Chamberlain BAR User Manual
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Chamberlain GmbH
Alfred-Nobel-Str. 4
D-66793 Saarwellingen
www.chamberlain.de
e-mail: info@chamberlain.de
ELECTRONIC BARRIER WITH AUTOMATIC FUNCTION
TM
TM
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Notes
PLEASE START BY READING THESE IMPORTANT SAFETY RULES • SAVE THESE INSTRUCTIONS
This safety alert symbol means "Caution" - failure to comply with such an instruction involves risk of personal injury or damage to property. Please read these warnings carefully.
This barrier is designed and tested to offer appropriately safe service provided it is installed and operated
in strict accordance with the following safety rules.
Incorrect installation and/or failure to comply with the following instructions may result in serious personal
injury or property damage.
Installation and wiring must be in compliance
with your local building and electrical installation codes. Power cables must only be connected to a properly earthed supply.
Any entrapment possibility by the moving wing
between wing & walls must be secured with
safety edges or IR-sensors.
Disconnect electric power to the system
before making repairs or removing covers.
A disconnecting device must be provided in the permanently-wired installation
to guarantee all-pole disconnection by
means of a switch (at least 3mm contact
gap) or by a separate fuse.
At least one Warning Sign for every traffic
direction is to be put up in the barrier
environment.
Make sure that people who install, maintain or operate
the barrier and/or the control board are
qualified and follow these instructions.
Keep these instructions in a safe place
so that you can refer to them quickly
when you need to.
Some installation steps require a second
person.
After the installation a final test of the full function of the system and the full function of the
safety devices must be done.
The full protection against potential
squeeze or entrapment must work direct
when the drive arms are installed.
Pedestrians must not pass the barrier and
must have save access next to the barrier.
IMPORTANT FITTING AND OPERATING INSTRUCTIONS
WARNING / ATTENTION
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Notes
Contents
1 Important information
1.1 Use as prescribed
1.1.1 Designated setting
1.2 Influence of wind
1.3 Safety
1.3.1 General safety advice
1.3.2 Minimizing the risks
1.3.3 Safety for pedestrians
1.3.4 Explanation of warning signs used in the manual
1.3.5 Installation and maintenance
1.4 Service
1.4.1 Wearout parts and maintenance
1.5 Technical changes
1.6 Manual as part of the product
2 Guarantee
3 Overview
3.1 Overview of models
3.2 Main accessories
3.3 Additional accessories
4 Installation examples
4.1 Example 1
4.2 Example 2
4.3 Example 3
4.4 Example 4
4.5 Example 5
5 Operation description
5.1 Operation of barrier
5.2 Description of parts
5.3 Operation of barrier (straight pole)
5.4 Operation of barrier (90° articulated pole)
5.5 Operation of barrier (180° folding pole)
5.6 Operation of barrier (lattice/fence)
5.7 Operation of motor
5.8 Operation of spring (balancing spring)
5.9 Operation of limit switches
6 Installation
6.1 Foundation construction: barrier
6.2 Foundation construction: tip support post (support)
6.3 Contact loops (induction loops) - description
6.4 Installation of induction loops – general
6.5 Installation of induction loops – procedure
6.6 Installation of operation switches
6.7 Usage of photocells
7 Mounting
7.1 Service door
7.2 Removing the hood
7.3 Release (manual operation)
7.4 Mounting the barrier (casing)
7.5 Mounting the tip support post (support)
7.6 Mounting the barrier pole (straight)
7.7 Adjusting the length
7.8 Mounting the barrier pole (90° articulated)
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Notes
7.8.1 Mounting the articulated-guide
7.8.2 Adjusting the length
7.9 Fixation and setting of push rod for articulated barrier
7.10 Construction barrier left / right and conversion
8 Spring balance
8.1 Testing
8.2 Spring setting
8.3 Correcting spring settings
8.4 Removing the spring
9 Electric connection
9.1 Connection to supply voltage
9.2 Earthing
9.3 Main switch
9.4 Handling in case off power failure
9.5 Electrical protection of unit
10 Control unit
10.1 Functions of control unit
10.2 Control unit’s modes of operation
10.3 Operation via radio
10.4 Connecting control unit
10.5 Installation description of control unit
10.5.1 Description of screw terminals
10.5.2 Description of socket connectors
10.5.3 Description of switches
10.5.4 Description of signal LED’s
11 Adjusting the barrier
11.1 Adjustment of limit switches
11.2 Correcting the limit switch adjustments
11.3 Adjusting length of connecting arm between motor and barrier axle
12 Completion (finalizing installation)
13 Trouble shooting and FAQ’s
13.1 Barrier does not work (no movement)
13.2 Does not open
13.3 Does not close
13.4 Does not open / close, incomplete movement or is slow
13.5 Barrier is not quite vertical / horizontal
13.6 Other
14 Technical Data
14.1 General
14.2 Dimensions of articulated barrier pole 90°
14.3 Articulated and folding barrier pole 180°
14.4 Lattice barrier pole
14.5 Technical support
14.6 Spare parts
15 Test certificate and handover
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Notes
1 Important information
1.1 Use as prescribed
Our herein described barrier models and accessories are suitable for locking and opening
entries and exits to parking lots, access roads and entries for motor vehicles and motorbikes.
A different use or a use beyond the here described ones is not in line with the prescribed use;
especially not permissible for pedestrian traffic.
The control is only designed for operation with these barriers. Conversions or changes which are
not described herein are not permitted and need to be approved of in writing in each individual
incidence.
In case of improper use neither the manufacturer nor the distributor may be held liable for any
resulting direct injuries and/or damages or consequential damages.
1.1.1 Designated setting
The barrier may be mounted outdoors or indoors. All parts of the barrier are sufficiently protected
against corrosion in order to guarantee a long life span. The barrier base must be protected
against moisture with the aid of a pedestal. An escape (outlet) for rain must also be provided for.
The permitted temperature ranges are to be considered.
Mounting is not permissible in explosion-prone spaces or in spaces where hazardous and
combustible gases are present.
1.2 Influence of wind
The standard barrier pole fastening can withstand a maximum wind velocity of 10 (heavy storm)
or 28,5m/s resp. 102 km/h. With barrier pole length of more than 4m it must be taken into
consideration what damage can be caused in the case of barrier fracture of a vertically positioned
barrier pole.
1.3 Safety
1.3.1 General safety advice
This barrier is constructed and tested in order to guarantee sufficient safety when installed and
when used according to the following safety regulations.
The products have left our house free of faults. Still there can be risks involved when mounting or
during later operation, if the product has been installed or used improperly. Keep manual within
reach, so it can be consulted by the owner of the unit at any time.
The manufacturer cannot foresee each critical point which can be caused by the installed product.
The operator of the unit and the installer have to ensure that no risks may result for people or
objects. If parts of the unit are damaged (e.g. barrier pole broken) the unit must be taken out of
service. Only authorized and skilled professionals may make the necessary repairs. A complete
security check including proper documentation is necessary after the repair work.
1.3.2 Minimizing the risks
The installer of the unit has to take care to minimize possible remaining risks according to the
latest state of engineering.
Example 1: Put up sufficient signal panels, warning signs or surrounding construction in order that
pedestrians are adequately warned and do not cross the barrier unit’s path.
Example 2: Construct entry width for vehicles in a way so wider, longer and higher vehicles may fit
through entry without problems, i.e. without damaging the unit. Install clearly visible warning signs.
1.3.3 Safety for pedestrians
The utmost care must be taken to ensure the safety of pedestrians.
This means that this instruction manual must be followed carefully.
Also, country-specific directives and regulations in order to
avoid accidents must be considered and adhered to. A barrier unit is
not safe for pedestrians and/or cyclists and must not be operated by
either resp. be operateable by either. The installer or operator must
ensure suitable measures and separate pedestrian and vehicle traffic.
It is necessary to put up a sufficient number of warning signs and to
ensure security by means of construction (walls/fences etc.).
The pedestrian path must be outside the barrier path. The opening and
closing movements of the barrier must be carefully watched and sur
veyed. If no surveillance or monitoring is possible then operation is not
permitted.
1.3.4 Explanation of warning signs used in the manual
Possible risks and notes are indicated in the following way in this manual and operation guide:
WARNUNG / ACHTUNG:
This safety alert symbols mean "Caution " - failure to comply with such an instruction involves risk of
personal injury or damage to property. Please read these warnings carefully. Incorrect installation
and/or failure to comply with the following instructions may result in serious personal injury or property
damage.
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Notes
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Notes
1.3.5 Installation and maintenance
• All units must be connected according to our instructions.
• Before opening the control unit the power supply must be disconnected.
• In case of maintenance/repair work all command devices (radio, switches, push buttons, loops)
must be deactivated, so that the barrier does not move uncontrollably.
• There is a risk of jamming and getting caught due to moving parts when the barrier casing is
open (door/lid). Utmost caution should be taken with electrical power, tension springs and moving
parts.
• Minimum distance: 500mm between barrier pole tip and a solid obstacle.
• After installation is complete check to make sure that the mechanism is properly set and that the
drive, security system and emergency release function correctly.
• Remove all additional accessories out of the reach of children. Do not allow children to operate
push buttons or remote controls. Serious injury may be the result of a closing barrier.
• Upon start-up all necessary safety devices must be installed, working and tested. The locally
effective regulations must be adhered to.
• In case of maintenance, cleaning or service the roadway must be blocked from traffic.
• All command devices must be installed with direct visual contact to the barrier.
• During the movement of the barrier no people or vehicles may be directly under the barrier.
• When planning, mounting and operating the barrier care must be given towards cables and other
objects in the swivel axis of the barrier pole.
• The area for and around the mounting spot of the barrier must have a solid floor space with
heavy load capacity and must be free of obstacles.
• Start-up without proper anchorage of barrier unit to floor space is not permitted.
• The mounting/disassembly of the barrier pole is only permitted in calm wind.
• The mounting/disassembly of the barrier requires two people.
• With barrier pole length exceeding 4.5m we recommend a support or tip support post. If barrier
pole is 6m or longer this is a regulation and must be adhered to.
• The surface temperature of the motor can exceed 90°C. Potential danger of burning.
• In case of shut-down or in times when the unit is not checked, the barrier pole must remain
closed. If the barrier is to remain open, the barrier pole must be removed completely.
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Notes
1.4 Service
Barrier units are not maintenance free and therefore need regular inspection. Hereby the number
and extent of the inspections depend on the frequency of use (number of cycles) and where the
unit is placed and less on the time span since the previous inspection. The operator must keep
an inspection record of all risks which describes and confirms the extent of the inspection.
An inspection record should contain:
• V
isual inspection: apparent deficiencies, damages through vehicles, environmental influences
or vandalism. Visual inspection of safety installations and signposting. Frequency: depends on
where unit is placed and vehicle frequency: daily ? monthly to be carried out by a qualified /
experienced person (janitor, technician)
• Inspection / service:
in addition to visual inspection. Complete inspection of unit regarding
mechanical signs of wear. If necessary exchange parts and repair.
• In order to make use of the guarantee it is necessary to conclude a maintenance contract with
the operator of the unit and to have regular maintenance / inspections of unit carried out.
Estimated cycles per annum:
Pole length ¼ yearly maintenance ½ yearly maintenance Yearly maintenance
Up to 3m 1 sec. 250 000 125 000 75 000
Up to 4.5m 3 sec. 200 000 100 000 50 000
Up to 6m 6 sec. 100 000 50 000 25 000
6m -8m 6 sec. 25.000 15.000 5000
1.4.1 Wearout parts and maintenance
• Balance spring 750 000 = exchange
• Spring guide 250 000 = lubrication
• Drive mechanism 250 000 = inspection of lubrication
• Ball bearing rotary arms 250 000 = lubrication
• Screws every inspection = check (tighten)
• Control every inspection = visual check (leak test)
• Cables and connections every inspection = visual check
• Articulated poles every inspection = visual check
• Limit stops every inspection = visual check
• Limit switch Photocells every inspection = visual check (soiling)
• Stability every inspection = check
• Soiling every inspection = visual check
• Corrosion of casing every inspection = visual check
• Barrier pole every inspection = check for cracks
• Fan (motor) every inspection = noise/function
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Notes
1.5 Technical changes
Being the manufacturer, we reserve the right to make technical changes to the product in the
interest of technical improvement without prior notice.
You can receive the latest issue if you order the newest documents available directly from us.
We are happy to relate information about any changes to our customers.
1.6 Manual as part of the product
The manual is part of the product. Without existing manual the installation and start-up is not
permitted. We gladly send you a free copy of the latest issue (electronic or in print).
If you have any questions regarding the contents of the manual, please contact – without
continuing installation – our service team in your country of residence.
The mounting- and operating-instruction, as well as the maintenance instruction and inspection
record, must be handed over to the operator of the unit.Inquire whether there is an edition in the
language of your choice.
2 WARRANTY
Chamberlain GmbH warrants to the first retail purchaser of this product that the product shall be
free from any defect in materials and/or workmanship for a period of 24 full months (2 years) from
the date of purchase. Upon receipt of the product, the first retail purchaser is under obligation to
check the product for any visible defects.
Conditions: The warranty is strictly limited to the reparation or replacement of the parts of this
product which are found to be defective and does not cover the costs or risks of transportation of
the defective parts or product.
This warranty does not cover non-defect damage caused by unreasonable use (including use not
in complete accordance with Chamberlain’s instructions for installation, operation and care; failure
to provide necessary maintenance and adjustment; or any adaptations of or alterations to the
products), labor charges for dismantling or reinstalling of a repaired or replaced unit or
replacement batteries.
A product under warranty which is determined to be defective in materials and/or workmanship will
be repaired or replaced (at Chamberlain's option) at no cost to the owner for the repair and/or
replacement parts and/or product. Defective parts will be repaired or replaced with new or factory
rebuilt parts at Chamberlain's option.
If, during the warranty period, the product appears as though it may be defective, contact your
original place of purchase.
This warranty does not affect the purchaser’s statutory rights under applicable national legislation
in force nor the purchaser’s rights against the retailer arising from their sales/purchase contract. In
the absence of applicable national or EU legislation, this warranty will be the purchaser’s sole and
exclusive remedy, and neither Chamberlain nor its affiliates or distributors shall be liable for any
incidental or consequential damages for any express or implied warranty relating to this product.
No representative or person is authorized to assume for Chamberlain any other liability in
connection with the sale of this product.
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Notes
3 Overview
3.1 Overview of models
Model Pole length Opening time Alignment
BARS1-L 1.5 - 2.5m 1 sec Left
BARS1-R 1.5 - 2.5m 1 sec Right
BARS3-L 1.5 - 4.5m 3 sec Left
BARS3-R 1.5 - 4.5m 3 sec Right
BARM6-L 4.5 - 6.0m 6 sec Left
BARM6-R 4.5 - 6.0m 6 sec Right
BARL6-LE 6.0 - 8.0m 6 sec Left
BARL6-RE 6.0 - 8.0m 6 sec Right
3.2 Main accessories
203292 1-channel loop detector
203308 2-channel loop detector
BAR-BM3 barrier pole straight 3m
BAR-BM4 barrier pole straight 4.5m
BAR-BM8 barrier pole straight 8m
BAR-B90 articulated pole 90° up to 4.5m
BAR-B180 articulated-folding pole 180° up to 3.2m
BAR-H2 support 830mm
BAR-H1 pendulum support post for barrier pole
In preparation:
BAR-BF barrier pole lattice
3.3 Additional accessories
In the following frequently needed accessories are listed. Other accessories can be found in the
LiftMaster Accessories catalogue.
• Photocells 100263
• Post for Photocells 530mm 600008
• Post for switches 1100mm 600015
• Emergency stop switch 600084
• Key switch 100034, 2-command, flush-mount
• Key switch 100041, 2-command, surface-mount
• Remote control 94330E, 1-channel
• Universal receiver 8002E
• Multi-channel receiver, 250x remote control STAR250-433
• Antenna for outdoors ANT4X-1LM
• Flash/warning lamp FLA230
• Remote control, 433MHz, 3-channel 94333E
• Remote control, 433MHz, 4-channel Mini 94334E
• Remote control, 433MHz, 3-channel Mini 94335E
• Code lock, 433MHz 9747E
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Notes
4 Installation examples
4.1 Example 1
Free exit
Safety loop and loop for automatic opening
of barrier. Distance between loops: 1.0m
4.2 Example 2
Opening by means of switch / push button /
card reader or safety loop. This installation
represents an entry or an exit.
4.3 Example 3
Safety loop. Opening on one side by means of switch / push button / etc. In order to exit: loop for
automatic opening of barrier. Distance between loops: 1.0m
4.4 Example 4
As in examples 1 and 3, but with Photocell for opening barrier from the inside as opposed to loop
for exiting.
4.5 Example 5
Safety loop underneath barrier and additional Photocell for added safety.
Note: example only applicable to one-way traffic!
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Notes
5 Operation description
5.1 Operation of barrier
Barriers are available in models Right / Left. The casing is made of welded sheet steel (apart from
specific models) and is powder coated against corrosion. The drive unit and control are integrated
into the casing and accessible by lifting off the hood and opening the service door.
The drive motor is powered by the control and is fed by line voltage. Force and rotary motion are
transferred by a leverage system.
This leverage mechanism is defined ex works by a slow deceleration in both directions in case of
quick movement of barrier.
The effective force is limited through the applied capacitor and is defined ex works.
An incorporated sensor reverses the barrier in the direction OPEN if an obstacle should be hit.
The maximum run time of the motor as well as the opening time of the barrier are determined by
the drive in use and the time setting on the control (1-3-6 seconds).
5.2 Description of parts
1. Slot for emergency release key
2a. End stop screw OPEN
2b. End stop screw CLOSE
3. Intermediate lever
4. Spring setting
5. Barrier pole bracket
6. Tilting lever Hole 1
7. Tilting lever Hole 2
8. Spring casing
9. Spring
10. Sensor
11. Motor
2a
6
5
2b
1
7
3
8
11
10
9
4
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