Claas JAGUAR 870, JAGUAR 860, JAGUAR 850, JAGUAR 840 Service Manual
Forage harvesters
JAGUAR
870 860 850 840
The only choice.
The JAGUAR.
Is there an alternative to the best
result? To optimal efficiency with
minimal fuel consumption?
The challenges facing you are growing.
Your requirements count. Ensuring your
satisfaction is what drives us in our
continuous pursuit of new solutions.
More productivity, more choice, more
comfort, more yield: the JAGUAR 800
series offers all these qualities – and in
so doing represents a class in its own
right.
The only choice.
The JAGUAR models.
jaguar800.claas.com
Innovative and impressive.
The advantages.
Spacious, comfortable cab with CEBIS control concept
EASY features for straight-forward data communications and a
reduced operator workload
Functional design for optimal clarity and
perfect airflow for the cooling system
Automatic frictional connection with front
attachment via quick coupler
4
Silage additive dosage based on dry matter content
Efficient hydraulic system and
DYNAMIC POWER
Diesel tank capacity of up to 1300 l
for extended working
Chopping unit with direct drive and
quick-stop system
Unique accessibility concept for fast and
straight-forward maintenance
Running gear with mechanical all-wheel drive and excellent
maneuverability
Proven crop flow with
MULTI CROP CRACKER and
accelerator gap setting
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Contents
Cab
VISTA CAB comfort cab 10
CEBIS 12
Modular data management 14
CPS – CLAAS POWER SYSTEMS
CPS 18
Engines 20
DYNAMIC POWER 24
Running gear 26
Hydraulics and electrics 28
Drive 30
Chopping system
Crop flow 34
Intake 36
V-CLASSIC knife drum 38
Corncracker 40
Crop accelerator 42
QUANTIMETER dry matter sensor 44
Silage additive systems 46
Discharge spout 48
Front attachments
Guidance systems 52
PICK UP 54
DIRECT DISC 56
ORBIS SD, ORBIS 58
RU and CONSPEED 60
EASY – Efficient Agriculture
Systems by CLAAS
EASY equipment options 62
TELEMATICS 64
PREMIUM LINE for JAGUAR 66
PREMIUM LINE for ORBIS 68
Maintenance 70
First CLAAS Service 72
Equipment package 74
Features 75
Specifications 76
Familiar but different.
The JAGUAR cab.
• Spacious cab
• Excellent visibility and lighting
• Extremely low noise level
• CEBIS information and control system
• Four seat types – for optimum comfort for everyone
Cab
The CLAAS comfort cab.
Optional comfort package.
In the JAGUAR, there is simply nothing to distract you. The
steering column and operator's seat can be adjusted to suit
each and every operator. Thanks to the clearly laid-out
displays and controls, you will feel at home in the JAGUAR
in no time. Roller sunblinds, air conditioning, a radio and a
coolbox also help to keep operators fresh and alert, no
matter how long they are on board.
• Spacious VISTA CAB with two seats
• Glass on all sides for an all-around unrestricted view
• The windshield comes with a circular washer/wiper system
• Side and rear window wipers for a clear all-round view
• Spacious storage compartments
• Cool box with sufficient space for snacks
• Choice of four seat variants
• CEBIS control concept
The sound insulation on the rear window effectively
minimizes noise immediately around the operator's head
without compromising the all-around visibility. A special
windshield reduces reflections in the cab in dark or rainy
conditions. Another feature which enhances the comfort
package is the floor mat, which is also extremely practical:
it can be cleaned quickly by knocking the dirt out of it or by
using a high-pressure water jet.
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1 Standard seat
2 Comfort seat
3 Swiveling seat
4 Premium seat
Ergonomic and individualized.
Operating comfort and convenience.
The lighting concept.
Excellent visibility at all times.
Time is no barrier to productivity with the JAGUAR. When
darkness falls, simply turn night into day. The appropriate
lights can be selected quickly and easily. The service lighting
allows maintenance work to be carried out after dark.
VISTA CAB
Comfort cab
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Clear and convenient.
CEBIS.
The CEBIS control concept.
Information, control, registration and monitoring are the
tasks of the CEBIS electronic on-board information system.
Distinguished by its clear, logical menu structure, it can be
used intuitively.
All key machine settings are configured and displayed
centrally here. You can view the harvest progress data,
print it and send it via the internet.
CEBIS offers three different user options. Operation of your
JAGUAR can be adjusted individually in accordance with
the customer's wishes or the operator's skill level.
Fast, manageable, clear and reliable.
• The CEBIS rotary switch is used to control the basic functions
• The additional HOTKEY rotary switch allows direct
on-screen control of another principal function
• All switch functions have logical, self-explanatory icons
• A Compact Flash Card makes data exchange particularly easy
• Your hand rests easily on the multifunction lever where
you have instant control over the driving speed, as well
as numerous other functions
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CEBIS information during
on-road operation
1 Intake on
2 Intake stop and reverse
3 Discharge spout control
4 Header height setting
5 Automatic spout swivel
6 AUTO FILL / spout park position
7 AUTO PILOT
8 Information button
9 HOTKEY direct menu rotary switch
10 HOTKEY direct menu rotary switch
11 Escape button
12 CEBIS direct menu rotary switch
13 CEBIS direct menu rotary switch
14 DIRECT ACCESS button
15 Chopping system on / off
16 Raise/lower discharge spout
17 Gear shift
18 Silage additive system, main switch
19 All-wheel drive
20 Diesel engine speed (three steps)
21 Fold front attachments
Start chopping
Chopping
Chopping
CEBISCEBIS harvest mode with night view
13
Benefit immediately from current data.
Data management.
You can prepare customer data in CEBIS before running
and processing it with CEBIS.
• All the data is backed up when a specific job is completed
or the work day comes to an end
• The data can be printed out selectively or transferred by
data card for job processing
• With TELEMATICS, the data can also be accessed online
with a PC and can be reused, e.g. for customer invoicing
Start job
Job number
Business
Field
Operator
Start time
Stop time
Job number: 1 Status: started
1. Job management, standard
It is possible to create a collection of 20 jobs in CEBIS. As a
result, all the relevant data is available to you at all times
and you also have the option of printing it out.
2. Job management (initial expansion stage)
AGROCOM MAP START software allows you to manage
data relating to specific customers and jobs and then
transfer this to your PC by means of a Compact Flash Card.
Furthermore, TELEMATICS allows you to monitor the job in
question online.
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Individual data
can be printed
selectively
Modular and ready for immediate use.
Data management.
3. Job management (second expansion stage):
yield mapping
Building on the foundation of the job management function,
you can use your JAGUAR to perform yield mapping. The
QUANTIMETER and the moisture measurement allow you
to determine the yield. At the same time, CEBIS adds
geographical coordinates obtained from GPS satellites. All
the measured data is stored on a portable chip card to
facilitate transfer. The AGROCOM MAP START software is
included to enable you to produce informative yield maps to
use as a basis for your future production strategy.
Modular data management
15
Top performance and
cost-effectiveness.
JAGUAR technology.
• Higher performance with outstanding engines
• Cooling system designed for top performance
• DYNAMIC POWER: diesel savings in the partial-load range
• Reliable running gear
• Straight-forward, highly efficient drive system
CPS –
CLAAS POWER SYSTEMS
Unique and outstanding.
CPS – CLAAS POWER SYSTEMS.
Optimal drive for best results.
Equipment development at CLAAS means an ongoing effort
for even greater efficiency and reliability as well as optimal
profitability in the field.
Of course, this applies to all aspects of a CLAAS forage
harvester. A case in point is the drive system which is of
decisive importance for the performance of the entire
machine and which calls for a lot more than just a
powerful engine.
In CLAAS POWER SYSTEMS (CPS), we have brought
together top-quality components to create a drive system
that is in a class of its own – one that always delivers the
most efficient power when needed. CPS is ideally matched
to the work systems, featuring fuel-saving technology that
quickly pays for itself.
The intelligent DYNAMIC POWER engine control system
from CLAAS provides the best possible implementation of
the CPS philosophy: optimal, automatic provision of the
appropriate power for the JAGUAR in line with requirements.
It is another example of our approach to achieving real fuel
savings. The decisive factor is not the engine itself but the
ability to control the available output intelligently – so you
can do more with less.
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CPS –
CLAAS POWER SYSTEMS
19
Powerful and
environmentally compatible.
Mercedes-Benz engine technology.
Powerful Mercedes-Benz engines.
CLAAS POWER SYSTEMS encompasses the full range of
drive technology and matches it with the appropriate engine
to form an optimally tuned and integrated drive system. This
results in the highest level of efficiency available in the market.
It goes without saying that CLAAS products meet the
different emissions standards which apply around the world.
In markets where Stage IIIB (Tier 4i) applies, an exhaust-gas
aftertreatment system downstream from the engine is used
to ensure compliance. This system uses Selective Catalytic
Reduction (SCR) to convert the nitrogen oxides in the
exhaust flow into nitrogen and water. The urea solution
necessary for this is carried in a 130-liter tank. Urea
consumption is about 5% of the diesel consumption.
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The engine is rubber mounted to the chassis to minimize
noise and vibration. This means you get the best of both
worlds: immense power reserves plus top driver comfort.
JAGUAR 870 Stage IIIB (Tier 4i)
Nm
hp
• Fuel-efficient performance with low noise
• Compliance with the statutory emissions limits
• Steady power rise up to the ideal engine speed of 1800 rpm
2800
3000
2500
2000
1500
1000
598 hp max.
500
1300 1400 1500 1600 1700 1800 1900 2000 2100
1200
rpm
JAGUAR engines 870 860 850 840
Stage IIIB (Tier 4i) Type OM 502 OM 502 OM 460 OM 460
kW/hp 440/598 375/510 335/455 294/400
650
600
598
550
500
450
400
350
200
Engines
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Reliable cooling.
Record-breaking performance is no excuse for breaking out
in a sweat. In the JAGUAR, horizontal slab radiators provide
effective cooling under all harvesting conditions. The large
surface area of the radiator screen keeps air speeds down,
thereby reducing dirt build-up. The screen itself is kept
clean by a rotating extractor arm.
The airflow from the fan is directed past the engine and can
escape practically unhindered through the large air outlet at
the rear. As a result, the JAGUAR can be counted on to
continue operating reliably even in extremely hot weather.
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Effective and reliable.
The cooling system.
Breathing easy.
Large air filters ensure long and reliable operation. Pretreated engine air is drawn in directly from the radiator
compartment. When necessary, the filters can be removed
without the need for tools and can be cleaned straight away
in the field. The integrated compressor delivers 600 l of air
per minute at 9.5 bar. This is sufficient to also allow airdriven tools to be operated and to supply the optional trailer
braking system which is available for the JAGUAR.
Large tank for extended working.
The extremely well thought-out tank concept lends itself to
extended working. In forage harvesters with exhaust gas
after-treatment, the urea solution only needs to be
replenished during every other refuelling stop.
JAGUAR
emissions standard Diesel tank Auxiliary diesel tank (option) Total diesel capacity Urea tank
Stage IIIB (Tier 4i) 1000 l 300 l 1300 l 130 l
Engines
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Intelligent and efficient.
DYNAMIC POWER.
Only as much power as is needed.
The JAGUAR 870 and JAGUAR 860 models can be
equipped with the DYNAMIC POWER automatic engine
output control system.
Maximum efficiency and throughput are attained when
operating at full load. In the partial load range, the engine
output is reduced automatically. This makes it possible to
achieve fuel savings of up to 10.6%.
DYNAMIC POWER adjusts the engine output optimally to
the field conditions in ten steps. This ensures that you are
always operating in the most efficient engine speed range.
Smooth sailing with cruise control.
The combination of DYNAMIC POWER and cruise control
not only saves fuel but also reduces the strain on the
operator to a significant degree. Once an optimum speed
has been agreed, the entire harvesting chain can operate
extremely efficiently and consistently. JAGUAR forage
harvesters with high-capacity engines can therefore also be
operated very cost-effectively in smaller-scale settings or
under conditions which restrict the ground speed.
• Save diesel during partial-load operation
• Economical, consistent working with cruise control
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