Champion UH-100 Service Manual

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Installation/Operation Manual with Service Replacement Parts

Undercounter High Temperature Dishwashers

Models:

UH-200B UH-100B UH-200 UH-100

UH-200B

UH-170B UL-100 UH-170

UH-170B

3765 Champion Blvd., Winston-Salem, NC 27105 336/661-1556 Fax: 336/661-1660 Toll-free: 800.858.4477

UH-100B

2674 N. Service Road, Jordan Station Ontario, Canada L0R 1S0 905/562-4195 Fax: 905/562-4618 Toll-free: 800.263.5798

Machine Serial No.

Issue Date: 8.1.14

Manual P/N 0512241 rev. M

For machines beginning with S/N W11948 and above

Printed in the USA

For future reference, record your dishwasher information in the box below.

Model Number__________________________ Serial Number_______________________ Voltage________________Hertz_____________ Phase__________________ Service Agent __________________________________ Tel:______________________ Parts Distributor _________________________________ Tel:______________________

National Service Department

In Canada: In the USA:

Toll-free: 800/ 263-5798 Toll-free: 800/ 858-4477 Tel: 905/ 562-4195 Tel: 336/ 661-1556 Fax: 905/ 562-4618 Fax: 336/ 661-1660 email: service@moyerdiebellimited.com email: service@championindustries.com

ATTENTION:

The model no., serial no., voltage, Hz

and phase are needed to identify your

machine and to answer questions.

The machine data plate is located

on the lower front panel.

Please have this information ready

if you call for service assistance.

The USGBC and the CaGBC Member Logos are trademarks owned by the U.S. Green Building Council and The Canadian Green

Building Council, respectively, and are used by permission. The logos signify only that Champion is a USGBC member and a

CaGBC member; USGBC and CaGBC do not review, certify nor endorse the products or services offered by its members.

Make sure you are connected to the internet then enter the address below.

In the U.S.A

http://www.championindustries.com/register

In Canada

http://www.championindustries.com/canada/register

PRODUCT REGISTRATION

IMPORTANT IMPORTANT

BY FAX

COMPLETE THIS FORM AND FAX TO:

(336) 661-1660 in the USA

1-(800) 204-0109 in Canada

PRODUCT REGISTRATION CARD

Model

Date of Installation: Company Name:

Address: Telephone #: ( ) ---

Serial #

(Street) Province Postal Code

Contact:

Installation Company: Address: Telephone #: Contact:

FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY

Revision History

A revision might be a part number change, a new instruction, or other information that was not available at print time. We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes. Equipment owners may request a revised manual, at no charge, by calling 1 (800) 858-4477 in the USA or by calling 1 (800) 263-5798 in Canada.

Revision Revised Serial Number Revision Date Pages Effectivity Description

6.10.09 All W11948 Released Second Edition

8.13.09 46-47 W11948 Added thermostat adapter to booster

10.5.09 31-32 W11948 Changed P/N 107369 from 107369 to 112518

2.15.10 33 W11948 Added high limit notes to Poor Washing Results in Troubleshooting Chart

8.6.10 73 W11948 Added Item 5 to Parts List

12.30.10 7 W11948 Corrected 120ºF to 140ºF 47 Item 16 changed to 0512297 61 Item 13 changed to 0512129 62 Corrected numbering 76-77 Deleted item 2, corrected nos.

3.15.11 36 All Added motor fan cover P/N 64 All Added adapter P/N 0512794

6.7.12 38-39 All Fixed balloon errors in drawing 60-61 All Change Item 3 to P/N H35509-1 70-75 All Corrected P/N's for Panel Facias and Label Facias 70-71 All Added wiring harness to P/N's

8.1.14 38-39 All Changed Item 7 wash tank thermostat to P/N 05073232

Limited Warranty

LIMITED WARRANTY

Champion Industries Inc. (herein referred to as Champion), 3765 Champion Blvd., Winston-Salem, North Carolina 27105, and P.O. Box 301, 2674 N. Service Road, Jordan Station, Canada, L0R 1S0, warrants machines, and parts, as set out below.

Warranty of Machines: Champion warrants all new machines of its manufacture bearing the name

"Champion" and installed within the United States and Canada to be free from defects in material and workman

ship for a period of one (1) year after the date of installation or fteen (15) months after the date of shipment by Champion, whichever occurs rst. [See below for special provisions relating to glasswashers.] The warranty

registration card must be returned to Champion within ten (10) days after installation. If warranty card is not returned to Champion within such period, the warranty will expire after one year from the date of shipment.

Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions.

If a defect in workmanship or material is found to exist within the warranty period, Champion, at its election, will either repair or replace the defective machine or accept return of the machine for full credit; provided; however, as to glasswashers, Champion's obligation with respect to labor associated with any repairs shall end

(a) 120 days after shipment, or (b) 90 days after installation, whichever occurs rst. In the event that Champion

elects to repair, the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized service technician. Defective parts become the property of Champion. Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty. In no event will Champion's warranty obligation exceed Champion's charge for the machine. The following are not covered by Champion's warranty:

a. Lighting of gas pilots or burners. b. Cleaning of gas lines. c. Replacement of fuses or resetting of overload breakers. d. Adjustment of thermostats. e. Adjustment of clutches. f. Opening or closing of utility supply valves or switching of electrical supply current. g. Cleaning of valves, strainers, screens, nozzles, or spray pipes. h. Performance of regular maintenance and cleaning as outlined in operator’s guide. i. Damages resulting from water conditions, accidents, alterations, improper use, abuse, tampering, improper installation, or failure to follow maintenance and operation procedures. j. Wear on Pulper cutter blocks, pulse vanes, and auger brush.

Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or

interior nish as a result of the above, (2) Use with utility service other than that designated on the rating plate,

(3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such leaks caused by the installer, including those at machine table connections or by connection of chemical dispensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by labor dispute.

Warranty of Parts: Champion warrants all new machine parts produced or authorized by Champion to be free

from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge.

DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. CHAMPION'S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF MERCHANTABILITY, OR FITNESS OF PURPOSE. CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS, AND ALL OTHER REMEDIES ARE EXCLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.

Champion does not authorize any other person, including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines.

Table of Contents

UH-series Undercounter Dishwashers

Revision History ...........................................................................................................i

Limited Warranty ...........................................................................................................ii

Model Descriptions ...........................................................................................................iv

Installation ..............................................................................................1

Receiving ....................................................................1

Electrical Connections ................................................2

Water Connections .....................................................7

Drain Connections ......................................................8

Initial Start-up ..................................................................................................17

Check List ...................................................................9

Booster Fill Switch ......................................................10

Chemical Dispensing Pumps ......................................12

Priming .......................................................16

Adjustments ...............................................18

Operation ................................................................................................ 19

Cleaning and Maintenance

........................................................................ 28

Cleaning ......................................................................28

Maintenance ...............................................................32

Troubleshooting ..........................................................33

Service Replacement Parts ....................................................................... 35

Electrical Schematics............................................................................................ 83

Basic Service .......................................................................................... 93

iii

Model Descriptions

UH-200B, UH-170B, UH-100B

High temperature hot water sanitizing dishwasher with built-in 40°F/22°C rise booster heater. Field convertible from single phase to three phase operation. Digital display (UH-200B only) 208-240VAC/60/1 and 3 phase

UH-200, UH-170, UH-100

High temperature hot water sanitizing dishwasher without built-in booster heater. 120VAC/60/1

UL-100

Low temperature chemical sanitizing dishwasher. 120VAC/60/1

Optional Equipment

70°F/39°C rise built-in booster heater (UH-200B, and UH170B Only) 70°F/39°C rise booster heater element-P/N 111233, Gasket- P/N 109985

1-RDT Right-hand sink - P/N 403562

1-RDT Left-hand sink - P/N 403561

17" Stand - P/N 0708757 17" Storage cabinet - P/N 0703593 6" Stand - P/N 0712393 Peg dish rack - P/N 101285 Flat-bottom dish rack - P/N 101273 Drain water tempering kit - 0712382

(consult factory)

Receiving

Counter-top

Wall

3" [8cm] Min.

34"

[86cm]

Min.

Floor

NOTE: The installation of your dishwasher must be performed by qualified service personnel. Problems due to improper installation are not covered by the Warranty.

1. Inspect the outside of the dishwasher carton for signs of damage.

2. Remove the carton and inspect the dishwasher for damage.

3. Check for any accessories that may have shipped with your dishwasher.

4. Turn to the front of this manual and complete the warranty card. Immediately mail the warranty card to validate your warranty.

5. Move the dishwasher near its permanent location.

CAUTION:

Be careful when lifting and moving the dishwasher to prevent damage to the machine.

NOTE:

The installation of the dishwasher must comply with all local electrical, plumbing, health and safety codes or in the absence of local codes, installed in accordance with the applicable requirements in the National Electrical Code, NFPA 70, Canadian Electrical Code (CEC), Part 1, CSA C22.1; and the Standard for Ventilation Control and Fire Protection of Commercial Cooking Operations, NFPA 96.

Installation

6. Compare the installation site utility connections with the dishwasher utility connections and make sure they are the same.

7. The dishwasher can be installed as a free-standing unit or under a built-in counter-top. The typical counter-top height in most locations is 34" [86cm].

8. Under counter installations should provide storage space for the dishwasher chemical supply containers. Do not elevate the containers.

9. Chemical supply containers should be placed as close as close to the machine as possible.

10. Place the dishwasher in its permanent location.

11. The dishwasher has 4 adjustable feet for leveling.

12. Level the dishwasher front-to-back and side-to-side.

Installation

L1 L2 N

L1 L2

Electrical Connections

For dishwashers built prior to S/N 14326

WARNING:

Electrocution or serious injury may result when working on an energized circuit.

Disconnect power at the main breaker or service disconnect switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being performed on the circuit.

115VAC

15A

208-230

VAC

4 ft. power cord w/plug supplied

Models UH200, UH170, UH100, UL100

For all S/N's

Single Phase Connection

Models UH200B, UH170B, UH100B

115VAC

Prior to S/N 14326

1. Refer to the connection diagrams above.

2. Models UH200, UH170,UH100, and UL100 are equipped with a 4 ft. power cord/plug. They only require a 115VAC,15A receptacle.

3. Models UH200B, UH170B, and UH100B 1 PH machines require a 3-wire plus ground supply which includes a current carrying neutral.

4. Models UH200B, UH170B, and UH100B 3 PH machines require a 4-wire plus ground supply which includes a current carrying neutral.

5. Power connections are made at the Main Terminal Block (MTB) which is located at the lower right-hand side of the dishwasher directly behind the lower front access panel.

6. Remove the MTB cover and 2 screws holding the MTB to the machine base. Pull the MTB up and forward to make the electrical connections.

7. Provide a 3 ft. service loop in the supply cable for machine servicing.

8. Re-install the MTB and the lower front access panel to complete the installation.

Main Terminal Block (MTB) (shown extended from machine)

Installation

Electrical Connections

For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and above

WARNING:

Electrocution or serious injury may result when working on an energized circuit.

Disconnect power at the main breaker or service disconnect switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being performed on the circuit.

ATTENTION

A qualified electrician must connect the main incoming power to the dishwasher in

accordance with all local codes and regulations or in the absence of local codes

in accordance with the National Electrical Code.

Note

Models UH200, UH170, UH100, and UL100 are equipped with a 4 ft. power cord and plug.

These models require a 115VAC,15A receptacle.

1. Power connections are made at the Main Terminal Block (MTB) which is located at the lower right-hand side of the dishwasher directly behind the lower front access panel

2. Remove the MTB cover and 2 screws holding the MTB to the machine base. Then, pull the MTB up and forward to make the electrical connections.

3. Provide a 3 ft. service loop in the supply cable for machine servicing.

4. Re-install the MTB and the lower front access panel to complete the installation.

5. Refer to the connection diagrams on the next page for wiring instructions.

Main Terminal Block (MTB)

(shown extended from machine)

Installation

Electrical Connections (continued)

For Models UH200B,UH170B, and UH100B beginning with S/N 14326 and above

Refer to the connection diagrams below to connect main incoming power to the dishwasher.

THREE PHASE POWER CONNECTION

Model UH200B, UH170B and UH100B

(For machines

beginning with S/N 14326 and above)

GRD

L1 L2 L3 N

115VAC

208-230

VAC

208-230 VAC

HOW TO CONNECT 3 PHASE POWER

1. Check the data plate on the front of the

dishwasher for the phase of the machine.

If the data plate says the machine is 3 Phase,

then connect a 3 PH power supply.

2. Remove the lower access panel.

3. Pull power connection box forward and out.

4. The Main Terminal Block has terminals for

L1, L2, L3, Neutral and Ground.

5. Connect ground, then connect

L1, L2, L3 to 208-230VAC.

6. Connect a current carrying neutral to N.

208-230

VAC

SINGLE PHASE POWER CONNECTION

Model UH200B, UH170B and UH100B

(For machines

beginning with S/N 14326 and above)

GRD

Do not connect power to L3

L1 L2 L3 N

115VAC

208-230

VAC

HOW TO CONNECT 1 PHASE POWER

1. Check the data plate on the front of the

dishwasher for the phase of the machine.

If the data plate says the machine is 1 Phase,

then connect a 1 PH power supply.

2. Remove the lower access panel.

3. Pull power connection box forward and out.

4. The Main Terminal Block has connections

for L1, L2, L3, Neutral and Ground.

5. Connect ground, then connect

L1, L2 to 208-230VAC.

6. Connect a current carrying neutral to N.

DO NOT CONNECT POWER TO L3.

0 VAC

7. Main power connections are complete.

7. Main Power connections are complete.

Installation

Electrical Connections (continued)

For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and above.

WARNING:

Electrocution or serious injury may result when working on an energized circuit.

Disconnect power at the main breaker or service disconnect switch before working on the circuit.

Lock-out and tag the breaker to indicate that work is being performed on the circuit.

Booster Heater Element

Field Conversion from Single to Three Phase Operation

Dishwashers shipped from the factory wired for 1 phase operation can be changed to 3 phase operation by following the procedure below.

1. Disconnect the main incoming power at the main service disconnect breaker or switch.

2. Remove the lower front access panel,

3. Remove the booster heater element cover.

4. Locate the 1H3 booster heater wire stored on the right-side of the booster tank.

5. Disconnect the existing booster heater wires and change the booster heater element jumpers as shown in the illustration below

6. Connect wires 1H1, 1H2, and 1H3 as shown.

7. Re-install the booster heater cover.

8. A replacement 3PH data plate is stowed on the back of the lower front access panel. Remove the existing 1PH data plate on the front of the panel with the new 3PH data plate. Discard the 1PH data plate.

9. Contact a qualied electrician to change the incoming service power to 3PH. An illustration of the power connections on the Main Terminal Block is on the next page.

Booster Heater

Connected for 1PH

Wire not

connected

Booster Heater

Connected for 3PH

1H1

1H2

1H3

Booster heater element connections shown for 1 phase and 3 phase operation.

1H3

1H1

1H2

Installation

Auxiliary

Electrical Connections (continued)

For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and above.

Booster Heater Element Field Conversion from Single to Three Phase Operation

(continued)

ATTENTION ELECTRICIAN: The Main Terminal Block (MTB) is a 4-wire

Main Terminal Block (MTB)

No power when booster heater is connected for 1 PH

connection block which includes a current-carrying neutral. The block can be connected for 3PH or 1PH depending on how the booster heater is wired ( see the previous page). Refer to the diagram to the left and connect the main incoming electric service

L1 L2 L3 N

accordingly. The data plate on the lower front cover of the dishwasher provides the correct power requirements.

Contact the local authorized service agent if there are any questions concerning the proper power connections.

To booster

heater contactor

1PH

208-230VAC

No power when booster heater is connected for 1 PH

Auxiliary

Contactor

115VAC

Booster Heater/Wash Tank Heater Interlock Circuit

For Model UH200B, UH170B, UH100B dishwashers beginning with S/N 14326 and above.

The booster heater/wash tank heater interlock circuit removes power from the wash tank heater whenever the booster heater contactor energizes. The illustration below shows how the booster heater contactor is wired. The booster heater contactor is located behind the lower front access panel.

Interlock Circuit Operation

Contactor

1. The dishwasher lls with water when the main power switch on the dishwasher is turned on. The booster heater thermostat calls for heat which energizes the booster heater contactor.

2. The auxiliary contact on the top of the contactor opens and removes power from the wash tank heater.

3. When the booster heater thermostat is satised, the booster heater contactor de- energizes and the auxiliary contacts close applying power to the wash tank heater.

4. This operation is repeated whenever the

1H3

No power when booster heater is connected for 1 PH

1H1

1H2

To wash tank heater 115VAC

To booster heater 1 PH 208-230VAC

Booster Heater Contactor

From main

terminal block 115 VAC

From main terminal block 1 PH

208-230VAC

No power when booster heater is connected for 1 PH

booster thermostat calls for heat.

Installation

Water Connections

UH200B, UH200, UH170B, UH170, UH100B, UH100, UL100

NOTE

Plumbing connections must comply with national, local plumbing and sanitary codes.

IMPORTANT

Make sure that the flexible water supply and drain hoses are not kinked.

UH200B, UH170B and UH100B

1. All models have a 6 ft. exible hot water ll hose with a 3/4" female garden hose connector.

2. A 1/2" or larger main incoming supply line should be installed to the dishwasher.

3. A 1/2" or larger shut-off valve should be installed in the water supply line as close to the dishwasher for service.

4. For UH200B/UH170B only, a pressure regulating valve, PRV, (supplied by others) must be installed after the shut-off service valve if the incoming ow pressure exceeds 20-22 psi/138-152 kPa.

5. The hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for the 40°F/ 22°C rise booster. For the 70°F/39°C rise booster the hot water supply must provide a minimum of 110°F/43°C measured at the dishwasher.

6. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended.

UH170, UH100, and UL100

1. All models have a 6ft exible hot water ll hose with a 3/4" female garden hose connector.

2. A 1/2" or larger main incoming supply line should be installed to the dishwasher.

3. A 1/2" or larger shut-off valve should be installed in the main water supply as close to the dishwasher as possible for service.

4. All models have a built-in ow control. The incoming hot water supply pressure must be between 25-95 psi/173-655 kPa.

5. For Models UH170, and UH100, the hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher for The incoming hot water supply line must be a 1/2" or larger.

6. For the Model UL100, the hot water supply must provide a minimum of 140°F/60°C, measured at the dishwasher.

7. A water hardness of 3 grains/gal (US) [51.3 mg/L] or less is recommended.

Installation

Drain Connections

UH200B, UH200, UH170B, UH170, UH100B, UH100, UL100

ATTENTION

Do not connect the drain hose to a disposer. The dishwasher will not drain correctly.

NOTE

The dishwasher drains in 8 seconds and drain water exits the hose with considerable force.

1. All models have a 6ft. 5/8" I.D. drain hose. The maximum drain height connection must not exceed 3 ft.[0.9 m].

2. The drain hose is located at the rear of the dishwasher. A 5/8" hose-barb tting is strapped to the drain hose to the hose drain piping.

3. The drain hose is secured to the rear of the machine by a clamp to maintain a goose-neck bend in the drain hose.

DO NOT REMOVE THE DRAIN HOSE RETAINING CLAMP. DO NOT STRETCH THE DRAIN HOSE.

4. Install the drain hose to a "WYE" drain tting. Connection to a "TEE" tting will prevent the dishwasher from draining completely.

5. The maximum drain ow is 15 US gpm.

6. Make sure the drain hose does not kink. Kinks will prevent the dishwasher

from draining completely, and the dishwasher will overow out the front door.

The dishwasher flexible drain hose

must be connected to a WYE fitting.

Do not connect the dishwasher

flexible drain hose to a TEE fitting.

Initial Start-up

Check List

UH200B, UH170B, UH100B, UH200, UH170, UH100, UL100

1. Remove any protective lm from dishwasher. Check the interior for foreign material.

2. Make sure the dishwasher is permanently located.

3. Make sure all utility connections are complete.

4. Make sure the exible drain hose and the hot water ll hose are not kinked.

5. Make sure the chemical supply containers are full and the chemical pick-up tubes are installed in the proper containers.

6. Make sure the scrap screen is in place.

7. Make sure the spray arms are in place and that they spin freely.

8. Fully close the dishwasher door.

For Models UH200B, UH200, UH170B, and UH170 only:

Make sure the overow guard is in place.

9. Turn hot water supply on and check for leaks in the main water supply piping connected to the dishwasher.

For Models UH200B, UH200, UH170B, and UH170B only: Make sure the overflow guard is in place.

Make sure the scrap screen is in place.

Initial Start-Up

Filling the Booster

Models: UH200B, UH170B, and UH100B only

Note:

Models UH200B, UH170B and UH100B have a built-in booster heater that was drained prior to shipment and must be filled before operating the dishwasher.

Booster Fill Switch

The booster heater is refilled using the Booster Fill Switch. It is located behind the lower front access panel and on the left-side of the bracket that holds the chemical dispensing pumps (see the photos below).

To refill the booster heater:

1. Remove the lower front access panel.

2. Locate the booster ll switch and note the 3 switch positions (Fill - OFF - ON).

3. Turn the main power supply on. DO NOT TURN THE DISHWASHER POWER SWITCH ON.

4. Follow the steps below to ll the booster heater prior to operating the dishwasher.

A. Locate the Booster Fill Switch that is located behind the lower-front access.

The Booster Fill Switch is located on the front center bracket behind the lower-front access panel

Initial Start-Up

Models: UH200B, UH170B, and UH100B only

Booster Fill Switch (continued)

B. Press and hold the Booster Fill Switch to the FILL POSITION until you hear the water spraying inside the dishwasher.

Push and hold the Booster Fill Switch to the right to refill the booster heater with water.

C. Release the switch, then ip the switch fully right to the ON position.

The booster tank is relled and the dishwasher is ready for normal operation.

Booster Fill Switch shown in the ON. Dishwasher is ready for normal operation.

Initial Start-Up

Chemical Dispensing Pumps

Models UH200B, UH200, UH170B, and UH170 Hot Water Sanitization Dishwashers.

ATTENTION

Contact a local chemical supplier for detergent and rinse-aid chemicals. The detergent should be a

non-chlorinated liquid detergent. The chemical dispensing pumps are adjusted by the chemical supplier.

Models UH200B, UH200, UH170B, and UH170 Hot Water Sanitization:

1. Models UH200B, UH200, UH170B, UH170 are equipped with a built-in detergent dispensing pump and rinse-aid dispensing pump. (See the photographs below.)

2. The pumps are located on a center bracket behind the lower-front access panel.

3. Each pump is equipped with 6 feet [1.8 m] of pick-up supply tubing, a stiffener tube, and a strainer.

4. A red label marked DETERGENT is attached to the detergent pump inlet tubing.

5. A blue label marked RINSE-AID is attached to the rinse-aid pump inlet tubing.

6. The detergent enters the wash tank compartment through a tting at the right rear of the wash compartment.

7. The detergent supply should be a non-chlorinated liquid detergent.

For Models UH200B, UH200, UH170B and UH170,

the dispensing pumps are located on the center

bracket behind the lower-front access panel.

A stiffener tube, strainer and 6 ft. [1.8 m] of pick-up tubing are supplied with the built-in

detergent and rinse-aid pumps.

Initial Start-Up

Chemical Dispensing Pumps

Models UH200B, UH200, UH170B, and UH170 Hot Water Sanitization Dishwashers.

Models UH200B, UH200, UH170B, and UH170 Hot Water Sanitization (continued)

8. The rinse-aid enters the nal rinse piping through a tting located on the upper-left rear side of the

dishwasher. The tting is located near the vacuum breaker.

9. The chemical supplier will choose the appropriate liquid rinse-aid.

10. Your chemical supplier should adjust the dispensers for the supplied product.

11. Place the chemical supply containers as close to the dishwasher as possible.

12. Do not elevate the chemical containers above the nished oor.

The rinse-aid enters the final rinse piping at the rear of the dishwasher near the vacuum breaker.

For Models UH200B, UH200, UH170B, and UH170, detergent

enters the wash tank compartment through a fitting on the rear

wall of the wash tank compartment.

Initial Start-Up

Chemical Dispensing Pumps

Models UH100B, UH100 Hot Water Sanitization Dishwashers

Models UH100B, UH100 Hot Water Sanitization:

1. Models UH100B, UH100 are equipped with a built-in detergent dispensing pump and rinse-aid dispensing pump. (See the photographs below.)

2. The pumps are located on a center bracket behind the lower-front access panel.

3. Each pump is equipped with 6 feet [1.8 m] of pick-up supply tubing, a stiffener tube, and a strainer.

4. A red label marked DETERGENT is attached to the detergent pump inlet tubing.

5. A blue label marked RINSE-AID is attached to the rinse-aid pump inlet tubing.

6. The chemicals enter the wash tank compartment through a tting on the right-side of the wash compartment.

7. The detergent supply should be a non-chlorinated liquid detergent, the chemical supplier will determine an appropriate rinse agent. Your chemical supplier should adjust the dispensers for the supplied product.

8. Place the chemical supply containers as close to the dishwasher as possible.

9. Do not elevate the chemical containers above the nished oor.

For Models UH100B and UH100, the dispensing pumps are located on the center bracket behind the lower-front

A stiffener tube, strainer and 6 ft. [1.8 m]

of pick-up tubing are supplied with the UH100B and UH100 built-in detergent

and rinse-aid pump.

access panel.

For Models UH100B and UH100, chemicals enter the

wash tank compartment through a fitting on the

right-side of the wash compartment.

Initial Start-Up

Chemical Dispensing Pumps

Model UL100 Low Temperature Chemical Sanitization Dishwasher

ATTENTION

Contact a local chemical supplier for detergent, rinse-aid and sanitizer. The detergent should be a

non-chlorinated liquid detergent. The chemical dispensing pumps are adjusted by the chemical supplier.

IMPORTANT

5.25% sodium hypochlorite (chlorine beach) must be used as a sanitizing agent to provide a minimum

concentration of 50 ppm in the final rinse. The 50 ppm concentration must be checked using chlorine test

strips to make sure that the proper concentration is maintained.

Model UL100 Low Temperature Chemical Sanitization Dishwasher

1. The Model UL100 is equipped with a built-in detergent dispensing pump, rinse-aid dispensing pump, and a sanitizer dispensing pump. (See the photographs below.)

2. The pumps are mounted on a bracket located at the lower left-side of the dishwasher behind the lower-front access panel.

3. Each pump is equipped with 6 feet [1.8 m] of pick-up supply tubing, a stiffener tube, and a strainer.

4. A red label marked DETERGENT is attached to the detergent pump inlet tubing.

5. A blue label marked RINSE-AID is attached to the rinse-aid pump inlet tubing.

6. A white label marked SANITIZER is attached to the sanitizer pump inlet tubing.

7. The chemicals enter the wash tank compartment through a

tting on the right-side of the compartment.

8. The detergent supply should be a non-chlorinated liquid detergent, the chemical supplier will determine an appropriate sanitizer and rinse agent. Your chemical supplier should adjust the dispensers for the supplied product.

9. Place the chemical supply containers as close to the dishwasher as possible.

10. Do not elevate the chemical containers

above the nished oor.

A stiffener tube, strainer and 6 ft. [1.8 m] of pick-up tubing are supplied with the UH100B and UH100 built-in detergent pump, rinse-aid pump, and sanitizer pump.

The dispensing pumps are mounted on a bracket

located on the lower left-side of the dishwasher

behind the lower-front access panel.

Chemicals enter the wash tank compartment through a fitting on the right-side of the wash

compartment.

Initial Start-Up

Chemical Dispensing Pumps

Models UH200B, UH200, UH170B, UH170, UH100B, UH100 and UL100

1. The chemical dispensing pump supply lines must be primed before they will pump the chemicals properly. Refer to the previous page for the location of the chemical injection points for the applicable model.

2. All models feature a 2-position PRIME push button located on the front control panel to prime the chemical dispensing pumps (see the photographs below).

Priming the Chemical Dispensing Pumps

For Models UH200B, UH200, UH170B and UH170

3. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.

4. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher will ll with water.

5. Open the dishwasher door, then push and hold the prime push button UP to the DET position until detergent is observed entering the wash tank compartment.

UH200B, UH200 Control Panel Prime Button

UH170B, UH170 Control Panel Prime Button

6. Push and hold the prime push button DOWN to the RINSE position until you see air bubbles moving through the rinse-aid tubing. Release the push button.

7. Close the door fully to complete the priming operation.

Push UP and HOLD until the detergent

enters the wash tank compartment

then release the push button.

Push DOWN and HOLD until you see

air bubbles moving through the

rinse-aid tubing.

Initial Start-Up

Chemical Dispensing Pumps

Models UH200B, UH200, UH170B, UH170, UH100B, UH100 and UL100

For Models UH100B and UH100

1. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.

2. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher

will ll with water.

3. Open the dishwasher door, then push and hold the prime push button UP to the DET position until detergent is observed entering the wash tank compartment.

4. Push and hold the prime push button DOWN to the RINSE position rinse-aid enters the wash tank compartment. Release the push button.

5. Close the door fully to complete the priming operation.

UH100B, UH100 Control Panel Prime Push Button

For Model UL100

1. Make sure the chemical containers are full and the correct pick-up tubes are in the containers.

2. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher

will ll with water.

3. The Prime push button primes the Sanitizer pump and the Rinse-aid pump. The Detergent pump does not have a prime push button. During normal operation, observe the detergent pick-up tubing to make sure that air bubbles are moving through the tubing which indicates that the detergent is being dispensed.

UL100 Low Temperature Dishwasher Control Panel Prime Push Button

4. Open the dishwasher door, then push and hold the prime push button UP to the SANI position until sanitizer enters the wash tank compartment. Release the PRIME push button.

5. Push and hold the Prime push button DOWN to the RINSE position until rinse-aid is observed entering the wash tank compartment. Release the Prime push button.

6. Close the door fully to complete the priming operation.

Push and Hold the UP until sanitizer enters the wash tank compartment, then release the push button.

Push and Hold the DOWN until rinse-aid enters the wash tank compartment, then release the push button.

Initial Start-Up

Chemical Dispensing Pumps

Models UH200B, UH200, UH170B, UH170, UH100B, UH100 and UL100

Chemical Dispensing Pump Speed and Tank Fill Adjustments

NOTE: The chemical dispensing pump speeds are not set at the factory. Variations in the type of chemicals supplied by the chemical supplier usually require that the supplier make nal adjustments for the products supplied.

1. Adjustment screws are provided for the dispensing pumps and for the wash tank ll. They are located on the right-side of the dishwasher behind the lower front access panel.

2. Make sure the chemical containers are full and the pick-up tubes are in the proper containers.

3. Turn the dishwasher power switch ON. The switch will illuminate and the dishwasher

will ll with water.

4. Run a normal dishwasher cycle and test detergent and rinse-aid concentrations according to the chemical supplier's instructions.

CAUTION: Excessive pressure to the potentiometers when adjusting can result in bent or broken adjusting screws.

5. Each dispensing pump has a clearly marked adjustment screw. Turn the screw CW to increase the time of the dispensing pump and CCW to reduce the dispensing pump time.

6. The Fill adjustment screw will provide a small change in the tank water level. If a large adjustment is needed, then check the incoming water pressure make that the ll hose is not kinked. If the above items are okay then the size of the incoming water supply should be evaluated.

7. NOTE: For Models UH200B, UH200, UH170B, UH170, UH100B and UH100 use detergent and rinse-aid only, a sanitizer is not required.

8. For Model UL100, detergent, rinse-aid and sanitizer are used.

5.25% sodium hypochlorite (chlorine beach) must be used as a sanitizing agent to provide a

minimum concentration of 50 ppm in the final rinse. The 50 ppm concentration must be checked using chlorine test strips to make sure that the proper concentration is maintained.

Operation

Models UH200B and UH200

The UH200B and UH200 feature digital temperature displays, and an extended wash mode for hard to clean wares. A Rinse Sentry feature holds the dishwasher in the wash mode if the nal rinse water is not hot enough to sanitize the wares.

Follow the instructions below to operate the UH200B and UH200 dishwashers in the Normal Wash Mode.

Wash Temperature

Digital Display

Final Rinse Temperature

Digital Display

Extended Wash

In-cycle Light

Extended Wash

Push button

Prime

Push button

In-cycle Light

Final Rinse

Pressure Gauge

Normal Wash Mode

1. Make sure the exible drain hose and the exible ll hose are not kinked, then turn the water supply on.

Start

Push button

ON/OFF

Power Switch

2. Fully close the dishwasher front door.

3. Turn the main power on at the main circuit breaker.

4. Push the dishwasher Power Switch UP to turn the dishwasher power ON.

5. The power switch will illuminate and the machine will ll with water.

6. Check the pressure gauge as the machine lls and make sure the incoming water pressure is between 20-22 psi [138-152 kPa]. (continued on next page)

Operation

Models UH200B and UH200 (continued)

Normal Wash Mode

Approximate UH200 and UH200B water fill level.

7. Open the front door and check the water level in the wash tank compartment. The approximate

water ll level should reach the top-left edge of the wash tank compartment as shown in the

photograph above.

(continued from previous page)

8. Close the door fully.

9. Wait 10 minutes for the booster heater to reach temperature and for the WASH temperature digital display to indicate a minimum of 150ºF/66ºC.

10. Load soiled wares into the dish rack. Place plates, glasses, cups and bowls in a peg rack. Place utensils in a single layer in a flat-bottom rack. Place pots and pans in a flat-bottom rack. Do not overload the dish racks

11. Slide 1 dish rack into the wash compartment making sure that wares do not interfere with the rotating spray arms. Do not wash more than 1 dish rack at a time.

12. Close the front door fully, then press the START BUTTON. The green in-cycle light will illuminate and the wash cycle will begin. The wash cycle time runs for approximately 70 seconds.

13. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume automatically when the dishwasher door is closed fully.

14. The nal rinse cycle begins at the end of the wash cycle and runs for approximately 15 seconds .

Check the RINSE temperature digital display during the nal rinse and make sure that it indicates a

minimum of 180-195ºF/82-91ºC. The final rinse water is retained for the next wash cycle.

ATTENTION

If the dishwasher door is left open for more than 5 seconds during the normal wash mode, then

the dishwasher cycle will reset to the beginning of the normal wash mode.

Operation

Models UH200B and UH200

Rinse Sentry Mode

As previously stated, the nal rinse water temperature must be a minimum 180-195ºF/82-91ºC during the

final rinse cycle to ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, then the dishwasher will enter a Rinse Sentry Mode of operation.

The Rinse Sentry changes the Normal Operation Mode as described below:

1. The Rinse Sentry constantly monitors the water temperature inside nal rinse booster.

2. If the temperature inside the booster heater falls below 180-195ºF/82-91ºC then the Rinse Sentry will extend the wash cycle time until the booster heater water temperature reaches the proper temperature.

3. The in-cycle light will remain illuminated during the Rinse Sentry Mode.

4. The dishwasher will continue to wash for a maximum time of 5 minutes.

5. After 5 minutes the Rinse Sentry will stop and the dishwasher cycle will resume normal operation.

6. The RINSE water temperature digital display must be monitored to ensure that a minimum of 180-195ºF/82-91ºC is maintained. If the temperature is below the required minimum, then the

problem must be identied and corrected immediately to maintain sanitization.

Extended Wash Mode

The Extended Wash Mode is used to wash heavily soiled items such as pots, pans and other wares that require more washing time than the standard 70 second Normal Wash Mode. The dishwasher will remain in the Extended Wash Mode until the operator exits the mode.

1. Load a dish rack into the dishwasher, close the door fully and press the START button.

2. The green in-cycle light will illuminate and the dishwasher will begin a normal wash cycle.

3. Wait 10 seconds for the detergent to enter the wash compartment.

4. Press the EXT WASH button to place the dishwasher in the Extended Wash Mode.

5. The green extended wash light will illuminate indicating that the machine is in the Extended Wash Mode.

6. The dishwasher will continue to wash for a maximum of 15 minutes unless the operator presses the EXT WASH button again.

7. Press the EXT WASH button. The green extended wash light will go out indicating that the dishwasher has returned to the Normal Wash Mode.

8. The dishwasher will nish the wash cycle and perform a nal rinse of the wares.

Operation

Models UH170B and UH170

The UH170B and UH170 feature temperature gauges, and an extended wash mode for hard to clean wares. A Rinse Sentry feature holds the dishwasher in a wash mode

if the nal rinse water is not hot enough to sanitize the wares.

Follow the instructions below to operate the dishwasher in a Normal Wash Mode.

Final Rinse Temperature

Gauge

Wash Temperature

Gauge

Final Rinse

Pressure Gauge

Extended Wash

In-cycle Light

Push button

Extended Wash

Push button

Normal Wash Mode

1. Make sure the exible drain hose and the exible ll hose are not kinked,

then turn the water supply on.

2. Fully close the dishwasher front door.

3. Turn the main power on at the main circuit breaker.

4. Push the dishwasher Power Switch UP to turn the power ON.

5. The power switch will illuminate and the

machine will ll.

Prime

In-cycle Light

ON/OFF

Power Switch

Start

Push button

Approximate water fill level.

6. Check the pressure gauge as the machine lls and make sure the incoming water pressure is between 20-22 psi [138-152 kPa].

7. Open the front door and check the water level in the wash tank compartment. The

approximate water ll level should reach the

top-left edge of the wash tank compartment as shown in the photograph on the left.

8. Close the door fully.

9. Wait 10 minutes for the booster heater to reach temperature and for the WASH temperature gauge to indicate a minimum of 150ºF/66ºC.

Operation

Models UH170B and UH170

(continued)

Normal Wash Mode

(continued)

11. Slide 1 dish rack into the wash compartment making sure that wares do not interfere with the rotating spray arms. Do not wash more than 1 dish rack at a time.

12. Close the front door fully, then press the START BUTTON. The green in-cycle light will illuminate and the wash cycle will begin. The wash cycle time runs for approximately 70 seconds.

13. Opening the door when the dishwasher is in-cycle will stop the dishwasher. The cycle will resume automatically when the dishwasher door is closed fully.

14. The nal rinse cycle begins at the end of the wash cycle and runs for approximately 15 seconds

Check the RINSE temperature gauge during the nal rinse and make sure that it indicates a

minimum of 180-195ºF/82-91ºC. The final rinse water is retained for the next wash cycle.

ATTENTION

If the dishwasher door is left open for more than 5 seconds during the normal wash mode, then

the dishwasher cycle will reset to the beginning of the normal wash mode.

Rinse Sentry Mode

The nal rinse water temperature must be a minimum 180-195ºF/82-91ºC during the final rinse cycle to

ensure that all wares are sanitized. If for any reason, the hot water temperature in the booster tank cannot provide this temperature, then the dishwasher will enter a Rinse Sentry Mode of operation.

The Rinse Sentry changes the Normal Operation Mode as described below:

1. The Rinse Sentry constantly monitors the water temperature inside nal rinse booster.

3. The in-cycle light will remain illuminated during the Rinse Sentry Mode.

4. The dishwasher will continue to wash for a maximum time of 5 minutes.

5. After 5 minutes the Rinse Sentry will stop and the dishwasher cycle will resume normal operation.

6. The RINSE water temperature gauge must be monitored to ensure that a minimum of 180-195ºF/82-91ºC is maintained. If the temperature is below the required minimum,

then the problem must be identied and corrected immediately to maintain sanitization.