding to the hydraulic cylinder position) to module A 20.
With the hydraulic cylinder retracted, this signal is 5% and with the
cylinder extended, it is 95% PWM.
See also the Technical Systems / Hydraulic system documentation.
Offset of rotor position
sensors B 121
The position "Hydraulic cylinder retracted" must be programmed in the
sensor electronic unit (= sensor offset).
This programming changes when the ram rod of a hydraulic cylinder is
rotated, e.g. during service work.
For offset programming, the sensor signal output must be connected to
the 12 V sensor supply voltage for at least 2 seconds.
The CCU module carries out this offset programming during each basic
initialisation. This is done by the diode component D.1-4 and amplifier
V16-2.
This is detected at terminal A30. When the basic initialisation is carried
out, a cylinder position of 100% and then of 5% is displayed for a short
time when in transport position (cylinder retracted).
When a hydraulic cylinder position which is illogical to the electronic unit is
detected, e.g. due to service work, an error is reported.
In order to remove the error, the operator may move to transport position
or carry out a basic initialisation.
The PWM signal from sensors B121 is also displayed as cylinder position
on terminal A30. This involves slight deviations:
90% signal change = 100% change of display on terminal A30.
Approach transport position
program
If the drive sensor B9 detects a signal change (universal drive shaft is
rotating), approaching the transport position in automatic mode is not
possible.
Adjustment of
drive sensor B9
Sensor B9 is set to a clearance of 3-4 mm from the outside profile of the
drive shaft.
12/03 Lin-08-el.
08a-7
Electric System Liner 3000 with Communicator TIC
Connector pin definition:
Connector B9
Socket B121, wheel rev.
Relay socket V16-2
Lin-08-el. 12/03
8a-4
10a
Raking height adjustment
Liner 3000 with Communicator
Electric System Liner 3000 with Communicator TIC
10a - Raking height adjustment
Key to diagram:
A20 CCU module
V16-1 Amplifier
Y156 Lower rotor height solenoid coil
Y157 Raise rotor height solenoid coil
Y158 Raise chassis solenoid coil
Y164 Lower front right rotor solenoid coil
Y166 Lower front left rotor solenoid coil
Y168 Lower rear left rotor solenoid coil
Y170 Front right height blocking valve solenoid coil
Y171 Front left height blocking valve solenoid coil
Y172 Rear right height blocking valve solenoid coil
Y173 Rear left height blocking valve solenoid coil
To adjust the raking height, the module A 20 actuates the corresponding
solenoid coils.
Lower rotor height
adjustment
The rotor height adjustment solenoid coil (Y 156) is actuated by amplifier
V16-1.
Parallel functions for rotor
height adjustment
To actuate the height blocking valves (Y170-173), the corresponding
functions "Lower rotors" or "Raise chassis" are actuated in parallel.
12/03 Lin-10-el.
10a-3
Electric System Liner 3000 with Communicator TIC
Connector pin definition:
Socket Y156-173 Relay socket V16-1
Lin-10-el. 12/03
10a-4
11a
Raising and lowering
the rotor arms
Liner 3000 with Communicator
Electric System Liner 3000 with Communicator TIC
11a - Raising and lowering the rotor arms
Key to diagram:
A20 CCU module
Y160 Raise rear right rotor solenoid coil
Y161 Raise rear left rotor solenoid coil
Y164 Lower front right rotor solenoid coil
Y165 Raise front right rotor solenoid coil
Y166 Lower front left rotor solenoid coil
Y167 Raise front left rotor solenoid coil
Y168 Lower rear left rotor solenoid coil
Y169 Lower rear right rotor solenoid coil
Overall Hydraulic System Liner 3000 with Communicator TIC
1-2 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
1.1
Overall hydraulic system
circuit diagram
- up to serial no. 14
12/03 Lin-h-Kap1 1-3
Overall Hydraulic System Liner 3000 with Communicator TIC
1.1 Overall hydraulic system circuit diagram, up to serial no. 14
Connection to tractor hydraulic system
1-4 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
Key to diagram:
214-1 Rear right rotor hydraulic motor
214-2 Rear left rotor hydraulic motor
214-3 Front right rotor hydraulic motor
214-4 Front left rotor hydraulic motor
385 Chassis hydraulic cylinder
386 Rear right rotor hydraulic cylinder
387 Rear left rotor hydraulic cylinder
388 Front swath width hydraulic cylinder
389 Front right rotor hydraulic cylinder
390 Front left rotor hydraulic cylinder
410 Orifice plate Ø 1.5 mm
411 Orifice plate Ø 1.8 mm
429 Restrictor Ø 1.5 mm
434 Restrictor Ø 3.0 mm
634 System screw (handwheel)
706 Pressure relief valve 180
734 Lock-up valve unit
763 Input pressure balance
767-1 Flow controller 6l/min ± 0.5 l
767-2 Flow controller 10l/min ± 1.0 l
767-3 Flow controller 10l/min ± 1.0 l
767-4 Flow controller 20l/min ± 0.5 l
768 LS signal shuttle valve
769 Flow divider
Y156 (MV14) Lower rotor height solenoid valve
Y157 (MV13) Raise rotor height solenoid valve
Y158 (MV10) Raise chassis solenoid valve
Y159 (MV9) Lower chassis solenoid valve
Y160 (MV8) Raise rear right rotor solenoid valve
Y161 (MV7) Raise rear left rotor solenoid valve
Y162 (MV5) Increase working width solenoid valve
Y163 (MV6) Decrease working width solenoid valve
Y164 (MV3) Lower front right rotor solenoid valve
Y165 (MV4) Raise front right rotor solenoid valve
Y166 (MV1) Lower front left rotor solenoid valve
Y167 (MV2) Raise front left rotor solenoid valve
Y168 (MV11) Lower rear left rotor solenoid valve
Y169 (MV12) Lower rear right rotor solenoid valve
Y170 (MV15) Front right height blocking valve solenoid valve
Y171 (MV16) Front left height blocking valve solenoid valve
Y172 (MV17) Rear right height blocking valve solenoid valve
Y173 (MV18) Rear left height blocking valve solenoid valve
LS Load sensing port
Re1 Remote port 1
Re2 Remote port 2
P Pump
T Tank
Tr Tractor
+10
bar
12/03 Lin-h-Kap1 1-5
Overall Hydraulic System Liner 3000 with Communicator TIC
Connection to tractor
hydraulic system
The attachment can be connected to any tractor hydraulic system
available on the market.
Connection to tractors with
constant-flow hydraulic
system or load-sensing
system
The quick release coupling 801-2 is connected to a control unit port of the
tractor with adjustable oil flow.
This control unit provides oil supply for the attachment and is adjusted to
a constant volume flow of Q
= 50 l/min.
max
The system screw (handwheel) 634 is turned out up to the stop so
that the input pressure balance 763 is operative.
The quick release coupling 801-3 is in general connected to the
pressureless return line T of the tractor.
If a pressureless return line is not allowed in continuous operation (e.g.
because lubrication of the tractor gearbox is not guaranteed), a doubleacting control unit can be used for supplying oil to the attachment.
In this case, the quick release coupling 801-2 is connected to port A
(feed) and quick release coupling 801-3 to port B (return) of the
corresponding tractor control valve.
Adjust the volume flow to Q
= 50 l/min; please refer also to the tractor's
max
Operating Manual, e.g. "Continuous operation of hydraulic motors".
The quick release coupling 801-4 (LS, working hydraulics signal) is not
used with this connection option.
If the tractor is not provided with a flow-adjustable control unit, the volume
flow must not exceed 50 l/min.
Connection to tractors with
constant-pressure hydraulic
system
The quick release coupling 801-2 is connected to a control unit port of the
tractor with adjustable oil flow.
This control unit provides oil supply for the attachment and is adjusted to
an oil flow of approx. Q
= 50 l/min.
max
The system screw (handwheel) 634 is turned in up to the stop so that
the input pressure balance 763 is blocked.
The tractor's hydraulic pump is shut down when the system pressure has
been reached.
The quick release coupling 801-3 is connected to port T (pressureless
return line) of the tractor.
The quick release coupling 801-4 (LS, working hydraulics signal) is not
used with this connection option.
Important! The pressure relief valve 706 must be set approx. 20 bar
higher than the tractor's pressure protection (oil will heat
up!). Block pressure relief valve 706 if necessary.
1-6 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
Connection to tractors with
load-sensing system and a
Power Beyond port
The quick release coupling 801-2 is connected directly to the pump via
the Power Beyond port P.
The quick release coupling 801-3 is connected to port T (pressureless
return line) of the tractor.
The quick release coupling 801-4 (LS, working hydraulics signal) is
connected to the tractor's "LS signal" port when using this connection
option.
The system screw (handwheel) 634 is turned in up to the stop so that
the input pressure balance 763 is blocked.
The tractor's hydraulic pump regulates as a function of the attachment's
load signal.
Test points/Characteristics When no function is active on the attachment, the attachment must not
load the tractor hydraulically
(The tractor engine speed must not be reduced).
The allowed temperature of the tractor's hydraulic system must not be
exceeded; see also the Operator's Manual of the tractor.
Important! The pressure relief valve 706 must be set approx. 20 bar
higher than the tractor's pressure protection (oil will heat up!).
Block pressure relief valve 706 if necessary.
12/03 Lin-h-Kap1 1-7
Overall Hydraulic System Liner 3000 with Communicator TIC
1.2
Overall hydraulic system
circuit diagram
- from serial no. 15
1-8 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
1.2 Overall hydraulic system circuit diagram, from serial no. 15
Connection to tractor hydraulic system
12/03 Lin-h-Kap1 1-9
TIC Liner 3000 with Communicator Overall Hydraulic System
Key to diagram:
214-1 Rear right rotor hydraulic motor
214-2 Rear left rotor hydraulic motor
214-3 Front right rotor hydraulic motor
214-4 Front left rotor hydraulic motor
385 Chassis hydraulic cylinder
386 Rear right rotor hydraulic cylinder
387 Rear left rotor hydraulic cylinder
388 Front swath width hydraulic cylinder
389 Front right rotor hydraulic cylinder
390 Front left rotor hydraulic cylinder
410 Orifice plate Ø 1.5 mm
411 Orifice plate Ø 1.8 mm
429 Restrictor Ø 1.5 mm
434 Restrictor Ø 3.0 mm
634 System screw (handwheel)
734 Lock-up valve unit
763 Input pressure balance
767-1 Flow controller 6l/min ± 0.5 l
767-2 Flow controller 10l/min ± 1.0 l
767-3 Flow controller 10l/min ± 1.0 l
767-4 Flow controller 20l/min ± 0.5 l
768 LS signal shuttle valve
769 Flow divider
Y156 (MV14) Lower rotor height solenoid valve
Y157 (MV13) Raise rotor height solenoid valve
Y158 (MV10) Raise chassis solenoid valve
Y159 (MV9) Lower chassis solenoid valve
Y160 (MV8) Raise rear right rotor solenoid valve
Y161 (MV7) Raise rear left rotor solenoid valve
Y162 (MV5) Increase working width solenoid valve
Y163 (MV6) Decrease working width solenoid valve
Y164 (MV3) Lower front right rotor solenoid valve
Y165 (MV4) Raise front right rotor solenoid valve
Y166 (MV1) Lower front left rotor solenoid valve
Y167 (MV2) Raise front left rotor solenoid valve
Y168 (MV11) Lower rear left rotor solenoid valve
Y169 (MV12) Lower rear right rotor solenoid valve
Y170 (MV15) Front right height blocking valve solenoid valve
Y171 (MV16) Front left height blocking valve solenoid valve
Y172 (MV17) Rear right height blocking valve solenoid valve
Y173 (MV18) Rear left height blocking valve solenoid valve
LS Load sensing port
Re1 Remote port 1
Re2 Remote port 2
P Pump
T Tank
Tr Tractor
12/03 Lin-h-Kap1 1-11
Overall Hydraulic System Liner 3000 with Communicator TIC
Connection to tractor
hydraulic system
The attachment can be connected to any tractor hydraulic system
available on the market.
Connection to tractors with
constant-flow hydraulic
system or load-sensing
system
The quick release coupling 801-2 is connected to a control unit port of the
tractor with adjustable oil flow.
This control unit provides oil supply for the attachment and is adjusted to
a constant volume flow of Q
= 50 l/min.
max
The system screw (handwheel) 634 is turned out up to the stop so
that the input pressure balance 763 is operative.
The quick release coupling 801-3 is in general connected to the
pressureless return line T of the tractor.
If a pressureless return line is not allowed in continuous operation
(e.g. because lubrication of the tractor gearbox is not guaranteed), a
double-acting control unit can be used for supplying oil to the attachment.
In this case, the quick release coupling 801-2 is connected to port A
(feed) and quick release coupling 801-3 to port B (return) of the
corresponding tractor control valve.
Adjust the volume flow to Q
= 50 l/min; please refer also to the tractor's
max
Operating Manual, e.g. "Continuous operation of hydraulic motors".
The quick release coupling 801-4 (LS, working hydraulics signal) is not
used with this connection option.
If the tractor is not provided with a flow-adjustable control unit, the volume
flow must not exceed 50 l/min.
Connection to tractors with
constant-pressure hydraulic
system
The quick release coupling 801-2 is connected to a control unit port of the
tractor with adjustable oil flow.
This control unit provides oil supply for the attachment and is adjusted to
an oil flow of approx. Q
= 50 l/min.
max
The system screw (handwheel) 634 is turned in up to the stop so that
the input pressure balance 763 is blocked.
The tractor's hydraulic pump is shut down when the system pressure has
been reached.
The quick release coupling 801-3 is connected to port T (pressureless
return line) of the tractor.
The quick release coupling 801-4 (LS, working hydraulics signal) is not
used with this connection option.
Important! The pressure relief valve 706 must be set approx. 20 bar
higher than the tractor's pressure protection (oil will heat
up!). Block pressure relief valve 706 if necessary.
1-12 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
Connection to tractors with
load-sensing system and a
Power Beyond port
Test points/Characteristics When no function is active on the attachment, the attachment must not
The quick release coupling 801-2 is connected directly to the pump via
the Power Beyond port P.
The quick release coupling 801-3 is connected to port T (pressureless
return line) of the tractor.
The quick release coupling 801-4 (LS, working hydraulics signal) is
connected to the tractor's "LS signal" port when using this connection
option.
The system screw (handwheel) 634 is turned in up to the stop so that
the input pressure balance 763 is blocked.
The tractor's hydraulic pump regulates as a function of the attachment's
load signal.
load the tractor hydraulically
(The tractor engine speed must not be reduced).
The allowed temperature of the tractor's hydraulic system must not be
exceeded; see also the Operator's Manual of the tractor.
Important! The pressure relief valve 706 must be set approx. 20 bar
higher than the tractor's pressure protection (oil will heat
up!). Block pressure relief valve 706 if necessary.
12/03 Lin-h-Kap1 1-13
Overall Hydraulic System Liner 3000 with Communicator TIC
1.3
Valve block
- up to serial no. 14
1-14 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
1.3 Valve block, up to serial no. 14
12/03 Lin-h-Kap1 1-15
Overall Hydraulic System Liner 3000 with Communicator TIC
Key to diagram:
214-1 Rear right rotor hydraulic motor
214-2 Rear left rotor hydraulic motor
214-3 Front right rotor hydraulic motor
214-4 Front left rotor hydraulic motor
385 Chassis hydraulic cylinder
386 Rear right rotor hydraulic cylinder
387 Rear left rotor hydraulic cylinder
388 Front swath width hydraulic cylinder
389 Front right rotor hydraulic cylinder
390 Front left rotor hydraulic cylinder
734 Lock-up valve unit
763 Input pressure balance
767-1 Flow controller 6l/min ± 0.5 l
767-2 Flow controller 10l/min ± 1.0l
767-3 Flow controller 10l/min ± 1.0l
767-4 Flow controller 20l/min ± 0.5 l
768 LS signal shuttle valve
769 Flow divider
Y156 (MV14) Lower rotor height solenoid valve
Y157 (MV13) Raise rotor height solenoid valve
Y158 (MV10) Raise chassis solenoid valve
Y159 (MV9) Lower chassis solenoid valve
Y160 (MV8) Raise rear right rotor solenoid valve
Y161 (MV7) Raise rear left rotor solenoid valve
Y162 (MV5) Increase working width solenoid valve
Y163 (MV6) Decrease working width solenoid valve
Y164 (MV3) Lower front right rotor solenoid valve
Y165 (MV4) Raise front right rotor solenoid valve
Y166 (MV1) Lower front left rotor solenoid valve
Y167 (MV2) Raise front left rotor solenoid valve
Y168 (MV11) Lower rear left rotor solenoid valve
Y169 (MV12) Lower rear right rotor solenoid valve
Y170 (MV15) Front right height blocking valve solenoid valve
Y171 (MV16) Front left height blocking valve solenoid valve
Y172 (MV17) Rear right height blocking valve solenoid valve
Y173 (MV18) Rear left height blocking valve solenoid valve
CCU CLAAS Control Unit
LS Load sensing port
Re1 Remote port 1
Re2 Remote port 2
P Pump
T Tank
Tr Tractor
+10
bar
1-16 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
1.4
Valve block
- from serial no. 15
12/03 Lin-h-Kap1 1-17
Overall Hydraulic System Liner 3000 with Communicator TIC
1.4 Valve block, from serial no. 15
1-18 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
Key to diagram:
214-1 Rear right rotor hydraulic motor
214-2 Rear left rotor hydraulic motor
214-3 Front right rotor hydraulic motor
214-4 Front left rotor hydraulic motor
385 Chassis hydraulic cylinder
386 Rear right rotor hydraulic cylinder
387 Rear left rotor hydraulic cylinder
388 Front swath width hydraulic cylinder
389 Front right rotor hydraulic cylinder
390 Front left rotor hydraulic cylinder
410 Orifice plate Ø 1.5 mm
429 Restrictor Ø 1.5 mm
434 Restrictor Ø 3.0 mm
634 System screw
734 Lock-up valve unit
763 Input pressure balance
767-1 Flow controller 6l/min ± 0.5 l
767-2 Flow controller 10l/min ± 1.0 l
767-3 Flow controller 10l/min ± 1.0 l
767-4 Flow controller 20l/min ± 0.5 l
768 LS signal shuttle valve
769 Flow divider
Y156 (MV14) Lower rotor height solenoid valve
Y157 (MV13) Raise rotor height solenoid valve
Y158 (MV10) Raise chassis solenoid valve
Y159 (MV9) Lower chassis solenoid valve
Y160 (MV8) Raise rear right rotor solenoid valve
Y161 (MV7) Raise rear left rotor solenoid valve
Y162 (MV5) Increase working width solenoid valve
Y163 (MV6) Decrease working width solenoid valve
Y164 (MV3) Lower front right rotor solenoid valve
Y165 (MV4) Raise front right rotor solenoid valve
Y166 (MV1) Lower front left rotor solenoid valve
Y167 (MV2) Raise front left rotor solenoid valve
Y168 (MV11) Lower rear left rotor solenoid valve
Y169 (MV12) Lower rear right rotor solenoid valve
Y170 (MV15) Front right height blocking valve solenoid valve
Y171 (MV16) Front left height blocking valve solenoid valve
Y172 (MV17) Rear right height blocking valve solenoid valve
Y173 (MV18) Rear left height blocking valve solenoid valve
CCU CLAAS Control Unit
LS Load sensing port
Re1 Remote port 1
Re2 Remote port 2
P Pump
T Tank
Tr Tractor
12/03 Lin-h-Kap1 1-19
Overall Hydraulic System Liner 3000 with Communicator TIC
1-20 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
1.5
Valve block
Solenoid coils with plug (German).
LS port in the input pressure balance block
12/03 Lin-h-Kap1 1-21
Overall Hydraulic System Liner 3000 with Communicator TIC
1.5 Valve block
with LS port in the input pressure balance block (763)
1-22 Lin-h-Kap1 12/03
TIC Liner 3000 with Communicator Overall Hydraulic System
Key to diagram:
410 Orifice plate Ø 1.5 mm
634 System screw
763 Input pressure balance
767-1 Flow controller 6 l/min ± 1.0 l
767-2 Flow controller 10 l/min ± 1.0 l
767-3 Flow controller 10 l/min ± 1.0 l
767-4 Flow controller 20 l/min ± 1.0 l
768 LS signal shuttle valve
Y156 (MV14) Lower rotor height solenoid valve
Y157 (MV13) Raise rotor height solenoid valve
Y158 (MV10) Raise chassis solenoid valve
Y159 (MV9) Lower chassis solenoid valve
Y160 (MV8) Raise rear right rotor solenoid valve
Y161 (MV7) Raise rear left rotor solenoid valve
Y162 (MV5) Increase working width solenoid valve
Y163 (MV6) Decrease working width solenoid valve
Y164 (MV3) Lower front right rotor solenoid valve
Y165 (MV4) Raise front right rotor solenoid valve
Y166 (MV1) Lower front left rotor solenoid valve
Y167 (MV2) Raise front left rotor solenoid valve
LS Load sensing port
P Pump
T Tank
12/03 Lin-h-Kap1 1-21
TIC Liner 3000 with Communicator Individual functions
Chapter 2
Individual
functions
2.1 Input pressure balance,
system screw and pressure relief valve.................2-2
2.2 Raising/lowering front rotors..................................2-4
2.3 Increasing/reducing the working width...................2-6
2.4 Raising the rear rotor.............................................2-8
2.5 Raising/lowering the chassis ...............................2-10
2.6 Raising/lowering the rotor height adjustment.......2-12
TIC Liner 3000 with Communicator Individual functions
Description of function:
No volume flow is flowing The pressure spring pushes the control piston of the input pressure
balance (763) to its stop. The connection from P to T is closed.
Volume flow is flowing – no
solenoid valve is actuated
One solenoid valve is
actuated
Volume flow is supplied via channel P and flows to each of the
downstream control units.
Since no solenoid valve has been actuated, each spool blocks the volume
flow.
This builds up pressure which acts on the left-hand end of the input
pressure balance (763) control piston and pushes it against the pressure
spring.
This opens the connection from P to T. At the same time, a partial volume
flow flows via the orifice plate (in the control piston) into the spring space
of the control piston.
The spring space is not pressurized since it is connected to the channel
(LS).
A fixed pressure difference is established at the control piston.
When a downstream solenoid valve is actuated, volume flow flows via
channel P and the spool into the cylinder(s).
The load pressure built up now is directed into the spring space of the
input pressure balance (763) control piston via the LS channel.
The pressure build-up controls the control piston so that the connection
from P to T is partly closed.
This closing is necessary to make volume flow available for actuating the
cylinder(s).
However, the control piston is displaced to the left only until the fixed
pressure difference is re-established.
A partial volume flow will continue to flow into the tank.
When the cylinders are at their stop position, the pressure rises and is
available in the spring space of the input pressure balance (763) control
piston via the LS channel and presses the control piston to its stop. The
pressure in channel P opens the pressure control valve (706).
12/03 Lin-h-Kap2 2-3
Individual functions Liner 3000 with Communicator TIC
2.2 Raising/lowering front rotors
Key to diagram:
Y164 (MV3) Lower front right rotor solenoid valve
Y165 (MV4) Raise front right rotor solenoid valve
Y166 (MV1) Lower front left rotor solenoid valve
Y167 (MV2) Raise front left rotor solenoid valve
768 LS signal shuttle valve
P Pump
T Tank
2-4 Lin-h-Kap2 12/03
TIC Liner 3000 with Communicator Individual functions
A
Description of function:
No volume flow flowing, the
solenoid valves are not
actuated
Solenoid coil is active The solenoid coil is actuated proportionally by the CCU (CLAAS Control
Due to the two face-end pressure springs, the spool is positioned so that
port P is blocked (see diagram).
Unit). The spool can be positioned in any position, depending on this
actuation.
The active solenoid coil actuates the spool against the face-end pressure
spring.
Volume flow flows from channel (P) via the spool to the consumer port.
t the same time, the volume flow from the other consumer port flows into
the tank (T) via the spool.
12/03 Lin-h-Kap2 2-5
Individual functions Liner 3000 with Communicator TIC
2.3 Increasing/reducing the working width
Key to diagram:
Y162 (MV5) Increase working width solenoid valve
Y163 (MV6) Decrease working width solenoid valve
767-4 Flow controller 20l/min ± 0.5 l
768 LS signal shuttle valve
3a Orifice plate
2-6 Lin-h-Kap2 12/03
TIC Liner 3000 with Communicator Individual functions
A
Description of function:
No volume flow flowing, the
solenoid valve is not
actuated
Oil supply is available,
but the control unit is not yet
actuated
Example:
Solenoid valve (Y162) is
actuated
Control behaviour of the
flow controller
Due to the two face-end pressure springs, the spool is positioned so that
the ports P and the consumer ports are blocked (see diagram).
The volume flow enters the control unit via channel P. It flows to the spool
through the orifice plate of flow controller (767-4).
Since the spool prevents continued flow, a pressure is built up which acts
on the right-hand face end of flow controller (767-4) and also in the spring
space. Now equal forces act on the flow controller (767-4) and the
pressure spring pushes it to its stop position.
The solenoid coil (Y162) actuates the spool to the left against the
pressure spring.
The connection from the pump (P) to the left-hand consumer port and the
connection of the right-hand consumer port to the tank (T) are opened.
In this position, the flow controller (767-4) controls the volume flow to
20l/min ± 0.5 l. This happens even when the load pressure of the
consumer changes.
When volume flow flows through the flow controller (767-4), different
pressures result:
- The pump pressure acts upstream of the orifice plate (3a)
- The load pressure acts downstream of the orifice plate (3a)
Since the pressure downstream of the orifice plate is lower than the
pressure upstream of the orifice plate, a pressure difference results.
The flow controller keeps this pressure difference constant even when the
load pressure of the consumer (in the spring space) changes.
t a constant pressure difference, the volume flow to the consumer is also
constant.
12/03 Med-h-Kap2 2-7
Individual functions Liner 3000 with Communicator TIC
2.4 Raising the rear rotor
Key to diagram:
Y160 (MV8) Raise rear right rotor solenoid valve
Y161 (MV7) Raise rear left rotor solenoid valve
767-2, -3 Flow controller 10l/min ± 1
768 LS signal shuttle valve
3a Orifice plate
2-8 Lin-h-Kap2 12/03
TIC Liner 3000 with Communicator Individual functions
Description of function:
No volume flow flowing, the
solenoid valve is not
actuated
Oil supply is available,
but the control unit is not yet
actuated
Solenoid valve is actuated The solenoid coil (Y160, Y161) actuates the spool to the left against the
Control behaviour of the
flow controller
Due to the two face-end pressure springs, the spool is positioned so that
port (P) is blocked and the consumer port is connected to the tank (T)
(see diagram).
The volume flow enters the control unit via channel P.
It flows to the spool through the orifice plate (3a) of flow controller
(767-2. -3).
Since the spool prevents continued flow, a pressure is built up which acts
on the right-hand face end of flow controller (767-2. -3) and also in the
spring space.
Now equal forces act on the flow controller (767-2. -3) and the pressure
spring pushes it to its stop position.
pressure spring.
This opens the connection from the pump (P) to the consumer port.
In this position, the flow controller (767-4) controls the volume flow to
10l/min ± 1 l. This happens even when the load pressure of the consumer
changes.
When volume flow flows through the flow controller (767-2. -3), different
pressures result:
- The pump pressure acts upstream of the orifice plate (3a)
- The load pressure acts downstream of the orifice plate (3a)
Since the pressure downstream of the orifice plate is lower than the
pressure upstream of the orifice plate, a pressure difference results.
The flow controller keeps this pressure difference constant even when the
load pressure of the consumer (in the spring space) changes.
At a constant pressure difference, the volume flow to the consumer is also
constant.
12/03 Lin-h-Kap2 2-9
Individual functions Liner 3000 with Communicator TIC
TIC Liner 3000 with Communicator Individual functions
Description of function:
No volume flow flowing, the
solenoid valves are not
actuated
Solenoid coil (Y158) is
active
Solenoid coil (Y159) is
active
Due to the two face-end pressure springs, the spool is positioned so that
port P is blocked (see diagram).
The consumer port is blocked by the non-return valve (732).
The solenoid coil (Y158) is actuated by the CCU (CLAAS Control Unit).
The active solenoid coil (Y158) actuates the spool to the left against the
face-end pressure spring.
Volume flow flows from channel (P) via the spool, opens the non-return
valve (732) and reaches the left-hand consumer port.
The solenoid coil (Y159) is actuated by the CCU (CLAAS Control Unit).
The active solenoid coil (Y159) actuates the spool to the right against the
face-end pressure spring.
Volume flow flows from channel (P) via the spool to the closed consumer
port. The pressure which now builds up opens the non-return valve (732)
via the ram (s). The left-hand consumer port is now connected to the tank
(T) via the opened non-return valve and the spool.
12/03 Lin-h-Kap2 2-11
Individual functions Liner 3000 with Communicator TIC