Claas LEXION 600, LEXION 570, LEXION 550, LEXION 560, LEXION 540 Repair Manual Supplement

LEXION 560-510
LEXION 600-570

Repair manual
supplement

82703

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Contents

1 Introduction

1.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.1.1 Validity of manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 Feed rake conveyor

2.1 Feed rake conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2.1.1 Replacing the HP feed rake conveyor anti-slip strips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3 Straw discharge

3.1 Chaff spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.1.1 Overview of chaff spreader / chaff spreader fan LEXION 600 - 560 (type 589 - 584) . . . . . . . . 8

3.1.2 Overview of radial spreader LEXION 600 - 560 (type 589 - 584) . . . . . . . . . . . . . . . . . . . . . . . 10

3.2 Straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3.2.1 Overview of straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4 Drives

4.1 Drive belts / drive chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

4.1.1 Drive diagram, left side (LEXION 600 with JET STREAM cleaning system) . . . . . . . . . . . . . . 14

4.1.2 Drive diagram, right side (LEXION 600 with JET STREAM cleaning system) . . . . . . . . . . . . . 16

4.1.3 Drive diagram, left side (LEXION 580 with standard cleaning system) . . . . . . . . . . . . . . . . . . 17

4.1.4 Drive diagram, right side (LEXION 580 with standard cleaning system) . . . . . . . . . . . . . . . . . 19

4.1.5 Drive diagram, left side (LEXION 570 with standard cleaning system) . . . . . . . . . . . . . . . . . . 21

4.1.6 Drive diagram, right side (LEXION 570 with standard cleaning system) . . . . . . . . . . . . . . . . . 23

4.1.7 Drive diagram, left side (LEXION 570 with JET STREAM cleaning system) . . . . . . . . . . . . . . 24

4.1.8 Drive diagram, right side (LEXION 570 with JET STREAM cleaning system) . . . . . . . . . . . . . 26

4.1.9 Drive diagram, left side (LEXION 560 - 510 with standard cleaning system) . . . . . . . . . . . . . . 28

4.1.10 Drive diagram, right side (LEXION 560 - 510 with standard cleaning system) . . . . . . . . . . . . . 30

4.1.11 Removing belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

4.1.12 Installing belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

4.1.13 Adjusting belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

4.2 Fan drive of JET STREAM cleaning system LEXION 570 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

4.2.1 Overview of fan variable-speed drive (electric) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . 35

4.2.2 Overview of fan variable-speed drive (spring-loaded) from serial no. ... . . . . . . . . . . . . . . . . . 37

4.2.3 Overview of fan variable-speed drive from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

4.3 Special tool for fan drive of JET STREAM cleaning system LEXION 570 . . . . . . . . . . . . . . . . . . . 41

4.3.1 Disassembling the fan variable-speed drive (spring-loaded) from serial no. ... . . . . . . . . . . . . 41

4.3.2 Disassembling the fan variable-speed drive (spring-loaded) from serial no. ... . . . . . . . . . . . . 42

4.4 Front attachment drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.4.1 Overview of belt (R2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

4.4.2 Removing the drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

4.4.3 Overview of drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

4.4.4 Installing drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

4.4.5 Overview of belt (R3) (with front attachment variable-speed drive) . . . . . . . . . . . . . . . . . . . . . 47

4.4.6 Removing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . 48

4.4.7 Overview of front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . . . 49

4.4.8 Installing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . . 50

4.4.9 Overview of belt (R3) (with front attachment step drive) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

4.4.10 Overview of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

82703

3

4.4.11 Removing drive pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

4.4.12 Overview of drive pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

4.4.13 Installing the drive pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4.4.14 Removing the driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

4.4.15 Overview of driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

4.4.16 Installing the driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

4.4.17 Overview of jockey pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

4.5 Special tools for front attachment drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4.5.1 Installing drive pulley of belt (R2) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

4.5.2 Removing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . 62

4.5.3 Installing the front attachment variable-speed drive (hydraulic) from serial no. ... . . . . . . . . . . 63

4.5.4 Installing the drive pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

4.5.5 Removing the driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

4.5.6 Installing the driven pulley of belt (R26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

4.6 Impeller drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4.6.1 Removing the driven pulley of belt (R5) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

4.6.2 Overview of driven pulley of belt (R5) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

4.6.3 Installing the driven pulley of belt (R5) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

4.7 Special tool for impeller drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

4.7.1 Removing the driven pulley of belt (R5) from serial no. ... . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

82703

5 Axles, tyres

5.1 Steering Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

5.1.1 Removing the rear axle / CLAAS 4-Trac axle with standard cleaning system . . . . . . . . . . . . . 71

5.1.2 Installing the rear axle / CLAAS 4-Trac axle with standard cleaning system . . . . . . . . . . . . . . 73

5.1.3 Removing the rear axle / CLAAS 4-Trac axle / ACTIVE TRAC axle

with JET STREAM cleaning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

5.1.4 Installing the rear axle / CLAAS 4-Trac axle / ACTIVE TRAC axle

with JET STREAM cleaning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

5.1.5 Overview of rear axle (10 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

5.1.6 Overview of rear axle (9.5 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

5.1.7 Overview of rear axle (9 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

5.1.8 Overview of rear axle (9 t, rigid) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

5.1.9 Overview of rear axle (8.5 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

5.1.10 Overview of rear axle (7.5 t rigid / adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

5.1.11 Overview of rear axle (7 t, adjustable) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105

5.2 Rear drive axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109

5.2.1 Removing the motor retainer of the ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . 109

5.2.2 Overview of motor retainer of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111

5.2.3 Installing the motor retainer of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . .112

5.2.4 Removing the gearbox of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

5.2.5 Installing the gearbox of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115

5.2.6 Overview of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

5.2.7 Overview of CLAAS 4-Trac axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121

5.2.8 Overview of CLAAS 4-Trac axle (9 t / 10 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125

5.2.9 Overview of CLAAS 4-Trac axle (9.5 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129

5.3 Special tool for rear drive axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

5.3.1 Installing the motor retainer of ACTIVE TRAC axle (11 t) . . . . . . . . . . . . . . . . . . . . . . . . . . . 133

4

6 Hydraulic system

6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

6.1.1 Venting the hydrostatic system with mechano-hydraulic ground drive . . . . . . . . . . . . . . . . . . 134

6.1.2 Venting the hydrostatic system with electro-hydraulic ground drive . . . . . . . . . . . . . . . . . . . . 138

6.1.3 Venting the CLAAS 4-Trac system with mechano-hydraulic ground drive . . . . . . . . . . . . . . . 141

6.2 Special tool for general hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

6.2.1 Venting the hydrostatic system with mechano-hydraulic ground drive . . . . . . . . . . . . . . . . . . 142

6.2.2 Venting the hydrostatic system with electro-hydraulic ground drive . . . . . . . . . . . . . . . . . . . . 142

6.3 Hydraulic motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

6.3.1 Removing the radial spreader motor (241 / 242) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143

6.3.2 Installing the radial spreader motor (241 / 242) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144

6.3.3 Removing the CLAAS 4-Trac axle motor (203 / 204) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146

6.3.4 Installing the CLAAS 4-Trac axle motor (203 / 204) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

6.3.5 Removing the motor of ACTIVE TRAC axle (2063 / 2064) . . . . . . . . . . . . . . . . . . . . . . . . . . 155

6.3.6 Installing the motor of ACTIVE TRAC axle (2063 / 2064) . . . . . . . . . . . . . . . . . . . . . . . . . . . 157

6.3.7 Overview of steering hydraulic cylinder (twin piston rod cylinder) (323) . . . . . . . . . . . . . . . . . 160

6.4 Special tool for hydraulic motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

6.4.1 Installing the radial spreader motor (241 / 242) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162

6.5 Hydraulic cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

6.5.1 Overview of steering hydraulic cylinder (twin piston rod cylinder) (323) . . . . . . . . . . . . . . . . . 163

82703

7 Engine

7.1 Transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

7.1.1 Disassembling the transfer box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

7.1.2 Overview of transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169

7.2 Special tool for transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

7.2.1 Disassembling the transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174

7.2.2 Disassembling the transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

7.2.3 Assembling the transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176

7.2.4 Assembling the transfer gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177

5

1 Introduction

1.1 General information

1 Introduction

1.1 General information

1.1.1 Validity of manual

This manual applies only when used together with the
repair manual of the machine in question. The present
manual only includes the information deviating from
the original repair manual.

These instructions apply to the following machine /
front attachment:

Designation Type Serial number

From To

LEXION 600 589 58900011 –

LEXION 580 586 58600011 –

LEXION 570 585 58500011 –

82704

85574

LEXION 560 584 58400011 –

LEXION 550 584 58400011 –

LEXION 540 584 58400011 –

LEXION 540 C 584 58400011 –

LEXION 530 583 58300011 –

LEXION 520 583 58300011 –

LEXION 510 583 58300011 –

6 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

2 Feed rake conveyor

2.1 Feed rake conveyor

2.1.1 Replacing the HP feed rake conveyor anti-slip strips

2 Feed rake conveyor

2.1 Feed rake conveyor

82705

91711

A

Y

W

U

0° : 496 mm

+11° : 593 mm

Mass X für: -8° : 428 mm

X

W

U

X

V

B

Y

0° : 496 mm

+11° : 593 mm

Mass X für: -8° : 428 mm

V

31735

1

– Replace the anti-slip strips.

- Loosen the anti-slip strips (1) with a hot-air gun.

- Clean the base and ensure it is free of grease
and rust.

- Apply new anti-slip strips (1) to suit the dimen­sions and in parallel with one another.

Figure Designation Dimensions of anti-slip strips

A HP feed rake conveyor (1420 mm wide) 50 mm x 340 mm (3 pcs.)

B HP feed rake conveyor (1700 mm wide) 50 mm x 340 mm (3 pcs.)

Pos. Designation Dimensions Remarks

U Spacing dimension 64 mm

V Spacing dimension 177 mm

W Spacing dimension 350 mm

X Spacing dimension 125 mm

Y Spacing dimension 40 mm

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 7

50 mm x 1470 mm (1 pc.)

50 mm x 1470 mm (1 pc.)

3 Straw discharge

3.1 Chaff spreader

3 Straw discharge

3.1 Chaff spreader

3.1.1 Overview of chaff spreader / chaff spreader fan LEXION 600 - 560 (type 589 - 584)

A

82706

86528

10

3

7

B

1

5

W

K

11

K

2

8

4

6

9

29610

1

Heading

A Overview of chaff spreader / chaff spreader

fan LEXION 600 - 560 (type 589 - 584)

B Removing / installing the chaff spreader drive

hydraulic motor (223)

8 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

3 Straw discharge

3.1 Chaff spreader

82706

Pos. M

A

Auxiliary utilities Remarks

(Nm)

1 - 8 Multi-purpose grease, e.g.:

CLAAS AGRIGREASE EP 2,

Part no. 00 0147 437 0

Solid lubricant, e.g.:

MOLYKOTE G-n plus

Part no. 00 0177 571 0

9 Multi-purpose grease, e.g.:

CLAAS AGRIGREASE EP 2,

– Adjusting the torsional backlash (W):

- Unlock lock collars (1) and (2) and knock
them off.

- Slacken off hub (3).

- Loosen bolts (4).

- Adjust the torsional backlash (W) by relocat­ing shaft (5) in the bearings and, if required,
by removing or adding shims (6).

- Check the contact pattern of the tooth flanks
with engineer's blue.

- Fix lock collars (1) and (2) by blows and
secure them.

- Bolt down hub (3).

- Tighten bolts (4).

Rub solid grease on bevel gears (7) and (8) and
apply some multi-purpose grease.

Fill lids (9) with 450 g of multi-purpose grease
each.

Part no. 00 0147 437 0

10, 11 7 Nm

M

= Tightening torque

A

Pos. Designation Dimensions Remarks

W Adjustment dimension (tor-

0.3-0.5mm

sional backlash)

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 9

3 Straw discharge

3.1 Chaff spreader

3.1.2 Overview of radial spreader LEXION 600 - 560 (type 589 - 584)

82706

86806

B1

1

X

2

C

B2

3

C

A

Y

1

M

6

M

C

L

3

5

4

3

M

1

L

5

10 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

29682

2

3 Straw discharge

3.1 Chaff spreader

Heading

A Overview of radial spreader

LEXION 600 - 560 (type 589 - 584).

B B1 = Removing / installing the left radial

spreader motor (241).

B2 = Removing / installing the right radial
spreader motor (242).

C Removing / disassembling / disassembled /

assembling / installing the chaff plate
adjustment hydraulic cylinder (3005).

82706

Pos. M

A

Auxiliary utilities Remarks

(Nm)

1, 2 Adjust deflector plates (1) to dimension (X) from the

roof panel (2).

Move the deflector plates (1) back and forth in front
of one another. Check the clearance (Y) over the
entire length here. The deflector plates (1) must not
touch one another!

3, 4, 5 Install the rubber paddle (3) so with clamping

sleeves that the thicker top layer (4) faces the
direction of rotation (observe the fabric insert)!

Install panhead screws (5) with new self-locking
nuts and the with the head in the direction of
rotation.

6 123 Nm

= Tightening torque

M

A

Pos. Designation Dimensions Remarks

X Adjustment dimension 10 mm

Y Checking dimension 6 mm

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 11

3 Straw discharge

3.2 Straw spreader

3.2 Straw spreader

3.2.1 Overview of straw spreader

1

5

2

6

3

10

9

B

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86944

A

7

4

8

13

15

14

13

11

X

16

17

C

12

29727

12 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

3

3 Straw discharge

3.2 Straw spreader

82706

Heading

A Overview of straw spreader.

B Removing / installing the straw spreader drive

hydraulic motor (223).

C Removing / installing / adjusting belt (R17).

Pos. M

A

Auxiliary utilities Remarks

(Nm)

1 - 8 90 Nm – Removing / installing toothed belt pulleys

(5 - 8):

- Remove belt (R17).

- Unscrew tensioning screws (1 - 4).

- Screw tensioning screws (1 - 4) into the free
tapped holes until the lock collars are slack­ened off.

- Pull off toothed belt pulleys (5 - 8).

- Clean toothed belt pulleys (5 - 8), the lock
collars and the shaft ends so they are free of
grease.

- Pre-assemble toothed belt pulleys (5 - 8)
with lock collars and slide them on the shaft
ends.

- Align toothed belt pulleys (5 - 8) towards
one another, using a ruler.

- Arrest lock collars with tensioning screws
(1 - 4).

Tightening torque = 90 Nm

- Install and adjust belt (R17).

9 130 Nm

10, 11 40 Nm

12 Silicone sealing compound, e.g.:

Seal corners (12) with silicone sealing compound.

Silicone rubber

Part no. 00 0136 544 0

13, 14 Adjust dimension (X) between belt and ball bearing

(13) at the eccentric (14) with belt (R17) tensioned.

15, 16,
17

Install brackets (15) with an offset dimension (Y)
between them.

Check free rotation of wings (16) and (17).

M

= Tightening torque

A

Pos. Designation Dimensions Remarks

X Adjustment dimension 1.2 mm

Y Adjustment dimension 60°

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 13

4 Drives

4.1 Drive belts / drive chains

4 Drives

4.1 Drive belts / drive chains

4.1.1 Drive diagram, left side (LEXION 600 with JET STREAM cleaning system)

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15176

R1

R2

R3

K11

R5

R6

R9

R7

R4

R8

R21

R10

R18

R12

R26

R3

R13

R14

R25

R17

Designation

R1 Feed rake conveyor suction blower drive

R2 Front attachment drive, 2nd step (without variable-speed drive)

R3 Front attachment drive, 3rd step (with variable-speed drive or step drive)

R4 Front attachment variable-speed drive, 2nd step

R5 Impeller drive

R6 Reel hydraulic pump drive

R7 Front attachment drive, 1st step

R8 Straw spreader, chaff spreader and radial spreader hydraulic pump drive

R9 Threshing mechanism drive

R10 Grain tank unloading drive, 1st step

K11 Grain tank unloading drive, 2nd step

R12 Straw chopper drive, 1st step

R13 Straw chopper drive, 2nd step

R14 Straw chopper drive, 3rd step

6200

1

D = Threshing drum, V = Accelerator, W = Impeller, R = Drive belts, K = Drive chains

14 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

4.1 Drive belts / drive chains

Designation

R17 Straw spreader drive

R18 Sieve pan drive, 1st step

R21 Sieve pan drive, 3rd step

R25 Sieve pan drive, 2nd step

R26 Front attachment step drive, 2nd step

D = Threshing drum, V = Accelerator, W = Impeller, R = Drive belts, K = Drive chains

4 Drives

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00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 15

4 Drives

4.1 Drive belts / drive chains

4.1.2 Drive diagram, right side (LEXION 600 with JET STREAM cleaning system)

R41

K62

K64

82707

91456

R40

R42

R61 R60

Designation

R40 Axial rotor step drive, step 2

R41 Axial rotor variable-speed drive, step 2

R42 Axial rotor drive, step 1

R47 Fan drive, step 1

R47

R63

R49

R50

R52

R53

K55

R54

6201

2

R49 Fan variable-speed drive, step 2

R50 Fan drive, step 3

R52 Threshing mechanism variable-speed drive

R53 Threshing drum drive

R54 Accelerator drive

K55 Returns auger drive

R60 A/C compressor drive and water pump drive

R61 3-phase alternator / fan drive

K62 Planar rotary chaff screen suctioning system nozzle

R63 Planar rotary chaff screen suction system fan

K64 Grain tank filler auger drive

D = Threshing drum, V = main intermediate drive shaft, T = Accelerator,

R = Drive belts, K = Drive chains

16 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

4.1.3 Drive diagram, left side (LEXION 580 with standard cleaning system)

4 Drives

4.1 Drive belts / drive chains

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91458

R1

R3

R2

K11

R5

R6

R9

R7

R4

R8

R10

R18

R20

R3

R12

R19

R20R23

R26

R13

R14

R24

R17

R15

R16

Designation

R1 Feed rake conveyor suction blower drive

R2 Front attachment drive, step 2 (without variable-speed drive)

R3 Front attachment drive, step 3 (with variable-speed drive or step drive)

R4 Front attachment variable-speed drive, step 2

R5 Impeller drive

R6 Reel hydraulic pump drive

R7 Front attachment drive, step 1

R8 Hydraulic pump drive for straw spreader, chaff spreader, radial spreader

R9 Threshing mechanism drive

R10 Grain tank unloading drive, step 1

K11 Grain tank unloading drive, step 2

R12 Straw chopper drive, step 1

R13 Straw chopper drive, step 2

R14 Straw chopper drive, step 3

3639

3

R17 Straw spreader drive

R18 Sieve pan drive, step 1

D = Threshing drum, V = Accelerator, W = Impeller, R = Drive belt, K = Drive chains

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 17

4 Drives

4.1 Drive belts / drive chains

Designation

R20 Sieve pan drive, step 3

R23 Feed pan drive, step 1

R24 Feed pan drive, step 2

R26 Front attachment step drive, step 2

D = Threshing drum, V = Accelerator, W = Impeller, R = Drive belt, K = Drive chains

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18 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09

4.1 Drive belts / drive chains

4.1.4 Drive diagram, right side (LEXION 580 with standard cleaning system)

4 Drives

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91460

R41

R40

R42

R61

K62

R60R61

R63

R46

R51

R60

R57

K56

R48

R52

K55

R53

R54

Designation

R40 Axial rotor step drive, step 2

R41 Axial rotor variable-speed drive, step 2

R42 Axial rotor drive, step 1

R46 Fan drive, step 1

R48 Fan variable-speed drive, step 2

R51 Rotary chaff screen suction blower drive

R52 Threshing mechanism variable-speed drive

R53 Threshing drum drive

R54 Accelerator drive

K55 Returns auger drive

K56 Grain tank filler auger drive

R57 Rotary chaff screen drive

R60 A/C compressor drive and water pump drive

R61 Three-phase alternator drive, fan drive

10306

4

K62 Planar rotary chaff screen suctioning system nozzle

D = Threshing drum, V = main intermediate drive shaft, T = Accelerator,

R = Drive belts, K = Drive chains

00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09 19

4 Drives

4.1 Drive belts / drive chains

Designation

R63 Planar rotary chaff screen suction system fan

R60 A/C compressor drive and water pump drive

R61 3-phase alternator / fan drive

K62 Planar rotary chaff screen suctioning system nozzle

R63 Planar rotary chaff screen suction system fan

K64 Grain tank filler auger drive

D = Threshing drum, V = main intermediate drive shaft, T = Accelerator,

R = Drive belts, K = Drive chains

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20 00 0290 380 0 - ERG RHB LEXION 600-510 - 01/09