Citizen PMU-2200II, PMU-2300II Service Manual

Service Manual
LINE THERMAL PRINTER
MODEL
PMU-2200II / 2300II
Rev. 1.00 Issued on January 19, 2009
PMU2XXX Service Manual
CITIZEN is a registered trade mark of CITIZEN HOLDINGS CO., LTD., Japan.
CITIZEN es una marca registrada de CITIZEN HOLDINGS CO., LTD., Japón.
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REVISION
Rev. Date Page Comment
1.00 2009/1/19 Newly issued
PMU2XXX Service Manual
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CONTENTS
INTRODUCTION.......................................................................................................................................3
1. DISASSEMBLY AND REASSEMBLY...............................................................................................3
1.1 Tools Used.........................................................................................................................................3
1.2 Disassembly Procedure ...................................................................................................................4
1.2.1 Removing Board Main...............................................................................................................4
1.2.2 Removing UNIT,MECHANISM..................................................................................................5
1.2.3 Removing UNIT, Paper Holder..............................................................................................10
1.2.4 Removeng BM Sensor.............................................................................................................16
1.2.5 Removeng SA PLATEN HILDER.............................................................................................18
2. Memory Switch Setting.................................................................................................................19
3. TROUBLESHOOTING......................................................................................................................20
3.1 Error Indication...............................................................................................................................20
3.2 Troubleshooting Procedure...........................................................................................................22
3.3 Troubleshooting Guide..................................................................................................................22
4. SERVICE PARTS LIST.....................................................................................................................26
4.1 Parts List for Mechanism...............................................................................................................26
4.2 Exploded View of Mechanism.......................................................................................................29
4.2.1 PMU2220Ⅱ/2210Ⅱ 2-inch mode Base style:Horizontal...........................................29
4.2.2 PMU2211 2-inch mode Base style:Vertical front-mount..........................................30
4.2.3 PMU2202/2212 2-inch mode Base style:Vertical back-mount............................31
4.2.4 PMU2300/2310 3-inch mode Base style:Horizontal..............................................32
4.2.5 PMU2301 3-inch mode Base style:Vertical front-mount..........................................33
4.2.6 PMU2302 3-inch mode Base style:Vertical back-mount ..........................................34
4.3 List of Electric Parts .......................................................................................................................35
4.4 Parts Configuration........................................................................................................................36
4.4.1 Main Control Board(Serial).....................................................................................................36
4.4.2 Main Control Board(Parallel)..................................................................................................37
4.4.3 Main Control Board(USB) .......................................................................................................38
4.4.4 Main Control Board(USB) .......................................................................................................39
5. CIRCUIT DIAGRAM.........................................................................................................................40
5.1 Main Control BoardCPU Circuit.............................................................................................40
5.2 Main Control Boardport.........................................................................................................41
5.3 Main Control BoardOther Common part.............................................................................42
5.4 Main Control BoardInterface Circuit on Serial, USB..........................................................43
5.5 Main Control BoardInterface Circuit on Serial, Parallel....................................................44
PMU2200/2300ⅡSERIES Service Manual
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INTRODUCTION
This manual describes the disassembly, reassembly, and maintenance procedures of the KIOSK printer PMU2XXX
1. DISASSEMBLY AND REASSEMBLY
Notes the following items when maintaining the printer.
• Do not disassemble, reassemble, or adjust the printer unnecessarily when the printer operation is satisfactory.
• Do not loosen the screws fixing each component carelessly.
• After finishing inspection, perform checking for normality before turning on the printer.
• Pay attention not to leave the part or screws used for maintenance inside the printer.
• When handling the print head and electronic components, pay attention to static electricity.
• When disassembling or reassembling the printer, check the wiring and cord for damage. Pay attention not to lay the wiring and cord by force.
• Lubricate the components as necessary when reassembling them.
1.1 Tools Used
• Phillips screwdriver #0, #1, and #2
• Tweezers
• Long-nose pliers
• Nipper
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1.2 Disassembly Procedure
1.2.1 Removing Board Main
1. Removing Cover IF Board
1. Remove M3x6(ST) Screw.
2. Remove Cover IF Board.
2. Removing UNIT, Guide Paper Rear
1. Remove the two M3x6(ST) Screwand UNIT,
Guide Paper Rear.
3. Removeng Board Main
1. Remove cable and FPC from Main PCB.
M3x6 (ST)
UNIT,
Guide Paper Rear
M3x6 (ST)
Hook
Cover IF Board
*Attention at reassembly
Insert Cover IF Board up to the hooks.
CN102
CN109
CN107
CN107
CN104
CN103
CN106
CN108
Release the lock of CN107 before remove FPC.
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2. Remove the four M3x6(ST) Screwand Board Main.
1.2.2 Removing UNIT,MECHANISM
1. Removeng AUT CUTTER
1. Remove the four M3x6(ST thin headScrew from the side.
2. Widen Cutter BK(Cutter BK 2in) a little, remove ,AUT CUTTER.
* Do not transform Cutter BK(Cutter BK 2in) by expanding it in excess.
Board Main
M3x6 (ST)
Hook
Hook
*Attention at reassembly
Hang the cable of AUT CUTTER on
the hooks.
*Attention at reassembly
Note the direction of FPC (CN102).
*Attention at reassembly
Note the direction of FPC(CN107).
M3x6(ST thin head
AUT CUTTER
Cutter BK
Cutter BK 2i
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2. Removeng UNIT,MECHANISM
1. Remove the two M3x6(ST) Screw and
remove UNIT,MECHANISM from
Frame1(Frame1 2in).
2. Remove the two M3x6(ST) Screw and two
M2x6(BT) Screw and.Cutter BK(Cutter BK 2in).
3. Pull out FPC, and Peel off the Tape that is fixation of cable.
4. Cut Unity belt that is the fixation of the cable, and remove MECHANISM.
M3x6 (ST)
Hook
UNIT,
MECHANISM
M3x6(ST)
M2x6 (BT)
Cutter BK
(Cutter BK 2in)
Tape
Hook
Unity belt
MECHANISM
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*Note that the MECHANISM C is different by PMU2200/2300 SERIES and PMU2200Ⅱ/2300ⅡSERIES.
Even if externals are the same, they are not compatible.
Table MECHANISM
Model PMU2200/2300 SERIES
PMU2200/2300 SERIES
Horizontal 58mm
PMU2200(A) PMU2200(A)
Horizontal 60mm
PMU2210(A)
LT-2223V(A)
PMU2210(A)
LT-2223VQ(A)
Vertical Front 60mm
PMU2211(A) LT-2223H(A) PMU2211(A) LT-2223HQ(A)
Vertical Back 58mm
PMU2202(A) PMU2202(A)
2-in
Vertical Back 60mm
PMU2212(A)
LT-2223V(A)
PMU2212(A)
LT-2223VQ(A)
Horizontal 60mm
PMU2310(A) PMU2310(A)
Horizontal 80mm
PMU2300(A)
LT-2321V(A)
PMU2300(A)
LT-2321VQ(A)
Vertical Front 80mm
PMU2301(A) LT-2321H(A) PMU2301(A) LT-2321HQ(A)
3-in
Vertical Back 80mm
PMU2302(A) LT-2321V(A) PMU2302(A) LT-2321VQ(A)
* A: Thick paper
*Attention at reassembly
Hang the cable of motor on the hooks.
*Attention at reassembly
Note the direction of FPC.
PMU2200/2300 SERIES
PMU2200/2300SERIES
*Attention at reassembly
The color of the coating is a black..
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3. Removeng SA,Spring Paper Roller
Base style: Horizontal / Vertical back-mount
1. Remove the two M3x8(ST) Screw and remove SA, Spring Paper Roller.
Base style: Vertical front-mount
1. Remove the two M3x4(ST) Screw and remove
SA, Spring Paper Roller.
M3x4(ST)
SA, Spring Paper Roller
M3x6(ST)
SA, Spring Paper Roller
M3x6(ST)
SA, Spring Paper Roller
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4. Removeng Guide Paper Rear
1.
Remove the two M3x6(ST) Screw and remove Guide Paper Rear(Guide Paper Rear 58 2in / Guide
Paper Rear 60 2in).
*3-in is all common. 2-in becomes the following.
Table 2-in Guide Paper Rear
5. Removeng Guide 2inch3inch-model:PMU2310
1.
Remove the two M3x6(ST) Screw.
2.
Remove Guide 2inch while floating it from the
hook.
Model Guide Paper Rear
Horizontal 58mm PMU2200 Guide Paper Rear 58 2in Horizontal 60mm PMU2210 Guide Paper Rear 60 2in Vertical Front 60mm PMU2211 Vertical Back 58mm PMU2202 Guide Paper Rear 58 2in Vertical Back 60mm PMU2212 Guide Paper Rear 60 2in
Hook
M3x6(ST)
Guide 2inch
SA, Spring Paper Roller
Guide Paper Rear (Guide Paper Rear 58 2in) (Guide Paper Rear 60 2in)
M3x6(ST)
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1.2.3 Removing UNIT, Paper Holder
. Removeng SA Plate Paper Holder
Insert from left / Insert from right
1. Plate Paper HolderRemove the two M3x6(ST) Screw.
2. Stopper Paper PlateRemove M3x6(ST)Screw and WASHER,Nut
M3.
Insert from top
1. Plate Paper HolderRemove the four M3x6(ST) in right and left.
Attention at 2-inch model
M3x6 (ST)
M3x6 (ST)
M3x6 (ST)
WASHER
Nut M3
M3x6 (ST)M3x6 (ST)
M3x6 (ST)
M3x6 (ST)
Plate Paper Holder 2in
*Attention at reassembly
There are two kinds of Plate Paper Holder for 2-inch model.It is different depending on the s
p
ecification.
Plate Paper Holder2 2in
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Left side
Right side
(3) (2) (1)
(1) (2) (3)
Table Paper diameter ( Direction of paper insertion L: Insert from left )
Left side Right side
Holder
position
(3) (2) (1) (1) (2) (3)
2-in Holder
(*3in is all the same.
1: A bit near
2: Standard
Plate Paper Holder2 2in
3: A bit far
4: Far
Plate Paper Holder 2in
*It becomes an installation in the direction of figure in the table.
*Attention at reassembly
The screw position and the direction of Plate Paper Holder and Stoppe
r
Paper Plate are different depending on the specification.
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Left side
Right side
(3) (2) (1)
(1) (2) (3)
Table Paper diameter ( Direction of paper insertion R: Insert from right)
Left side Right side
Holder
position
(3) (2) (1) (1) (2) (3)
2-in Holder
(*3in is all the same.
1: A bit near
2: Standard
Plate Paper Holder 2in
3: A bit far
4: Far
Plate Paper Holder2 2in
*It becomes an installation in the direction of figure in the table.
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Left side
Right side
(3) (2) (1)
(1) (2) (3)
Table Paper diameter ( Direction of paper insertion T: Insert from top)
Left side Right side
Holder
position
(3) (2) (1) (1) (2) (3)
2-in Holder
(*3in is all the same.
1: A bit near
2: Standard
Left side:
Plate Paper Holder 2in
Right side:
Plate Paper Holder2 2in
3: A bit far
4: Far
Left side:
Plate Paper Holder2 2in
Right side:
Plate Paper Holder 2in
*It becomes an installation in the direction of figure in the table.
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*E-Ring 5 position A is different according to Direction of paper insertion.
Table 2-in Model E-Ring 5 position
E-Ring 5 position
Model
Left Right Top
Horizontal 58mm PMU2200
(1)
Horizontal 60mm PMU2210 Vertical Front 60mm PMU2211
(2)
Vertical Back 58mm PMU2202
(1)
Vertical Back 60mm PMU2212
(2)
Table 3-in Model E-Ring 5 position
E-Ring 5 position
Model
Left Right Top
Horizontal 60mm PMU2310 (2) (1)(4) (3) Horizontal 80mm PMU2300 Vertical Front 80mm PMU2301 Vertical Back 80mm PMU2302
(4)
Shaft Paper Holder 2in
(1) (2)
(1)
(2)
(3)
(4)
Shaft Paper Holder
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2. Removeng PNE Sensor
Insert from leftInsert from right
1. Remove M4x6(ST) Screw.
6: 60mm 8: 80mm 1: 102mm
Insert from top
1. Remove M3x3(ST) Screw.
*Attention at reassembly
The cable is passed through the hole
Shaft Paper Holder
Attention at reassembly
Put Plate Paper Holder and SA PNE Sensor between Shaft Paper Holder, and stop it with the screw. Installed position is different depending on the specification.
Paper Holder
PNE Sensor
M4x6(ST)
M3x3(ST)
Attention at reassembly
Put Plate Paper Holder and SA PNE Sensor between Shaft Paper Holder, and stop it with the screw.
*Attention at reassembly
Connect BM Sensor with CN108 of Borad Main do not make a mistake because CN108 and CN109 are connectors of this t
yp
e.
CN108
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1.2.4 Removeng BM Sensor
Base style: Horizontal / Vertical back-mount
1. Remove M3x6(ST) Screw.
Position M2
Position M1
M4x6 (ST)
Projection
for fixation
Hole for
projection
Screw hole
for M1
Screw hole
for M1
Projection
for fixation
*Attention at reassembly
The screw hole is different because o Position. Fix the hole for projection on Projection for fixation.
Position M2
Position M1
Position M1
Position M2
*Attention at reassembly
Connect BM Sensor with CN109 of Board Main. Do not make a mistake because CN108 and CN109 are connectors of this type.
CN109
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Base style: Vertical front-mount
1. Remove the two M3x6(ST) Screw.
2. Remove SA PNE Sensor.
M3x6 (ST)
Position M
Position M2
*Attention at reassembly
Connect BM Sensor with CN109 of Board Main. Do not make a mistake because CN108 and CN109 are connectors of this type.
CN109
Position M2
Position M
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1.2.5 Removeng SA PLATEN HILDER
1. Remove the two M3x6(ST) Screw from the side.And remove Unit SA PLATEN HILDER from
Frame 1(Frame 1 2in).
2. Remove the two M3x6(BT) Screw.
3. Remove M2x4(BT) Screw and Fix Brade
M3x6(ST)
SA PLATEN
HILDER
M2x4(BT)
Fix Brade
M3x6(BT)
Holder2 Platen Unit
(Holder2 Platen Unit 2in)
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2. Memory Switch Setting
It is registered in the printer as follows by the option of the factory. They are different by the model, and not possible to change
(1) Printer Name of the self-printing (2) Printer Name of the self-printing (3) Initial value
However, the above-mentioned is unrelated to the function it. It is possible to correspond by changing the Memory
Switch.
Base Model
Memory Switch Setting is as follows. If Memory Switch Setting is not correct, the printer doesn't operate
correctly.
Table Base Model
Base Model
MSW4-5
Mechanism
mounted
MSW2-6
Paper width
MSW4-4
Base style
Horizontal 58mm PMU2200 Horizontal 60mm PMU2210
OFF PMU2XX0/2XX2
Vertical Front 60mm PMU2211 ON PMU2XX1 Vertical Back 58mm PMU2202 Vertical Back 60mm PMU2212
ON LT-22XX
Horizontal 60mm PMU2310
ON 58(60)mm
Horizontal 80mm PMU2300
OFF PMU2XX0/2XX2
Vertical Front 80mm PMU2301 ON PMU2XX1 Vertical Back 80mm PMU2302
OFF LT-23XX
OFF 80 mm
OFF PMU2XX0/2XX2
Destination
Memory Switch Setting is as follows.
Table Destination
Destination
MSW9-1
Code Page
MSW9-2
Int’Char Set
MSW9-3
Kanji
J : Japan Katakana Japan ON U: US/EU/Other PC437 U.S.A OFF
PNE Sensor
Memory Switch Setting is as follows.
Table PNE Sensor
PNE Sensor
MSW2-8
PNE Sensor
No mark : Without sensor ON Invalid P : PNE sensor OFF Valid
Paper Select
Memory Switch Setting is as follows.
Table Paper Select
Paper
MSW3-4
Paper Select
MSW4-1
Auto Length
No mark : Thermal OFF Thermal OFF Invalid M1/M2
: Black MK ON Black MK ON Valid
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3. TROUBLESHOOTING
3.1
Error Indication
z Paper end
Paper out is detected in two steps: paper near-end and paper end. ERROR LED will light when the paper is empty. If paper end is detected, refill the paper. If the printer cover is open, a paper-end is detected.
z Printer Platen open
During printing, do not open the platen. If you open the printer cover accidentally, the ERROR LED blinks. Check the paper, pull the paper straightforward several cm (or inches) out of the printer, and then close the Platen. Printing resumes automatically. Sending a command to resume printing may be required depending on the memory switch setting.
z Thermal head overheat
When you print dense characters or dark image, the head temperature rises. If the head temperature exceeds a specified level, the printer stops printing operation and waits till the head temperature is lowered. During waiting, the ERROR LED blinks. When the head temperature is lowered, printing resumes automatically.
z Cutter lock
If the cutter blade stops operating due to paper jam or the like, the ERROR LED blinks. Remove the cause of the trouble and press the FEED button. If the blade still does not move and the printer cover cannot be opened.In this case, do not open the paper cover forcibly. Insert a Phillips
screwdriver (size #1) into the cutter lock releasing feed hole and turn it in the direction of arrow (clockwise).
When you find that both ends of the blade reached the lowest position, stop turning the screwdriver. Open the cover and follow the procedure of removing jam or other cause of trouble.
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z Black Mark detection error (in Black Mark mode)
When Black Mark cannot be detected even if a certain amount of paper feed is carried out for Black mark detection, a Black Mark detection error occurs. If black detection continues more than the specified period, a No Paper condition is assumed and the same error as No Paper is indicated.
Lighting and blinking status of each error including the above is shown below.
Content of Error
POWER LED
(Green)
ERROR LED
(Red)
[1] Head overheat error
ON
1) Error to recover automatically
[2] Platen open error
(MSW3-8 OFF: With automatic return set)
ON
[1] Platen open error
(MSW3-8 ON: With recoverable feature set)
ON
2) Recoverable error
[2] Cutter lock error
ON
[1] Memory check error
ON
[2] Low voltage error
ON
3) Not recoverable error
[3] High voltage error
ON
[1] Paper near end
ON ON
[2] Paper end
ON ON
[3] Platen open
ON ON
4) Other state
[4] Waiting for macro execution
ON
5) Black mark specification relation
[1] Black mark paper detection error
ON
Caution: In many cases, “Low voltage error” is caused by blown F302 fuse.Please check the conduction of F302 fuse.
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3.2 Troubleshooting Procedure
When a trouble occurs, confirm its phenomenon, locate a defective part in accordance with “2.2 Troubleshooting Guide”, and troubleshoot as described below.
Phenomenon
Find a trouble phenomenon in this column. If there are multiple phenomena, take all the corresponding items into consideration to locate hidden defective parts.
Cause
Lists as many possible causes as possible. Guess a trouble cause out of them and take its check method to specify the trouble cause.
Check Method
Describes a check method to specify a trouble cause.
Remedy
Troubleshoot by taking a remedy described in this column.
By troubleshooting in accordance with the above-mentioned procedure, you can troubleshoot efficiently with fewer misjudgments.
3.3 Troubleshooting Guide
• Power Supply Failure
Phenomenon Cause Check Method Remedy
The AC cable is not connected.
— Connect AC cable. No power (POWER lamp not illuminated)
The fuse is gone. Check wheth er the
specified fuse is used.
Use the specified fuse.
Faulty control PCB assy Replace the control PCB
assy.
The fuse immediately goes again after replacing with a new one.
The circuit drive power is abnormal.
Use instruments such as tester to measure circuit driving voltage.
Replace the control PCB assy.
* If the fuse is gone with the specified AC adapter used, it is likely that the thermal head unit or control PCB
assy is defective. Replace either defective one. Check wiring for drawer cable and interface cable.
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• Printing failure
Phenomenon Cause Check Method Remedy
Faulty control PCB assy Replace the control PCB
assy.
Failed contact/connection of thermal head connector
Check contact/connection condition.
Re-insert thermal head connector.
No printing
Faulty thermal head Replace the thermal
head.
Faulty contact/connection in thermal head connector
Check contact/conection conditions.
Re-insert thermal head connector.
Partly not printed
Faulty thermal head Replace the thermal
head.
Low output voltage Check the supply voltage
with tester or others.
Use within specified voltage range.
Faulty thermal head Replace the thermal
head.
Foreign substance is adhered to the thermal head.
Check whether any foreign substances are adhered to the head.
Wipe foreign materials with swab or soft cloth immersed with ethyl alcohol.
Non-recommended paper is used.
Check whether the paper being used meets the specification.
Replace it with the specified paper.
Faint printout or uneven printout
Faulty mounting of the platen roller
Check mounting condition of the platen roller.
Mount the platen roller properly.
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• Paper feed failure
Phenomenon Cause Check Method Remedy
Faulty connection of the motor connector
Check the connector connection.
Connect the connector correctly.
Failed motor’s main unit Use tester or
oscilloscope or other instrument to measure supply voltage.
If the supply voltage is normal, replace the motor.
Low output voltage Check the supply voltage
with tester or others.
Use within specified voltage range.
Faulty control PCB assy Replace the control PCB
assy.
Faulty mounting of the platen roller
Check mounting condition of the platen roller.
Mount the platen roller properly.
Paper feed failure Check that no paper is
jammed, torn or caught in the paper path.
Remove unnecessary paper and set correctly.
Paper is not fed or jammed.
Foreign substance in the gear or broken gear
Remove the gear holder and check for any foreign substance caught in the gears or any breakage of the gears.
Eliminate the foreign substance. If the gear is broken, replace it with new one.
• Faulty sensor
Phenomenon Cause Check Method Remedy
Faulty paper sensor Replace the SA SUB
PWB PE SENSOR.
Faulty paper near-end sensor
Check whether the ERROR LED flickers if paper expires.
Replace the SA PNE SENSOR.
Foreign substance is attached to the paper sensor
Check whether any foreign substances are adhered to the paper sensor.
Remove the foreign substance.
Failed detection of paper feed
Failed detection of paper’s near-end
Faulty connection of the paper sensor connector
Check the connector connection.
Connect the connector correctly.
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• Faulty auto cutter
Phenomenon Cause Check Method Remedy
Faulty connection of the auto cutter connector
Check the connecting condition of the auto cutter connector.
Connect the connector correctly.
Failure in auto-cutter’s main unit
Use tester or oscilloscope or other instrument to measure supply voltage.
If the supply voltage is normal, replace the auto cutter.
No operation of auto-cutter
Paper feed failure (Paper jam)
Check that no paper is jammed, torn or caught in the paper path.
Remove unnecessary paper and set correctly.
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4. SERVICE PARTS LIST
4.1
Parts List for Mechanism
QTY
No. PARTS No. DESCRIPTION
2200 2210
2211 2202
2212
2300 2310
2301 2302
REMARKS
201
PF22SQxGx
UNIT,MECHANISM
LT2223VQ(with Platen assy)
1 0 1 0 0 0 2inch
202 PF22 CQxGx
LT2223HQ(with Platen assy)
0 1 0 0 0 0 2inch 206 ZF44109-00F Cutter BK 2in 1 1 1 0 0 0 2inch 217 ZF44114-00F Plate Printer 2in 1 1 1 0 0 0 2inch
1
PF23SQxCx
LT2321VQ(with Platen assy)
0 0 0 1 0 1 3inch
2
PF23CQxCx
LT2321HQ(with Platen assy)
0 0 0 0 1 0 3inch
6 ZF44101-01F Cutter BK 0 0 0 1 1 1 3inch
17 ZF44102-01F Plate Printer 0 0 0 1 1 1 3inch 39 ZF67901-00F FPC 1 1 1 1 1 1 2/3inch
40 ZF44116-00F Sheet FFC Support 1 1 1 1 1 1 2/3inch
204 ACS520 AUT CUTTER ACS520 Cutter(with Fix Brade) 1 1 1 0 0 0 2inch
4 ACS530 ACS530 Cutter(with Fix Brade) 0 0 0 1 1 1 3inch
209 ZF24201-00F SA PLATEN HILDER Platen Holder 2in 1 1 1 0 0 0 2inch 210 PF28205-01F (Platen) 1 1 1 0 0 0 2inch 214 500374-00 (Fix Brade) 1 1 1 0 0 0 2inch 221 ZF44113-01F Holder2 Platen Unit 2in 1 1 1 0 0 0 2inch
9 600382-00 Platen Holder 0 0 0 1 1 1 3inch 10 PF28206-01 (Platen) 0 0 0 1 1 1 3inch 14 500318-00 (Fix Brade) 0 0 0 1 1 1 3inch 21 ZF44104-01F Holder2 Platen Unit 0 0 0 1 1 1 3inch
11 600350-00 Platen Bush1 1 1 1 1 1 1 2/3inch 13 E60325-000F E-Ring 2.5 1 1 1 1 1 1 2/3inch 15
ZF24123-00
Paper Guide-2(3SEC1848) 1 1 1 1 1 1 2/3inch
219 ZF44110-00F Exterior Frame 1 2in 1 1 1 0 0 0 2inch 228 ZF44111-00F Guide Paper Rear 58 2in (1) 0 (1) 0 0 0 2200 2202:Paper width 58mm 2inch 229 ZF44112-00F Guide Paper Rear 60 2in (1) 1 (1) 0 0 0 2210 2212:Paper width 60mm 2inch 245 ZF24115-00F Plate BM 2in 0 1 0 0 0 0 2inch 246 ZF24113-00F Guide 2 BM Sensor 2in 0 1 0 0 0 0 2inch
19 ZF44103-00F Frame 1 0 0 0 1 1 1 3inch 28 ZF44105-00F Guide Paper Rear 0 0 0 1 1 1 3inch 45 ZF24108-00F Plate BM 0 0 0 0 1 0 3inch 46 ZF24109-00F Guide 2 BM Sensor 0 0 0 0 1 0 3inch 83 ZF24111-00F Guide 2inch 0 0 0 (1) 0 0 2310:Paper width 60mm 3inch
30 ZF44108-00F Cover Rear 0 1 1 0 1 1 2/3inch 33
ZF24120-00
Stopper Paper Roller Spring 1 1 1 1 1 1 2/3inch 41 ZF44106-01F Frame IF Board 1 1 1 1 1 1 2/3inch 42 ZF44107-02F Cover IF Board 1 1 1 1 1 1 2/3inch
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QTY
No. PARTS No. DESCRIPTION
2200 2210
2211 2202
2212
2300 2310
2301 2302
REMARKS
32 ZF24103-00F
SA, Spring Paper Roller
Spring Paper Roller 1 1 1 1 1 1 2/3inch
36 60-0194
Paper Roller(CBM1000)
1 1 1 1 1 1 2/3inch
248 ZF24116-00F Paper Holder Plate Paper Holder 2in 1(2) 1(2) 1(2) 0 0 0 Insert from top:2 2inch 249 ZF24117-00F Plate Paper Holder2 2in 1(2) 1(2) 1(2) 0 0 0 Insert from top:2 2inch 250 ZF22002-00F Shaft Paper Holder 2in 1 1 1 0 0 0 2inch
48 ZF24105-00F Plate Paper Holder 0 0 0 1(2) 1(2) 1(2) Insert from top:2 3inch 50 ZF22001-02F Shaft Paper Holder 0 0 0 1 1 1 3inch
60 ZF24107-01F Stopper Paper Plate 1(0) 1(0) 1(0) 1(0) 1(0) 1(0) Insert from top:0 2/3inch 64 ZF66807-00F Board Main
SA,Main PCB RS
(1) (1) (1) (1) (1) (1) Serial model 2/3inch
65 ZF66808-00F
SA,Main PCB PA
(1) (1) (1) (1) (1) (1) Parallel model 2/3inch
67 ZF66809-00F
SA,Main PCB UB
(1) (1) (1) (1) (1) (1) USB model 2/3inch
69 ZF66701-00F Accessories SA Power Cable 1 1 1 1 1 1 2/3inch 66 SEC-4790
CA212-17Cord Assy(RoHS)500/L
(1) (1) (1) (1) (1) (1) Parallel model 2/3inch
26 ZF66702-00F Option SA PNE Sensor (2) (2) (2) (2) (2) (2)
BM Sensor:1 PNE Sensor:1
2/3inch
237 ZF24114-01F Guide BM Sensor 2in (1) 0 (1) 0 0 0
BM Senso
2inch
37 ZF24104-01F Guide BM Sensor 0 0 0 (1) 0 (1)
BM Senso
3inch
24 ZF24102-01F Holder BM Sensor (1) 0 (1) (1) 0 (1)
BM Senso
2/3inch
27 ZF24122-00F Spacer BM plate 0 (1) 0 0 (1) 0
BM Senso
2/3inch 53 ZF24106-01F Holder PNE (1) (1) (1) (1) (1) (1) PNE Sensor 2/3inch 56 K-103GN Cord Keep (1) (1) (1) (1) (1) (1) PNE Sensor 2/3inch 57
ZF24112-00
Cover PNE Holder (1) (1) (1) (1) (1) (1) PNE Sensor 2/3inch 79 600404-00 Spare Knob (1) (1) (1) (1) (1) (1) Other Option 2/3inch 81 ZF24121-00F Guide Front (1) (1) (1) (1) (1) (1) Other Option 2/3inch 82 50-0173 Paper Stopper SEC2022 (1) (1) (1) (1) (1) (1) Other Option 2/3inch
PMU2200/2300ⅡSERIES Service Manual
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QTY
No. PARTS No. DESCRIPTION
2200 2210
2211 2202
2212
2300 2310
2301 2302
REMARKS
5 E17030-060F etc
Screw.No.00,TFH(ST),M3x6(thin head
2 2 2 2 2 2 2/3inch 7 E11130-060F Screw.PHT(ST),M3x6 30 30 30 30 30 30 2/3inch 8 E11720-060F Screw.PHT(BT),M2x6 2 2 2 2 2 2 2/3inch
16 E11720-040DF
Screw.PHT(BT),M2x4(brack chrome
1 1 1 1 1 1 2/3inch
23 E11730-060F Screw.PHT(BT),M3x6 2 2 2 2 2 2 Other Option Spare Knob:3 2/3inch 25 E11130-040F Screw.PHT(ST),M3x4 0 0 0 0 0 0
BM Senso:1
2/3inch
44 E11830-080F SCREW,PHT(INT.TW)M3x6(toothed
lock
1 1 1 1 1 1 2/3inch
51 E00140-060F Screw.PH,M4x6 (1) (1) (1) (1) (1) (1)
Insert from top1
2/3inch
55 E00130-030F Screw.PHT,M3x3 (1) (1) (1) (1) (1) (1) PNE Sensor & Insert from
top:1
2/3inch
52 E60350-000F E-Ring 5 1(0) 1(0) 1(0) 1(2) 1(0) 1(0) 2/3inch 12 E50130-105F WASHER,PLANE,3X8X0.5 1 1 1 1 1 1 Insert from top:0 2/3inch 63 E40230-000F NUT,(#3),M3 1 1 1 1 1 1 Insert from top:0 2/3inch 71 ZF999021-00F
Label Rating
1 1 1 1 1 1 2/3inch
72 80-0276
Caution Hot(SEC2049)
1 1 1 1 1 1 2/3inch
84 G17023 Stainless ball chain(TM-14-2) (1) (1) (1) (1) (1) (1) Insert from top:1 2/3inch
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4.2 Exploded View of Mechanism
4.2.1 PMU2220/2210Ⅱ 2-inch mode Base style:Horizontal
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4.2.2 PMU2211 2-inch mode Base style:Vertical front-mount
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4.2.3 PMU2202 /2212ⅡⅡ 2-inch mode Base style:Vertical back-mount
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4.2.4 PMU2300/2310 3-inch mode Base style:Horizontal
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4.2.5 PMU2301 3-inch mode Base style:Vertical front-mount
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4.2.6 PMU2302 3-inch mode Base style:Vertical back-mount
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4.3 List of Electric Parts
QTY
MARK DESCRIPTION PARTS NAME
RS PA UB
OPTION
IC1
UPD703108GC-8EU-A CPU 1 1 1
IC2
S29AL016D70TFI020
Flash Memory
11 1
IC3
EM636165TS-7G SDRAM 1 1 1
IC4 M62050FP-DF0J ResetIC
11 1
IC5
SN74LV32APWR CCMOS 1 1 1
IC6
TC7WZ08FU(TE12LF) CCMOS 1 1 1
IC7
SN74HCT273PWR HCMOS 1 1 1
IC101
TC74LVX245FT(EL F) HCMOS 1 0 0 IC102 SP232EEN I/F IC 1 0 0 IC103 FT232RL I/F IC 0 0 1 IC201 SN74LVC4245APWR CCMOS 0 1 0 IC202
SN74LV00APWR HCMOS 0 1 0 IC203 204
SN74HCT573PWR HCMOS 0 2 0 IC205
SN74LV74APWR CCMOS 0 1 0 IC206 207
SN74LV05APWR HCMOS 0 2 0 IC301 SI-8401L DC/DC Converter
11 1
IC302 UPC29M33AT-AZ Regulator
11 1
IC303 SN74LVC3G07DCT3 CCMOS
11 1
IC304 MTD2003F-3072 Transistor Array
11 1 IC305 TA8428K(S) Transistor Array 1 1 1 TR101 102
RN1302(TE85L F)
Transistor
20 2 TR301 2SJ549STL-E Transistor 1 1 1 TR302
RN1302(TE85L F)
Transistor
11 1 TR303 304 305 306 2SK1133-T1B-A/JM Transistor 4 4 4 TR308 RN1902(TE85L F) Transistor 1 1 1 D2 301 1SS193(TE85L F) Diode 2 2 2 D302 S1J-E3/61T Diode 1 1 1 LED301 TLGV1020(T14 F) LED 1 1 1
LED302 TLRMV1020(T14 F) LED
11 1 X1 CSTCR4M00G55-R0 X'tal 1 1 1 F301 0453010.MR Fuse
11 1 F302 C2Q3.0 Fuse
11 1 F303 304 C2Q500 Fuse 2 2 2 CN101
17LE-23090-027(D4CK)-FA
Connector
10 0 CN102
DUSB-BRA42-T11-FA
Connector
00 1 CN201 53313-2065 Connector 0 1 0 CN301 B4PS-VH lssm Connector
11 1 CN302 CFF1128-0101F Connector
11 1 CN303 53047-0410 Connector
11 1 CN304 5267-04A-X Connector
11 1 CN305 309 53047-0210 Connector 2 2 2 CN306 5597-04CPB7F Connector 1 1 1 CN307 308 53014-0310 Connector 2 2 2 CN310 53014-0510 Connector 1 1 1 SW101
LSM708E
Dip Switch
11 1 SW301 SKHHLQA010 Switch 1 1 1
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4.4 Parts Configuration
4.4.1 Main Control Board(Serial)
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4.4.2 Main Control Board(Parallel)
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4.4.3 Main Control Board(USB)
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4.4.4 Main Control Board(USB)
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5. CIRCUIT DIAGRAM
5.1
Main Control BoardCPU Circuit
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5.2 Main Control Boardport
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5.3 Main Control BoardOther Common part
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5.4 Main Control BoardInterface Circuit on Serial, USB
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5.5 Main Control BoardInterface Circuit on Serial, Parallel
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