Claas JAGUAR 870, JAGUAR 860, JAGUAR 850, JAGUAR 840 Service Manual

4.5 (2)

Forage harvesters

JAGUAR

870 860 850 840

The only choice. The JAGUAR.

Is there an alternative to the best result? To optimal efficiency with minimal fuel consumption?

The challenges facing you are growing. Your requirements count. Ensuring your satisfaction is what drives us in our continuous pursuit of new solutions.

More productivity, more choice, more comfort, more yield: the JAGUAR 800 series offers all these qualities – and in so doing represents a class in its own right.

The only choice.

The JAGUAR models.

jaguar800.claas.com

Innovative and impressive. The advantages.

Spacious, comfortable cab with CEBIS control concept

EASY features for straight-forward data communications and a reduced operator workload

Functional design for optimal clarity and perfect airflow for the cooling system

Automatic frictional connection with front attachment via quick coupler

4

Silage additive dosage based on dry matter content

Efficient hydraulic system and

DYNAMIC POWER

Diesel tank capacity of up to 1300 l for extended working

Chopping unit with direct drive and quick-stop system

Proven crop flow with

MULTI CROP CRACKER and accelerator gap setting

Unique accessibility concept for fast and straight-forward maintenance

Running gear with mechanical all-wheel drive and excellent maneuverability

5

Contents

Cab

 

VISTA CAB comfort cab

10

CEBIS

12

Modular data management

14

CPS – CLAAS POWER SYSTEMS

 

CPS

18

Engines

20

DYNAMIC POWER

24

Running gear

26

Hydraulics and electrics

28

Drive

30

Chopping system

 

Crop flow

34

Intake

36

V-CLASSIC knife drum

38

Corncracker

40

Crop accelerator

42

QUANTIMETER dry matter sensor

44

Silage additive systems

46

Discharge spout

48

Front attachments

 

Guidance systems

52

PICK UP

54

DIRECT DISC

56

ORBIS SD, ORBIS

58

RU and CONSPEED

60

EASY – Efficient Agriculture

 

Systems by CLAAS

 

EASY equipment options

62

TELEMATICS

64

PREMIUM LINE for JAGUAR

66

PREMIUM LINE for ORBIS

68

Maintenance

70

First CLAAS Service

72

Equipment package

74

Features

75

Specifications

76

Familiar but different. The JAGUAR cab.

Spacious cab

Excellent visibility and lighting

• Extremely low noise level

Cab

CEBIS information and control system

Four seat types – for optimum comfort for everyone

The CLAAS comfort cab.

Optional comfort package.

In the JAGUAR, there is simply nothing to distract you. The steering column and operator's seat can be adjusted to suit each and every operator. Thanks to the clearly laid-out displays and controls, you will feel at home in the JAGUAR in no time. Roller sunblinds, air conditioning, a radio and a coolbox also help to keep operators fresh and alert, no matter how long they are on board.

Spacious VISTA CAB with two seats

Glass on all sides for an all-around unrestricted view

The windshield comes with a circular washer/wiper system

Side and rear window wipers for a clear all-round view

Spacious storage compartments

Cool box with sufficient space for snacks

Choice of four seat variants

CEBIS control concept

The sound insulation on the rear window effectively minimizes noise immediately around the operator's head without compromising the all-around visibility. A special windshield reduces reflections in the cab in dark or rainy conditions. Another feature which enhances the comfort package is the floor mat, which is also extremely practical: it can be cleaned quickly by knocking the dirt out of it or by using a high-pressure water jet.

1Standard seat

2Comfort seat

3Swiveling seat

4Premium seat

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Ergonomic and individualized. Operating comfort and convenience.

The lighting concept.

Excellent visibility at all times.

Time is no barrier to productivity with the JAGUAR. When darkness falls, simply turn night into day. The appropriate lights can be selected quickly and easily. The service lighting allows maintenance work to be carried out after dark.

VISTA CAB

Comfort cab

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Clear and convenient. CEBIS.

The CEBIS control concept.

Information, control, registration and monitoring are the tasks of the CEBIS electronic on-board information system. Distinguished by its clear, logical menu structure, it can be used intuitively.

All key machine settings are configured and displayed centrally here. You can view the harvest progress data, print it and send it via the internet.

CEBIS offers three different user options. Operation of your JAGUAR can be adjusted individually in accordance with the customer's wishes or the operator's skill level.

Fast, manageable, clear and reliable.

The CEBIS rotary switch is used to control the basic functions

The additional HOTKEY rotary switch allows direct on-screen control of another principal function

All switch functions have logical, self-explanatory icons

A Compact Flash Card makes data exchange particularly easy

Your hand rests easily on the multifunction lever where you have instant control over the driving speed, as well as numerous other functions

CEBIS information during on-road operation

12

1

Intake on

16

Raise/lower discharge spout

2

Intake stop and reverse

17

Gear shift

3

Discharge spout control

18

Silage additive system, main switch

4

Header height setting

19

All-wheel drive

5

Automatic spout swivel

20

Diesel engine speed (three steps)

6

AUTO FILL / spout park position

21

Fold front attachments

7AUTO PILOT

8Information button

9HOTKEY direct menu rotary switch

10HOTKEY direct menu rotary switch

11Escape button

12CEBIS direct menu rotary switch

13CEBIS direct menu rotary switch

14DIRECT ACCESS button

15 Chopping system on / off

Start chopping

Chopping

Chopping

CEBIS harvest mode with night view

CEBIS

 

 

13

Benefit immediately from current data.

Data management.

You can prepare customer data in CEBIS before running and processing it with CEBIS.

All the data is backed up when a specific job is completed or the work day comes to an end

The data can be printed out selectively or transferred by data card for job processing

With TELEMATICS, the data can also be accessed online with a PC and can be reused, e.g. for customer invoicing

1. Job management, standard

It is possible to create a collection of 20 jobs in CEBIS. As a result, all the relevant data is available to you at all times and you also have the option of printing it out.

2. Job management (initial expansion stage)

AGROCOM MAP START software allows you to manage data relating to specific customers and jobs and then transfer this to your PC by means of a Compact Flash Card. Furthermore, TELEMATICS allows you to monitor the job in question online.

Start job

Job number

Business

Field

Operator

Start time

Stop time

Job number: 1

Status: started

Individual data can be printed selectively

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Modular and ready for immediate use. Data management.

3. Job management (second expansion stage): yield mapping

Building on the foundation of the job management function, you can use your JAGUAR to perform yield mapping. The QUANTIMETER and the moisture measurement allow you to determine the yield. At the same time, CEBIS adds geographical coordinates obtained from GPS satellites. All the measured data is stored on a portable chip card to facilitate transfer. The AGROCOM MAP START software is included to enable you to produce informative yield maps to use as a basis for your future production strategy.

Modular data management

15

Top performance and cost-effectiveness. JAGUAR technology.

Claas JAGUAR 870, JAGUAR 860, JAGUAR 850, JAGUAR 840 Service Manual

Higher performance with outstanding engines

 

 

Cooling system designed for top performance

 

CPS –

DYNAMIC POWER: diesel savings in the partial-load range

 

 

CLAAS POWER SYSTEMS

Reliable running gear

 

 

 

Straight-forward, highly efficient drive system

 

 

 

 

 

 

Unique and outstanding.

CPS – CLAAS POWER SYSTEMS.

Optimal drive for best results.

Equipment development at CLAAS means an ongoing effort for even greater efficiency and reliability as well as optimal profitability in the field.

Of course, this applies to all aspects of a CLAAS forage harvester. A case in point is the drive system which is of decisive importance for the performance of the entire machine and which calls for a lot more than just a powerful engine.

In CLAAS POWER SYSTEMS (CPS), we have brought together top-quality components to create a drive system that is in a class of its own – one that always delivers the most efficient power when needed. CPS is ideally matched to the work systems, featuring fuel-saving technology that quickly pays for itself.

The intelligent DYNAMIC POWER engine control system from CLAAS provides the best possible implementation of the CPS philosophy: optimal, automatic provision of the appropriate power for the JAGUAR in line with requirements. It is another example of our approach to achieving real fuel savings. The decisive factor is not the engine itself but the ability to control the available output intelligently – so you can do more with less.

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CPS –

CLAAS POWER SYSTEMS

19

Powerful and environmentally compatible.

Mercedes-Benz engine technology.

Powerful Mercedes-Benz engines.

CLAAS POWER SYSTEMS encompasses the full range of drive technology and matches it with the appropriate engine to form an optimally tuned and integrated drive system. This results in the highest level of efficiency available in the market.

It goes without saying that CLAAS products meet the different emissions standards which apply around the world. In markets where Stage IIIB (Tier 4i) applies, an exhaust-gas aftertreatment system downstream from the engine is used to ensure compliance. This system uses Selective Catalytic Reduction (SCR) to convert the nitrogen oxides in the exhaust flow into nitrogen and water. The urea solution necessary for this is carried in a 130-liter tank. Urea consumption is about 5% of the diesel consumption.

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The engine is rubber mounted to the chassis to minimize noise and vibration. This means you get the best of both worlds: immense power reserves plus top driver comfort.

Fuel-efficient performance with low noise

Compliance with the statutory emissions limits

Steady power rise up to the ideal engine speed of 1800 rpm

JAGUAR 870 Stage IIIB (Tier 4i)

Nm

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

hp

 

3000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

650

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2800

 

 

 

 

 

 

 

 

 

 

 

 

598 hp max.

 

 

 

 

 

600

598

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2000

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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400

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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500

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

200

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1200

1300

1400

1500

1600

1700

1800

1900

 

2000

2100

 

 

rpm

JAGUAR engines

 

870

860

850

840

Stage IIIB (Tier 4i)

Type

OM 502

OM 502

OM 460

OM 460

 

kW/hp

440/598

375/510

335/455

294/400

Engines

21

Reliable cooling.

Record-breaking performance is no excuse for breaking out in a sweat. In the JAGUAR, horizontal slab radiators provide effective cooling under all harvesting conditions. The large surface area of the radiator screen keeps air speeds down, thereby reducing dirt build-up. The screen itself is kept clean by a rotating extractor arm.

The airflow from the fan is directed past the engine and can escape practically unhindered through the large air outlet at the rear. As a result, the JAGUAR can be counted on to continue operating reliably even in extremely hot weather.

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Effective and reliable.

The cooling system.

Breathing easy.

Large air filters ensure long and reliable operation. Pretreated engine air is drawn in directly from the radiator compartment. When necessary, the filters can be removed without the need for tools and can be cleaned straight away in the field. The integrated compressor delivers 600 l of air per minute at 9.5 bar. This is sufficient to also allow airdriven tools to be operated and to supply the optional trailer braking system which is available for the JAGUAR.

Large tank for extended working.

The extremely well thought-out tank concept lends itself to extended working. In forage harvesters with exhaust gas after-treatment, the urea solution only needs to be replenished during every other refuelling stop.

JAGUAR

 

 

 

 

emissions standard

Diesel tank

Auxiliary diesel tank (option)

Total diesel capacity

Urea tank

Stage IIIB (Tier 4i)

1000 l

300 l

1300 l

130 l

Engines

23

Intelligent and efficient. DYNAMIC POWER.

Only as much power as is needed.

The JAGUAR 870 and JAGUAR 860 models can be equipped with the DYNAMIC POWER automatic engine output control system.

Maximum efficiency and throughput are attained when operating at full load. In the partial load range, the engine output is reduced automatically. This makes it possible to achieve fuel savings of up to 10.6%.

DYNAMIC POWER adjusts the engine output optimally to the field conditions in ten steps. This ensures that you are always operating in the most efficient engine speed range.

Smooth sailing with cruise control.

The combination of DYNAMIC POWER and cruise control not only saves fuel but also reduces the strain on the operator to a significant degree. Once an optimum speed has been agreed, the entire harvesting chain can operate extremely efficiently and consistently. JAGUAR forage harvesters with high-capacity engines can therefore also be operated very cost-effectively in smaller-scale settings or under conditions which restrict the ground speed.

Save diesel during partial-load operation

Economical, consistent working with cruise control

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