CAT INV4000 User Manual

530-1275-02

Owner's Manual

INV4000 E

Portable Generator

Important Safety Information

Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards, including human factors that can affect safety. This person should also have the necessary training, skills and tools to perform these functions properly.

Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not

heeded, bodily injury or death could occur to you or to other persons. The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”.

Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. You must not use this product in any manner different from that considered by this manual without first satisfying yourself that you have considered all safety rules and precautions applicable to the operation of the product in the location of use, including site-specific rules and precautions applicable to the worksite. If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that you are authorized to perform this work, and that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.

The information, specifications, and illustrations in this publication are provided on the basis of information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job.

In the United States, the maintenance, replacement, or repair of the emission control devices and systems may be performed by any repair establishment or individual of the owner's choosing.

This manual contains safety, operation, and maintenance information. This manual should be stored near the product. Read, study and keep it with the literature and product information.

Consumer Arbitration Clause

The Limited Warranty included in this User Guide contains important legal terms including, but not limited to, a Consumer Arbitration Clause calling for mandatory individual arbitration and waiving the ability to bring a case as a class action. Please review this carefully.

California Proposition 65 Warning

Table of Contents

Consumer Arbitration Clause.................................................................................................................... 2

California Proposition 65 Warning .............................................................................................................. 2

SAFETY MESSAGES ................................................................................................................................... 5

Additional Messages ................................................................................................................................. 6

Special Requirements ............................................................................................................................... 7

COMPONENT IDENTIFICATION ................................................................................................................. 8

Engine Type & Serial Number .................................................................................................................. 9

FIRST USE INSTRUCTIONS ..................................................................................................................... 10

Oil ............................................................................................................................................................ 10

Fuel ......................................................................................................................................................... 10

Carriage brackets ................................................................................................................................... 10

Battery Connection ................................................................................................................................. 11

Walk-Around Inspection .......................................................................................................................... 11

CONTROLS ................................................................................................................................................ 12

LCD Smart Display ................................................................................................................................. 12

Overview ................................................................................................................................................. 12

Low fuel level Indicator ........................................................................................................................... 12

Service Indicator ..................................................................................................................................... 12

Overload Indicator .................................................................................................................................. 12

Low Oil Level Indicator ........................................................................................................................... 12

Low Battery Voltage Indicator ................................................................................................................. 12

Generator Switch .................................................................................................................................... 12

CO DEFENSETM & Shut Off System (If equipped) ................................................................................ 13

Parallel Receptacles ............................................................................................................................... 13

Electric Starter ........................................................................................................................................ 13

Engine Smart Control (ESC) Switch ....................................................................................................... 13

Overload Reset Button ........................................................................................................................... 14

AC/DC Circuit Breakers .......................................................................................................................... 14

120 VAC, 20 Amp, GFCI Duplex ............................................................................................................ 14

120 VAC, 30 Amp, Locking..................................................................................................................... 14

12 Volt DC............................................................................................................................................... 14

USB Receptacles .................................................................................................................................... 14

Low Oil Level Shutdown ......................................................................................................................... 14

GENERATOR OPERATION ....................................................................................................................... 15

Optimal Generator Operating Conditions ............................................................................................... 15

Connection to Household Power Supply................................................................................................. 15

Generator Grounding .............................................................................................................................. 15

AC Usage................................................................................................................................................ 15

High Altitude Kits .................................................................................................................................... 15

BEFORE STARTING ENGINE ................................................................................................................... 16

Engine Oil................................................................................................................................................ 16

Fuel Level – Check ................................................................................................................................. 16

STARTING THE ENGINE ........................................................................................................................... 16

Recoil Start ............................................................................................................................................. 16

Electric Start............................................................................................................................................ 16

STOPPING THE ENGINE .......................................................................................................................... 17

MAINTENANCE .......................................................................................................................................... 17

Generator - Inspect ................................................................................................................................. 17

Air Filter – Check .................................................................................................................................... 17

Cylinder Head - Clean ............................................................................................................................ 18

Engine Oil Level – Check ....................................................................................................................... 18

Engine Oil – Change ............................................................................................................................... 18

Engine Valve Lash – Inspect/Adjust ....................................................................................................... 19

Fuel Line – Replace ................................................................................................................................ 19

Fuel Tank Cap and Strainer – Clean ...................................................................................................... 19

Spark Arrestor - Inspect/Clean/Replace ................................................................................................. 19

Spark Plug – Inspect/Adjust/Replace ..................................................................................................... 20

Battery – Inspect/Replace ....................................................................................................................... 20

Walk-Around Inspection .......................................................................................................................... 20

STORAGE .................................................................................................................................................. 21

Storage for 1 to 3 months ....................................................................................................................... 21

Storage for more than 3 months ............................................................................................................. 21

TROUBLESHOOTING ................................................................................................................................ 22

SPECIFICATIONS ...................................................................................................................................... 23

COMBINED EXHAUST AND EVAPORATIVE EMISSIONS CONTROLS WARRANTY STATEMENT .... 24

Your Warranty Rights and Obligations ................................................................................................... 24

Manufacturer’s Warranty Coverage ........................................................................................................ 24

Owner’s Warranty Responsibilities ......................................................................................................... 24

Defects Warranty Requirements: ........................................................................................................... 24

WARRANTY ............................................................................................................................................... 26

CONSUMER ARBITRATION CLAUSE: MANDATORY BINDING INDIVIDUAL ARBITRATION

INSTEAD OF COURT; CLASS ACTION WAIVER................................... Error! Bookmark not defined.

SAFETY MESSAGES

There may be several specific safety messages on your generator. Please become familiar with all safety messages.

Ensure that all safety messages are legible. Clean the safety messages or replace the safety messages if the words cannot be read or if the illustrations are not visible. Use a cloth, water, and soap to clean the safety messages. Do not use solvents, gasoline, or other harsh chemicals. Solvents, gasoline, or harsh chemicals could loosen the adhesive that secures the safety messages.

Replace any safety message that is damaged or missing. If a safety message is attached to a part of the generator that is replaced, install a new safety message on the replacement part.

Read the Manual

Do not operate or work on this generator unless you have read and understand the instructions and warnings in the Owner’s Manual. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.

Hot Surface / Do Not Touch / Flammable

Material

Hot parts or hot components can cause burns or other

personal injury. Do not allow hot parts or components to contact your skin. Use protective clothing or protective equipment to protect your skin. Hot exhaust presents a potential fire hazard. Be sure that nothing flammable is within 1.5 meters of the exhaust.

Carbon Monoxide

Operating a generator indoors can kill you in minutes. Generator exhaust contains carbon monoxide. Carbon monoxide is a poison that you cannot see or smell. Never operate a generator inside a home or garage, even if doors and windows are open. Only operate a generator outdoors and away from windows, doors, and vents. Always direct engine exhaust away from occupied structures. If anyone experiences dizziness, headaches, nausea, or tiredness get to fresh air immediately and seek medical attention. Ventilate the area thoroughly before again occupying it.

The carbon monoxide shutoff system (if equipped) is not a substitute for safe generator operation. Do Not adjust or modify the carbon monoxide shutoff system. Failure to follow instructions can cause the system to malfunction which can result in hazardous conditions.

DANGER

PELIGRO

Utiliser un générateur à

l’intérieur PEUT VOUS TUER EN

QUELQUES MINUTES. Les gaz

d’échappement du générateur

contiennent du monoxyde de carbone. C’est un gaz toxique invisible et inodore.  NE JAMAIS utiliser à l’intérieur d’une maison ou d’un garage, MÊME SI les portes et les fenêtres sont ouvertes.  Utiliser UNIQUEMENT à l’EXTÉRIEUR et loin des fenêtres, portes et ventilations.

Si usa un generador en

interiores, MORIRA EN POCOS MINUTOS. El escape del generador contiene monóxido de carbono. Es un veneno que no tiene olor ni se puede ver.  NUNCA lo use dentro de una casa o garaje. AUN si las puertas y vantanas están abiertas.  Sólo úselo en EXTERIORES

y lejos de ventanas, puertas y ductos de ventilación.

Electrocution

Shock/Electrocution Hazard: Do not operate this equipment or work on this equipment unless you have read and understand the instructions and warnings in the Owner’s Manual. Failure to follow the instructions or heed the warnings will result in serious injury or death.

Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.

Electrical backfeed into a utility’s distribution system

can cause property damage, severe injury, or death.

Electrical backfeed warning. Do not connect

generator to a building’s electrical system unless

using an isolation (transfer) switch installed by a certiﬁed, licensed electrician. CA H&S Code 119075 & 119080.

Additional Messages

Do not operate in wet conditions

No smoking, no exposed flames, no sparks.

Maintain a minimum distance of 5 feet (1.5 meters) from other objects.

Ensure that the unit is properly grounded.

Earth ground connection

Battery

1. Do not expose battery to temperatures above 60 C (140 F).

2. Do not reverse the positive (+) or negative (-) terminals or short-circuit the battery in any way.

3. Do not allow charge voltages in excess of 40 volts.

4. If the battery becomes hot to the touch, stop charging. Allow battery to cool before charging.

5. Do not open, disassemble or modify the battery in any way.

6. Do not connect the battery to other batteries in any way.

7. Do not over-discharge the battery. It may damage the battery or shorten the battery life.

8. A flammable hazard may exist if the battery is physically damaged.

9. Failure to follow these instructions may present risk of explosions, fire or high temperatures.

CAUTION

Special Requirements

Electrical equipment, including lines and plug connections should be covered and protected from moisture.

In any generator set installation, the frame of the generator must be connected to an earth ground. A ground terminal is provided.

The INV4000 E has a permanent neutral conductor bonded to the frame.

For 120VAC, use extension cords rated for 125V at 30A or greater. Use the shortest extension cord that meets these requirements.

• Wear a hard hat, protective glasses, and other protective equipment, as required.

• When work is performed around an engine that is operating, wear protective devices for ears in order to help prevent hearing damage.

• Do not wear loose clothing or jewelry that can snag on controls or on other engine parts.

• Ensure that all protective guards and all covers are secured in place on the engine.

• Never put maintenance fluids into glass containers. Glass containers can break.

• Use all cleaning solutions with care.

The circuit breakers should match the generator specifications. If the circuit breakers require replacement, they must be replaced with a circuit breaker of the same rating and performance characteristics.

COMPONENT IDENTIFICATION

1) Fuel Cap

2) Recoil Starter

3) Panel LED Lights

4) Fold-down Handle

5) Carrying Handles

6) Tool Compartment

7) Oil Gauge / Oil Fill*

8) Oil Drain*

9) Air Filter Assembly**

10) Spark plug**

11) Battery**

12) Spark Arrestor

13) LCD Smart Display

14) Generator Switch

15) Electric Starter

16) Receptacle – 120 VAC duplex GFCI

17) AC Circuit Breaker

18) Receptacle – 120 VAC

19) Main AC Circuit Breaker

20) Ground Terminal

21) Parallel Receptacles

22) Receptacle – USB double

23) Receptacle – 12VDC 8.3A

24) DC Circuit Breaker

25) Overload Reset Button

26) Trickle Charger Port

27) Engine Smart Control (ESC) Switch

28) CO DEFENSETM (If equipped)

*behind service access door

behind side panel

Panel without CO DEFENSE

Panel with CO DEFENSE

Engine Type & Serial Number

Cat® portable generators are identified with model numbers, serial numbers, and with performance specification numbers. The model number and performance specifications are located on the ratings plate (2) or the CSA ratings plate (3). The serial number is located on the serial number plate (1).

2, 3

FIRST USE INSTRUCTIONS

Oil

Note: The generator is shipped with no oil in the engine; add the proper amount before first use.

Follow the Engine Oil Level-Check procedure to add the proper amount of oil for the unit as described in the Specifications chart.

Fuel

Follow the Fuel Level – Check procedure to add the proper amount of fuel for the unit as described in the Specifications chart.

Carriage brackets

The generator has 4 red carriage brackets fitted underneath the base to prevent damage caused by rough handling during transit. IMPORTANT- These be must be removed before use, otherwise the unit will vibrate excessively and damage may occur. To remove the carriage brackets:

1. Gently place the generator on its side (with the recoil handle facing up). Place some packaging foam under the generator to prevent damage.

2. Using the wrench provided, remove the 4 nuts (1) and the 4 red carriage brackets (2).

The studs securing the carriage brackets can remain in place.

Battery Connection

The generator is equipped with an internal lithium-ion battery mounted in the battery holder. The battery is disconnected and must be connected before first use.

To access the battery:

1. Unscrew the 2 fasteners (1) at the top of the side panel. Note that they are captive fasteners and cannot be removed from the side panel.

2. Pull the captive fasteners in the direction shown (2) to release the top of the side panel.

3. Pull the panel until the hidden fasteners (3) are pulled apart.

Important, stop pulling once the fasteners (3) are pulled apart, otherwise the tabs at the bottom on the side panel could be damaged.

4. To remove the side panel completely, lift off in a vertical direction (4) to release the bottom tabs.

To connect the battery:

1. The positive battery cable (5) is already connected.

2. Attach the cable with the black cap to the negative battery terminal (6).

3. To make the connection easier, the battery can be removed by releasing the rubber battery strap.

Reattach the side panel in reverse order before first use.

Walk-Around Inspection

Perform the Walk-Around Inspection before each use as described later in this manual.

CONTROLS

LCD Smart Display

The generator is equipped with a multifunction smart LCD display to monitor real-time power output, fuel usage, and provide the user with information alerts relating to some basic service & fault scenarios.

Overview

(1) Power usage – Up to 6 bars shown with range

between 0% and 100% load

(2) Indicator symbols – Oil service, overload, low oil

level, low battery voltage

(3) Fuel level – Up to 6 bars shown with range

between 0% and 100% fuel level

(4) Meter readings - AC voltage, frequency, DC

battery voltage, operating hours*.

*The hours display automatically alternates between two readings:

a) With arrow showing – remaining hours based

on current load and fuel remaining.

b) Without arrow showing – total accumulated

hours from new.

Low fuel level Indicator

When the fuel level drops below 0.3 gal (1.2 L) the first fuel level bar will flash. If the unit is running, the remaining hours indicator will count down to 0 hrs before the unit shuts down. If the unit is started with less than 0.3 gal (1.2 L), the first bar will flash, and the remaining hours will show 0 hrs.

Service Indicator

The service indicator will be displayed for 1hr when the accumulated hours reach the following milestones - 20hrs, 100hrs, and then every 100hrs thereafter.

Overload Indicator

The overload indicator will illuminate when there is a short circuit in a connected load, or the generator is overloaded.

Low Oil Level Indicator

The low oil level indicator will illuminate, and the unit will shut down when there is an insufficient amount of oil in the crankcase

Low Battery Voltage Indicator

The low battery indicator will illuminate when the battery voltage drops below 11.0 volts. The unit may not start using the electric start, but can still be started using the recoil start.

Generator Switch

Turn the generator switch to the choke position when starting the engine. Refer to Starting the Engine.

Turn the generator switch to the on position “I” once it

has been started. To turn off the generator, turn the generator switch to

the off “0” position.

CO DEFENSETM & Shut Off System (If equipped)

The (carbon monoxide) CO DEFENSETM system monitors the accumulation of carbon monoxide gas while the generator is running and will shut off the engine if the levels become dangerously high. The CO DEFENSETM on this generator is not a substitute for an indoor CO alarm.

Whenever the CO DEFENSETM has shut off the engine there will be a light on the control panel that indicates the reason. Read the CO Action Label (shown above) for the next steps to take.

If the CO DEFENSETM light is flashing “red” you must leave the area immediately and relocate to an open outdoor area. Ventilate the area thoroughly before again occupying it. Ensure the generator is located in an open outdoor area with the exhaust pointed away from occupied structures. If anyone experiences

dizziness, headaches, nausea, or fatigue get to fresh air immediately and seek medical attention.

If the CO DEFENSETM light is a constant “orange” then a system fault has occurred, or it is indicating that it has reached the end of its life. This fault can only be diagnosed and repaired by an Authorized Service Provider.

The CO DEFENSETM monitors the accumulation of CO gas from all sources in the area around the generator. If the CO DEFENSETM light is flashing “red” this is not an error and safety measures must be taken immediately.

Note: Tampering with the CO DEFENSETM could result in hazardous conditions and must be avoided.

Note The generator must not be operated in ambient temperatures greater than 131oF (55oC) as this can damage the CO DEFENSETM.

Parallel Receptacles

Two parallel ready generators can be connected to increase the total power available to a load by using the parallel receptacles. The system seamlessly matches frequency and automatically distributes the load to each generator so one is not overloaded. Follow the parallel kit (sold separately) instructions for connection and use of a parallel kit.

Electric Starter

Push the start button to crank the engine using the electric start and release it once the engine starts.

Engine Smart Control (ESC) Switch

This generator is equipped with an engine smart control switch. When in the on position “I” the engine will vary speed to match the required power output to conserve fuel and reduce wear and noise.

Note: If loads requiring intermittent power, or multiple large loads are connected, turn the electronic speed control switch off “O” to avoid possible engine stall. To avoid extended warm-up time, keep the electronic speed control off until normal operating temperatures have been reached.

Overload Reset Button

This button can be used to clear an overload condition without the need to stop and restart the unit.

AC/DC Circuit Breakers

The generator comes equipped with AC (1) and DC (2) circuit breakers that protect the unit and the load from short circuit or overload conditions. If the circuit breaker opens, determine why the circuit breaker tripped before closing the circuit breaker.

120 VAC, 20 Amp, GFCI Duplex

The 120 VAC duplex receptacle is protected against overload by a 20 Amp push to reset circuit breaker. It also provides protection via a Ground Fault Circuit Interruptor (GFCI) with press to Test and Reset buttons. Use the receptacle to power a NEMA 5-20, 120 VAC, single phase, 60 Hz electrical load requiring 20 Amps of current.

Use only high quality, well insulated, 3-wire grounded cords rated for 125 V at 20 Amps (or greater). Keep extension cords as short as possible (less than 15 feet) to prevent voltage drop and overheating of wires.

120 VAC, 30 Amp, Locking

The 120 VAC locking outlet is protected against overload by a 30 Amp push to reset circuit breaker.

Use a NEMA L5-30 plug with this receptacle (rotate to lock or unlock). Use the receptacle to power a 120 VAC, single phase, 60 Hz, single phase, 60 Hz electrical load.

12 Volt DC

The generator comes equipped with a 12 volt DC output capable of providing 8.3 Amps of current, via the supplied 12 volt charging cable.

USB Receptacles

The generator comes equipped with a double USB receptacle. The top is a 5V 1A USB port and the bottom is a 5V 2.1A USB port.

Low Oil Level Shutdown

The generator is equipped with a low oil level shutdown that is designed to protect the engine from damage caused by an insufficient amount of oil in the crankcase. When the oil level in the crankcase falls below the safe operating limit the low oil level light will illuminate and the engine will automatically shutdown.

GENERATOR OPERATION

Optimal Generator Operating Conditions

• Temperature: 23oF to 104 oF (-5oC to 40oC)

• Humidity below 95%

• Height above sea level: < 3000 feet (900 m). If

the height of the operating area is over 900 m, output power will be reduced.

Standard operating conditions are 77oF (25oC) and 40% humidity. Generator power may be reduced due to different ambient conditions and other factors such as fuel quality.

Connection to Household Power Supply

This generator must be installed in accordance with all applicable local laws and electrical codes. The generator must be isolated from the utility and the connection must be verified by a qualified electrician.

Generator Grounding

The National Electrical Code requires generators to be grounded to an approved earth ground. Correct

grounding for the generator is necessary for optimum engine performance and reduces the risk of electric shock. Use the ground terminal (1) to properly ground the generator. Before using the ground

terminal, consult a qualified electrician, electrical inspector, or local authority having jurisdiction for local codes or ordinances that apply for the intended use of the generator.

AC Usage

Do NOT overload the generator. Exceeding the rated power of the generator can damage the generator and the electrical devices connected to it.

Motor-driven devices require a large starting current. Make sure that the total power requirement of these types of loads does not exceed the rated power of the generator. When the generator is used to power multiple loads or electric appliances, start by connecting the appliance with the highest starting power requirements, followed by the second highest and ending with the lowest.

High Altitude Kits

At higher altitudes, the standard air-fuel mixture is too rich and will cause decreased performance and increased fuel consumption. A rich mixture will also foul the spark plug and make starting difficult. Operation at higher altitudes for extended periods of time may increase emissions.

Proper operation can be ensured by installing an altitude kit when required. High altitude kits should be installed by a qualified technician. Contact an authorized service provider if the portable generator will be operated at altitudes greater than 3000 feet (0.9 km) above sea level.

Note: At elevations greater than 8000 feet above sea level, the engine may experience decreased performance even with the high-altitude kit installed.

BEFORE STARTING ENGINE

Engine Oil

Check the oil level before each use. Refer to the Engine Oil Level - Check procedure in this manual.

Fuel Level – Check

1. Check the fuel level gauge (1).

2. If the fuel level is low, remove fuel cap.

3. Check the strainer. If the strainer is dirty, clean the strainer. Refer to Fuel Tank Cap and Strainer – Clean for instructions.

4. Add fuel. The use of a fuel stabilizer is highly recommended as the unit may sit for long periods of time before needed.

5. Install the fuel cap after fueling.

To avoid personal injury always use caution when you are adding fuel:

• Fuel the generator in a well-ventilated area.

• Always stop the engine before fueling.

• Always fill with the generator on a level surface.

• Allow the engine to cool before fueling.

• Do not smoke while you are fueling the

generator.

• Do not fuel the generator near open flames or sparks.

• Do not fill the fuel tank above the full line.

• Avoid repeated or prolonged fuel contact with

skin.

• Avoid prolonged breathing of fuel vapor.

To avoid damaging the generator:

• Use unleaded gasoline with an octane rating greater than or equal to 86.

• Do not mix oil with the gasoline.

• Do not use gasoline with greater than 10%

ethanol content.

• Do not use old gasoline.

• Avoid getting dirt or water into the fuel tank.

STARTING THE ENGINE

Recoil Start

1. Isolate the generator from the utility.

2. Unplug any electrical devices from the receptacles.

3. Turn the generator switch to the choke position.

4. Slowly pull the starter handle until resistance is felt, then quickly pull the starter handle the rest of the way. If the engine does not start, repeat step 4 until the engine does start.

5. After the engine has warmed up, turn the generator switch to the on “I” position.

Electric Start

1. Isolate the generator from the utility.

2. Unplug any electrical devices from the

receptacles.

3. Turn the generator switch to the choke position.

4. Press the generator start button until the engine

starts and then immediately release the generator start button.

NOTE: Do not press the generator start button for more than 5 seconds as this may damage the starter motor. If the engine fails to start, wait 10 seconds before trying again.

5. After the engine has warmed up, turn the

generator switch to the “I” position.

STOPPING THE ENGINE

1. Disconnect the generator / unplug all electrical devices.

2. Turn the generator switch to the off “0” position.

NOTE: To stop the engine in an emergency, turn the generator switch to the off “0” position.

MAINTENANCE

Ensure that all safety information, warnings, and instructions are read and understood before any maintenance procedures are performed.

Use service hours or calendar time, WHICH EVER OCCURS FIRST, to determine the correct maintenance intervals.

Stop the engine before servicing. Put the generator on a level surface and remove the spark plug cap to prevent the engine from starting. Do not operate the engine in an unventilated room or other enclosed area.

When Required:

Fuel Tank Cap and Strainer – Clean Every Use:

Engine Oil Level – Check Walk-Around Inspection

First 20 Service Hours or 1 Month: Engine Oil – Change

Every Month: Generator – Inspect

Every 50 Service Hours or 3 Months:

Spark Arrester – Inspect/Clean/Replace Every 100 Service Hours or 6 Months:

Engine Oil – Change Air Filter – Check Spark Plug – Inspect/Adjust/Replace

Every 300 Service Hours or 1 Year:

Cylinder Head – Clean Engine Valve Lash – Check

Every 2 Years:

Fuel Line – Check/Replace if necessary

NOTE: Use only genuine Caterpillar parts.

Generator - Inspect

Once a month start the engine and run the engine until it reaches normal operating temperature (about 10 minutes). Plug in a corded device and turn on the device to ensure that the generator is providing power. Once you have verified that the generator is providing power, turn off the device and unplug it. Then turn the generator off.

Air Filter – Check

A dirty air filter will restrict air flow into the carburetor, will cause poor fuel economy, and may damage the engine. To keep the generator in good operating condition, service the air filter regularly. Service more frequently when operating the generator in extremely dusty areas.

Note: Never operate the generator without the air filter in place. Operating the generator without the air filter in place will result in rapid engine wear.

To access the air filter, follow the procedure for Battery Connection in the FIRST USE INSTRUCTIONS.

1. To access the air filter foam and paper elements, unclip the 2 fasteners (1).

2. Gently remove the air filter cover. Note, the paper element should be removed with the cover.

Inspect the paper element for cleanliness. If the paper element is dirty, replace it.

Inspect the foam element. If the foam element is dirty, wash the element. If the foam element is damaged, replace it.

Use nonflammable solvent or a mixture of household detergent and warm water to wash the filter. Rinse the filter thoroughly to remove all of the cleaning solution. Replace the filter after the filter has dried. DO NOT oil the foam filter. Note: Do not wring out the filter. Wringing out the filter

may damage the filter. Use a damp rag to wipe dirt from the case and cover. Install the filter into the housing. Replace the air filter door and side panel in the reverse procedure to removal.

Cylinder Head - Clean

Only qualified service personnel should perform this maintenance procedure. Contact your local service center to schedule this maintenance.

Engine Oil Level – Check

Always check the engine oil with the generator on a level surface and with the engine stopped.

Open the service access door and remove the oil level gauge (1) and wipe clean.

Check the oil level by re-inserting the oil level gauge (do not screw in tight).

If the oil level is low (3), add the recommended engine oil, using the funnel supplied, until the oil level reaches the upper mark (2) on the oil level gauge. Use the chart below to determine which viscosity oil to use.

After adding oil, install and tighten the oil level gauge (1) and close the service door.

Note: Non-detergent and 2-stroke engine oils will damage the engine and must not be used.

Engine Oil – Change

1. Operate the engine until it reaches normal operating temperature. Stop the engine and use a suitable container to collect the used oil.

2. Unscrew the 2 fasteners (1) at the top of the side panel. Note that they are captive fasteners and cannot be removed from the side panel.

3. Pull the captive fasteners in the direction shown (2) to release the top of the side panel.

4. Pull the panel until the hidden fastene rs (3) are pulled apart.

Important, stop pulling once the fasteners (3) are pulled apart, otherwise the tabs at the bottom on the side panel could be damaged.

5. To remove the side panel completely, lift off in a vertical direction (4) to release the bottom tabs.

6. The side panel should be set carefully to the side with the recoil cord still attached.

7. Carefully place the generator on wooden blocks to allow an oil drain container to be placed underneath the rubber grommet (5).

8. Remove the rubber grommet (5).

9. Unscrew the oil drain plug (6) and drain all the engine oil into the container.

10. Replace the oil drain plug and rubber grommet.

11. Clean up any excess oil.

12. REFILL the oil, using the funnel (supplied) and

Recommended Lubricant Viscosities for

Ambient Temperature

Oil Viscosities

oC o

Min

Max

Min

Max

SAE 0W-40

-40

104

SAE 5W-40

-30

-22

122

SAE 10W-30

-18

40 0 104

SAE 15W-40

-10

122

check the oil level. Refer to Engine Oil Level – Check.

13. Install and tighten the oil level gauge.

14. Reattach the side panel in reverse order to removal.

15. Dispose of the used oil properly.

16. Start the engine for a brief period and check for leaks.

17. Stop the engine and check the oil level. Add oil if level indicates it is needed. Refer to Engine Oil Level – Check.

Engine Valve Lash – Inspect/Adjust

Only qualified service personnel should perform this maintenance procedure. Contact your local service center to schedule this maintenance.

Fuel Line – Replace

Only qualified service personnel should perform this maintenance procedure. Contact your local service center to schedule this maintenance.

Fuel Tank Cap and Strainer – Clean

Wipe off the fuel cap (1) and surrounding area before removing the fuel cap. Wiping off the fuel cap and surrounding area before removing the fuel cap helps to reduce the amount of contaminants allowed into the fuel system.

If there is a build-up of debris in the fuel strainer (2), remove the strainer and rinse out the strainer. Allow the strainer to dry before installing the strainer.

Spark Arrestor - Inspect/Clean/Replace

Hot Surface

Hot parts or hot components can cause burns or personal injury. Do not allow hot parts or components to contact your skin. Use protective clothing or protective equipment to protect your skin.

DO NOT perform this maintenance procedure until the muffler has cooled.

This unit has a spark arrestor fitted to the exhaust outlet of the muffler. The spark arrestor should be cleaned with a soft wire brush after every 50 hours or 3 months of use. The spark arrestor should be replaced after every 100 hours of operation or if it becomes damaged.

Remove screws (1). Remove spark arrestor (2) Check the spark arrestor for damage. Carefully clean the spark arrestor with a soft wire brush. If the spark arrestor is damaged, replace the spark arrestor.

To install the spark arrestor, align the mounting holes in the spark arrestor with the mounting holes on the muffler. Insert screws (1) and tighten securely.

Spark Plug – Inspect/Adjust/Replace

Refer to the Specifications section of this manual to determine the proper spark plug part number and spark plug gap for your product.

1. DO NOT perform this maintenance procedure with the engine running.

2. Turn the generator switch to the off “O” position.

3. Remove the side panel as per the Air Filter – Check procedure.

4. Remove the spark plug boot (1) by pulling it off the top of the spark plug.

5. Use the plug wrench (2) or a spark plug socket to remove the spark plug (3).

6. Visually check the spark plug to see if it is damaged. If the insulator is cracked, replace the spark plug. If the electrode is damaged, replace the spark plug.

7. Measure the plug gap (4) with a feeler gauge. Adjust the gap as necessary by carefully bending the electrode. Refer to Specifications for the correct gap for your product.

8. Install the spark plug by hand and then tighten to 9 ± 2 lb ft (12.5 ± 2 Nm). DO NOT overtighten as this may damage the engine.

9. Re-attach the spark plug boot and side panel.

Battery – Inspect/Replace

If the battery voltage is below 12.8 volts, charge the battery. Recommended maximum continuous charge voltage is 15 volts.

If the battery is unable to turn over the engine, even after charging, check the battery terminals are secure and free from corrosion.

If the battery requires replacement:

1. Disconnect the negative (-) cable first.

2. Disconnect the positive (+) cable second.

To install the new battery:

3. Connect the positive (+) cable first.

4. Connect the negative (-) cable second.

NOTE: Use only genuine Caterpillar parts. CAUTION - DANGER OF EXPLOSION IF BATTERY

IS INCORRECTLY REPLACED, REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE.

The used battery should be recycled in accordance with local laws.

Walk-Around Inspection

Before starting the engine perform a visual inspection of the unit. Look for:

• Proper oil level

• Proper fuel level

• Good quality fuel

• Fluid leaks

• Loose clamps

• Loose bolts

• Cracked fuel line

• Loose or frayed wiring

• Built up debris

In addition, make sure that:

• The ground terminal is properly connected

STORAGE

When a generator is in storage, air may condense and moisture may appear on the windings. In order to minimize condensation, always store the generator in a dry area. Cover the generator with a protective cover that extends to the ground. The cover should remain loose around the generator to allow proper ventilation.

The generator must not be stored in ambient temperatures greater than 131oF (55oC) as this can damage the CO DEFENSETM (if equipped).

Wait until the generator has cooled before covering it. NEVER operate the genrator with the cover installed. It could ignite and cause damage.

Storage for 1 to 3 months

Remove any dirt, rust, grease, and oil from the generator. DO NOT use a pressure washer to clean the generator. Inspect the exterior. Make any necessary repairs.

Add fuel stabilizer to the fuel tank to prevent the gasoline from going bad. Start and run the engine for 5 minutes to ensure that the fuel stabilizer has been pulled in to the carburetor. Shut off the engine and allow the engine to cool.

Turn the generator switch to the off “O” position. Move the generator to the storage place. Cover the generator.

Storage for more than 3 months

Remove any dirt, rust, grease, and oil from the generator. DO NOT use a pressure washer to clean the generator. Inspect the exterior. Make any necessary repairs.

Gasoline is extremely flammable and is explosive under certain conditions. Drain the fuel in a well-ventilated area with the engine stopped and cool. Never smoke or allow flames or sparks in the area during this procedure.

Remove the fuel cap and carefully turn the generator over to pour the gasoline into an appropriate container. Reinstall the fuel cap, remove any fuel that may have spilled onto the generator, then start and run the engine until the engine stops to allow the fuel to drain from the fuel lines, carburetor, and engine system.

Change the engine oil. Refer to Engine Oil – Change. Remove the spark plug and pour a small amount of

oil into the cylinder. Install the spark plug but do not install the spark plug boot.

Turn the generator switch to the off “O” position. Move the generator to the storage place. Attach the trickle charger to the port on the control

panel and to standard AC power to keep the generator battery fully powered for easy start after storage. Disconnect the battery charger once the battery is fully charged (indicated by a green light on the charger)

Cover the generator.

TROUBLESHOOTING

Issue:

Possible Cause:

Solution:

Check:

Engine Will

Not Start

Generator switch in the off “0” position

Turn the generator switch to the correct position.

Start the engine.

Generator inclined

Move generator to a level position.

No fuel

Fill the fuel tank.

Bad or contaminated fuel

Check the fuel.

Not enough oil in the engine

Check the oil level. If low, add the

recommended oil.

Dirty air filter

Clean the air filter.

No spark

Replace the spark plug.

For electric start, start the engine using the

recoil starter.

If the generator starts, check the battery voltage

on the LCD disaplay. If the battery is providing

less than 12.4 volts, charge the battery.

Oil in the combustion chamber

Remove spark plug, turn generator switch to off

“O” position, pull recoil starter four times to

remove oil from combustion chamber.

If the engine still will not start:

Take the unit to an authorized service provider.

Engine Runs

Rough (no

load)

Dirty air filter

Stop the engine and check the air filter. Clean if

needed.

Start the engine /

check if it runs

rough.

Generator inclined

Move generator to a level position.

If the engine still runs rough:

Take the unit to an authorized service provider.

Engine Shuts

Down

Out of fuel

Check the fuel. Fill the tank if necessary.

Start the engine /

check if it shuts

down.

Not enough oil in the engine

Check the oil level. If low, add the

recommended oil.

Dirty air filter

Clean the air filter.

Shut off due to CO accumulation & flashing

red indicator

Follow all safety instructions on CO Action Label

Generator overloaded

Unplug some of the devices.

Shut off due to CO DEFENSETM system fault

& constant orange indicator

System fault or end of life indication. Take the unit to an authorized

service provider.

If the engine still shuts down:

Engine Runs

Rough (with

load)

Dirty air filter

Stop the engine and check the air filter. Clean if

needed.

Start the engine /

check if it runs

rough.

Generator overloaded

Unplug some of the devices.

Defective device plugged in

Unplug defective device.

If the engine still runs rough:

Take the unit to an authorized service provider.

Engine Runs,

But

Generator

Does Not

Provide

Power

Generator overloaded, overload light is on

Turn off and unplug all electrical devices, shut

down the engine, wait 10 minutes & start the

engine, connect fewer or lighter electrical loads.

Start the engine /

check for power.

Bad connection

Stop the engine and check the connections.

Defective power cord

Replace the cord.

Defective device plugged in

Unplug defective device.

If there is still no power:

Take the unit to an authorized service provider.

SPECIFICATIONS

Engine Type

Single Cylinder, 4-Stroke, Forced Air Cooling

Displacement (cc)

212

Ignition System

Electronic

Spark Plug Gap

.028 - .032 inches (0.7 – 0.8mm)

Fuel Volume

2.1 U.S. gallon (8L)

Fuel Consumption (g/(kW·h)

≤ 395

100% load continuous

4.5

running time (hr)

50% load continuous

8.0

running time (hr)

Oil Capacity

0.56 quart (0.53L)

Rated Output (DC)

12V 8.3A

Rated Frequency (Hz)

Rated Voltage (V)

120

Rated Output Power (kW)

3.2

Surge Output Power (kW)

4.0

Phase

Single

Total Harmonic Distortion

< 3%

COMBINED EXHAUST AND EVAPORATIVE EMISSIONS CONTROLS WARRANTY STATEMENT

Your Warranty Rights and Obligations

The California Air Resources Board (CARB), the United States Environmental Protection Agency (EPA), and Caterpillar Inc. are pleased to explain the exhaust and evaporative emissions control system warranty on your 2020 model year small off-road engine/equipment. In the United States and California, new equipment that use small off-road engines must be designed, built, and equipped to meet stringent emissions standards. Caterpillar must warrant the emission control system on your small off-road engine/equipment for the periods of time listed below provided there has been no abuse, neglect, or improper maintenance of your small offroad engine/equipment leading to the failure of the emissions control system.

Your emissions control system may include parts such as the carburetor or fuel injection system, the ignition system, catalytic converter, fuel tanks, fuel lines (for liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps, and other associated components. Also included may be hoses, belts, connectors, and other emission-related assemblies.

Where a warrantable condition exists, Caterpillar will repair your small off-road engine/equipment at no cost to you including diagnosis, parts, and labor.

Manufacturer’s Warranty Coverage

This emissions control system is warranted for three years. If any emission-related part on your small offroad engine/equipment is defective, the part will be repaired or replaced by Caterpillar.

Owner’s Warranty Responsibilities

As the small off-road engine/equipment owner, you are responsible for the performance of the required maintenance listed in your owner's manual. Caterpillar recommends that you retain all receipts covering maintenance on your small off-road engine/equipment, but Caterpillar cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

As the small off-road engine/equipment owner, you should however be aware that Caterpillar may deny you warranty coverage if your small off-road

engine/equipment or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.

You are responsible for presenting your small offroad engine/equipment to a Caterpillar distribution center or service center as soon as a problem exists. The warranty repairs shall be completed in a reasonable amount of time, not to exceed 30 days.

If you have any questions regarding your warranty rights and responsibilities, you should contact Caterpillar at 1-844-797-6387 or E-mail: homeandoutdoorpower@cat.com.

Defects Warranty Requirements:

(a) The warranty period begins on the date the

engine/equipment is delivered to an ultimate purchaser.

(b) General Emissions Warranty Coverage. Caterpillar

warrants to the ultimate purchaser and each subsequent owner that the engine or equipment is:

(1) Designed, built, and equipped so as to conform

with all applicable regulations adopted by the Air Resources Board; and

(2) Free from defects in materials and workmanship that

causes the failure of a warranted part for a period of three years

interpreted as follows:

(1) Any warranted part that is not scheduled for

replacement as required maintenance in the written instructions must be warranted for the warranty period defined in Subsection (b)(2). If any such part fails during the period of warranty coverage, it must be repaired or replaced by Caterpillar according to Subsection (4) below. Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period.

(2) Any warranted part that is scheduled only for

regular inspection in the written instructions must be warranted for the warranty period defined in Subsection (b)(2). A statement in such written

instructions to the effect of “repair or replace as necessary” shall advise owners of the warranty

coverage for emissions related parts. Replacement within the warranty period is covered by the warranty and will not reduce the period of warranty coverage. Any such part repaired or replaced under warranty must be warranted for the remaining warranty period.

(3) Any warranted part that is scheduled for

replacement as required maintenance in the written instructions must be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part

must be repaired or replaced by Caterpillar according to Subsection (4) below. Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part.

(4) Repair or replacement of any warranted part under

the warranty provisions must be performed at no charge to the owner at a warranty station.

(5) Notwithstanding the provisions of Subsection (4)

above, warranty services or repairs must be provided at distribution centers that are franchised to service the subject engine/equipment.

(6) The owner must not be charged for diagnostic labor

that leads to the determination that a warranted part is in fact defective, provided that such diagnostic work is performed at a warranty station.

(7) Caterpillar is liable for damages to other

engine/equipment components proximately caused by a failure under warranty of any warranted part.

(8) Throughout the emissions control system's

warranty period set out in subsection (b)(2), Caterpillar must maintain a supply of warranted parts sufficient to meet the expected demand for such parts and must obtain additional parts if that supply is exhausted.

(9) Manufacturer-approved replacement parts that do

not increase the exhaust or evaporative emissions of the engine or emissions control system must be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner. Such use will not reduce the warranty obligations of Caterpillar.

(10) Add-on or modified parts that are not exempted by

the Air Resources Board may not be used. The use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim. Caterpillar will not be liable to warrant failures of warranted parts caused by the use of a nonexempted add-on or modified part.

(11) Caterpillar issuing the warranty shall provide any

documents that describe that warranty procedures or policies within five working days of request by the Executive Officer.

(d) Emission Warranty Parts List for exhaust

(1) Fuel Metering System

(i) Carburetor and internal parts (and/or pressure

regulator or fuel injection system)

(ii) Air/fuel ratio feedback and control system (iii) Cold start enrichment system

(2) Air Induction System

(i) Controlled hot air intake system (ii) Intake manifold (iii) Air filter

(3) Ignition System

(i) Spark plugs (ii) Magneto or electronic ignition system (iii) Spark advance/retard system

(4) Exhaust Gas Recirculation (EGR) System

(i) EGR valve body, and carburetor spacer if applicable (ii) EGR rate feedback and control system

(5) Air Injection System

(i) Air pump or pulse valve (ii) Valves affecting distribution of flow (iii) Distribution manifold

(6) Catalyst or Thermal Reactor System

(i) Catalytic converter (ii) Thermal reactor (iii) Exhaust manifold

(7) Particulate Controls

(i) Traps, filters, precipitators, and any other device

used to capture particulate emissions

(8) Miscellaneous Items Used in Above Systems

(i) Electronic controls (ii) Vacuum, temperature, and time sensitive valves

and switches

(iii) Hoses, belts, connectors, and assemblies.

(e) Emissions Warranty Parts List for Evaporative

Emissions

(1) Fuel Tank (2) Fuel Cap (3) Fuel Lines (for liquid fuel and fuel vapors) (4) Fuel Line Fittings (5) Clamps* (6) Pressure Relief Valves* (7) Control Valves* (8) Control Solenoids* (9) Electronic Controls* (10) Vacuum Control Diaphragms* (11) Control Cables* (12) Control Linkages* (13) Purge Valves* (14) Gaskets* (15) Liquid/Vapor Separator (16) Cabon Canister (17) Canister Mounting Brackets (18) Carburetor Purge Port Connector

*Note: As they relate to the evaporative emission

control system

WARRANTY

CATERPILLAR LIMITED WARRANTY

FOR INVERTER GENERATOR MODEL:

INV4000 E

Purchased in the United States and Canada

Caterpillar (Newberry) LLC. (Caterpillar) warrants to the original purchaser that any new Cat® branded portable generator products purchased in the United States and Canada are free from defects in materials and workmanship for the warranty period set forth below, provided that the product is operated and maintained in accordance with Caterpillar's instructions and manuals. Caterpillar will, at its option, repair or replace any part which, upon inspection by Caterpillar or a Caterpillar authorized service representative, is found to be defective during the warranty period as set forth below. Any product that the purchaser claims to be defective must be returned to and examined by the nearest Caterpillar authorized service representative located in the United States or Canada. Transportation and associated

costs and risk of loss are the responsibility of the purchaser.

Warranty Period:

All new inverter generator products are warranted under normal use for a period of two (2) years from the date of original purchase or 1000 operating hours, whichever occurs first. If proof of original purchase is not presented, the manufacturer's shipping date will be used to determine the start of the warranty period. To help with any warranty claims, the original purchaser should register the product on www.cat.com/homeandoutdoorpower-support immediately following the purchase.

By means of registering the product on www.cat.com/homeandoutdoorpower-support within thirty (30) days from the date of purchase, original purchasers have the option to extend the Warranty Period by one additional year for a total of three (3) years calculated from the date of original purchase of the product subject to the limitation of 1000 operating hours in total for the duration of the Warranty Period.

This Warranty shall NOT apply to the following:

1. Damage or deterioration caused by normal wear and tear.

2. Failures caused by any external cause or act of God, such as accident, collision, theft, vandalism, riots, wars, fire, freezing, lightning, earth-quakes, windstorms, hail, volcanic eruptions, floods, tornados or hurricanes.

3. Failures due to alterations, adjustments, unauthorized fuel setting changes, neglect or improper storage, repair and/or maintenance.

4. Failures due to abuse or application of the product for uses other than for which it is designed or intended to by the manufacturer, including but not limited to, improper installation or location in a contaminated, harsh, corrosive or saltwater environment.

5. Failures resulting from attachments, accessory items, and parts not sold, issued or approved by Caterpillar.

6. Failures caused by contaminated or improper fuels, fuels, oils or other operating media or improper fluid levels.

7. Failures resulting from user’s delay in making the product available after being notified of a potential product problem.

8. Cosmetic damage, discolorations, rusting, corrosion or scratches to applied paint.

9. Replacement of consumables such as, but not limited to, fuses, lamps, filters, etc.

10. Repair by any party other than a Caterpillar authorized service representative.

11. Additional expenses for repair after normal business hours, i.e. overtime or holiday labor rates.

12. Expenses for rental of equipment during downtime and/or performance of warranty repairs.

13. Expenses related to investigating performance complaints and/or troubleshooting where no manufacturing defect is found.

14. Starting batteries are NOT covered under this warranty but will be covered under the portable generator parts warranty.

To obtain warranty service or if you have questions concerning this warranty or its applications, please call 1-844-797-6387 or visit

www.cat.com/homeandoutdoorpower-support, where you can also search for your nearest authorized Cat service representative.

CONSUMER ARBITRATION CLAUSE: MANDATORY BINDING INDIVIDUAL ARBITRATION INSTEAD OF COURT; CLASS ACTION WAIVER

a. You and Caterpillar both agree that, to the extent permitted by

applicable law, any and all disputes or claims arising out of or relating in any way to Cat Branded portable generator products or services related thereto, or from any advertising for any such products or services, including any question regarding the existence, validity, or termination of this Caterpillar Limited Warranty, as well as any issue regarding the interpretation of the terms and conditions of this Consumer Arbitration Clause will be resolved by binding arbitration before a sole arbitrator, rather than in court, except that you may assert claims in small claims court if your claims qualify. This also includes any claims that arose before you accepted this Caterpillar Limited Warranty, regardless of whether prior versions of the Limited Warranty required arbitration. In the US, The Federal Arbitration Act (9 U.S.C. § 1 et seq.) and federal arbitration law apply to the Caterpillar Limited Warranty and the terms and conditions of this Consumer Arbitration Clause.

b. Arbitration uses a neutral arbitrator instead of a judge and jury. An

arbitrator can award on an individual basis the same damages and relief as a court (including injunctive and declaratory relief or statutory damages) and must follow theterms of this Limited Warranty (including the terms and conditions of this Consumer Arbitration Clause) as a court would. Arbitration procedures allow for more limited discovery, and court review of an arbitration award is limited.

c. If you have a dispute and elect to seek arbitration or file a claim in

small claims court, you must first send to Caterpillar, by certified mail, a written notice of your claim that (a) describes the nature and basis of the claim or dispute; (b) sets forth the specific relief sought and (c) includes a physical address and email address where you may be reached ("Notice"). The Notice must be addressed to: General Counsel, Caterpillar Inc., 100 N.E. Adams

St. Peoria Illinois 61629 (“Notice Address”) and reference a “Notice of Claim under Caterpillar Limited Warranty.” If Caterpillar

and you do not reach an agreement to resolve the claim within 60 days after the Notice is received, you or Caterpillar may commence an arbitration proceeding or file a claim in small claims court.

d. You may download or copy a form to initiate arbitration at

www.adr.org. If you are required to pay a filing fee, after

Caterpillar receives notice at the Notice Address that you have commenced arbitration, Caterpillar will reimburse you for your payment of the filing fee, unless your claim is for greater than US$25,000, in which case you will be responsible for filing fees.

e. The arbitration will be governed by the AAA’s then current

Consumer Arbitration Rules, as modified by the terms set forth in this Limited Warranty (including the terms and conditions of this Consumer Arbitration Clause), and will be administered by the

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