Champion UH-100 Service Manual

Installation/Operation Manual with Service Replacement Parts
Undercounter High Temperature Dishwashers
Models:
UH-200B UH-100B UH-200 UH-100
UH-200B
UH-170B UL-100 UH-170
UH-170B
3765 Champion Blvd., Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Toll-free: 800.858.4477
UH-100B
2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 905/562-4195 Fax: 905/562-4618 Toll-free: 800.263.5798
Machine Serial No.
Issue Date: 8.1.14
Manual P/N 0512241 rev. M
For machines beginning with S/N W11948 and above
Printed in the USA
For future reference, record your dishwasher information in the box below.
Model Number__________________________ Serial Number_______________________ Voltage________________Hertz_____________ Phase__________________ Service Agent __________________________________ Tel:______________________ Parts Distributor _________________________________ Tel:______________________
National Service Department
In Canada: In the USA:
Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477 Tel: 905/ 562-4195 Tel: 336/ 661-1556 Fax: 905/ 562-4618 Fax: 336/ 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com
ATTENTION:
The model no., serial no., voltage, Hz
and phase are needed to identify your
machine and to answer questions.
The machine data plate is located
on the lower front panel.
Please have this information ready
if you call for service assistance.
The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green
Building Council, respectively, and are used by permission. The logos signify only that Champion is a USGBC member and a
CaGBC member; USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.
COPYRIGHT © 2012 All rights reserved Printed in the USA
REGISTER YOUR PRODUCT ONLINE
Make sure you are connected to the internet then enter the address below.
In the U.S.A
http://www.championindustries.com/register
In Canada
http://www.championindustries.com/canada/register
PRODUCT REGISTRATION
IMPORTANT IMPORTANT
BY FAX
COMPLETE THIS FORM AND FAX TO:
(336) 661-1660 in the USA
1-(800) 204-0109 in Canada
PRODUCT REGISTRATION CARD
Model
Date of Installation: Company Name:
Address: Telephone #: ( ) ---
Serial #
(Street) Province Postal Code
Contact:
Installation Company: Address: Telephone #: Contact:
FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY
Revision History
Revision History
A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.
Revision Revised Serial Number Revision Date Pages Effectivity Description
6.10.09 All W11948 Released Second Edition
8.13.09 46-47 W11948 Added thermostat adapter to booster
10.5.09 31-32 W11948 Changed P/N 107369 from 107369 to 112518
2.15.10 33 W11948 Added high limit notes to Poor Washing Results in Troubleshooting Chart
8.6.10 73 W11948 Added Item 5 to Parts List
12.30.10 7 W11948 Corrected 120ºF to 140ºF 47 Item 16 changed to 0512297 61 Item 13 changed to 0512129 62 Corrected numbering 76-77 Deleted item 2, corrected nos.
3.15.11 36 All Added motor fan cover P/N 64 All Added adapter P/N 0512794
6.7.12 38-39 All Fixed balloon errors in drawing 60-61 All Change Item 3 to P/N H35509-1 70-75 All Corrected P/N's for Panel Facias and Label Facias 70-71 All Added wiring harness to P/N's
8.1.14 38-39 All Changed Item 7 wash tank thermostat to P/N 05073232
i
Limited Warranty
LIMITED WARRANTY
Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.
Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name
"Champion" and installed within the United States and Canada to be free from defects in material and workman
ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty
registration card must be returned to Champion within ten (10) days after installation. If warranty card is not returned to Champion within such period, the warranty will expire after one year from the date of shipment.
Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end
(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion
elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty:
a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,
(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.
Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free
from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EX­TENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.
ii
Table of Contents
Table of Contents
UH-series Undercounter Dishwashers
Revision History ...........................................................................................................i
Limited Warranty ...........................................................................................................ii
Model Descriptions ...........................................................................................................iv
Installation ..............................................................................................1
Receiving ....................................................................1
Electrical Connections ................................................2
Water Connections .....................................................7
Drain Connections ......................................................8
Initial Start-up ..................................................................................................17
Check List ...................................................................9
Booster Fill Switch ......................................................10
Chemical Dispensing Pumps ......................................12
Priming .......................................................16
Adjustments ...............................................18
Operation ................................................................................................ 19
Cleaning and Maintenance
........................................................................ 28
Cleaning ......................................................................28
Maintenance ...............................................................32
Troubleshooting ..........................................................33
Service Replacement Parts ....................................................................... 35
Electrical Schematics............................................................................................ 83
Basic Service .......................................................................................... 93
iii
Model Descriptions
Model Descriptions
UH-200B, UH-170B, UH-100B
High temperature hot water sanitizing dishwasher with built-in 40°F/22°C rise booster heater. Field convertible from single phase to three phase operation. Digital display (UH-200B only) 208-240VAC/60/1 and 3 phase
UH-200, UH-170, UH-100
High temperature hot water sanitizing dishwasher without built-in booster heater. 120VAC/60/1
UL-100
Low temperature chemical sanitizing dishwasher. 120VAC/60/1
Optional Equipment
70°F/39°C rise built-in booster heater (UH-200B, and UH170B Only) 70°F/39°C rise booster heater element-P/N 111233, Gasket- P/N 109985
1-RDT Right-hand sink - P/N 403562
1-RDT Left-hand sink - P/N 403561
17" Stand - P/N 0708757 17" Storage cabinet - P/N 0703593 6" Stand - P/N 0712393 Peg dish rack - P/N 101285 Flat-bottom dish rack - P/N 101273 Drain water tempering kit - 0712382
(consult factory)
iv
Receiving
Counter-top
Wall
3" [8cm] Min.
34"
[86cm]
Min.
Floor
NOTE: The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty.
1. Inspect the outside of the dishwasher carton for signs of damage.
2. Remove the carton and inspect the dishwasher for damage.
3. Check for any accessories that may have shipped with your dishwasher.
4. Turn to the front of this manual and complete the warranty card. Immediately mail the warranty card to validate your warranty.
5. Move the dishwasher near its permanent location.
CAUTION:
Be careful when lifting and moving the dishwasher to prevent damage to the machine.
NOTE:
The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.
Installation
6. Compare the installation site utility connections with the dishwasher utility connections and make sure they are the same.
7. The dishwasher can be installed as a free-standing unit or under a built-in counter-top. The typical counter-top height in most locations is 34" [86cm].
8. Under counter installations should provide storage space for the dishwasher chemical supply containers. Do not elevate the containers.
9. Chemical supply containers should be placed as close as close to the machine as possible.
10. Place the dishwasher in its permanent location.
11. The dishwasher has 4 adjustable feet for leveling.
12. Level the dishwasher front-to-back and side-to-side.
1
Installation
L1 L2 N
L1 L2
Electrical Connections
For dishwashers built prior to S/N 14326
WARNING:
Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker to indicate that work is being performed on the circuit.
115VAC
15A
208-230
VAC
4 ft. power cord w/plug supplied
Models UH200, UH170, UH100, UL100
For all S/N's
Single Phase Connection
Models UH200B, UH170B, UH100B
115VAC
Prior to S/N 14326
1. Refer to the connection diagrams above.
2. Models UH200, UH170,UH100, and UL100 are equipped with a 4 ft. power cord/plug. They only require a 115VAC,15A receptacle.
3. Models UH200B, UH170B, and UH100B 1 PH machines require a 3-wire plus ground supply which includes a current carrying neutral.
4. Models UH200B, UH170B, and UH100B 3 PH machines require a 4-wire plus ground supply which includes a current carrying neutral.
5. Power connections are made at the Main Terminal Block (MTB) which is located at the lower right-hand side of the dishwasher directly behind the lower front access panel.
6. Remove the MTB cover and 2 screws holding the MTB to the machine base. Pull the MTB up and forward to make the electrical connections.
7. Provide a 3 ft. service loop in the supply cable for machine servicing.
8. Re-install the MTB and the lower front access panel to complete the installation.
2
Main Terminal Block (MTB) (shown extended from machine)
Installation
Electrical Connections
For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and above
WARNING:
Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker to indicate that work is being performed on the circuit.
ATTENTION
A qualified electrician must connect the main incoming power to the dishwasher in
accordance with all local codes and regulations or in the absence of local codes
in accordance with the National Electrical Code.
Note
Models UH200, UH170, UH100, and UL100 are equipped with a 4 ft. power cord and plug.
These models require a 115VAC,15A receptacle.
1. Power connections are made at the Main Terminal Block (MTB) which is located at the lower right-hand side of the dishwasher directly behind the lower front access panel
2. Remove the MTB cover and 2 screws holding the MTB to the machine base. Then, pull the MTB up and forward to make the electrical connections.
3. Provide a 3 ft. service loop in the supply cable for machine servicing.
4. Re-install the MTB and the lower front access panel to complete the installation.
5. Refer to the connection diagrams on the next page for wiring instructions.
Main Terminal Block (MTB)
(shown extended from machine)
3
Installation
Electrical Connections (continued)
For Models UH200B,UH170B, and UH100B beginning with S/N 14326 and above
Refer to the connection diagrams below to connect main incoming power to the dishwasher.
THREE PHASE POWER CONNECTION
Model UH200B, UH170B and UH100B
(For machines
beginning with S/N 14326 and above)
GRD
L1 L2 L3 N
115VAC
208-230
VAC
208-230 VAC
HOW TO CONNECT 3 PHASE POWER
1. Check the data plate on the front of the
dishwasher for the phase of the machine.
If the data plate says the machine is 3 Phase,
.
then connect a 3 PH power supply.
2. Remove the lower access panel.
3. Pull power connection box forward and out.
4. The Main Terminal Block has terminals for
L1, L2, L3, Neutral and Ground.
5. Connect ground, then connect
L1, L2, L3 to 208-230VAC.
6. Connect a current carrying neutral to N.
208-230
VAC
SINGLE PHASE POWER CONNECTION
Model UH200B, UH170B and UH100B
(For machines
beginning with S/N 14326 and above)
GRD
Do not connect power to L3
L1 L2 L3 N
115VAC
208-230
VAC
HOW TO CONNECT 1 PHASE POWER
1. Check the data plate on the front of the
dishwasher for the phase of the machine.
If the data plate says the machine is 1 Phase,
.
then connect a 1 PH power supply.
2. Remove the lower access panel.
3. Pull power connection box forward and out.
4. The Main Terminal Block has connections
for L1, L2, L3, Neutral and Ground.
5. Connect ground, then connect
L1, L2 to 208-230VAC.
6. Connect a current carrying neutral to N.
DO NOT CONNECT POWER TO L3.
0 VAC
0 VAC
7. Main power connections are complete.
4
7. Main Power connections are complete.
Installation
Electrical Connections (continued)
For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and above.
WARNING:
Electrocution or serious injury may result when working on an energized circuit.
Disconnect power at the main breaker or service disconnect switch before working on the circuit.
Lock-out and tag the breaker to indicate that work is being performed on the circuit.
Booster Heater Element
Field Conversion from Single to Three Phase Operation
Dishwashers shipped from the factory wired for 1 phase operation can be changed to 3 phase operation by following the procedure below.
1. Disconnect the main incoming power at the main service disconnect breaker or switch.
2. Remove the lower front access panel,
3. Remove the booster heater element cover.
4. Locate the 1H3 booster heater wire stored on the right-side of the booster tank.
5. Disconnect the existing booster heater wires and change the booster heater element jumpers as shown in the illustration below
6. Connect wires 1H1, 1H2, and 1H3 as shown.
7. Re-install the booster heater cover.
8. A replacement 3PH data plate is stowed on the back of the lower front access panel. Remove the existing 1PH data plate on the front of the panel with the new 3PH data plate. Discard the 1PH data plate.
9. Contact a qualied electrician to change the incoming service power to 3PH. An illustration of the power connections on the Main Terminal Block is on the next page.
Booster Heater
Connected for 1PH
Wire not
connected
Booster Heater
Connected for 3PH
1H1
1H2
1H3
Booster heater element connections shown for 1 phase and 3 phase operation.
1H3
1H1
1H2
5
Installation
Auxiliary
Electrical Connections (continued)
For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and above.
Booster Heater Element Field Conversion from Single to Three Phase Operation
(continued)
ATTENTION ELECTRICIAN: The Main Terminal Block (MTB) is a 4-wire
Main Terminal Block (MTB)
No power when booster heater is connected for 1 PH
connection block which includes a current-carrying neutral. The block can be connected for 3PH or 1PH depending on how the booster heater is wired ( see the previous page). Refer to the diagram to the left and connect the main incoming electric service
L1 L2 L3 N
accordingly. The data plate on the lower front cover of the dishwasher provides the correct power requirements.
Contact the local authorized service agent if there are any questions concerning the proper power connections.
To booster
heater contactor
1PH
208-230VAC
No power when booster heater is connected for 1 PH
To
Auxiliary
Contactor
115VAC
Booster Heater/Wash Tank Heater Interlock Circuit
For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and above.
The booster heater/wash tank heater interlock circuit removes power from the wash tank heater whenever the booster heater contactor energizes. The illustration below shows how the booster heater contactor is wired. The booster heater contactor is located behind the lower front access panel.
Interlock Circuit Operation
Contactor
1. The dishwasher lls with water when the main power switch on the dishwasher is turned on. The booster heater thermostat calls for heat which energizes the booster heater contactor.
2. The auxiliary contact on the top of the contactor opens and removes power from the wash tank heater.
3. When the booster heater thermostat is satised, the booster heater contactor de- energizes and the auxiliary contacts close applying power to the wash tank heater.
4. This operation is repeated whenever the
1H3
No power when booster heater is connected for 1 PH
1H1
1H2
To wash tank heater 115VAC
To booster heater 1 PH 208-230VAC
Booster Heater Contactor
L1
From main
N
terminal block 115 VAC
L2
From main terminal block 1 PH
L1
208-230VAC
L3
No power when booster heater is connected for 1 PH
booster thermostat calls for heat.
6
Installation
Water Connections
UH200B, UH200, UH170B, UH170, UH100B, UH100, UL100
NOTE
Plumbing connections must comply with national, local plumbing and sanitary codes.
IMPORTANT
Make sure that the flexible water supply and drain hoses are not kinked.
UH200B, UH170B and UH100B
1. All models have a 6 ft. exible hot water ll hose with a 3/4" female garden hose connector.
2. A 1/2" or larger main incoming supply line should be installed to the dishwasher.
3. A 1/2" or larger shut-off valve should be installed in the water supply line as close to the dishwasher for service.
4. For UH200B/UH170B only, a pressure regulating valve, PRV, (supplied by others) must be installed after the shut-off service valve if the incoming ow pressure exceeds 20-22 psi/138-152 kPa.
5. The hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for the 40°F/ 22°C rise booster. For the 70°F/39°C rise booster the hot water supply must provide a minimum of 110°F/43°C measured at the dishwasher.
6. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended.
UH170, UH100, and UL100
1. All models have a 6ft exible hot water ll hose with a 3/4" female garden hose connector.
2. A 1/2" or larger main incoming supply line should be installed to the dishwasher.
3. A 1/2" or larger shut-off valve should be installed in the main water supply as close to the dishwasher as possible for service.
4. All models have a built-in ow control. The incoming hot water supply pressure must be between 25-95 psi/173-655 kPa.
5. For Models UH170, and UH100, the hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for The incoming hot water supply line must be a 1/2" or larger.
6. For the Model UL100, the hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher.
7. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended.
7
Installation
Drain Connections
UH200B, UH200, UH170B, UH170, UH100B, UH100, UL100
ATTENTION
Do not connect the drain hose to a disposer. The dishwasher will not drain correctly.
NOTE
The dishwasher drains in 8 seconds and drain water exits the hose with considerable force.
1. All models have a 6ft. 5/8" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[0.9 m].
2. The drain hose is located at the rear of the dishwasher. A 5/8" hose-barb tting is strapped to the drain hose to the hose drain piping.
3. The drain hose is secured to the rear of the machine by a clamp to maintain a goose-neck bend in the drain hose.
DO NOT REMOVE THE DRAIN HOSE RETAINING CLAMP. DO NOT STRETCH THE DRAIN HOSE.
4. Install the drain hose to a "WYE" drain tting. Connection to a "TEE" tting will prevent the dishwasher from draining completely.
5. The maximum drain ow is 15 US gpm.
6. Make sure the drain hose does not kink. Kinks will prevent the dishwasher
from draining completely, and the dishwasher will overow out the front door.
The dishwasher flexible drain hose
must be connected to a WYE fitting.
Do not connect the dishwasher
flexible drain hose to a TEE fitting.
8
Initial Start-up
Check List
UH200B, UH170B, UH100B, UH200, UH170, UH100, UL100
1. Remove any protective lm from dishwasher. Check the interior for foreign material.
2. Make sure the dishwasher is permanently located.
3. Make sure all utility connections are complete.
4. Make sure the exible drain hose and the hot water ll hose are not kinked.
5. Make sure the chemical supply containers are full and the chemical pick-up tubes are installed in the proper containers.
6. Make sure the scrap screen is in place.
7. Make sure the spray arms are in place and that they spin freely.
8. Fully close the dishwasher door.
For Models UH200B, UH200, UH170B, and UH170 only:
Make sure the overow guard is in place.
9. Turn hot water supply on and check for leaks in the main water supply piping connected to the dishwasher.
For Models UH200B, UH200, UH170B, and UH170B only: Make sure the overflow guard is in place.
Make sure the scrap screen is in place.
9
Initial Start-Up
Filling the Booster
Models: UH200B, UH170B, and UH100B only
Note:
Models UH200B, UH170B and UH100B have a built-in booster heater that was drained prior to shipment and must be filled before operating the dishwasher.
Booster Fill Switch
The booster heater is refilled using the Booster Fill Switch. It is located behind the lower front access panel and on the left-side of the bracket that holds the chemical dispensing pumps (see the photos below).
To refill the booster heater:
1. Remove the lower front access panel.
2. Locate the booster ll switch and note the 3 switch positions (Fill - OFF - ON).
3. Turn the main power supply on. DO NOT TURN THE DISHWASHER POWER SWITCH ON.
4. Follow the steps below to ll the booster heater prior to operating the dishwasher.
A. Locate the Booster Fill Switch that is located behind the lower-front access.
A
The Booster Fill Switch is located on the front center bracket behind the lower-front access panel
10
Initial Start-Up
Initial Start-Up
Models: UH200B, UH170B, and UH100B only
Booster Fill Switch (continued)
B. Press and hold the Booster Fill Switch to the FILL POSITION until you hear the water spraying inside the dishwasher.
B
Push and hold the Booster Fill Switch to the right to refill the booster heater with water.
C. Release the switch, then ip the switch fully right to the ON position.
The booster tank is relled and the dishwasher is ready for normal operation.
C
Booster Fill Switch shown in the ON. Dishwasher is ready for normal operation.
11
Initial Start-Up
Chemical Dispensing Pumps
Models UH200B, UH200, UH170B, and UH170 Hot Water Sanitization Dishwashers.
ATTENTION
Contact a local chemical supplier for detergent and rinse-aid chemicals. The detergent should be a
non-chlorinated liquid detergent. The chemical dispensing pumps are adjusted by the chemical supplier.
Models UH200B, UH200, UH170B, and UH170 Hot Water Sanitization:
1. Models UH200B, UH200, UH170B, UH170 are equipped with a built-in detergent dispensing pump and rinse-aid dispensing pump. (See the photographs below.)
2. The pumps are located on a center bracket behind the lower-front access panel.
3. Each pump is equipped with 6 feet [1.8 m] of pick-up supply tubing, a stiffener tube, and a strainer.
4. A red label marked DETERGENT is attached to the detergent pump inlet tubing.
5. A blue label marked RINSE-AID is attached to the rinse-aid pump inlet tubing.
6. The detergent enters the wash tank compartment through a tting at the right rear of the wash compartment.
7. The detergent supply should be a non-chlorinated liquid detergent.
For Models UH200B, UH200, UH170B and UH170,
the dispensing pumps are located on the center
bracket behind the lower-front access panel.
12
A stiffener tube, strainer and 6 ft. [1.8 m] of pick-up tubing are supplied with the built-in
detergent and rinse-aid pumps.
Initial Start-Up
Chemical Dispensing Pumps
Models UH200B, UH200, UH170B, and UH170 Hot Water Sanitization Dishwashers.
Models UH200B, UH200, UH170B, and UH170 Hot Water Sanitization (continued)
8. The rinse-aid enters the nal rinse piping through a tting located on the upper-left rear side of the
dishwasher. The tting is located near the vacuum breaker.
9. The chemical supplier will choose the appropriate liquid rinse-aid.
10. Your chemical supplier should adjust the dispensers for the supplied product.
11. Place the chemical supply containers as close to the dishwasher as possible.
12. Do not elevate the chemical containers above the nished oor.
The rinse-aid enters the final rinse piping at the rear of the dishwasher near the vacuum breaker.
For Models UH200B, UH200, UH170B, and UH170, detergent
enters the wash tank compartment through a fitting on the rear
wall of the wash tank compartment.
13
Initial Start-Up
Chemical Dispensing Pumps
Models UH100B, UH100 Hot Water Sanitization Dishwashers
Models UH100B, UH100 Hot Water Sanitization:
1. Models UH100B, UH100 are equipped with a built-in detergent dispensing pump and rinse-aid dispensing pump. (See the photographs below.)
2. The pumps are located on a center bracket behind the lower-front access panel.
3. Each pump is equipped with 6 feet [1.8 m] of pick-up supply tubing, a stiffener tube, and a strainer.
4. A red label marked DETERGENT is attached to the detergent pump inlet tubing.
5. A blue label marked RINSE-AID is attached to the rinse-aid pump inlet tubing.
6. The chemicals enter the wash tank compartment through a tting on the right-side of the wash compartment.
7. The detergent supply should be a non-chlorinated liquid detergent, the chemical supplier will determine an appropriate rinse agent. Your chemical supplier should adjust the dispensers for the supplied product.
8. Place the chemical supply containers as close to the dishwasher as possible.
9. Do not elevate the chemical containers above the nished oor.
For Models UH100B and UH100, the dispensing pumps are located on the center bracket behind the lower-front
A stiffener tube, strainer and 6 ft. [1.8 m]
of pick-up tubing are supplied with the UH100B and UH100 built-in detergent
and rinse-aid pump.
access panel.
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For Models UH100B and UH100, chemicals enter the
wash tank compartment through a fitting on the
right-side of the wash compartment.
Initial Start-Up
Chemical Dispensing Pumps
Model UL100 Low Temperature Chemical Sanitization Dishwasher
ATTENTION
Contact a local chemical supplier for detergent, rinse-aid and sanitizer. The detergent should be a
non-chlorinated liquid detergent. The chemical dispensing pumps are adjusted by the chemical supplier.
IMPORTANT
5.25% sodium hypochlorite (chlorine beach) must be used as a sanitizing agent to provide a minimum
concentration of 50 ppm in the final rinse. The 50 ppm concentration must be checked using chlorine test
strips to make sure that the proper concentration is maintained.
Model UL100 Low Temperature Chemical Sanitization Dishwasher
1. The Model UL100 is equipped with a built-in detergent dispensing pump, rinse-aid dispensing pump, and a sanitizer dispensing pump. (See the photographs below.)
2. The pumps are mounted on a bracket located at the lower left-side of the dishwasher behind the lower-front access panel.
3. Each pump is equipped with 6 feet [1.8 m] of pick-up supply tubing, a stiffener tube, and a strainer.
4. A red label marked DETERGENT is attached to the detergent pump inlet tubing.
5. A blue label marked RINSE-AID is attached to the rinse-aid pump inlet tubing.
6. A white label marked SANITIZER is attached to the sanitizer pump inlet tubing.
7. The chemicals enter the wash tank compartment through a
tting on the right-side of the compartment.
8. The detergent supply should be a non-chlorinated liquid detergent, the chemical supplier will determine an appropriate sanitizer and rinse agent. Your chemical supplier should adjust the dispensers for the supplied product.
9. Place the chemical supply containers as close to the dishwasher as possible.
10. Do not elevate the chemical containers
above the nished oor.
A stiffener tube, strainer and 6 ft. [1.8 m] of pick-up tubing are supplied with the UH100B and UH100 built-in detergent pump, rinse-aid pump, and sanitizer pump.
The dispensing pumps are mounted on a bracket
located on the lower left-side of the dishwasher
behind the lower-front access panel.
Chemicals enter the wash tank compartment through a fitting on the right-side of the wash
compartment.
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Initial Start-Up
Chemical Dispensing Pumps
Models UH200B, UH200, UH170B, UH170, UH100B, UH100 and UL100
1. The chemical dispensing pump supply lines must be primed before they will pump the chemicals properly. Refer to the previous page for the location of the chemical injection points for the applicable model.
2. All models feature a 2-position PRIME push button located on the front control panel to prime the chemical dispensing pumps (see the photographs below).
Priming the Chemical Dispensing Pumps
For Models UH200B, UH200, UH170B and UH170
3. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.
4. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will ll with water.
5. Open the dishwasher door, then push and hold the prime push button UP to the DET position until detergent is observed entering the wash tank compartment.
UH200B, UH200 Control Panel Prime Button
UH170B, UH170 Control Panel Prime Button
6. Push and hold the prime push button DOWN to the RINSE position until you see air bubbles moving through the rinse-aid tubing. Release the push button.
7. Close the door fully to complete the priming operation.
Push UP and HOLD until the detergent
enters the wash tank compartment
then release the push button.
Push DOWN and HOLD until you see
air bubbles moving through the
rinse-aid tubing.
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Initial Start-Up
Chemical Dispensing Pumps
Models UH200B, UH200, UH170B, UH170, UH100B, UH100 and UL100
For Models UH100B and UH100
1. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.
2. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher
will ll with water.
3. Open the dishwasher door, then push and hold the prime push button UP to the DET position until detergent is observed entering the wash tank compartment.
4. Push and hold the prime push button DOWN to the RINSE position rinse-aid enters the wash tank compartment. Release the push button.
5. Close the door fully to complete the priming operation.
UH100B, UH100 Control Panel Prime Push Button
For Model UL100
1. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.
2. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher
will ll with water.
3. The Prime push button primes the Sanitizer pump and the Rinse-aid pump. The Detergent pump does not have a prime push button. During normal operation, observe the detergent pick-up tubing to make sure that air bubbles are moving through the tubing which indicates that the detergent is being dispensed.
UL100 Low Temperature Dishwasher Control Panel Prime Push Button
4. Open the dishwasher door, then push and hold the prime push button UP to the SANI position until sanitizer enters the wash tank compartment. Release the PRIME push button.
5. Push and hold the Prime push button DOWN to the RINSE position until rinse-aid is observed entering the wash tank compartment. Release the Prime push button.
6. Close the door fully to complete the priming operation.
Push and Hold the UP until sanitizer enters the wash tank compartment, then release the push button.
Push and Hold the DOWN until rinse-aid enters the wash tank compartment, then release the push button.
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Initial Start-Up
Chemical Dispensing Pumps
Models UH200B, UH200, UH170B, UH170, UH100B, UH100 and UL100
Chemical Dispensing Pump Speed and Tank Fill Adjustments
NOTE: The chemical dispensing pump speeds are not set at the factory. Variations in the type of chemicals supplied by the chemical supplier usually require that the supplier make nal adjustments for the products supplied.
1. Adjustment screws are provided for the dispensing pumps and for the wash tank ll. They are located on the right-side of the dishwasher behind the lower front access panel.
2. Make sure the chemical containers are full and the pick-up tubes are in the proper containers.
3. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher
will ll with water.
4. Run a normal dishwasher cycle and test detergent and rinse-aid concentrations according to the chemical supplier's instructions.
CAUTION: Excessive pressure to the potentiometers when adjusting can result in bent or broken adjusting screws.
5. Each dispensing pump has a clearly marked adjustment screw. Turn the screw CW to increase the time of the dispensing pump and CCW to reduce the dispensing pump time.
6. The Fill adjustment screw will provide a small change in the tank water level. If a large adjustment is needed, then check the incoming water pressure make that the ll hose is not kinked. If the above items are okay then the size of the incoming water supply should be evaluated.
7. NOTE: For Models UH200B, UH200, UH170B, UH170, UH100B and UH100 use detergent and rinse-aid only, a sanitizer is not required.
8. For Model UL100, detergent, rinse-aid and sanitizer are used.
5.25% sodium hypochlorite (chlorine beach) must be used as a sanitizing agent to provide a
minimum concentration of 50 ppm in the final rinse. The 50 ppm concentration must be checked using chlorine test strips to make sure that the proper concentration is maintained.
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Operation
Operation
Models UH200B and UH200
The UH200B and UH200 feature digital temperature displays, and an extended wash mode for hard to clean wares. A Rinse Sentry feature holds the dishwasher in the wash mode if the nal rinse water is not hot enough to sanitize the wares.
Follow the instructions below to operate the UH200B and UH200 dishwashers in the Normal Wash Mode.
Wash Temperature
Digital Display
Final Rinse Temperature
Digital Display
Extended Wash
In-cycle Light
Extended Wash
Push button
Prime
Push button
In-cycle Light
Final Rinse
Pressure Gauge
Normal Wash Mode
1. Make sure the exible drain hose and the exible ll hose are not kinked, then turn the water supply on.
Start
Push button
ON/OFF
Power Switch
2. Fully close the dishwasher front door.
3. Turn the main power on at the main circuit breaker.
4. Push the dishwasher Power Switch UP to turn the dishwasher power ON.
5. The power switch will illuminate and the machine will ll with water.
6. Check the pressure gauge as the machine lls and make sure the incoming water pressure is between 20-22 psi [138-152 kPa]. (continued on next page)
19
Operation
Operation
Models UH200B and UH200 (continued)
Normal Wash Mode
Approximate UH200 and UH200B water fill level.
7. Open the front door and check the water level in the wash tank compartment. The approximate
water ll level should reach the top-left edge of the wash tank compartment as shown in the
photograph above.
(continued from previous page)
8. Close the door fully.
9. Wait 10 minutes for the booster heater to reach temperature and for the WASH temperature digital display to indicate a minimum of 150ºF/66ºC.
10. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack. Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack. Do not overload the dish racks
11. Slide 1 dish rack into the wash compartment making sure that wares do not interfere with the rotating spray arms. Do not wash more than 1 dish rack at a time.
12. Close the front door fully, then press the START BUTTON. The green in-cycle light will illuminate and the wash cycle will begin. The wash cycle time runs for approximately 70 seconds.
13. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume automatically when the dishwasher door is closed fully.
14. The nal rinse cycle begins at the end of the wash cycle and runs for approximately 15 seconds .
Check the RINSE temperature digital display during the nal rinse and make sure that it indicates a
minimum of 180-195ºF/82-91ºC. The final rinse water is retained for the next wash cycle.
ATTENTION
If the dishwasher door is left open for more than 5 seconds during the normal wash mode, then
the dishwasher cycle will reset to the beginning of the normal wash mode.
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Operation
Operation
Models UH200B and UH200
Rinse Sentry Mode
As previously stated, the nal rinse water temperature must be a minimum 180-195ºF/82-91ºC during the
final rinse cycle to ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, then the dishwasher will enter a Rinse Sentry Mode of operation.
The Rinse Sentry changes the Normal Operation Mode as described below:
1. The Rinse Sentry constantly monitors the water temperature inside nal rinse booster.
2. If the temperature inside the booster heater falls below 180-195ºF/82-91ºC then the Rinse Sentry will extend the wash cycle time until the booster heater water temperature reaches the proper temperature.
3. The in-cycle light will remain illuminated during the Rinse Sentry Mode.
4. The dishwasher will continue to wash for a maximum time of 5 minutes.
5. After 5 minutes the Rinse Sentry will stop and the dishwasher cycle will resume normal operation.
6. The RINSE water temperature digital display must be monitored to ensure that a minimum of 180-195ºF/82-91ºC is maintained. If the temperature is below the required minimum, then the
problem must be identied and corrected immediately to maintain sanitization.
Extended Wash Mode
The Extended Wash Mode is used to wash heavily soiled items such as pots, pans and other wares that require more washing time than the standard 70 second Normal Wash Mode. The dishwasher will remain in the Extended Wash Mode until the operator exits the mode.
1. Load a dish rack into the dishwasher, close the door fully and press the START button.
2. The green in-cycle light will illuminate and the dishwasher will begin a normal wash cycle.
3. Wait 10 seconds for the detergent to enter the wash compartment.
4. Press the EXT WASH button to place the dishwasher in the Extended Wash Mode.
5. The green extended wash light will illuminate indicating that the machine is in the Extended Wash Mode.
6. The dishwasher will continue to wash for a maximum of 15 minutes unless the operator presses the EXT WASH button again.
7. Press the EXT WASH button. The green extended wash light will go out indicating that the dishwasher has returned to the Normal Wash Mode.
8. The dishwasher will nish the wash cycle and perform a nal rinse of the wares.
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Operation
Operation
Models UH170B and UH170
The UH170B and UH170 feature temperature gauges, and an extended wash mode for hard to clean wares. A Rinse Sentry feature holds the dishwasher in a wash mode
if the nal rinse water is not hot enough to sanitize the wares.
Follow the instructions below to operate the dishwasher in a Normal Wash Mode.
Final Rinse Temperature
Gauge
Wash Temperature
Gauge
Final Rinse
Pressure Gauge
Extended Wash
In-cycle Light
Push button
Extended Wash
Push button
Normal Wash Mode
1. Make sure the exible drain hose and the exible ll hose are not kinked,
then turn the water supply on.
2. Fully close the dishwasher front door.
3. Turn the main power on at the main circuit breaker.
4. Push the dishwasher Power Switch UP to turn the power ON.
5. The power switch will illuminate and the
machine will ll.
Prime
In-cycle Light
ON/OFF
Power Switch
Start
Push button
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Approximate water fill level.
6. Check the pressure gauge as the machine lls and make sure the incoming water pressure is between 20-22 psi [138-152 kPa].
7. Open the front door and check the water level in the wash tank compartment. The
approximate water ll level should reach the
top-left edge of the wash tank compartment as shown in the photograph on the left.
8. Close the door fully.
9. Wait 10 minutes for the booster heater to reach temperature and for the WASH temperature gauge to indicate a minimum of 150ºF/66ºC.
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