Cissell AOL Installation Manual

MANUFACTURING COMPANY

INSTALLATION and TROUBLE SHOOTING

GUIDE

AOL and AU PRESSES

CISSELL MANUFACTURING COMPANY

HEADQUARTERS	PHONE: [phone]
831 SOUTH FIRST ST.	SALES FAX: [phone]
P.O. BOX 32270	SERVICE/PARTS FAX: [phone]
LOUISVILLE, KY 40232-2270

MAN592 ECN5736 080999

SPECIFICATIONS - MODELS “AOL, AU & MU”

Width, Overall	66" (1676 mm)
Depth, Overall	36" (914 mm)
Height, Overall	50 3/8" (1280 mm)
Air Requirement (AOL & AU)	0.32 cu. ft. free air / cycle at 80 PSIG.
	9 Liters free air / cycle at 5.6 Bars
Steam Pressure	75-85 PSIG. (5.2 - 5.9 Bars)
Steam consumption	1.5 BHP (15 KW)
Steam Inlet	3/8 NPT
Steam Outlet	3/8 NPT
Air Inlet (AOL & AU)	3/8 NPT
Air Vacuum Connection	2" NPT
Domestic Shipping Weight (approx.)	AOL - 574 lbs. (260 kg)
	AU - 570 lbs. (259 kg)
	MU - 635 lbs. (288 kg)
Electrical Requirements (AOL & AU)	12OV., 50/6O Hz., 1 PH., 1/2 amps
	230V., 50/6O Hz., 1 PH., 1/4 amps

ELECTRICAL FOR IRON ATTACHMENT

Wattage	1000 W.
Voltage	120 V.
Approx. consumption / hr	0.5 kW/h

DAMPER LOCATION AND SIZE

MODEL	LOCATION & SIZE		PART NUMBER
	(As Viewed From The Front)
“AOL”	Left 120#, Right 120#		120#	PR344
“AU”	Left 70#,	Right 120#	70#	PR631
“MU”	Left 70#,	Right none

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INSTALLATION INSTRUCTIONS

UNCRATING

Uncrate the machine very carefully and check for concealed damage. If any damage caused by shipping is found, it should be reported to the transportation company and a claim filed by you. Unbolt the machine from the base and move to approximate location of installation. CAUTION: DO NOT USE HEADS OF BUCKS IN RIGGING MACHINE. After the machine has been placed in position, level it by adjusting the leveling bolts.

Step #1 Connect the air supply (3/8”) to the press (85 PSI, 6 Bars). Step #2 Make sure the power switch is turned to off.

Step #3 Remove the access panel from the rear of the press.

Step #4 Connect 110V to junction box located on the inside of the right rear channel leg. Step #5 Set head position switch to middle position.

Step #6 Turn power switch “on” head should go to normal operating position (about 60 degrees).

STEAM PIPING

Secure the services of a competent steam fitter. Steam inlets and outlets are marked. Do not connect with any smaller piping than the size of the connection on the machine. Use traps and check valves on all return lines. If your machine is piped according to the illustration on page 5, you should have no problem with steam supply NOTE: This illustration does not illustrate the piping of this machine but is representative of correct steam piping procedure. The connections are tagged.

If there are any questions about the connections, refer to the DETAIL LINE DRAWINGS (Page 5). The steam must be connected to the machine in such way that the steam first goes to the press head then to the press buck. Steam lines should be blown out thorougly before connecting to the machine. This will prevent debris from damaging valves and stopping up lines.

COMPRESSED AIR

Connect air to the 3/8" filter / Regulator at the rear of the press. This should be drained daily or at regular intervals. The air pressure regulator should be set at 80 to 100 p.s.i. on the gauge. The compressor should be set so air does not go below 80 p.s.i. if a constant-running compressor is being used with an unloading valve, set between 80 and 100 p.s.i. If other equipment require higher pressures, it is all right to set the air compressor higher since the press has an internal preset regulator. A cut-off valve should be installed at each machine so that it can be serviced, if necessary, without shutting down the rest of the units.

ELECTRICAL CONNECTIONS

A qualified electrician should be employed to make connections. Electrical specifications can be found on the machine serial plate . “Electrical Connections Instructions” are attached to the machine and an electrical wiring diagram is included in this manual. NOTE: All electrical wiring and connections must be made in compliance with the requirements of the National Electric Code and local codes and ordinances.

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