Page 1
ELECTRIC LIFTER
TROLLEY
INSTRUCTION
MANUAL
Imported exclusively by Pacific Hoists Pty. Ltd. & Pacific Hoists Ltd.
In support of cancer charities in Australia & New Zealand
Page 2
2
WWW.CHALLENGERHOISTS.COM.AU
www.jbstools.com
Page 3
IMPORTANT
PLEASE READ THIS OPERATION MANUAL BEFORE USING THIS PRODUCT. THIS MANUAL CONTAINS
IMPORTANT INFORMATION REGARDING SAFETY, OPERATION, INSTALLATION & MAINTENANCE.
ALWAYS OPERATE, INSPECT AND MAINTAIN THIS PRODUCT IN ACCORDANCE WITH
INSTRUCTIONS IN THIS MANUAL,
INTRODUCTION
Thank you for purchasing your new Challenger Electric Lifter Trolley. The Challenger Electric Lifter
Trolley is made of high quality steel which is designed to be durable, reliable and easy-to-use. Also
choosing the Challenger brand directly supports cancer charities in Australia and New Zealand.
It is important that this manual be kept in a safe place where any operator of the Challenger
Electric Lifter Trolley can refer to it and understand the operating principles of this device. All
users of this Challenger Electric Lifter Trolley should read this manual in full and understand the
safe operating principles of the device.
SPECIFICATIONS
Model EPS0412 EPS0415 EPS0417
Stock code CES120 CES150 CES170
Rated capacity (kg) 400
Max. height (A) x width (B) (mm) 1425 x 600 1725 x 600 1925 x 600
Max. platform height (C) (mm) 1200 1500 1700
Min. platform height (D) (mm) 85
Platform length (E) x width (F) (mm) 650 x 576
Lifting height (mm) 1115 1415 1615
Lifting speed with load (mm/sec) 0 - 80
Lowering speed with load (mm/sec) 0 - 115
Storage battery DC12V - 60AH
Motor DC12V - 700W
Max. trolley length (G) (mm) 1100
Net weight (kg) 118 126 130
33
Page 4
SPECIFICATIONS
4
WWW.CHALLENGERHOISTS.COM.AU
www.jbstools.com
Page 5
GENERAL PRECAUTIONS
■
The operator should read the instructions before using this electric lifter trolley to avoid any
injuries
■
This electric lifter trolley is used to lift and lower loads within it’s rated capactiy
■
The electric lifter trolley should only be operated by persons who are authorised to do so
■
Examine the electric lifter trolley before use
■
Do not overload the electric lifter trolley
■
Pay attention to and ensure all loads are secured correctly
■
If the load moves when the electric lifter trolley is in use, brake immediately
■
Distribute the weight of the load across both forks evenly, do not use a single fork only
■
Do not load the electric lifter trolley with imbalanced or unstable loads
■
Ensure correct maintenance of the electric lifter trolley according to the service instructions
■
Do not modify or repair the electric lifter trolley without first consulting the distributor
■
Check the battery before use and recharge in case of low power in a dry, well ventilated area
■
Lower the forks once loading has been completed to avoid any injuries
■
When servicing the electric lifter trolley ensure all loads are removed and use the safety
stopper to prevent the platform from lowering
■
This electric lifter trolley is not designed to be weather resistant. When not in use store in
dry conditions and ensure the forks are lowered
55
Page 6
MAINTENANCE
REGULAR INSPECTION OF YOUR CHALLENGER ELECTRIC LIFTER TROLLEY WILL HAVE A
TWOFOLD RESULT BY ENSURING THE UNIT IS SUITABLE FOR SAFE OPERATION AND WILL
ASSIST WITH EXTENDING THE OPERATING LIFE OF THE UNIT. THE FOLLOWING INSPECTION
SHOULD BE PERFORMED BOTH PRIOR TO, AND AFTER, EVERY USE:
■
Check for any bending or cracking on the electric lifter trolley
■
Check for any oil leakage from the cylinder
■
Check the subside of the electric lifter trolley while the platform is lifted to the highest position
■
Check that the wheel movement is smooth
■
Check the function of the brake
■
Check all the bolts and nuts are tightened firmly
■
Check the voltage of the battery indicator
■
Check the hydraulic oil and lubrication periodically
■
Check the oil mass every month
■
Ensure equipment is serviced and maintained
CAUTION: DO NOT use the electric lifter trolley if any malfunction or fault is found
WARNING
■
Do not place hands or feet under the platform
■
Do not move the electric lifter trolley when the forks are lifting
■
Do not move the electric lifter trolley unless the forks are lowered to a safe position
■
Do not place feet in front of the swivel wheel, this may cause harm as the load is being
lowered
■
Do not overload the electric lifter trolley
■
Do not use the electric lifter trolley on uneven surfaces
■
Never use the electric lifter trolley for the trasportation or movement of personel
6
WWW.CHALLENGERHOISTS.COM.AU
www.jbstools.com
Page 7
OPERATING INSTRUCTIONS
■
To brake, press the brake pedal located on the left side of the swivel caster
■
To release the brake, lift the brake pedal
■
To lift the forks, turn the emergency stop button on the control panel clockwise and operate
the up button in the centre of the control panel
■
To immediately stop the forks rising or lowering, push the emergency stop button
■
To lower the forks, press the down button on the control panel
■
To stop the forks lowering, release the down button on the control panel
■
Do not overload the electric lifter trolley, ensure the load is within the rated capacity
■
Do not side or end load. The load must be distributed on at least 80% of the platform area
CHARGING THE BATTERY
■
Charge the battery when the voltage of the storage battery is low
■
The electric lifter trolley uses a maintenance free storage battery, which does not involve
adding water
■
Charge the battery in a dry, well ventilated area away from sparks and ignition sources
■
To charge the battery, pull out the charger plug on the left side of the electric lifter trolley and
insert into a socket with the specified voltage. Remove when the full charge indicator light on
the panel goes on
■
During charging, the voltage display on the indicating gauge should be lower than 16V
■
Do not use the electric lifter trolley during charging
77
Page 8
CONTROL PANEL
■
Press the emergency button, to disconnect the power supply of the pump station motor
■
Turn the emergency button clockwise to connect the motor
■
When the voltmeter is below 10V, the storage battery must be charged
■
The up/ down buttons are used to raise or lower the forks
EMERGENCY BUTTON UP/ DOWN BUTTONS VOLTMETER
8
WWW.CHALLENGERHOISTS.COM.AU
www.jbstools.com www.jbstools.com
Page 9
TROUBLE SHOOTING
No. Fault Cause Countermeasures
1 The forks cannot
reach the max. height
2 The forks cannot be
raised
3 Pump station motor
cannot run
4 The forks will not
lower
5 Oil leakage • Sealing parts are aged or
6 Forks lower itself • The relief valve is unable to
7 Storage battery
cannot be charged
• Low hydraulic oil level • Inject hydraulic oil
• No hydraulic oil
• Hydraulic oil is impure
• Emergency button is not
switched on
• Low voltage of the storage
battery
• Wiring terminal of the power
line is loose
• Motor contactor is damaged
• Uneven centre of gravity
of goods or overloading
causes deformation of the
large piston rod or the oil
tank body
• The forks are rusted
and hard to move due to
long-term exposure to air
when the platform stays in
the higher position for an
extended period of time
• The release valve of the
hydraulic pump station is
worn or damaged and thus
cannot be opened
damaged
• Some parts are broken
be shut tightly due to impure
hydraulic oil
• Sealing parts are aged or
damaged
• Release valve is damaged
• Storage battery is damaged
• Charging plug is loose
• Check hydraulic oil
• Replace the hydraulic oil
• Turn the emergency button
clockwise
• Charge the battery
• Fasten the wiring terminal
• Replace the parts
• Contact you distributor
• Replace the large piston
rod or the oil tank body
• Lower the forks to the
lowest position when not
using the crane and make
sure to lubricate the piston
rods
• Replace the release valve
of the pump station
• Contact you distributor
• Replace the parts
• Replace the parts
• Contact you distributor
• Replace the hydraulic oil
• Replace the parts
• Replace the parts
• Contact you distributor
• Replace the parts
• Check connections
99
Page 10
SPARE PARTS
No. Description Qty.
1 Bracket 1
2 Roller 4
3 Composite sleeve 4
4 Ultra big washer 4
5 Full thread hexagon headed bolt M6X16 4
6 Tyne 2
7 Long axis 1
8 Spring washer for shaft 2
1010
Page 11
SPARE PARTS
No. Description Qty.
1 Handle 1
2 Split washer 2
3 Chain wheel 1
4 Composite sleeve 2
5 Chain wheel cap 1
6 Chain wheel cap 1
7 Chain wheel shaft 1
8 Hexagon socket set screws with flat point 1
9 Chain 1
10 Chain joint 2
11 Chain tie rod 2
12 Hexagon nut 6
13 Non-metal hexagon lock nut 2
14 Full thread hexagon headed bolt 4
15 Spring washer 4
16 Hexagon nut 4
17 Full thread hexagon headed bolt 4
18 Flat washer 8
19 Spring washer 4
20 Split washer 4
21 Front wheel axel 2
22 Gasket 4
23 Bearing 4
24 Front rollers 2
25 Chasis 1
26 Steering wheel (with brake) 2
27 Cap nut 2
28 Internal tooth lock washer 2
1111
Page 12
SPARE PARTS
12
WWW.CHALLENGERHOISTS.COM.AU
www.jbstools.com
Page 13
SPARE PARTS
No. Description Qty.
1 Electric appliance cap 1
2 Cross recess head screw M6X16 11
3 Embedded nut 8
4 Electric cabinet 1
5 Charger 12V/10A 1
6 Anchor ear 1
7 Storage battery 1
8 Fixture 1
9 Hexagonal socket head cap screw 2
10 Oil pump installation board 1
11 Pump station 1
12 Hexagon nut 4
13 Spring washer 6
14 Hexagonal socket head cap 2
15 Cross recess head screw 4
16 Hexagon nut 3
17 Flat washer 6
18 Conductor board 1
19 Full thread hexagon headed bolt 4
20 Emergency stop button 1
21 Voltmeter 1
22 Up switch 1
23 Down switch 1
24 Control wiring harness 1
25 Fuse holder 1
26 Fuse 1
27 Screw 2
28 Nut 2
29 Fuse 1
1313
Page 14
SPARE PARTS
14
WWW.CHALLENGERHOISTS.COM.AU
www.jbstools.com
Page 15
SPARE PARTS
No. Description Qty.
1 Start switch 1
2 Motor 1
3 O-ring 1
4 Solenoid pilot actuated valve 1
5 Clamp 1
6 Stop valve 1
7 Central valve body 1
8 Screw 1
9 Safety valve 1
10 Flow control valve 1
11 Fuel return tube 1
12 Gear pump 1
13 Fuel suction tube 1
14 Carbon brush 1
15 Filter 1
16 Fuel tank 1
1515
Page 16
SPARE PARTS
16
WWW.CHALLENGERHOISTS.COM.AU
www.jbstools.com
Page 17
SPARE PARTS
No. Description Qty.
1 Piston rod 1
2 Steel wire washer for shaft 1
3 Piston 1
4 Spring washer for shaft 1
5 Dustproof ring 1
6 Y sealing ring for shaft 1
7 End cover 1
8 O-ring 1
9 Oil tank body 1
10 Composite gasket 1
11 Oil release screw plug 1
12 Composite gasket 2
13 Long joint 1
14 Safety valve 1
15 Joint body 1
16 Single 90° high-pressure oil pipe 1
17 Right angle adjustable joint 1
1717
Page 18
SPARE PARTS
18
WWW.CHALLENGERHOISTS.COM.AU
www.jbstools.com
Page 19
INSPECTION LOG
INITIAL SERVICE DATE: SERIAL NO:
DATE NOTES AUTH SIGNATURE
Imported exclusively by Pacific Hoists Pty. Ltd. and Pacific Hoists Ltd.
For further information in relation to this product,
please contact the branch where the product was purchased.
HEAD OFFICE
24 Foundry Road, Seven Hills NSW 2147
National Sales & Service P: 02 8825 6900
www.challengerhoists.com.au
Thank you for choosing the Challenger brand. Not only are you
choosing a quality and reliable brand but you are also helping
to support cancer charities in Australia & New Zealand.
1919
Page 20
Loading...