Champion UC-C Parts List

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REPLACEMENT PARTS
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REPLACEMENT PARTS
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REPLACEMENT PARTS
Figure 29 - Load Section
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LOAD SECTION
Fig. 29 Part Part Description Qty Item No. No.
1 108572 Curtain, Long (26 X 19-1/4) UC-C ........................................... 1
1 108570 Curtain, Long (32 X 24-3/4) UC-CW........................................ 1
2 108641 Rod Curtain, (5/16 X 28-1/2) UC-C.......................................... 1
2 108642 Rod, Curtain (5/16 X 33-5/8) UC-CW ...................................... 1
3 317136 Door, Access UC-C.................................................................... 1
3 317135 Door, Access UC-CW ................................................................ 1
4 111561 Handle, Access Door UC-C/CW ............................................... 2
5 305626 Door, Sliding Access ................................................................. 2
6 108581 Cap Plug, Sliding Access Door ................................................ 2
7 108578 Bracket, Perimeter Panel ............................................................ 4
8 100073 Screw, Perimeter Panel (1/4-20 X 20 X 1/2 Truss Head).......... 4
9 401486 Stack, Vent (4 X 24)................................................................... 1
10 201589 Damper, Regulator Assembly.................................................... 1
11 111492 Receiver, Electric Eye................................................................ 1
12 111493 Module, Logic............................................................................ 1
13 111494 Socket, Logic Module................................................................ 1
14 111491 Emitter, Electric Eye.................................................................. 1
15 106153 Nozzle, Flushing ........................................................................ 2
16 108417 Nut, Retaining............................................................................ 2
17 105994 Clamp, Hose............................................................................... 2
18 107935 Tube (5/8 ID X 15/16 OD)......................................................... 4-1/2 ft.
19 309386 Track, Take-up Bearing Assembly............................................. 4
20 109959 Bearing, Idler Shaft.................................................................... 2
21 111082 Roll Pin....................................................................................... 2
22 309397 Screw, Adjusting ........................................................................ 2
23 107691 Nut, Jam ..................................................................................... 2
24 109029 Plug, Plastic ................................................................................ 2
25 309385 Bracket, Take-up ........................................................................ 2
26 110085 Nut, Castle .................................................................................. 2
27 406225 Station, Start/Stop (Complete Assembly).................................. 1
28 102291 Nameplate, Stop......................................................................... 1
29 102290 Nameplate, Start......................................................................... 1
30 111616 Contact Block, NC ..................................................................... 1
31 111617 Contact Block, NO..................................................................... 1
32 111615 Pushbutton, RED (Stop) ............................................................. 1
33 111614 Pushbutton, GREEN (Start) ....................................................... 1
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REPLACEMENT PARTS
Page 4
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REPLACEMENT PARTS
Figure 30 - Prewash Section
Beginning with Serial Number 89072. Prior to Serial Number 89072, see Appendix C.
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REPLACEMENT PARTS
PREWASH SECTION
Fig. 30 Part Part Description Qty Item No. No.
1 308900 Door, (12"-B2 Section) UC-C.................................................... 1
1 307882 Door, (24"-B3/B4 Section) UC-C.............................................. 1
1 307891 Door, (12"-B2 Section) UC-CW................................................ 1
1 307458 Door, (24"-B3/B4 Section) UC-CW.......................................... 1
2 108966 Handle, Door UC-C/CW ............................................................ 1
3110383 Screw, Door Handle (M8 X 12MM).......................................... 2
4 109072 Valve, Drain................................................................................ 1
5 108391 Thermometer (4 ft.) Gas Filled (Replaces 113622) ................... 1
6 108578 Bracket, Perimeter Panel ............................................................ 2
7 100073 Screw, Perimeter Panel (1/4-20 X 20 X 1/2 Truss Head).......... 2
8 108573 Curtain, Short (26 X 14) UC-C.................................................. 1
8 108571 Curtain, Short (32 X 19) UC-CW .............................................. 1
9 108641 Rod, Curtain (5/16 X 28-1/2) UC-C.......................................... 1
9 108642 Rod, Curtain (5/16 X 33-5/8) UC-CW ...................................... 1
10 310068 Basket, Refuse (Standard on B2 Section) UC-C/CW................ 1
10 310308 Basket, Refuse (Optional on B4 Section) UC-C/CW................ 1
11 305706 Cover, Refuse Basket (Standard on B2 Section) UC-C/CW..... 1
11 305720 Cover, Refuse Basket (Optional on B4 Section) UC-C/CW..... 1
12 108966 Handle, Refuse Basket Cover, (All) UC-C/CW........................ 1
13 100073 Screw, Handle (1/4-20 X 1/2 Truss hd)..................................... 2
14 305763 Screen, Scrap (B2 Section w/ refuse bucket) UC-C.................. 1
14 305705 Screen, Scrap (B2 Section w/ refuse bucket) UC-CW.............. 1
14 305705 Screen, Scrap (B2 Section w/o refuse bucket) UC-CW............ 1
14 305783 Screen, Scrap (B4 Section w/ Optional refuse bucket) UC-C ... 1 14 306164 Screen, Scrap (B4 Section w/o Optional refuse bucket) UC-C . 1 14 305680 Screen Scrap (B4 Section w/ Optional refuse bucket) UC-CW 1 14 305721 Screen, Scrap (B4 Section w/o Optional refuse bucket) UC-CW 1
15 308322 Overflow (7-3/4”)....................................................................... 1
16 304816 Strainer (6” Diameter)................................................................ 1
17 100141 Nut, Strainer, Retaining.............................................................. 1
18 108609 Strainer, Suction......................................................................... 1
19 108608 Elbow, Suction Strainer .............................................................. 1
20 100736 Bolt (1/4-20 X 3/4 Hex) ............................................................. 3
21 100003 Nut, Plain (1/4-20 SST) ............................................................. 3
22 106026 Washer, Flat ................................................................................ 3
23 106482 Washer, Lock .............................................................................. 3
24 104640 Gasket, Elbow Suction Strainer................................................. 1
25 321406 Upper Manifold UC-C B2 (Not shown).................................... 1
25 320779 Upper Manifold UC-CW B2 (Not shown) ................................ 1
25 321410 Upper Manifold UC-C B3 ......................................................... 1
25 320368 Upper Manifold UC-CW B3...................................................... 1
25 321404 Upper Manifold UC-C B4 ......................................................... 1
25 321408 Upper Manifold UC-CW B4...................................................... 1
26 321407 Lower Manifold UC-C B2 (Not Shown)................................... 1
Page 6
PREWASH SECTION (CONT.)
Fig. 30 Part Part Description Qty Item No. No.
26 320780 Lower Manifold UC-CW B2 (Not Shown) ............................... 1
26 321411 Lower Manifold UC-C B3......................................................... 1
26 320369 Lower Manifold UC-CW B3 ..................................................... 1
26 321405 Lower Manifold UC-C B4......................................................... 1
26 321409 Lower Manifold UC-CW B4 ..................................................... 1
27 111454 Locking Plate (Per Spraypipe)................................................... 1
28 111478 Bolt 10-32 x 1/2 Hex hd SS (Per Locking Plate) ...................... 4
29 111505 O-Ring, Spraypipe (Per Spraypipe) ........................................... 1
30 321473 Spraypipe UC-C B2................................................................... 2
30 321472 Spraypipe UC-CW B2 ............................................................... 2
30 321473 Spraypipe UC-C B3................................................................... 7
30 321472 Spraypipe UC-CW B3 ............................................................... 7
30 321473 Spraypipe UC-C B4................................................................... 9
30 321472 Spraypipe UC-CW B4 ............................................................... 9
31 104414 O-Ring, Spraypipe End Plug (Per Spraypipe)........................... 1
32 112240 Plug, Spraypipe End (Per Spraypipe) ........................................ 1
* 900776 Spraypipe Assembly UC-C (Includes Items 7, 8 & 9)
* 900777 Spraypipe Assembly UC-CW (Includes Items 7, 8 & 9)
33 111456 Manifold Gasket (Per Manifold) ................................................ 1
33 111456 Manifold Gasket (Per Restrictor Plate)...................................... 1
34 321307 Slide, Adjustable Restrictor, Lower Manifold ........................... 1
35 319195 Plate, Adjustable Restrictor, Lower Manifold........................... 1
36 317344 Door Catch Hook....................................................................... 1
37 317345 Door Catch Bracket.................................................................... 1
38 100073 Screw (1/4-20 x 1/2 Truss Head) ............................................... 2
39 100141 Nut, Grip (1/4-20 x 1/2)............................................................. 1
41 109069 Thermostat (Optional) Cold Water ............................................ 1
42 110854 Float Switch, Dual...................................................................... 1
43 100500 Breaker, Vacuum 1/2"................................................................ 1
44 108349 Repair Kit, 1/2" Vacuum Breaker (Not Shown)........................ 1
45 314187 Cover, Magnet (Large)............................................................... 1
47 111090 Switch, Reed .............................................................................. 1
48 108954 Nut, Grip (6/32 w/Nylon Insert) ................................................ 2
49 100007 Screw (10-32 x 3/8" Truss Head) .............................................. 2
50 100194 Nut, Grip (10-32) ....................................................................... 2
*51 111026 Magnet, Large ............................................................................ 1
*52 314196 Cover, Magnet ............................................................................ 1
*53 314197 Cover, Reed Switch (Large)....................................................... 1
*54 111025 Switch, Reed (Large) ................................................................. 1
*55 107966 Nut, Grip (10-32 w/ Nylon Insert)............................................. 2
56 100736 Bolt, 1/4-20 x 3/4 Hex (Per Manifold) ...................................... 4
57 106482 Washer, 1/4 Split Lock (Per Manifold) ...................................... 4
*SPECIAL NOTE: For machines prior to S/N 87589.
For machines beginning with S/N 87589 refer to page 108, Appendix B.
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REPLACEMENT PARTS
Page 7
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REPLACEMENT PARTS
WASH/RINSE SECTION
Page 8
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REPLACEMENT PARTS
Figure 31 - Wash/Rinse Section
Beginning with Serial Number 89072. Prior to Serial Number 89072, see Appendix C.
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WASH / RINSE
Fig. 31 Part Part Description Qty Item No. No.
1 307882 Door, (24"-C3/C4 Section) UC-C.............................................. 1
1 307458 Door, (24"-C3/C4 Section) UC-CW.......................................... 1
2 108966 Handle, Door UC-C/CW ............................................................ 1
3 100073 Screw, Door Handle (1/4-20 X 1/2 Truss hd) ............................ 2
4 109072 Valve, Drain................................................................................ 1
5113622 Thermometer (4 ft.) Gas Filled (Replaces 108391)................... 1
6 108578 Bracket, Perimeter Panel ............................................................ 2
7 100073 Screw, Perimeter Panel (1/4-20 X 20 X 1/2 Truss Head).......... 2
8 108573 Curtain, Short (26 X 14) UC-C.................................................. 1
8 108571 Curtain, Short (32 X 19) UC-CW .............................................. 1
9 108641 Rod, Curtain (5/16 X 28-1/2) UC-C.......................................... 1
9 108642 Rod, Curtain (5/16 X 33-5/8) UC-CW ...................................... 1
10 321410 Upper Manifold UC-C C3 ......................................................... 1
10 320368 Upper Manifold UC-CW C3...................................................... 1
10 321404 Upper Manifold UC-C C4 ......................................................... 1
10 321408 Upper Manifold UC-CW C4...................................................... 1
11 321411 Lower Manifold UC-C C3......................................................... 1
11 320369 Lower Manifold UC-CW C3 ..................................................... 1
11 321405 Lower Manifold UC-C C4......................................................... 1
11 321409 Lower Manifold UC-CW C4 ..................................................... 1
12 111456 Manifold Gasket (Per Manifold) ................................................ 1
12 111456 Manifold Gasket (Per Restrictor Plate)...................................... 1
13 321307 Slide, Adjustable Restrictor, Lower Manifold ........................... 1
14 319195 Plate, Adjustable Restrictor, Lower Manifold........................... 1
15 111454 Locking Plate, Manifold (Per Spraypipe).................................. 1
16 111478 Bolt 10-32 x 1/2 Hex hd SS (Per Locking Plate) ...................... 4
17 111505 O-Ring, Wash Arm (Per Spraypipe).......................................... 1
18 321473 Spraypipe, UC-C C3.................................................................. 7
18 321472 Spraypipe, UC-CW C3 .............................................................. 7
18 321473 Spraypipe, UC-C C4.................................................................. 9
18 321472 Spraypipe, UC-CW C4 .............................................................. 9
19 104414 O-Ring, Sprayarm End Plug (Per Spraypipe) ............................ 1
20 112240 Plug, Spraypipe End (Per Spraypipe) ........................................ 1
* 900776 Spraypipe Ass’y UC-C (Includes Items 18, 19 & 20) ............... A/R
* 900777 Spraypipe Ass’y UC-CW (Includes Items 18, 19 & 20)........... A/R
21 308257 Screen, Scrap (C3 Section w/Optional refuse bucket) UC-C.... 2
21 308256 Screen, Scrap (C3 Section w/o Optional refuse bucket) UC-C . 2 21 305783 Screen, Scrap (C4 Section w/ Optional refuse basket) UC-C... 2 21 306164 Screen, Scrap (C4 Section w/o Optional refuse bucket) UC-C . 2 21 308231 Screen, Scrap (C3 Section w/ Optional refuse bucket) UC-CW 2 21 308196 Screen, Scrap (C3 Section w/o Optional refuse bucket) UC-CW 2 21 305680 Screen, Scrap (C4 Section w/ Optional refuse bucket) UC-CW 2 21 305721 Screen, Scrap (C4 Section w/o Optional refuse bucket) UC-CW 2
22 109683 Flange......................................................................................... A/R
23 112257 O-Ring........................................................................................ A/R
24 304816 Strainer (6" Diameter) ................................................................ 1
25 100141 Nut, Strainer, Retaining.............................................................. 1
26 108609 Strainer, Suction......................................................................... 1
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REPLACEMENT PARTS
Page 10
WASH / RINSE (CONT.)
Fig. 31 Part Part Description Qty Item No. No.
27 108608 Elbow, Suction Strainer .............................................................. 1
28 100736 Bolt (1/4-20 X 3/4 Hex) ............................................................. 3
29 100003 Nut, Plain (1/4-20 SST) ............................................................. 3
30 106026 Washer, Flat ................................................................................ 3
31 106482 Washer, Lock .............................................................................. 3
32 104640 Gasket, Suction Strainer Elbow................................................. 1
33 308321 Overflow 9" (C3 Wash Tank) UC-C/CW.................................. 1
33 305840 Overflow 9-1/2" (C3 Rinse Tank) UC-C/CW ........................... 1
33 305840 Overflow 9-1/2" (C4 Wash Tank) UC-C/CW............................ 1
33 305840 Overflow 9-1/2" (C4 Rinse Tank) UC-C/CW ........................... 1
34 110852 Elbow, Cross-flow, 1 X 90° (Wash Tank Only)......................... 1
35 109069 Thermostat, Control (Steam or Electric).................................... 1
36 110561 Thermostat, High Limit (Electric Only) .................................... 1
37 317344 Door Catch Hook....................................................................... 1
38 317345 Door Catch Bracket.................................................................... 1
39 100073 Screw, Door Handle (1/4-20 X 1/2 Truss Head) ....................... 2
40 100141 Nut, Grip (1/4-20 SST) .............................................................. 1
41 107999 Bolt (1/4-20 X 1-3/4 Hex) ......................................................... 1
42 110854 Float Switch, Dual (C3 Wash Tank) UC-C/CW ........................ 1
42 111019 Float Switch, Dual (C3 Rinse Tank) UC-C/CW........................ 1
42 110854 Float Switch, Dual (C4 Wash/Rinse Tank) UC-C/CW.............. 1
42 110854 Float Switch, Dual (C4 Wash/Rinse Tank) UC-CW-WS .......... 1
43 310303 Basket, Refuse (Optional on C3 Section) UC-C/CW ................ 1
43 310308 Basket, Refuse (Optional on C4 Section) UC-C/CW ................ 1
44 308237 Cover, Refuse Basket, (Optional on C3 Section) UC-C/CW.... 1
44 305720 Cover, Refuse Basket (Optional on C4 Section) UC-C/CW..... 1
45 108966 Handle, Refuse Basket Cover, (All) UC-C/CW........................ 1
46 100073 Screw, Handle (1/4-20 X 1/2 Truss hd)..................................... 2
47 100500 Breaker, Vacuum 1/2"................................................................ 1
48 108349 Repair Kit, 1/2" Vacuum Breaker (Not Shown)........................ 1
49 314187 Cover, Magnet (Large)............................................................... 1
51 111090 Switch, Reed .............................................................................. 1
52 108954 Nut, Grip (6/32 w/ Nylon Insert)............................................... 2
53 100007 Screw (10-32 X 3/8 Truss Head)............................................... 2
54 100194 Nut, Grip (10-32) ....................................................................... 2
*55 111026 Magnet, Large ............................................................................ 1
*56 314196 Cover, Magnet ............................................................................ 1
*57 314197 Cover, Reed Switch (Large)....................................................... 1
*58 111025 Switch, Reed (Large) ................................................................. 1
*59 107966 Nut, Grip (10-32 w/ Nylon Insert)............................................. 2
60 100735 Bolt (1/4-20 X 5/8 Hex) ............................................................ 9
61 100141 Nut, Grip (1/4-20 SST) .............................................................. 9
62 100735 Bolt 1/4-20 x 5/8 Hex hd SS (Per Manifold)............................. 4
63 106482 Washer, 1/4 split lock (Per Manifold) ........................................ 4
*SPECIAL NOTE: For machines prior to S/N 87589.
For machines beginning with S/N 87587 refer to page 108, Appendix B.
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Page 11
ECONORINSE SECTION
(Optional)
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Page 12
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REPLACEMENT PARTS
Figure 32 - EconoRinse Section
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REPLACEMENT PARTS
ECONORINSE SECTION OPTION AVAILABLE ON UC-CW ONLY
Fig. 32 Part Part Description Qty Item No. No.
1 307891 Door (12") .................................................................................. 1
2 108966 Handle, Door.............................................................................. 1
3 100073 Screw, Door Handle (1/4-20 X 1/2 Truss hd) ............................ 2
4 109072 Valve, Drain................................................................................ 1
5 108391 Thermometer (4 Ft.)................................................................... 1
6 108578 Bracket, Perimeter Panel ............................................................ 4
7 100073 Screw, Perimeter Panel (1/4-20 X 20 X 1/2 Truss Head).......... 4
8 204949 Curtain, Short (32 X 10) ............................................................ 1
9 111695 Rod, Curtain (5/16 X 32-3/4)..................................................... 1
10 111320 Gasket......................................................................................... 2
11 316182 Rinse Pipe, EconoRinse ............................................................. 2
12 180281 Nozzle, EconoRinse Pipe (1/8" NPT-#8030) ............................. 16
13 106734 Cap (1/2")................................................................................... 2
14 313825 Rinse Pipe, Final Rinse (C8 Section) ........................................ 2
14 205127 Upper Rinse Pipe, Final Rinse (C6 Section) (5 Nozzles).......... 1
14 205128 Lower Rinse Pipe, Final Rinse (C6 Section) (4 Nozzles)......... 1
15 180282 Nozzle, Upper Final Rinse Pipe (C6 Section) (1/8" NPT-#8005). 5 15 180282 Nozzle, Lower Final Rinse Pipe (C6 Section) (1/8" NPT-#8005) 4
15 180282 Nozzle, Final Rinse Pipe (C8 Section) (1/8" NPT-#8005)........ 12
16 106734 Cap (1/2")................................................................................... 2
17 305721 Screen, Scrap .............................................................................. 1
18 109683 Flange......................................................................................... A/R
19 112257 O-Ring........................................................................................ A/R
20 304816 Strainer (6" Diameter) ................................................................ 1
21 100141 Nut, Strainer, Retaining.............................................................. 1
22 108609 Strainer, Suction......................................................................... 1
23 108608 Elbow, Suction Strainer .............................................................. 1
24 100736 Bolt (1/4-20 X 3/4 Hex) ............................................................. 3
25 100003 Nut, Plain (1/4-20 SST) ............................................................. 3
26 106026 Washer, Flat ................................................................................ 3
27 106482 Washer, Lock .............................................................................. 3
28 104640 Gasket, Elbow Suction Strainer................................................. 1
29 305839 Overflow 10" .............................................................................. 1
30 109069 Thermostat, Control (Steam or Electric).................................... 1
31 110561 Thermostat, High Limit (Electric Only) .................................... 1
32 317344 Door Catch Hook....................................................................... 1
33 317345 Door Catch Bracket.................................................................... 1
34 100073 Screw (1/4-20 X 1/2 Truss Head).............................................. 2
35 100141 Nut, Grip (1/4-20 X 1/2)............................................................ 1
36 107999 Bolt (1/4-20 X 1-3/4 Hex) ......................................................... 1
Page 14
ECONORINSE SECTION (CONT.)
Fig. 32 Part Part Description Qty Item No. No.
37 110854 Float Switch, Dual...................................................................... 1
38 100500 Breaker, Vacuum 1/2”................................................................ 1
39 108349 Repair Kit, 1/2” Vacuum Breaker (Not Shown)........................ 1
40 314187 Cover, Magnet (Large)............................................................... 1
42 111090 Switch, Reed .............................................................................. 1
43 108954 Nut, Grip (6/32 w/ Nylon Insert)............................................... 2
44 100007 Screw (10-32 X 3/8” Truss Head) ............................................. 2
45 100194 Nut, Grip (10-32) ....................................................................... 2
*46 111026 Magnet, Large ............................................................................ 1
*47 314196 Cover, Magnet ............................................................................ 1
*48 314197 Cover, Reed Switch (Large)....................................................... 1
*49 111025 Switch, Reed (Large) ................................................................. 1
*50 107966 Nut, Grip (10-32 w/ Nylon Insert)............................................. 2
51 110852 Elbow, Cross-Flow 1 x 90º ........................................................ 1
[See Appendix A for the operation of the Optional UC-CW EconoRinse Section]
*SPECIAL NOTE: For machines prior to S/N 87589.
For machines beginning with S/N 87589 refer to page 108, Appendix B.
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Page 15
UNLOAD SECTION
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Page 16
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Figure 33 - Unload Section
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UNLOAD SECTION
Fig. 33 Part Part Description Qty Item No. No.
1 401486 Stack, Vent (4 X 24)................................................................... 1
2 201589 Damper, Regulator Assembly.................................................... 1
3 108572 Curtain, Long (26 X 19-1/4) UC-C ........................................... 1
3 108570 Curtain, Long (32 X 24-3/4) UC-CW........................................ 1
4 108641 Rod, Curtain (5/16 X 28-1/2) UC-C.......................................... 1
4 108642 Rod, Curtain (5/16 X 33-5/8) UC-CW ...................................... 1
5 305626 Door, Sliding Access ................................................................. 2
6 108581 Grommet, Sliding Access Door................................................. 2
7 108578 Bracket, Perimeter Panel ............................................................ 4
8 100073 Screw, Perimeter Panel (1/4-20 X 20 X 1/2 Truss Head).......... 4
9 317136 Door, Access UC-C.................................................................... 1
9 317135 Door, Access UC-CW ................................................................ 1
10 111561 Handle, Access Door UC-C/CW ............................................... 2
11 104682 Thermometer, Final Rinse.......................................................... 1
12 104429 Breaker, Vacuum (3/4").............................................................. 1
13 108351 Repair Kit, Vacuum Breaker (3/4") (Not Shown)...................... 1
14 109812 Gauge, Pressure (0-100 PSI) ...................................................... 1
15 110244 Support, Pressure Gauge............................................................ 1
16 107414 Tubing, Pressure Gauge (Not Shown)....................................... 4 ft.
17 311403 Manifold, Final Rinse, UC-C (Not Shown) ............................... 1
18 313826 Upper Pipe, Final Rinse, UC-C (Not Shown) ........................... 1
19 205130 Lower Pipe, Final Rinse, UC-C (Not Shown)........................... 1
20 104005 Nozzle, Upper Final Rinse Pipe, (1/8" NPT-#8010) UC-C....... 5
21 104005 Nozzle, Lower Final Rinse Pipe, (1/8" NPT-#8010) UC-C ...... 4
22 106734 Cap (1/2”) UC-C/CW................................................................. 2
23 311402 Manifold, Final Rinse UC-CW (Not Shown)............................ 1
24 313825 Upper Pipe, Final Rinse, UC-CW.............................................. 1
25 317343 Lower Pipe, Final Rinse, UC-CW ............................................. 1
26 104005 Nozzle, Upper Final Rinse Pipe, (1/8" NPT-#8010) UC-CW... 6 27 104005 Nozzle, Lower Final Rinse Pipe, (1/8" NPT-#8010) UC-CW ... 5
28 104748 Overlay, gauge (180˚-195˚)........................................................ 1
Page 18
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Figure 34 - Drive Shaft Assembly
1110
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Load End
Unload End
Page 19
DRIVE SHAFT ASSEMBLY
Fig. 34 Part Part Description Qty. Item No. No.
1 108955 Shaft, Idle (1 X 28-7/16) UC-C................................................. 1
1 108869 Shaft, Idle (1 X 33-5/8) UC-CW ............................................... 1
2 108434 Sprocket, Conveyor Belt, UC-C ................................................ 2
2 108434 Sprocket, Conveyor Belt, UC-CW............................................. 3
3 107305 Key (1/4 X 1/4 X 1-1/2)............................................................. A/R
4 104713 Collar, (1”) UC-C....................................................................... 2
4 104713 Collar (1”) UC-CW.................................................................... 4
5 106457 Set Screw (3/8-16 X 1/2) ........................................................... A/R
6 403980 Take-up Assembly (RH/LH) UC-C/CW.................................... 2
7 108870 Shaft, Drive (1 X 32-13/16) UC-C ............................................ 1
7 108868 Shaft, Drive (1 X 38-1/16) UC-CW .......................................... 1
8 108434 Sprocket, Conveyor Belt, UC-C ................................................ 2
8 108434 Sprocket, Conveyor Belt, UC-CW............................................. 3
9 107305 Key (1/4 X 1/4 X 1-1/2)............................................................. A/R
10 104713 Collar (1”) UC-C........................................................................ 2
10 104713 Collar (1”) UC-CW.................................................................... 4
11 106457 Set Screw (3/8-16 X 1/2) ........................................................... A/R
12 111480 Bolt, Sprocket Retaining (3/8-16 X 3/4).................................... A/R
13 109958 Bearing, Drive UC-C/CW .......................................................... 2
14 109388 Shock Absorber, Grommet (Located on drive shaft)
(Not Shown) ...................................................................... 2
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Page 20
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Figure 35 - Conveyor Drive and Shut-off Assembly
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18
19
20 21 22 23 24 25
14
16
15
23
32
28
26
30
29
31
28
33
25
21
27
27
27
22
12
10
34
Page 21
65
REPLACEMENT PARTS
CONVEYOR DRIVE AND SHUT-OFF ASSEMBLY
Fig. 35 Part Part Description Qty. Item No. No.
1 109958 Bearing, Drive UC-C/CW .......................................................... 2
2 106679 Key (1/4 X 1/4 X 2-1/2) UC-C/CW .......................................... 1
3 100485 Clutch, Torque Limiter, (Complete Assembly) UC-C/CW ....... 1
4 102315 Clutch Disc Assembly (Complete Set #350) UC-C/CW ........... 1
5 201976 Sprocket, Drive UC-C/CW ........................................................ 1
6 104271 Bushing (.54” Long for Torque Limiter Clutch) UC-C/CW ..... 1
7 101156 Chain (#50 5/8” Steel) UC-C/CW ............................................. 4-1/2 ft.
8 101149 Link, Connecting #50................................................................. 1
9110076 Tensioner, Chain UC-C/CW ...................................................... 1
10 106521 Sprocket, Idler............................................................................ 1
11 110299 Gearbox, RH w/Bracket UC-C/CW........................................... 1
11 110300 Gearbox, LH w/Bracket UC-C/CW........................................... 1
12 105285 Sprocket, Gearbox (11T)............................................................ 1
13 100451 Sheave, Gearbox (RH/LH) UC-C/CW ...................................... 1
14 100791 V-Belt ......................................................................................... 1
15 103164 Sheave, Motor (C6 Section) UC-C/CW .................................... 1
15 103170 Sheave, Motor (C8 Section) UC-C/CW .................................... 1
16 107183 Motor, 1/2 HP (208-240/480V/60/3PH) UC-C/CW .................. 1
16 180230 Motor, 1/2 HP (575/60/3PH) UC-C/CW................................... 1
16 180038 Motor, 3/4 HP (208-240/480V/60/3PH) UC-CW...................... 1
17 107341 Switch, Limit, Conveyor Shut-off Shelf UC-C/CW.................. 1
18 111074 Lever, Rod Switch...................................................................... 1
19 111075 Head, Limit Switch .................................................................... 1
20 309739 Cover, Conveyor Shut-off UC-C............................................... 1
20 309738 Cover, Conveyor Shut-off UC-CW............................................ 1
21 309725 Finger, Short Conveyor Shut-off UC-C
(Standard Belt w/upper rod) 1
21 309719 Finger, Short Conveyor Shut-off UC-CW
(Standard Belt w/upper rod) 1
22 309724 Finger, Long Conveyor Shut-off UC-C
(Standard Belt w/o upper rod) 1
22 309718 Finger, Long Conveyor Shut-off UC-CW
(Standard Belt w/o upper rod) 1
23 316369 LH Assembly, Conveyor Shut-off UC-C/CW ........................... 1
24 316370 RH Assembly, Conveyor Shut-off UC-C/CW........................... 1
25 316366 Top, Conveyor Shut-off UC-C................................................... 1
25 316367 Top, Conveyor Shut-off UC-CW............................................... 1
26 202393 Flange Seal................................................................................. 2
27 100007 Screw 10-32 X 3/8 Truss ........................................................... 6
28 106482 Washer Lock 1/4 Split................................................................ 8
29 100779 Screw 1/4-20 X 5/8 Truss.......................................................... 4
30 104266 Bushing 3/8 X 3/4 X 3/8 Bronze ............................................... 2
31 104586 Collar 3/8 inch SST.................................................................... 2
32 100735 Bolt 1/4-20 X 5/8 Hex ............................................................... 4
33 100141 Nut Grip 1/4-20 SST.................................................................. 4
34 107700 Lockwasher, Tab ........................................................................ 1
Page 22
BAFFLES & BACK FLOW PIPING
Fig. 36 Part Part Description Qty. Item No. No.
1311040 Right Hand Baffle (2 piece) UC................................................ 1
311045 Left Hand Baffle (2 piece) UC .................................................. 1
1311040 Right Hand Baffle (2 piece) UC/CW......................................... 1
311041 Left Hand Baffle (2 piece) UC/CW ........................................... 1
2 307461 Wash Baffle UC ......................................................................... 1
2 307460 Wash Baffle UC/CW.................................................................. 1
3 307461 Prewash Baffle UC..................................................................... 1
3 307460 Prewash Baffle UC/CW............................................................. 1
4 202458 Hose (1-7/8 x 18”) ..................................................................... 2
5 202458 Hose (1-7/8 x 18”) ..................................................................... 2
66
REPLACEMENT PARTS
Figure 36 - Baffles & Back Flow Piping
2
FINAL
RINSEWASH
RINSE
1
5
LEFT TO RIGHT
MODEL
3
PRE-
WASH
BAFFLE BAFFLE BAFFLE
4
Page 23
CONVEYOR BELTS
67
REPLACEMENT PARTS
Page 24
68
REPLACEMENT PARTS
Figure 37 - Peg Belt
5 6
UC-CW
UC-C
Page 25
UC-CW PEG BELT
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per one (1) ROD SECTION.
Fig. 37 Part Part Description Qty. Item No. No.
1 404104 Rod Section, Peg Belt, UC-CW ................................................. A/R
2110092 Link, Upright.............................................................................. 10
3 108378 Spacer (11/32 X 5/16)................................................................ 2
4 108438 Spacer (11/32 X 1-13/32)........................................................... 8
5 108435 Link, Straight End, Stainless Steel ........................................... 4
6 108437 Roller, Plastic............................................................................. 3
7 108875 Pin, Cotter .................................................................................. 2
8 108381 Rod, Drilled Stainless Steel (5/16 X 29-1/4)............................. 1
69
REPLACEMENT PARTS
UC-C PEG BELT
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per one (1) ROD SECTION.
Fig. 37 Part Part Description Qty. Item No. No.
1 404105 Rod Section, Peg Belt, UC-C..................................................... A/R
2110092 Link, Upright.............................................................................. 9
3 108378 Spacer (11/32 X 5/16)................................................................ 1
4 108377 Spacer (11/32 X 1-3/32)............................................................. 8
5 108435 Link, Straight End, Stainless Steel ........................................... 4
6 108437 Roller, Plastic............................................................................. 2
7 108875 Pin, Cotter .................................................................................. 2
8 108380 Rod, Drilled Stainless Steel (5/16 X 24) ................................... 1
Page 26
70
REPLACEMENT PARTS
Figure 38 - Peg Belt with Upper Rod
UC-CW
UC-C
10
11
10
11
Page 27
UC-CW PEG BELT with UPPER ROD
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per one (1) ROD SECTION.
Fig. 38 Part Part Description Qty. Item No. No.
1 404106 Rod Section, Peg Belt w/ Upper Rod, UC-CW ......................... A/R
2110092 Link, Upright.............................................................................. 10
3 108378 Spacer (11/32 X 5/16)................................................................ 2
4 108438 Spacer (11/32 X 1-13/32)........................................................... 8
5 100141 Nut, Grip (1/4-20 SST) .............................................................. 2
6 108435 Link, Straight End, Stainless Steel ........................................... 4
7 108437 Roller, Plastic............................................................................. 3
8 108875 Pin, Cotter .................................................................................. 2
9 108381 Rod, Drilled Stainless Steel (5/16 X 29-1/4)............................. 1
10 202601 Rod, Threaded Stainless Steel (1/4 X 26).................................. 1
11 108439 Spacer (1/2 X 9/32 X 2-9/16) .................................................... 9
71
REPLACEMENT PARTS
UC-C PEG BELT with UPPER ROD
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per one (1) ROD SECTION.
Fig. 38 Part Part Description Qty. Item No. No.
1 404114 Rod Section, Peg Belt w/ Upper Rod, UC-C............................. A/R
2110092 Link, Upright.............................................................................. 9
3 108378 Spacer (11/32 X 5/16)................................................................ 1
4 108377 Spacer (11/32 X 1-3/32)............................................................. 8
5 100141 Nut, Grip (1/4-20 SST) .............................................................. 2
6 108435 Link, Straight End, Stainless Steel ........................................... 4
7 108437 Roller, Plastic............................................................................. 2
8 108875 Pin, Cotter .................................................................................. 2
9 108380 Rod, Drilled Stainless Steel (5/16 X 24) ................................... 1
10 108376 Rod, Threaded Stainless Steel (1/4 X 20-5/8)........................... 1
11 108379 Spacer (1/2 X 9/32 X 2-1/4) ...................................................... 8
Page 28
72
REPLACEMENT PARTS
Figure 39 - Flat Belt
UC-CW
UC-C
Page 29
UC-CW FLAT BELT
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per two (2) ROD SECTIONS.
Fig. 39 Part Part Description Qty. Item No. No.
1 402237 TWO Rod Sections, Flat Belt, UC-CW ..................................... A/R
2110094 Link, Flat.................................................................................... 20
3 108378 Spacer (11/32 X 5/16)................................................................ 6
4 108438 Spacer (11/32 X 1-13/32)........................................................... 16
5 108435 Link, Straight End, Stainless Steel ........................................... 8
6 108437 Roller, Plastic............................................................................. 6
7 108875 Pin, Cotter .................................................................................. 4
8 108381 Rod, Drilled Stainless Steel (5/16 X 29-1/4)............................. 2
UC-C FLAT BELT
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per two (2) ROD SECTIONS.
Fig. 39 Part Part Description Qty. Item No. No.
1 402294 TWO Rod Sections, Flat Belt, UC-C......................................... A/R
2110094 Link, Flat.................................................................................... 18
3 108377 Spacer (11/32 X 1-3/32)............................................................. 16
4 108435 Link, Straight End, Stainless Steel ........................................... 8
5 108437 Roller, Plastic............................................................................. 4
6 108875 Pin, Cotter .................................................................................. 4
7 108380 Rod, Drilled Stainless Steel (5/16 X 24) ................................... 2
73
REPLACEMENT PARTS
Page 30
74
REPLACEMENT PARTS
Figure 40 - Insulated Tray Belt (Silverware Belt Optional)
UC-CW
UC-C
10
11
12
13
14
15
16
10
11
Page 31
UC-CW INSULATED TRAY BELT
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per two (2) ROD SECTIONS.
Fig. 40 Part Part Description Qty. Item No. No.
1 402238 TWO Rod Sections, Insulated Tray Belt, UC-CW.................... A/R
2110094 Link, Flat.................................................................................... 16
3 109030 Link, Upright Poly ..................................................................... 8
4 204995 Link, Flat Modified.................................................................... 1
5 100141 Nut, Grip (1/4-20 SST) .............................................................. 2
6 108435 Link, Straight End, Stainless Steel ........................................... 8
7 108437 Roller, Plastic............................................................................. 6
8 108875 Pin, Cotter .................................................................................. 4
9 108381 Rod, Drilled Stainless Steel (5/16 X 29-1/4)............................. 2
10 109282 Spacer (11/32 X 1-1/32)............................................................. 4
11 109224 Rod, Threaded Stainless Steel (1/4 X 22-1/4) ........................... 1
12 102376 Washer (5/16 X 3/4 X 1/16) ....................................................... 2
13 108378 Spacer (11/32 X 5/16)................................................................ 2
14 109187 Spacer (9/32 X 1-13/32)............................................................. 7
SILVERWARE BELT
15 109164 Link, Flat, Silverware Belt ......................................................... 2
16 109163 Link, Side, Silverware Belt........................................................ 4
75
REPLACEMENT PARTS
UC-C INSULATED TRAY BELT
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per two (2) ROD SECTIONS.
Fig. 40 Part Part Description Qty. Item No. No.
1 402295 TWO Rod Sections, Insulated Tray Belt, UC-C........................ A/R
2110094 Link, Flat.................................................................................... 12
3 109030 Link, Upright Poly ..................................................................... 8
4 109282 Spacer (11/32 X 1-1/32)............................................................. 3
5 100141 Nut, Grip (1/4-20 SST) .............................................................. 2
6 108435 Link, Straight End, Stainless Steel ........................................... 8
7 108437 Roller, Plastic............................................................................. 4
8 108875 Pin, Cotter .................................................................................. 4
9 108380 Rod, Drilled Stainless Steel (5/16 X 24) ................................... 2
10 109225 Rod, Threaded Stainless Steel (1/4 X 21-3/4)........................... 1
11 109187 Spacer (9/32 X 1-13/16)............................................................. 6
Page 32
76
REPLACEMENT PARTS
Figure 41 - Stainless Steel Peg Belt
UC-CW
UC-C
Page 33
UC-CW STAINLESS STEEL PEG BELT
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per one (1) ROD SECTION.
Fig. 41 Part Part Description Qty. Item No. No.
1 408013 Rod Section, Stainless Steel Peg Belt, UC-CW ........................ A/R
2 111421 Link, Stainless Steel Upright ..................................................... 10
3 109282 Spacer (11/32 X 1-1/32)............................................................. 8
4 108378 Spacer (11/32 X 5/16)................................................................ 8
5 108435 Link, Straight End, Stainless Steel ........................................... 4
6 108375 Roller, Stainless Steel................................................................. 3
7 108381 Rod, Drilled Stainless Steel (5/16 X 29-1/4)............................. 1
8 108875 Pin, Cotter (Not Shown) ............................................................ 2
UC-CW Stainless Steel Peg Belt with Upper Rod
(Items 2 thru 8 above and the Parts Listed Below)
100141 Nut, Grip (1/4-20 SST) (Not Shown) ........................................ 2
202601 Rod, Threaded (1/4 X 26) (Not Shown).................................... 1
UC-C STAINLESS STEEL PEG BELT
Note 1: Total number of Rod Sections required for belt replacement vary depending on Machine Length. Note 2: Quantities listed below are per one (1) ROD SECTION.
Fig. 41 Part Part Description Qty. Item No. No.
1— Rod Section, Stainless Steel Peg Belt, UC-C ............................ A/R
2 111421 Link, Stainless Steel Upright ..................................................... 8
3 109282 Spacer (11/32 X 1-1/32)............................................................. 7
4 108377 Spacer (11/32 X 1-3/32)............................................................. 2
5 108435 Link, Straight End, Stainless Steel ........................................... 4
6 108375 Roller, Stainless Steel................................................................. 2
7 108380 Rod, Drilled Stainless Steel (5/16 X 24) ................................... 1
8 108875 Pin, Cotter (Not Shown) ............................................................ 2
UC-C Stainless Steel Peg Belt with Upper Rod
(Items 2 thru 8 above and the Parts Listed Below)
100141 Nut, Grip (1/4-20 SST) (Not Shown) ........................................ 2
205067 Rod, Threaded (1/4 X 18-3/8) (Not Shown).............................. 1
105197 Spacer (11/32 X 2-7/16)............................................................. 7
77
REPLACEMENT PARTS
Page 34
78
REPLACEMENT PARTS
Figure 42 - Pump Assembly
See bottom of Page 80 for
Optional EconoRinse Pump parts
(UC-CW Only)
31
32
33
34
35
37
36
38
7
10
8
9
11
15
12
13
14
16
17
26
18
19
20
22
23
24
21
25
28
29
27
23
23
24
30
Page 35
PUMP ASSEMBLY
Fig. 42 Part Part Description Qty. Item No. No.
1 109562 Hose, Pump Suction UC-C/CW................................................. 1
2 104203 Clamp, Suction Hose.................................................................. 2
3110289 Hose, Pump Discharge (R-L, B2 Section Only) UC-C/CW...... 1
4110290 Hose, Pump Discharge (C4/B4), (B2, L-R) UC-C/CW............. 1
4110288 Hose, Pump Discharge (C3/B3) UC-C/CW............................... 1
5 104165 Clamp, Discharge Hose.............................................................. 1
6 111964 Clamp, Discharge Hose.............................................................. 1
7110420 Motor, 1 HP Prewash (208-240V/460V/60/3PH)...................... 1
7 180245 Motor, 1 HP Prewash (380V/50/3PH)....................................... 1
7 180272 Motor, 1 HP Prewash (380V/60/3PH)....................................... 1
7 180237 Motor, 1 HP Prewash (415/50/3PH) .......................................... 1
7 180232 Motor, 1 HP Prewash (575V/60/3PH)....................................... 1
7 180210 Motor, 1 HP Prewash (600V/60/3PH)....................................... 1
7 180212 Motor, 1 HP Prewash (220V/50/3PH)....................................... 1
7110422 Motor, 2 HP Prewash (208-240V/460V/60/3PH)...................... 1
7 180226 Motor, 2 HP Prewash (380V/50/3PH)....................................... 1
7 180273 Motor, 2 HP Prewash (380V/60/3PH)....................................... 1
7 180246 Motor, 2 HP Prewash (415V/50/3PH)....................................... 1
7 180231 Motor, 2 HP Prewash (575V/60/3PH)....................................... 1
7110424 Motor, 3 HP Prewash, Wash/Rinse (208-240/460V/60/3PH).... 1
7 180229 Motor, 3 HP Prewash, Wash/Rinse (575V/60/3PH).................. 1
7 180239 Motor, 3 HP Prewash, Wash/Rinse (415V/50/3PH).................. 1
7 180257 Motor, 3 HP Prewash, Wash/Rinse (380V/50/3PH).................. 1
8110734 Stud, Motor ................................................................................ 4
9 109654 Slinger, Water............................................................................. 1
10 100754 Screw, 10-32 X 1/2” Flat Head.................................................. 3
11 110270 Washer, Star Countersunk.......................................................... 3
12 204460 Plate, Backing ............................................................................ 1
13 106407 Washer, Lock .............................................................................. 4
14 107690 Nut, Jam 3/8-16 .......................................................................... 4
15 111681 Flange, Pump.............................................................................. 1
16 111111 Seal, Shaft .................................................................................. 1
17 111941 Gasket, (.0085") (1 notch) .......................................................... A/R
18 111942 Gasket, (.015") (2 notches) ........................................................ 1
19 111943 Gasket, (.032") (3 notches) ........................................................ 2
20 111754 Impeller, SST (2.875") (1 HP motor) ........................................ 1
20 111756 Impeller, SST (3.5") (2 HP motor) ............................................ 1
20 111687 Impeller, SST (4.0") (3 HP motor) ............................................ 1
21 102500 Plug, 1/4" NPT Brass................................................................. 2
22 111696 Volute, Pump.............................................................................. 1
23 106482 Washer, Lock 1/4" Split ............................................................. 11
24 100736 Bolt, 1/4-20 X 3/4" Hex Head ................................................... 10
25 111725 O-Ring........................................................................................ 1
26 102504 Plug, 1/2" NPT Brass................................................................. 1
27 111841 Flange, Suction ........................................................................... 1
79
REPLACEMENT PARTS
Page 36
PUMP ASSEMBLY (CONT.)
Fig. 42 Part Part Description Qty. Item No. No.
28 110248 Washer, Flat ................................................................................ 1
29 110247 Nut, Hex Jam 7/16-20................................................................ 1
30 100734 Bolt, 1/4-20 X 1/2” Hex Head................................................... 1
405919 Motor/Pump Assy. (Complete) 1 HP Prewash UC-C/CW
(208-240/480V/60/3)
405920 Motor/Pump Assy. (Complete) 2 HP Prewash UC-C/CW
(208-240/480V/60/3)
405921 Motor/Pump Assy. (Complete) 3 HP Prewash UC-C/CW
(208-240/480V/60/3)
405922 Motor/Pump Assy. (Complete) 3 HP C3 Section - Wash/Rinse
(208-240/480V/60/3) UC-C/CW
405923 Motor/Pump Assy. (Complete) 3 HP C4 Section - Wash/Rinse
(208-240/480V/60/3) UC-C/CW
ECONORINSE SECTION OPTION AVAILABLE ON UC-CW ONLY
Fig. 42 Part Part Description Qty. Item No. No.
31 180280 Motor and Pump Assembly, 1/4 HP (208-240/460V/60/3PH).. 1
32 180327 Motor, 1/4 HP (208-240/460V/60/3PH) EconoRinse................ 1
33 900728 Pump Assembly (Less Motor) ................................................... 1
34 205202 Hose, Suction (1-5/8 I.D. X 4-3/4) ............................................ 1
35 107340 Clamp, Suction Hose.................................................................. 2
36 205201 Hose, Discharge (1-3/8 I.D. X 9-1/2) ........................................ 1
37 107340 Clamp, Discharge Hose.............................................................. 2
38 180326 Bolt, (Pump to Motor)................................................................ 4
108598 Gasket, pump (Not Shown)........................................................ 1
180325 Seal, shaft (Not Shown)............................................................. 1
180324 Impeller, 1/4 HP EconoRinse Pump (Not Shown)
Prior to 1-1-96................................................................... 1
112106 Impeller, 1/4 HP EconoRinse Pump
Beginning 1-1-96............................................................... 1
112107 Volute (Not Shown), Beginning 1-1-96..................................... 1
900756 Kit, Volute, Impeller & Repair Kit (Not Shown)
Beginning 1-1-96............................................................... 1
900727 Repair kit with seal, 1/4 HP pump (Not Shown)
For Machines built prior to 1-1-96 (Threaded impeller)........... 1
Includes: Pump gasket, Pump shaft w/ set screws,
Water slinger, shaft seal — 900757 Repair kit with seal, 1/4 HP pump (Not Shown)
For Machines built after 1-1-96 (Keyed impeller) .................... 1
Includes: Pump gasket, Pump shaft w/ set screws,
Water slinger, shaft seal
80
REPLACEMENT PARTS
Page 37
81
REPLACEMENT PARTS
ELECTRIC TANK HEAT
Page 38
82
REPLACEMENT PARTS
Figure 43 - Electric Tank Heat
10 KW Heater Elements are longer than 5 KW Heater Elements.
Page 39
UC-C and UC-CW
(C3/C4 Section)
Wash or Power Rinse Tank without Optional Refuse Bucket
Fig. 43 Part Part Description Qty. Item No. No.
1 107839 Element, Straight Tank Heater (5KW, 208V/3PH).................... A/R
1 107840 Element, Straight Tank Heater (5KW, 240V/3PH).................... A/R
1 107842 Element, Straight Tank Heater (5KW, 480V/3PH).................... A/R
1 111123 Element, Straight Tank Heater (5KW, 575V/3PH).................... A/R
5 108345 Gasket, Tank Heater (one per element) ..................................... A/R
2 109751 Element, Straight Tank Heater (10KW, 208V/3PH).................. A/R
2 107844 Element, Straight Tank Heater (10KW, 240V/3PH).................. A/R
2 107846 Element, Straight Tank Heater (10KW, 480V/3PH).................. A/R
2 111120 Element, Straight Tank Heater (10KW, 575V/3PH).................. A/R
5 108345 Gasket, Tank Heater (one per element) ..................................... A/R
6 109069 Thermostat, Control UC-C/CW (one per tank) ......................... A/R
7110561 Thermostat, High Limit UC-C/CW (one per tank) .................... A/R
UC-C and UC-CW
(C3 Section)
Wash or Power Rinse Tank with Optional Refuse Bucket
Fig. 43 Part Part Description Qty. Item No. No.
3 109789 Element, Angled Tank Heater (5KW, 208V/3PH)..................... A/R
3 109791 Element, Angled Tank Heater (5KW, 240V/3PH)..................... A/R
3 109793 Element, Angled Tank Heater (5KW, 480V/3PH)..................... A/R
3N/A Element, Angled Tank Heater (5KW, 575V/3PH)..................... A/R
5 108345 Gasket, Tank Heater (one per element) ..................................... A/R
4 109790 Element, Angled Tank Heater (10KW, 208V/3PH)................... A/R
4 109792 Element, Angled Tank Heater (10KW, 240V/3PH)................... A/R
4 109794 Element, Angled Tank Heater (10KW, 480V/3PH)................... A/R
4 111121 Element, Angled Tank Heater (10KW, 575V/3PH)................... A/R
5 108345 Gasket, Tank Heater (one per element) ..................................... A/R
6 109069 Thermostat, Control UC-C/CW (one per tank) ......................... A/R
7110561 Thermostat, High Limit UC-C/CW (one per tank) .................... A/R
(See Next Page for Additional Elements)
83
REPLACEMENT PARTS
Page 40
UC-C and UC-CW
(C4 Section)
Wash or Power Rinse Tank with Optional Refuse Bucket
Fig. 43 Part Part Description Qty. Item No. No.
3 107839 Element, Straight Tank Heater (5KW, 208V/3PH).................... A/R
3 107840 Element, Straight Tank Heater (5KW, 240V/3PH).................... A/R
3 107842 Element, Straight Tank Heater (5KW, 480V/3PH).................... A/R
1 111123 Element, Straight Tank Heater (5KW, 575V/3PH).................... A/R
5 108345 Gasket, Tank Heater (one per element) ..................................... A/R
4 109751 Element, Tank Heater (10KW, 208V/3PH) ............................... A/R
4 107844 Element, Tank Heater (10KW, 240V/3PH) ............................... A/R
4 107846 Element, Tank Heater (10KW, 480V/3PH) ............................... A/R
4 111120 Element, Tank Heater (10KW, 575V/3PH) ............................... A/R
5 108345 Gasket, Tank Heater (one per element) ..................................... A/R
6 109069 Thermostat, Control UC-C/CW (one per tank) ......................... A/R
7110561 Thermostat, High Limit UC-C/CW (one per tank) .................... A/R
UC-CW ONLY
ECONORINSE SECTION (Optional)
Fig. 43 Part Part Description Qty. Item No. No.
1 111258 Element, Straight, Tank Heater (15KW, 208V/3PH)................. 1
1 111259 Element, Straight, Tank Heater (15KW, 240V/3PH)................. 1
1 111260 Element, Straight, Tank Heater (15KW, 480V/3PH)................. 1
1—Element, Straight, Tank Heater (15KW, 575V/3PH)................. N/A
5 108345 Gasket, Tank Heater (one per element) ..................................... A/R
6 109069 Thermostat, Control UC-C/CW (one per tank) ......................... A/R
7110561 Thermostat, High Limit UC-C/CW (one per tank) .................... A/R
84
REPLACEMENT PARTS
Page 41
STEAM TANK HEAT
85
REPLACEMENT PARTS
Page 42
86
REPLACEMENT PARTS
Figure 44 - Steam Tank Heat
3 7
17
16
18
19
15
10
14
12
13
11
10
1 2 3
See Special
Note
See Special
Notes
Page 43
STEAM TANK HEAT
Fig. 44 Part Part Description Qty. Item No. No.
*1 109888 Valve, Steam Solenoid (1” Parker) UC-C/CW—Prior to S/N 85330 NLA
*2 109904 Repair Kit (1” Parker) UC-C/CW—Prior to S/N 85330........... 1
*3 108516 Coil, Solenoid (1” Parker) UC-C/CW—Prior to S/N 85330 ..... 1
4 111380 Trap, Steam ................................................................................ 1
**5 110005 Valv e Steam Solenoid (1” Asco) UC-C/CW—Beginning w/ S/N 85330 1
**6 110007 Repair Kit (1” Asco) UC-C/CW—Beginning w/ S/N 85330 .... 1
**7 110120 Coil, Solenoid (1” Asco) UC-C/CW—Beginning w/ S/N 85330 1
***8 105850 Nipple (1 X 2)—See Special Note***....................................... 1
9 107922 Box & Cover, Thermostat.......................................................... 1
10 109069 Thermostat, Control ................................................................... 1
11 315253 Weldment, Steam Inlet............................................................... 1
12 315254 Weldment, Steam Outlet ............................................................ 1
13 104639 Gasket, Weldment ...................................................................... 2
14 315241 Coil, Steam, (C3 Section, Wash/Rinse) .................................... 1
(Standard Pressure, 15-30 PSI) UC-C/CW
14 307384 Coil, Steam, C4 Section, Wash/Rinse) ..................................... 1
(Standard Pressure, 15-30 PSI) UC-C/CW
15 100854 Valve, Check (1”)....................................................................... 1
16 109683 Flange......................................................................................... A/R
17 109985 O-Ring, Flange........................................................................... 1
18 201110 Injector, Steam ........................................................................... A/R
19 101677 Nipple, Stainless Steel (1 X 9) ................................................... A/R
(See Next Page for Special Steam Coils)
SPECIAL NOTES:
*Prior to S/N 85330 all UC-C and UC-CW used P/N 109888, Parker 1” Steam Solenoid
Valve which is no longer available. This valve has been replaced by an ASCO 1” Solenoid valve. Valve repair kits and replacement coils will still be available for the Parker 1” Steam Solenoid valve.
** Beginning with S/N 85330 and above all UC-C and UC-CW now use a P/N 110005, Asco
1” Steam Solenoid Valve.
*** When replacing a Parker 1” Steam Valve with an Asco 1” Steam Valve order Item 8, P/N
105850, Nipple (1 X 2) to compensate for the difference in valve body size between the
Parker and Asco valves.
87
REPLACEMENT PARTS
Page 44
88
REPLACEMENT PARTS
2 3
54
Figure 45 - Steam Coils (Low Pressure / Ultra Low Pressure / EconoRinse)
Page 45
LOW PRESSURE STEAM COILS
(11-14 PSI)
Fig. 45 Part Part Description Qty. Item No. No.
1 310554 Coil, Steam, (C3 Section, Wash/Rinse) .................................... 1
(Low Pressure, 11-14 PSI) UC-C
2 315567 Coil, Steam, (C3 Section, Wash/Rinse) ..................................... 1
(Low Pressure, 11-14 PSI) UC-CW
3 314737 Coil, Steam, (C4 Section, Wash/Rinse) ..................................... 1
(Low Pressure, 11-14 PSI) UC-C/CW
ULTRA LOW PRESSURE STEAM COILS
(7-10 PSI)
Fig. 45 Part Part Description Qty. Item No. No.
4 315567 Coil, Steam, (C3 Section, Wash/Rinse) .................................... 1
(Ultra Low Pressure, 7-10 PSI) UC-C/CW
5 314737 Coil, Steam, (C4 Section, Wash/Rinse) ..................................... 1
(Ultra Low Pressure, 7-10 PSI) UC-C/CW
ECONORINSE STANDARD PRESSURE STEAM COIL
EconoRinse Section Option Available on UC-CW Only)
Fig. 45 Part Part Description Qty. Item No. No.
6 316787 Coil, Steam, (E2 Section, EconoRinse) .................................... 1
UC-CW Only
89
REPLACEMENT PARTS
Page 46
41 106679 Key (1/4 X 1/4 X 2-1/2) UC-C/CW .......................................... 1
42 100485 Clutch, Torque Limiter, (Complete Assembly) UC-C/CW ....... 1
43 102315 Clutch Disc Assembly (Complete Set #350) UC-C/CW ........... 1
44 201976 Sprocket, Drive UC-C/CW ........................................................ 1
45 104271 Bushing (.54” Long for Torque Limiter Clutch) UC-C/CW ..... 1
46 101156 Chain (#50 5/8” Steel) UC-C/CW ............................................. 4-1/2 ft.
47 101149 Link, Connecting #50................................................................. 1
48 110076 Tensioner, Chain UC-C/CW ...................................................... 1
49 106521 Sprocket, Idler............................................................................ 1
50 110299 Gearbox, RH w/ Bracket UC-C/CW.......................................... 1
50 110300 Gearbox, LH w/ Bracket UC-C/CW .......................................... 1
51 105285 Sprocket, Gearbox (11T) ........................................................... 1
52 100451 Sheave, Gearbox (RH/LH) UC-C/CW ...................................... 1
53 100791 V-Belt ......................................................................................... 1
54 103164 Sheave, Motor (C6 Section) UC-C/CW .................................... 1
54 103170 Sheave, Motor (C8 Section) UC-C/CW .................................... 1
55 107183 Motor, 1/2 HP (208-240/480V/60/3PH) UC-C/CW .................. 1
55 180230 Motor, 1/2 HP (575/60/3PH) UC-C/CW................................... 1
55 180038 Motor, 3/4 HP (208-240/480V/60/3PH) UC-CW...................... 1
56 107341 Switch, Limit,Conveyor Shut-off Shelf UC-C/CW ................... 1
57 111074 Lever, Rod Switch...................................................................... 1
58 111075 Head, Limit Switch .................................................................... 1
59 309739 Cover, Conveyor Shut-off UC-C............................................... 1
59 309738 Cover, Conveyor Shut-off UC-CW............................................ 1
60 309725 Finger, Short Conveyor Shut-off UC-C
(Standard Belt w/ upper rod) 1
60 309719 Finger, Short Conveyor Shut-off UC-CW
(Standard Belt w/ upper rod) 1
61 309724 Finger, Long Conveyor Shut-off UC-C
(Standard Belt w/o upper rod) 1
61 309718 Finger, Long Conveyor Shut-off UC-CW
(Standard Belt w/o upper rod) 1
62 316369 LH assembly, Conveyor shut-off UC-C/CW............................. 1
63 316370 RH assembly, Conveyor shut-off UC-C/CW............................. 1
64 316366 Top, Conveyor Shut-off UC-C................................................... 1
64 316367 Top, Conveyor Shut-off UC-CW............................................... 1
90
REPLACEMENT PARTS
Page 47
91
REPLACEMENT PARTS
THIS PAGE
INTENTIONALLY
LEFT BLANK
Page 48
92
REPLACEMENT PARTS
Figure 46 - Electric Booster
15
16
10
13
14
12
11
24
25
27
19
20
22
21
17
24
25
18
24 25
26
23
22
21
20
19
24 25
26
18
11
10
12
Page 49
ELECTRIC BOOSTER
Fig. 46 Part Part Description Qty. Item No. No.
1 109887 Valve, Solenoid (3/4”) ................................................................ 1
109903 Repair Kit, Solenoid Valve (3/4”) .............................................. 1
108516 Coil, Solenoid Valve (3/4”) ........................................................ 1
2 109886 Valve, Solenoid (1/2”) ................................................................ A/R
109902 Repair Kit, Solenoid Valve (1/2”) .............................................. 1
108516 Coil, Solenoid Valve (1/2”) ........................................................ 1
3 107550 Valve, Pressure Reducing (3/4”)................................................ 1
4 109069 Thermostat, Control (one per tank)............................................ A/R
5110562 Thermostat, High Limit (one per tank)...................................... A/R
6110929 Box, High Limit Thermostat (one per tank).............................. A/R
7 107033 Washer, Flat #10......................................................................... 2
8 107966 Nut, Grip (10-32 w/ Nylon Insert)............................................. 2
9110930 Cover, Box, High Limit Thermostat (one per tank) .................. A/R
10 103217 Connector, Sealtite Elbow (1/2 X 90°)...................................... 1
11 102505 Plug, Brass (3/4 NPT)................................................................ 1
*12 305407 Tank, Booster (Specify Model Number of Machine) ................ A/R
13 111319 Screw (6-32 X 1/2 Truss Head) (two per box).......................... A/R
14 107966 Nut, Grip (10-32 w/ Nylon Insert) (two per high limit thermostat). A/R
15 100100 Screw (8-32 X 1/4 Rhd Head) (two per box)............................ A/R
16 107922 Box and Cover Asembly, Thermostat (one per tank) ................ A/R
17 104682 Thermometer (2” Stem) ............................................................. A/R
18 102505 Plug, Brass (3/4” NPT) (one per tank)....................................... A/R
19 106482 Washer, Split (1/4”) (three per element).................................... A/R
20 100003 Nut, Plain (1/4”) (three per element)......................................... A/R
21 108576 Cover, Booster (one per tank) .................................................... A/R
22 107967 Nut, Grip (1/4-20 w/ Nylon Insert) (three per booster cover)... A/R
23 106026 Washer, Flat (1/4”) (three per booster cover) ............................ A/R
24 111235 Element, Booster (5KW, 208V/3PH)......................................... A/R
24 111236 Element, Booster (5KW, 240V/3PH)......................................... A/R
24 111235 Element, Booster (5KW, 380V/3PH) (Connected WYE).......... A/R
24 111236 Element, Booster (5KW, 415V/3PH) (Connected WYE).......... A/R
24 111237 Element, Booster (5KW, 480V/3PH)......................................... A/R
24 111384 Element, Booster (5KW, 575V/3PH)......................................... A/R
27 109985 O-Ring, Booster Element (one per element) ............................. A/R
25 111308 Element, Booster (9KW, 208V/3PH)......................................... A/R
25 111305 Element, Booster (9KW, 240V/3PH)......................................... A/R
25 111308 Element, Booster (9KW, 380V/3PH) (Connected WYE).......... A/R
25 111305 Element, Booster (9KW, 415V/3PH) (Connected WYE).......... A/R
93
REPLACEMENT PARTS
Page 50
ELECTRIC BOOSTER (CONT.)
Fig. 46 Part Part Description Qty. Item No. No.
25 108579 Element, Booster (9KW, 480V/3PH) ......................................... A/R
25 111122 Element, Booster (9KW, 575V/3PH)......................................... A/R
27 109985 O-Ring, Booster Element (one per element) ............................. A/R
26 112059 Element, Booster (12KW, 208V/3PH) ....................................... A/R
26 111334 Element, Booster (12KW, 240V/3PH)....................................... A/R
26 112059 Element, Booster (12KW, 380V/3PH) (Connected WYE)........ A/R
26 111334 Element, Booster (12KW, 415V/3PH) (Connected WYE)........ A.R
26 112060 Element, Booster (12KW, 480V/3PH) ....................................... A/R
26 112061 Element, Booster (12KW, 575V/3PH) ....................................... A/R
26 111265 Element, Booster (18KW, 208V/3PH)....................................... A/R
26 111266 Element, Booster (18KW, 240V/3PH)....................................... A/R
26 111265 Element, Booster (18KW, 380V/3PH) (Connected WYE)........ A/R
26 111266 Element, Booster (18KW, 415V/3PH) (Connected WYE)........ A/R
26 111267 Element, Booster (18KW, 480V/3PH)....................................... A/R
26 111600 Element, Booster (18KW, 575V/3PH)....................................... A/R
27 109985 O-Ring, Booster Element (one per element) ............................. A/R
*SPECIAL NOTE: Optional Electric Boosters are available in a number of TOTAL
KILOWATT Configurations. Refer to the Chart below to determine the number of Booster tanks and total number of elements for the most common configurations.
94
REPLACEMENT PARTS
Total Kilowatt of Booster Total Number of Booster Total Number of Element
Tanks Tanks Elements Combinations 23KW 1 3 (2) 9KW & (1) 5KW 27KW 1 3 (3) 9KW 36KW 1 3 (2) 9KW & (1) 18KW 45KW 2 5 (5) 9KW 54KW 2 6 (6) 9KW 63KW 2 7 (5) 9KW & (2) 18KW 72KW 3 8 (8) 9KW 57KW 2 6 (5) 9KW & (1) 12KW
Page 51
95
REPLACEMENT PARTS
STEAM BOOSTER
Page 52
96
REPLACEMENT PARTS
Figure 47 - Steam Booster
11
12
13
14
10
Page 53
STEAM BOOSTER
Fig. 47 Part Part Description Qty. Item No. No.
1 109886 Valve, Solenoid (1/2")................................................................ 2
109902 Repair Kit, Solenoid Valve (1/2").............................................. 1
108516 Coil, Solenoid Valve (1/2")........................................................ 1
2 109879 Fitting, Compression (7/8" OD X 3/4 NPT Male) .................... 1
3 111380 Trap, Steam................................................................................ 1
4 106051 Strainer, Line (2")....................................................................... 1
*5 109888 Valve, St eam Solenoid (1" Parker) UC-C/CW—Prior to S/N 85330 NL A
109904 Repair Kit (1" Parker) UC-C/CW—Prior to S/N 85330........... 1
108516 Coil, Solenoid (1" Parker) UC-C/CW—Prior to S/N 85330..... 1
**6110005 Va lve Steam Solenoid (1" Asco) UC-C/CW—Beginning w/ S/N 85330 1
***6 105850 Nipple (1 X 2)—See Special Note***....................................... 1
110007 Repair Kit (1" Asco) UC-C/CW—Beginning w/ S/N 85330.... 1
110120 Coil, Solenoid (1" Asco) UC-C/CW—Beginning w/ S/N 85330 1
7 104649 Valve, Relief (3/4") .................................................................... 1
8 100123 Cock, Gauge (1/4") .................................................................... 1
9 111437 Valve, Solenoid, Hot Water (3/4") ............................................. 1
109903 Repair Kit, Solenoid Valve (3/4").............................................. 1
108516 Coil, Solenoid Valve (3/4")........................................................ 1
10 311653 Booster, Tank Assembly ............................................................ 1
11 109069 Thermostat, Control ................................................................... 1
12 107922 Box & Cover Assembly, Thermostat......................................... 1
13 110768 Strainer, Line (3/4") ................................................................... 1
14 107550 Valve, Pressure Reducing (3/4")................................................ 1
600752 Booster Assembly Complete (Includes Items 1-4, 6, 7-13) ...... 1
SPECIAL NOTES:
*Prior to S/N 85330 all UC-C and UC-CW used P/N 109888, Parker 1" Steam Solenoid
Valve which is no longer available. This valve has been replaced by an ASCO 1" Solenoid valve. Valve repair kits and replacement coils will still be available for the Parker 1" Steam Solenoid valve.
** Beginning with S/N 85330 and above all UC-C and UC-CW now use a P/N 110005, Asco
1" Steam Solenoid Valve.
*** When replacing a Parker 1" Steam Valve with an Asco 1" Steam Valve order, P/N 105850,
Nipple (1 X 2) to compensate for the difference in valve body size between the Parker and Asco valves.
97
REPLACEMENT PARTS
Page 54
98
REPLACEMENT PARTS
48
49
50
43
44
45
46
47
52
Figure 48 - Control Cabinet
Page 55
CONTROL CABINET
Fig. 48 Part Part Description Qty. Item No. No.
1 111642 Contactor, (Motor)12A w/ Aux Switch (Opt. Steam Blower Dryer) 1 2 111642 Contactor, (Motor) 12A w/ Aux Switch (Opt. Econo Rinse) UC-CW Only 1 3 111642 Contactor, (Motor) 12A w/ Aux Switch (Power Rinse Pump Motor) .. 1 4 111642 Contactor, (Motor) 12A w/ Aux Switch (Wash Pump Motor).. 1 5 111642 Contactor, (Motor) 12A w/ Aux Switch (Prewash Pump Motor) 1
6 111642 Contactor, (Motor) 12A w/ Aux Switch (Drive Motor)............ 1
7 111629 Overload, Motor Starter -2HP (Opt.Steam Blower Dryer) (208-240V/3PH) 1 7 111628 Overload, Motor Starter -2HP (Opt. Steam Blower Dryer) (380V/3PH) 1 7 111627 Overload, Motor Starter -2HP (Opt. Steam Blower Dryer) (415V/3PH) 1 7 111627 Overload, Motor Starter -2HP (Opt. Steam Blower Dryer) (480V/3PH) 1 7 111627 Overload, Motor Starter -2HP (Opt. Steam Blower Dryer) (575V/3PH) 1 8 111625 Overload, Motor Starter -1/4HP (Opt. EconoRinse) (208-240V/3PH)... 1 8 111624 Overload, Motor Starter -1/4HP (Opt. EconoRinse) (380-415V/3PH)... 1 8 111624 Overload, Motor Starter-1/4HP (Opt.EconoRinse) (480V/3PH) 1 8 111628 Overload, Motor Starter-1/4HP (Opt. EconoRinse) (575V/3PH) 1 9 111629 Overload, Motor Starter-3HP Power Rinse (208-240V/3PH)... 1 9 111628 Overload, Motor Starter-3HP Power Rinse (380-415V/3PH)... 1
9 111628 Overload, Motor Starter-3HP Power Rinse (480V/3PH) .......... 1
9 111627 Overload, Motor Starter-3HP Power Rinse (575V/3PH) .......... 1
10 111629 Overload, Motor Starter-3HP Wash (208-240V/3PH) ............... 1
10 111628 Overload, Motor Starter-3HP Wash (380-415V/3PH) ............... 1
10 111628 Overload, Motor Starter-3HP Wash (480V/3PH)...................... 1
10 111627 Overload, Motor Starter-3HP Wash (575V/3PH)...................... 1
11 111627 Overload, Motor Starter-1HP Prewash (208-240V/3PH).......... 1
11 111626 Overload, Motor Starter-1HP Prewash (380-415V/3PH).......... 1
11 111626 Overload, Motor Starter-1HP Prewash (480V/3PH) ................. 1
11 111625 Overload, Motor Starter-1HP Prewash (575V/3PH) ................. 1
11 112691 Overload, Motor Starter-2HP Prewash (208-240V/3PH) .......... 1
11 111627 Overload, Motor Starter-2HP Prewash (380-415V/3PH).......... 1
11 111627 Overload, Motor Starter-2HP Prewash (480V/3PH) ................. 1
11 112692 Overload, Motor Starter-2HP Prewash (575V/3PH)................. 1
11 111629 Overload, Motor Starter-3HP Prewash (208-240V/3PH).......... 1
11 111628 Overload, Motor Starter-3HP Prewash (380-415V/3PH).......... 1
11 111628 Overload, Motor Starter-3HP Prewash (480V/3PH) ................. 1
11 111627 Overload, Motor Starter-3HP Prewash (575V/3PH) ................. 1
12 111626 Overload, Motor Starter-1/2HP Drive (208-240V/3PH) ........... 1
12 111625 Overload, Motor Starter-1/2HP Drive (380-415V/3PH) ........... 1
12 111625 Overload, Motor Starter-1/2HP Drive (480V/3PH)................... 1
12 111624 Overload, Motor Starter-1/2HP Drive (575V/3PH)................... 1
13 111633 Bus Bar, 2 Unit........................................................................... 1
13 111671 Bus Bar, 3 Unit........................................................................... 1
13 111634 Bus Bar, 4 Unit........................................................................... 1
13 111635 Bus Bar, 5 Unit........................................................................... 1
14 111636 Power Connector, 3 Pole............................................................ 1
99
REPLACEMENT PARTS
Page 56
CONTROL CABINET (CONT.)
Fig. 48 Part Part Description Qty. Item No. No.
15 111153 Fuse Block .................................................................................. 2
16 111823 Fuse, 6A (208-240V) ................................................................. 2
16 111822 Fuse 5A (380-415V) .................................................................. 2
16 111821 Fuse 3A (480-575V) .................................................................. 2
17 110912 Block, Terminal (115 AMP) ...................................................... 1
18 103310 Wire Lug, Ground (Use with 115A Terminal Block) ................ 1
18 103311 Wire Lug, Ground (Use with 200A or 310A Terminal Block) . 1
19 110971 Block, Terminal (200 AMP) ...................................................... 1
19 109014 Block, Terminal (310 AMP) ...................................................... 1
*20 105514 Contactor, (Heat-Electric) 50Amp 3 Pole.................................. A/R
*20 103210 Contactor, (Heat-Electric) 60Amp 3 Pole.................................. A/R
*21 105514 Contactor, (Heat-Electric) 50Amp 3 Pole.................................. A/R
*21 103210 Contactor, (Heat-Electric) 60Amp 3 Pole.................................. A/R
*22 105514 Contactor, (Heat-Electric) 50Amp 3 Pole.................................. A/R
*22 103210 Contactor, (Heat-Electric) 60Amp 3 Pole.................................. A/R
*23 105514 Contactor, (Heat-Electric) 50Amp 3 Pole.................................. A/R
*23 103210 Contactor, (Heat-Electric) 60Amp 3 Pole.................................. A/R
*24 105514 Contactor, (Heat-Electric) 50Amp 3 Pole.................................. A/R
*24 103210 Contactor, (Heat-Electric) 60Amp 3 Pole.................................. A/R
25 110849 Din Rail (Specify Length).......................................................... A/R
26 107091 Transformer, Control 500VA (208-240V/3PH,480V/3PH)....... 1
26 109148 Transformer, Control 500VA (380-415V/3PH) ......................... 1
26 111046 Transformer, Control 500VA (575V/3PH)................................. 1
27 112351 Timer (0-6 Min.) beginning Serial No. 89120........................... 1
(Directly replaces Timer P/N 109338 used previously)
28 112352 Socket, Timer, beginning Serial No. 89120............................... 1
(Not necessary if replacing timer P/N 109338)
29 111068 Relay, 120VAC ........................................................................... 1
30 111036 Socket, Relay (one per relay)..................................................... A/R
31 111067 Relay, 24VAC ............................................................................. A/R
32 110900 End Stop, Din Rail..................................................................... 4
33 110901 Jumper, Terminal Block ............................................................. A/R
34 110862 Block, Terminal.......................................................................... 1
35 304326 Bracket, Switch.......................................................................... 1
36 107198 Switch, Toggle (Bypass) ............................................................ 1
37 108370 Washer, Lock .............................................................................. 1
38 104858 Nameplate (Automatic/Overload).............................................. 1
39 111277 Transformer, Control (120VAC to 24VAC)............................... 1
**SPECIAL NOTE:
Heat Contactors, Fuse Blocks, and Fuses depend on the Electric Heat Options installed. Refer to Figure 59 — UC Electric Tank Heat — page 122.
The Data Tables list: Total Tank Heater Kilowatts
Recommended Contactor Amp Rating
Required Fuse Rating
100
REPLACEMENT PARTS
Page 57
CONTROL CABINET (CONT.)
Fig. 48 Part Part Description Qty. Item No. No.
**40 180171 Fuse Block 600V (15Amp to 60Amp Fuse).............................. A/R
**41 108424 Fuse Block 600V (70Amp to 100Amp Fuse)............................ A/R
**42 111682 Fuse 15A (Class J) ..................................................................... A/R
**42 180243 Fuse 25A (Class J) ..................................................................... A/R
**42 111683 Fuse 30A (Class J) ..................................................................... A/R
**42 180172 Fuse 35A (Class J) ..................................................................... A/R
**42 180173 Fuse 40A (Class J) ..................................................................... A/R
**42 180174 Fuse 45A (Class J) ..................................................................... A/R
**42 180175 Fuse 50A (Class J) ..................................................................... A/R
**42 180176 Fuse 60A (Class J) ..................................................................... A/R
**42 180060 Fuse 70A (Class T) .................................................................... A/R
**42 180059 Fuse 80A (Class T) .................................................................... A/R
**42 108448 Fuse 90A (Class T) .................................................................... A/R
**42 180042 Fuse 100A (Class T) .................................................................. A/R
43 110844 Power Switch/Circuit Breaker 5A (Prior to S/N 86995) ........... 1
43 111980 Power Switch/Circuit Breaker 5A
(Beginning with S/N 86995 and above)............................ 1
44 111614 Pushbutton-(Green)-Start ........................................................... 1
45 111617 Contact Block (NO) ................................................................... 1
46 111615 Pushbutton-(Red)-Stop............................................................... 1
47 111616 Contact Block (NC) ................................................................... 1
48 100322 Optional Selector Switch (2 Position) ....................................... A/R
100305 Contact Block (NO), Selector Switch........................................ 1
100304 Contact Block (NC), Selector Switch ........................................ 1
49 100302 Optional Pilot Lght ..................................................................... A/R
50 104759 Bulb, Pilot Light......................................................................... 1
51 107351 Optional Toggle Switch.............................................................. 1
52 111156 Decal (38”/48”) .......................................................................... 1
**SPECIAL NOTE:
Heat Contactors, Fuse Blocks, and Fuses depend on the Electric Heat Options installed. Refer to Figure 59 — UC Electric Tank Heat — page 118.
The Data Tables list: Recommended Contactor Amp Rating
Required Fuse Rating Total Tank Heater Kilowatts
101
REPLACEMENT PARTS
Page 58
102
REPLACEMENT PARTS
Figure 49 - Blower Dryer (Optional)
Steam
Electric Blower Dryer Control Cabinet
Note: Steam Blower Dryer Electrical
Control Components are located in Main Control Cabinet.
(See Figure 48, Page 96 for Parts)
11
12
14
15
16
Electric
17
HEAT CONTACTOR 1
1
2
FUSE BLOCK 1
3
6
CONTACTOR
7
BLOWER DRYER
MOTOR STARTER
8
TERMINAL BLOCK
5
DIN RAIL
GROUND LUG
10
9
END STOP
4
Page 59
OPTIONAL BLOWER DRYER (BD5)
Fig. 49 Part Part Description Qty. Item No. No.
1 108272 Terminal Block..................................................................................... 1
2 111231 Contactor, (Heat-Electric) 75A 3 Pole (208-240V/3PH)..................... 1
2 103210 Contactor, (Heat-Electric) 60A 3 Pole (380-415V/3PH)..................... 1
2 105514 Contactor, (Heat-Electric) 50A 3 Pole (480V/3PH)............................ 1
2 105514 Contactor, (Heat-Electric) 50A 3 Pole (575V/3PH)............................ 1
3 108424 Block, Fuse 600V (100Amp) (208-240V/3PH)................................... 1
3 180171 Block, Fuse 600V (60Amp) (380-415, 480, 575V/3PH)..................... 1
4 108448 Fuse 90A (JJN Class T) (208V/3PH) .................................................. 3
4 180059 Fuse 80A (JJN Class T) (240V/3PH) .................................................. 3
4 180176 Fuse 60A (A4J) (380-415V/3PH)........................................................ 3
4 180174 Fuse 45A (A4J) (480V/3PH) ............................................................... 3
4 180172 Fuse 35A (A4J) (575V/3PH) ............................................................... 3
5 204558 Din Rail................................................................................................ 1
6 111642 Contactor, (Motor) 12A w/ Aux Switch (All Voltages)...................... 1
7 111629 Overload, Motor Starter-2HP (208-240V/60/3PH) ............................. 1
7 111628 Overload, Motor Starter-2HP (380-415V/60/3PH) ............................. 1
7 111627 Overload, Motor Starter-2HP (480V/60/3PH)..................................... 1
7 111627 Overload, Motor Starter-2HP (575V/60/3PH)..................................... 1
8 110912 Block, Terminal 115A.......................................................................... 3
9 110900 End Stop............................................................................................... 2
10 103310 Wire Lug, Ground................................................................................ 1
108338 Element, Heater (25KW, 208V/60/3PH)............................................. 1
108339 Element, Heater (25KW, 240V/60/3PH)............................................. 1
108340 Element, Heater (25KW, 480V/60/3PH)............................................. 1
111138 Element, Heater (25KW, 575V/60/3PH)............................................. 1
11 101201 Motor, Blower 2HP (208-240/480V/60/3PH) (Steam or Electric)
(Prior to S/N 87550)............................................................................. 1
11 111830 Motor, Blower 2HP (208-240/480V/60/3PH) (Steam or Electric)
(Beginning with S/N 87550)................................................................ 1
11 180234 Motor, Blower 2HP (575V/60/3PH) (Steam or Electric)
(Prior to S/N 87550).............................................................................. 1
11 112111 Motor, Blower 2HP (575V/60/3PH) (Steam or Electric)
(Beginning with S/N 87550)...................................................................... 1
12 111380 Trap, Steam .......................................................................................... 1
13 109887 Valve, Solenoid (3/4”) ......................................................................... 1
109903 Repair Kit, Solenoid Valve (3/4”) ....................................................... 1
108516 Coil, Solenoid Valve (3/4”) ................................................................. 1
14 110150 Housing Assy, Blower (Steam or Electric) (Prior to S/N 87550).......... 1
Includes:
1 P/N 112032 Inlet Cone 1 P/N 112035 Pedestal, Drive 1 112033 Housing Assy 1 112110 Inlet Cone, Shoulder 1 112034 Upper Drive, Side 1 111992 Impeller
14 410865 Housing Assy, Blower (Steam or Electric)
(Beginning with S/N 87550)
1
Includes:
1 P/N 112032 Inlet Cone 1 P/N 112035 Pedestal 1 112033 Housing Assy 1 111831 Impeller
1 112034 Upper Drive, Side
15 204788 Wheel, Blower (Clockwise) (R-L install) (Steam or Electric)............. A/R
16 204787 Wheel, Blower (CCW) (L-R install) (Steam or Electric)..................... A/R
109987 Coil, Steam (Not Shown)..................................................................... 1
17 108335 Thermostat............................................................................................ 1
Note: See Appendix B, page 108 for instructions to convert a BD5 blower dryer built prior to S/N 87550 to a high
pressure BD5.
103
REPLACEMENT PARTS
Page 60
104
REPLACEMENT PARTS
Figure 50 - Control Panel, Electric Booster
Page 61
CONTROL PANEL, ELECTRIC BOOSTER
Fig. 50 Part Part Description Qty. Item No. No.
1 109014 Block, Terminal 310A (All Voltages) ........................................ 1
2 103310 Wire Lug, Ground...................................................................... 1
3110920 Connector, Sealtite (1” X 90°)................................................... 1
4 108424 Block, Fuse 600V (100Amp) (208-240V/60/3PH).................... A/R
5 180171 Block, Fuse 600V (60Amp) (380-415, 480, 575V/60/3PH) ..... A/R
6 180172 Fuse 35A (Class J) ..................................................................... A/R
6 180173 Fuse 40A (Class J) ..................................................................... A/R
6 180174 Fuse 45A (Class J) ..................................................................... A/R
6 180175 Fuse 50A (Class J) ..................................................................... A/R
6 180176 Fuse 60A (Class J) ..................................................................... A/R
6 180060 Fuse 70A (Class T) .................................................................... A/R
6 180059 Fuse 80A (Class T) .................................................................... A/R
6 108448 Fuse 90A (Class T) .................................................................... A/R
6 180042 Fuse 100A (Class T) .................................................................. A/R
7 103210 Contactor, (Heat-Electric) 60A 3 Pole....................................... A/R
8 105514 Contactor, (Heat-Electric) 50A 3 Pole....................................... A/R
Refer to the Charts below for the Booster Cabinet Components for the 45KW, 54KW, 72KW and 81KW Electric Boosters.
Refer to the Booster Wiring Diagram charts for the 23KW, 27KW, 36KW, and 63KW Booster Component data.
105
REPLACEMENT PARTS
Component Rating P/N Component Rating P/N
Contactor #1, 3 60A 103210 Contactor #1, 3 60A 103210 Contactor #2 50A 105514 Contactor #2 50A 105514 Fuse Block #1, 2 100A 108424 Fuse Block #1, 2 100A 108424 Fuses for (Block #1)
100A 180042 Fuses for
(Block #1)
90A 108448
Fuses for (Block #2)
70A 180060 Fuses for
(Block #2)
70A 180060
45KW Booster 380V 45KW Booster 415V
Component Rating P/N Component Rating P/N
Contactor #1 60A 103210 Contactor #1 60A 103210 Contactor #3 50A 105514 Contactor #3 50A 105514 Fuse Block #1, 2 60A 180171 Fuse Block #1, 2 60A 180171 Fuses for (Block #1 )
60A 180176 Fuses for
(Block #1)
60A 180176
Fuses for (Block #2)
45A 180174 Fuses for
(Block #2)
45A 180174
45KW Booster 208V
Page 62
CONTROL PANEL, ELECTRIC BOOSTER (CONT.)
106
REPLACEMENT PARTS
45KW Booster 480V 45KW Booster 575V
Component Rating P/N Component Rating P/N
Contactor #1 50A 105514 Contactor #1 50A 105514 Contactor #3 50A 105514 Contactor #3 50A 105514 Fuse Block #1, 2 60A 180171 Fuse Block #1, 2 60A 180171 Fuses for (Block #1 )
50A 180175 Fuses for
(Block #1)
35A 180172
Fuses for (Block #2)
35A 180172 Fuses for
(Block #2)
35A 180172
54KW Booster 208V 54KW Booster 240V
Component Rating P/N Component Rating P/N
Contactor #1, 3 60A 103210 Contactor #1, 3 60A 103210 Contactor #2, 4 50A 105514 Contactor #2, 4 50A 105514 Fuse Block #1, 2 100A 108424 Fuse Block #1, 2 100A 108424 Fuses for (Block #1 )
100A 180042 Fuses for
(Block #1)
90A 108448
Fuses for (Block #2)
100A 180042 Fuses for
(Block #2)
90A 108448
54KW Booster 380V 54KW Booster 415V
Component Rating P/N Component Rating P/N
Contactor #1 60A 103210 Contactor #1 60A 103210 Contactor #3 60A 103210 Contactor #3 60A 103210 Fuse Block #1, 2 60A 180171 Fuse Block #1, 2 60A 180171 Fuses for (Block #1 )
60A 180176 Fuses for
(Block #1)
60A 180176
Fuses for (Block #2)
60A 180176 Fuses for
(Block #2)
60A 180176
54KW Booster 480V 54KW Booster 575V
Component Rating P/N Component Rating P/N
Contactor #1 50A 105514 Contactor #1 50A 105514 Contactor #3 50A 105514 Contactor #3 50A 105514 Fuse Block #1, 2 60A 180171 Fuse Block #1, 2 60A 180171 Fuses for (Block #1 )
45A 180174 Fuses for
(Block #1)
35A 180172
Fuses for (Block #2)
45A 180174 Fuses for
(Block #2)
35A 180172
72KW Booster 208V 72KW Booster 240V
Component Rating P/N Component Rating P/N
Contactor #1, 2 60A 103210 Contactor #1, 2 60A 103210 Contactor #3, 4 60A 103210 Contactor #3, 4 60A 103210 Fuse Block #1, 2, 3, 4
100A 108424 Fuse Block
#1, 2, 3, 4
100A 108424
Fuses for (Block #1, 2)
70A 180060 Fuses for
(Block #1, 2)
70A 180060
Fuses for (Block #2, 4)
70A 180060 Fuses for
(Block #2, 4)
70A 180060
Page 63
CONTROL PANEL, ELECTRIC BOOSTER (CONT.)
107
REPLACEMENT PARTS
72KW Booster 380V 72KW Booster 415V
Component Rating P/N Component Rating P/N
Contactor #1, 2 50A 105514 Contactor #1, 2 50A 105514 Contactor #3, 4 50A 105514 Contactor #3, 4 50A 105514 Fuse Block #1, 2, 3, 4
60A 180171 Fuse Block
#1, 2, 3, 4
60A 180171
Fuses for (Block #1, 2)
45A 180176 Fuses for
(Block #1, 2)
35A 180172
Fuses for (Block #2, 4)
45A 180176 Fuses for
(Block #2, 4)
35A 180172
72KW Booster 480V 72KW Booster 575V
Component Rating P/N Component Rating P/N
Contactor #1 60A 103210 Contactor #1 50A 105514 Contactor #3 60A 103210 Contactor #3 50A 105514 Fuse Block #1, 3 60A 180171 Fuse Block #1, 3 60A 180171 Fuses for (Block #1 )
60A 180176 Fuses for
(Block #1)
45A 180174
Fuses for (Block #3)
60A 180176 Fuses for
(Block #3)
45A 180174
81KW Booster 208V 81KW Booster 240V
Component Rating P/N Component Rating P/N
Contactor #1, 3, 5 60A 103210 C o n t actor #1 , 3 , 5 60A 103210 Contactor #2, 4, 6 50A 105514 C o n t actor #2 , 4 , 6 50A 105514 Fuse Block #1, 2, 3100A 108424 Fus e B l o c k # 1 , 2, 3 100A 108424 Fuses for (Block #1, 2)
100A 180042 Fuses for
(Block #1, 2)
90A 108448
Fuses for (Block #3)
100A 180042 Fuses for
(Block #3)
90A 108448
81KW Booster 380V 81KW Booster 415V
Component Rating P/N Component Rating P/N
Contactor #1, 3 60A 103210 Contactor #1, 3 60A 103210 Contactor #5 60A 103210 Contactor #5 60A 103210 Fuse Block #1, 2, 3 60A 180171 Fu s e B loc k # 1, 2 , 3 60A 180171 Fuses for (Block #1, 2)
60A 180176 Fuses for
(Block #1, 2)
60A 180176
Fuses for (Block #3)
60A 180176 Fuses for
(Block #3)
60A 180176
81KW Booster 480V 81KW Booster 575V
Component Rating P/N Component Rating P/N
Contactor #1, 3 50A 105514 Contactor #1, 3 50A 105514 Contactor #5 50A 105514 Contactor #5 50A 105514 Fuse Block #1, 2, 3 60A 180171 Fu s e B loc k # 1, 2 , 3 60A 180171 Fuses for (Block #1, 2)
45A 180174 Fuses for
(Block #1, 2)
45A 180174
Fuses for (Block #3)
45A 180174 Fuses for
(Block #3)
45A 180174
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