150-255 hp
MT500D
Smart Machines. Serious Results.
YOUR VERSATILE
SKILLED WORKHORSE
Five new models in the Challenger MT500D Series with power
ranging from 150-255hp deliver users optimum performance
and efficiency with straight-forward automation.
Combined with their light, but immensely strong
design, the MT500D Series tractors are built to provide
exceptional productivity and economy in a wide range
of tasks from heavy draft applications through to delicate
top work.
All are powered by the very latest, most advanced six
cylinder AGCO POWER™ engines. Developed specifically
for agriculture and to run on high sulphur diesel, they
are proven to deliver outstanding power and torque at
low engine speeds for industry-leading fuel efficiency.
The engines also generate up to 25hp extra power with
Engine Power Management (EPM).
The robust AutoPower VI™ transmission provides
superior, clutch-free changing of 24 speeds in both
directions. A wide range of automatic modes, with lever
and pedal operation, enhance efficiency and the driving
experience. For specialist work there are creep and
super-creep options providing speeds down to 1km/hr.
A completely new cab structure offers high levels
of space, comfort and visibility. Inside operators will find
the new Tractor Management Center™ offers superb,
straight-forward and easy to use controls.
Two levels of specifications allow customers to tailor
their MT500D tractor to match their budget and
requirements. For those looking for cost effective power
and performance there are the Essential models,
while Efficient versions provide higher levels of comfort,
control and extra features.
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Models MT525D MT545D MT565D MT585D MT595D
Engine Performance
Rated ISO engine Hp @ 2 100rpm (kW) 140 (103) 165 (121) 185 (136) 220 (162) 240 (177)
Maximum ISO engine Hp @ 1 950rpm (kW) 150 (110) 175 (129) 200 (147) 235 (173) 255 (187)
Maximum engine Hp with EPM Boost (kW) 175 (129) 200 (147) 220 (162) 260 (191) 280 (206)
Maximum ISO engine torque (Nm) @1 500 engine rpm 660 740 880 1,030 1,049
Maximum engine torque with EPM Boost (Nm) 745 840 980 1,120 1,145
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The MT500D Series are equipped with high displacement, 6.6 litre
and 7.4 litre capacity engines that develop exceptional levels of power
and torque across a wide speed range for optimum economy.
AGCO POWER™ is one of Europe’s leading manufacturers
that is respected throughout the world, building an
enviable reputation for its robust construction, durable,
reliable engines.
The engines are designed and built exclusively to
provide the uncompromising performance that precisely
matches the fluctuating loads and exacting demands in
agricultural work. They deliver superb power, strong torque
and exceptional economy – in tests producing a specific
fuel consumption figure as low as 192g/kWh.
Maximum power (ISO) is delivered at a low 1,950rpm,
while the maximum torque is generated at an economical
1,500rpm. Low operating speeds reduce fuel consumption,
cut wear levels, reduce noise and extend working time
between services.
Durability is built in. Thick engine block side walls along
with cylinder mid-supports significantly reduce vibration,
wear and noise. Wet cylinder liners improve cooling and
extend engine service life.
Superb access for maintenance is provided by the onepiece lifting bonnet. The air filter is easily reached from
the ground, with auto air cleaning provided by a vortex
system, with a wide 150mm gap between radiators for
great access for cleaning.
Outstanding fuel economy, torque and power
1200
1100
1000
900
Torque (Nm)
800
700
600
500
1000 1200
This curve clearly shows how maximum torque
is maintained between 1200 and 1500 rpm,
with steep torque rise as engine rpm falls between
2100 and 1500 rpm for greater torque ability
and constant PTO speed.
1600
1300 1500
1400
1100
18001700 1900
2100
2000
230
Optimum fuel economyTorque reserve
220
210
Specific fuel consumption (sfc)
200
190
180
1000 1200 1400 1600 1800 2000 2200
Engine rpm Engine rpmEngine rpm
Challenger’s electronic engine management system
broadens the operating range within which the
tractor is operating at optimum fuel efficiency.
Power (PS)
1000 1200 1400 1600 1800 2000 2200
This curve clearly shows high power, with
‘constant power’ maintained down to 1570 rpm.
Constant Power
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Models MT525D MT545D MT565D MT585D MT595D
Max HP 150 175 200 235 255
Max HP with EPM 175 200 220 260 280
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ECONOMY
AND CONTROL
Developed specially for operation with high sulphur diesel,
the AGCO POWER™ engine’s superior design makes the
best use of every drop of fuel.
Ultimate efficiency starts with Challenger’s Electronic
Engine Management (EEM) system, which controls the
high pressure, common rail fuel injection system and
delivers a precise and immediate response to match
varying load demands.
Four valves/cylinder improve gas exchange with the
crossflow cylinder head ensuring optimum combustion.
A viscous fan drive responds quickly to changing engine
temperatures, providing effective cooling with minimum
power loss.
As well as outstanding control and economy,
the Engine Power Management (EPM) provides
an automatic power boost of up to 25hp (depending
on model). Available at working speeds above 6km/hr
this delivers the extra power and torque you need
to keep going in the field and on the road.
Power boost is also available automatically
whenever the PTO is engaged, providing the power
when it’s needed most to further boost efficiency.
Operators can pre-set, store and activate two
different engine speeds at the touch of a button.
These can also be set and operated manually
or stored and replayed automatically by the
One-Touch™ headland management system.
Engine power boost comparison MT500D engine power
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EFFORTLESS
TRANSMISSION CONTROL
The Challenger AutoPower VI™ robotised, semi-powershift transmission provides
industry-leading, clutchless operation and control for all MT500D Series tractors.
With AutoPower VI™ there’s no need to use the clutch
to change speeds or direction. Six speeds in four gears
can be changed, under load, at the flick of a lever.
There are ten speeds in the main working range, and top
speeds* of 40km/hr and 40km/hr ECO and 50km/hr (option)
are achieved at low engine speeds (1,600rpm), for optimum
economy for haulage duties and transport. (*Top speed
depends on markets and legislation).
Renowned for its superb reliability, the AGCO-built transmission
employs a straight-forward design for ease of operation with
top economy. It uses just three clutch packs to change all the
speeds and ranges, which significantly reduces power losses
compared with other, more complex, transmissions.
AutoPower VI™ blends sophisticated features with
simple and straight-forward control. The power direction
lever, mounted conveniently to the left of the steering wheel,
combines three functions allowing operators to use it to
declutch, switch direction and change speeds.
It’s even possible to set how the shuttle responds via the
TMC dash display, with separate settings for how smoothly
the tractor pulls away in both forwards and reverse.
Speed matching automatically selects the best powershift
speed when changing ranges to suit the actual speed
and load.
4Field work range
3
Range
2
1
05 15 40
AutoPower VI speed chart.
1400 2100
Speed in Km/h
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Speedmatching
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EASY AND
EFFECTIvE AuTOMATION
With AutoPower VI™ operators can choose to control the transmission using
the best method to suit their needs or the operation. Completely clutchless changes
SIMPLE, MULTI FUNCTION,
LEFT-HAND POWER DIRECTION LEVER
1. NEUTRAL
2. DE-CLUTCH
3. FORWARD DRIVE
4. REVERSE DRIVE
5. CHANGE UP RATIO
6. CHANGE DOWN RATIO
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6
6
4
2
5
3
are made under load resulting in smooth, effortless operation and high efficiency.
In road mode all the ranges and powershift speeds are changed seamlessly.
This ensures the tractors always operate at optimum efficiency in the maximum
torque band and is perfect high efficiency transport operations.
FIELD MODE
The six powershift speeds change seamlessly, while ranges
can be changed, under load and without the clutch, by simply
pressing a button on the T-handle or multi-function joystick
levers to maintain high performance in heavy draft work.
CRuISE CONTROL
Two pre-set gears – SV1 and SV2 – can be saved and
automatically selected at the touch of a button. Powershift steps
are changed in field mode, while range changes are also made
automatically in road mode.
DRIvINg MODES FuRThER ENhANCE CONTROL
With AutoPower VI™ operators can also choose to use either
hand levers or the foot pedal to control the transmission.
In lever mode moving the power direction lever, T-handle
or multi function joystick forwards or back will increase or
decrease the speed, also changing the powershift speeds
and ranges, depending on whether it in field or road mode.
In pedal mode all the operator needs to do is simply adjust
the foot or hand throttle and the system responds accordingly.
It increases or decreases the speed, while also changing the
powershift speeds and, in road mode, also the ranges.
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BuILT ON
STRONg FOuNDATIONS
An exceptionally strong, but lightweight, chassis plays
a key role in creating the Challenger MT500D Series’
exceptional power to weight ratio, which increases
output while saving fuel.
A pair of robust chassis rails, specially contoured for tight turning, extend from
the front axle mount right back to the mounting plate behind the engine, with a long
wheelbase that increases traction and further improves efficiency.
The rails provide a strong and rigid support for mounting a front-end loader, front
linkage and other attachments.
The clever front linkage design allows equipment to be closely coupled to the tractor
and offers lift capacities up to 4t. As well as increasing stability it also permits both
a front linkage and loader to be fitted at the same time.
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Offering +/- 11° of oscillation and
a 55° steering angle, the standard,
mechanically driven front axle combines
superb manoeuvrability with high traction.
It can be engaged manually, under load,
at the touch of a button or set to engage
and disengage automatically, according
to speed and steering angle.
The OptiRide front axle suspension
option permits higher road speeds and,
by keeping the tyres in better contact with
the soil, can increase traction by up to
20%. It also enhances operator comfort
and, coupled with the OptiRide cab
suspension, can cut vibration by 50%.
The Challenger MT500D’s sturdy rear axles are built to
handle the heaviest loads and strongest torque. A robust
and reliable flanged axle is fitted to the three models up
to 200hp. There is also option to mount a bar axle,
which is standard on the two most powerful tractors.
All models have true four-wheel differential locking with
manual push-button or automatic control that disengages
at steering angles above 7° and reactivates below 5°.
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An exceptionally strong three-point linkage coupled with a powerful hydraulic system
and versatile PTO make the most of the MT500D Series tractors’ pulling power.
An advanced closed-centre load sensing (CCLS) system delivers 110 litres/min (150 litres/
min option) at 200 bar for an almost instant response to handle the demands of the most
sophisticated implements. Providing flow on demand saves fuel and power.
Standard on the three tractors above 200hp, CCLS can also
be specified for the MT525D and MT545D models. For these
tractors, less than 200hp, there is also an Open Centre system
providing a choice of 100 litres/min or 57 litres/min option,
both generating a pressure of 200 bar.
With up to four rear spool valves and two on the front,
the MT500D Series is equipped to easily operate the widest
range of implements with high hydraulic demands.
Front- and rear-mounted combinations are handled simply
and easily by AGCO’s exclusive Dual Control system - an option
on the Efficient models. This automatically raises and lowers
the implements at pre-set distances. This eases the load on
the operator and increases output.
Another unique feature, Trailed Implement Control (TIC),
monitors wheelslip to provide draft control for trailed and semimounted machines. Both systems can be incorporated into the
One-Touch™ sequence for completely automated operation.
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Heavy loads are handled with ease by the robust linkage,
providing lift capacities up to 8,100kg on the MT525D and
MT545D models and 9,300kg on the tractors above 200hp.
The TMC terminal, which is an option on Efficient models,
offers simple finger-tip operation and control for the Electronic
Linkage Control (ELC). This provides a comprehensive range
of settings, which can all be included into the One-Touch™
headland management system, which relieves the operator
of many repetitive tasks on the turn.
A wide range of PTO speeds are available to suit all machines
and applications with an Economy option allowing engine
speeds to be cut by 18%. The optional front PTO further
increases versatility.
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hIghEST quALITY
COMFORTABLE wORkpLACE
The quiet, cool and comfortable MT500D panoramic cab is equipped to the highest
specification with easy to use controls allowing operators to make the most of the
tractors’ performance potential.
A new cab structure, with optional OptiRide mechanical
suspension, offers great visibility through its curved front
windscreen and is equipped with a new slim, Instrument
Panel and adjustable steering column.
The standard Air-Ride, suspended seat swivels 10°
to the left and 20° to the right, while the optional SemiActive seat offers even greater comfort. Air conditioning
is standard.
The new Tractor Management Center™ (TMC) and Right
Hand Pillar give operators complete control with all levers
and switches falling to hand easily.
Efficient specification tractors come equipped with the
TMC Armrest, which includes a T handle transmission
control lever at the front, fingertip spool valve buttons to
the side along with the linkage controls. Further buttons
operate the transmission, engine and One-Touch™
headland management system.
A new Multi Function Lever option sits next to the
transmission lever on the TMC Armrest. The obvious
choice for loader work, it not only operates the spool
valves or the loader, but also has buttons to change
direction and gears.
The colour touch-screen TMC display option for Efficient
models, allows operators to monitor and control a vast
range of functions. These include engine performance,
hydraulics, transmission settings, linkage controls,
efficiency and cost monitoring as well operating the
One-Touch™ system and Dual Control and TIC options.
On Essential specification tractors the transmission’s
T-handle is mounted to the side console, along with the
spool valve levers and other controls.
Essential Cab
Efficient Cab
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1818
™
AuTOguIDE
BOOSTS EFFICIENCY
Challenger’s AutoGuide™ automatic steering is a genuine output enhancing option
that increases productivity while saving fuel, labour and machine wear.
Efficient specification MT500D tractors can, as an option,
be supplied ready for AutoGuide™ installation or equipped with
the system as a factory-fit option.
AutoGuide™ employs the unique and most advanced Topcon
Paradigm, G3 multiple-constellation receiver chip, which allows
the AGI-3 receiver to track and pick-up signals from all visible
satellites – GPS, GLONASS and Galileo.
The ability to employ multiple satellite constellations improves signal
stability and increases positioning reliability and accuracy. State of
the art inertia sensors further improve precision and fine-tune the
steering by detecting the tractor’s working angle and direction of travel.
The advanced Topcon AGI-3 antenna comes with sub-metre and
decimetre accuracy as standard and is suitable for use with a wide
range of differential signals (DGPS), from the cost-effective
OmniStar VBS to the accurate OmniStar HP.
For ultimate precision, to within 2cm, is the optional RTK radio
module, which is a simple ‘snap-in’ fit into the AGI-3 antenna.
This module is able to receive correction signals from a mobile or
fixed base station, as well as from a GSM correction signal, also
offering 2cm accuracy wherever GSM coverage is available
AuTOguIDE™ ADvANTAgES
The Operator
• Relieves boredom, stress and fatigue through what
can often be long working days and nights
• Provides operators with time to optimise the performance
of machine and implement, and to monitor screen
settings and gauges
• Enables less experienced operators to achieve higher
workrates and greater productivity
• Allows the operator to work efciently in poor visibility
The machine
• Cuts overlaps and misses
• Saves fuel, labour and wear
• Increased application accuracy saves seed, fertiliser and pesticides
• Boosts output by ensuring full working width is employed
• Faster headland turns from automatic navigation
• Higher work quality from ability to closely monitor implement
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™
AgCOMMAND
MANAgES OpERATIONS
All MT500D tractors come ready for fitting the AGCOMMAND™ telemetry
option that provides customers with a cost-effective, easy to use data
recording and fleet management system.
Users are able to employ the system to boost machine and
operator efficiency, locate, track, as well as plan maintenance
and create comprehensive records. Users can cut the risk
of equipment theft by setting alarms to alert managers if
machines enter or leave pre-defined boundaries.
AGCOMMAND™ offers enormous management benefits by
constantly monitoring machine operations and transmitting data
back to a secure website via the mobile ‘phone network. There is no
need to install any additional software, with users able view their
records from any computer connected to the internet. With the
owner’s permission, dealers are also able to monitor service needs.
Data from AGCOMMAND™ is easy to view and manage on
a special, secure webpage that shows the location on Google
Maps™. Users can choose to see the whole fleet or locate
individual machines, current working status as well as check staff.
The system organises the information and can show an
Instant Report Card, which indicates the machine’s actual
position, engine hours, current speed, direction and whether
it is working.
A range of ready-prepared reports help users to quickly
create records to analyse, manage and control costs. Users can
also create their own reports. If provided with the machine’s
working width, AGCOMMAND™ will also deliver information
on the area worked by the field, day or in any given period.
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FEATURES AND BENEFITS
NEAR REAL TIME ACCESS
AGCOMMAND Standard Plus collects and transmits data
providing accurate and precise information regarding machine
performance and location optimising machine utilisation
and efficiency
F
ULLY AUTOMATIC DATA COLLECTING AND TRANSFER
AGCOMMAND Standard Plus requires no operator input,
operator can concentrate on the task in hand maximising in
performance whilst the da
UNIVERSAL INSTALLATION
AGCOMMAND Standard Plus is not limited to AGCO branded
machines and vehicles
A
LARMS
AGCOMMAND GEO-fences allow the customer to monitor
machine position and check that the machine is working in
the correct loca
to be planned and actioned with a minimum impact to
machine productivity
MAINTENANCE
AGCOMMAND allows the requirements for machine maintenance
to be directly monitored and managed by the customer or
passed over to the dealer
tion. Service alarms allow routine maintenance
ta is continuously transferred
the
field
M
APS
AGCOMMAND provides maps showing a machines working
y - historic locations, area worked, travel patterns, etc.,
histor
allowing productivity to be measured in speci
a specific length of time
OMPARISONS
C
AGCOMMAND allows the direct comparison of the performance
and efficiency of up to five machines in the same fleet working
in any location or application
R
EPORTS
AGCOMMAND allows a number of reports to be genera
ranging from individual
report allowing productivity to be studied and maximised
AGCOMMAND A
For those customers wishing to receive minute-by-minute
updates plus an abundance of extra information to assist their
business with data capture
field reports up to a full season efficiency
DVANCED
fic fields or over
ted,
AGCOMMAND Application for iPad and iPhone is now available
on Apple store, to follow your fleet from anywhere.
212223
Quick to fit and easy to operate, the rugged and versatile Challenger ML Series
front-end loaders are the perfect partner for the MT500D Series tractors.
A wide range of high lift capacities and heights allows customers to choose
exactly the right ML Series loader to handle every task. All come with a third
hydraulic service and are equipped with parallel linkages to keep the load
level to further ease operation.
The loader’s robust subframe is designed specifically for Challenger tractors,
combining superb balance, visibility and manoeuvrability with easy fitting.
A unique mounting system locks the loader frame securely to the tractor,
creating a solid, integrated combination, while the standard Soft Drive system
reduces shock loads on the tractor, operator and loader.
Loader operation has never been easier thanks to the range of novel and
useful features on the MT500D Series that make materials handling tasks
simple, easy and comfortable for operators.
The standard left-hand power direction lever and the AutoPower VI™
transmission’s fully clutchless shifting make for effortless manoeuvring.
The new MultiFunction joystick option on Efficient models, not only operates
all the loader functions, but also includes push-button control of the reverse
shuttle well as gear changing.
The ML Series Lock & Go system makes it quick and simple to mount the
ML Series loader to Challenger tractors, using integral parking stands and
a locking wheel on each side. For fast, clean hydraulic hook-ups is the MC4
Multi-Coupler option, which connects all the hoses, under pressure as well
as the electrics in one simple movement. The SelectoFix option works in the
same way for connecting the hoses to the implement tool carrier.
MODEL LINES
MT525D MT545D MT565D MT585D MT595D
ML66
ML68
ML76
ML78
ML88
MODEL Sp
Max lift height* 4,25 m
Max lift capacity**
* to pivot pin, may vary depending on tractor configuration
** at max lift height, 800 mm from pivot pin
4 4
4 4
4 4 4 4 4
- -
- - -
ECIFICATIONS
ML66 ML68 ML76 ML78 ML88
2120 kg 2450 kg 2120 kg 2430 kg 2770 kg
4,25 m 4,50 m 4,50 m 4,95 m
- - -
- - -
4 4 4
4 4
ML SERIES LOADER IMpLEMENTS
The right tools for the job. Purpose-designed to suit Challenger ML Series Loaders,
this complete range of implements provides the widest choice available.
Developed through a rigorous R&D programme, those versatile and high quality
imlplements will suit the widest range of tasks like bale handling, grain loading,
cattle feeding, etc...
Please contact your dealer for a complete list of implements.
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2
Models MT525D MT545D MT565D MT585D MT595D
Engine Performance
Rated ISO engine Hp @ 2 100rpm (kW) 140 (103) 165 (121) 185 (136) 220 (162) 240 (177)
Maximum ISO engine Hp @ 1 950rpm (kW) 150 (110) 175 (129) 200 (147) 235 (173) 255 (187)
Maximum engine Hp with EPM Boost (kW) 175 (129) 200 (147) 220 (162) 260 (191) 280 (206)
Maximum ISO engine torque (Nm) @1 500 engine rpm 660 740 880 1,030 1,049
Maximum engine torque with EPM Boost (Nm) 745 840 980 1,120 1,145
MT500D
Smart Machines. Serious Results.
Every effort has been made to ensure that the information contained in this publication is as accurate and current as possible.
However, inaccuracies, errors or omissions may occur and details of the specifications may be changed at any time without
notice. Therefore, all specifications should be confirmed with your Challenger Dealer or Distributor prior to any purchase.
Visit the Challenger Site: www.challenger-ag.com or for Challenger Merchandise: www.challengerstore.com
Cat®, Caterpillar® and Challenger® are registered trademarks of Caterpillar Inc. and are used under licence by AGCO.
© AGCO Limited. 2012 A-A-15388
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