CAT C175-20 Technical Manual

Page 1
Cat® C175-20
Diesel Generator Sets
Image shown may not refl ect actual confi guration
Bore – mm (in) 175 (6.89)
Stroke – mm (in) 220 (8.66)
3
Displacement – L (in
Compression Ratio 15.3:1
Aspiration TA
Fuel System Common Rail
Governor Type ADEM™ A4
)
105.8 (6456)
Standby
60 Hz ekW (kVA)
3500 (4375)
Mission Critical
60 Hz ekW (kVA)
3500 (4375)
Features
Cat® Diesel Engine
• Designed and tested to meet the U.S. EPA Emergency Stationary (Tier 2) emission standards
• Reliable performance proven in thousands of applications worldwide
Generator Set Package
• Accepts 100% block load in one step
Meets NFPA 110 loading requirements
• Conforms to ISO 8528-5 G3 load acceptance requirements
• Reliability verified through torsional vibration, fuel consumption, oil consumption, transient performance, and endurance testing
Alternators
• Superior motor starting capability minimizes need for oversizing generator
• Designed to match performance and output characteristics of Cat diesel engines
Prime
60 Hz ekW (kVA)
3180 (3975)
EMCP 4 Control Panels
• User-friendly interface and navigation
• Scalable system to meet a wide range of installation requirements
• Expansion modules and site specific programming for specific customer requirements
Warranty
• 24 months/1000-hour warranty for standby and mission critical ratings
• 12 months/unlimited hour warranty for prime and continuous ratings
• Extended service protection is available to provide extended coverage options
Worldwide Product Support
• Cat dealers have over 1,800 dealer branch stores operating in 200 countries
• Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements
Emissions Performance
U.S. EPA Certified for Emergency
Cooling System
• Cooling systems available to operate in ambient temperatures up to 50°C (122°F)
• Tested to ensure proper generator set cooling
LEHE20132-04
Financing
• Caterpillar offers an array of financial products to help you succeed through financial service excellence
• Options include loans, finance lease, operating lease, working capital, and revolving line of credit
• Contact your local Cat dealer for availability in your region
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C175-20 Diesel Generator Sets Electric Power
Standard and Optional Equipment
Engine
Air Cleaner
Single element
Muffler
Industrial grade (15 dB)Residential grade (25 dB)Critical grade (35 dB)
Starting
Standard batteriesOversized batteriesStandard electric starter(s)Heavy duty electric starter(s)Dual electric starter(s)Air starter(s)Jacket water heater
Alternator
Output voltage
416V
480V600V
6600V6900V
12470V4160V ❑ 13200V6300V ❑ 13800V
Temperature Rise (over 40°C ambient)
125°C/130°C120°C105°C80°C
Winding type
Form wound
Power Termination
Type
us bar
BCircuit breaker4000A
5000A
6000AUL3-pole
IEC4-pole
Electrically operated
Trip Unit
LSI
LSI-G
LSIG-P
Control System
Controller
EMCP 4.2BEMCP 4.3EMCP 4.4
Attachments
Local annunciator moduleRemote annunciator moduleExpansion I/O moduleRemote monitoring software
Charging
Battery charger – 20ABattery charger – 35ABattery charger – 50A
Vibration Isolators
Rubber SpringSeismic rated
Cat Connect
Connectivity
EthernetCellular
Extended Service Options
Terms
2 year (prime)3 year5 year10 year
Coverage
SilverGoldPlatinumPlatinum Plus
Ancillary Equipment
Automatic transfer switch
(ATS)
Paralleling switchgearParalleling controls
Certifications
IBC seismic certificationHCAI pre-approval
Excitation
Permanent magnet (PM)
Attachments
Anti-condensation heater Stator and bearing temperature
xxmonitoring and protection
Note: Some options may not be available on all models. Certifi cations may not be
available with all model confi gurations. Consult factory for availability.
LEHE20132-04
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Page 3
C175-20 Diesel Generator Sets Electric Power
Package Performance
Performance
Frequency 60 Hz 60 Hz 60 Hz
Gen set power rating with fan
Gen set power rating with fan @
0.8 power factor
Emissions EPA ESE (Tier 2) EPA ESE (Tier 2) EPA ESE (Tier 2)
Performance number
Standby Mission Critical Prime
3500 ekW 3500 ekW 3180 ekW
4375 kVA 4375 kVA 3975 kVA
EM5747-01 EM5749-01 EM5751-01
Fuel Consumption
100% load with fan – L/hr (gal/hr)
75% load with fan – L/hr (gal/hr)
50% load with fan – L/hr (gal/hr)
25% load with fan – L/hr (gal/hr)
914.3 (241.5) 834.0 (220.3)
707.7 (186.9) 667.1 (176.2)
561.0 (148.2) 515.0 (136.0)
342.9 (90.6) 317.1 (83.8)
914.3 (241.5)
707.7 (186.9)
561.0 (148.2)
342.9 (90.6)
Cooling System
Radiator air flow restriction (system) – kPa (in. water)
Radiator air flow – m
Engine coolant capacity – L (gal) 440.0 (116.2) 440.0 (116.2)
Radiator coolant capacity – L (gal)
Total coolant capacity – L (gal) 1285 (339.5) 1285 (339.5)
3
/min (cfm) 3426 (120988) 3426 (120988)
0.12 (0.48) 0.12 (0.48)
845.0
(223.2) (223.2)
0.12 (0.48)
3426 (120988)
440.0 (116.2)
845.0
1285 (339.5)
(223.2)
845.0
Inlet Air
Combustion air inlet flow rate – m3/min (cfm)
311.7 (11006.6) 291.6 (10298.0)
311.7 (11006.6)
Exhaust System
Exhaust stack gas temperature – °C (°F)
Exhaust gas flow rate – m3/min (cfm)
Exhaust system backpressure (maximum allowable) – kPa (in. water)
461.6 (862.8) 455.2 (851.4)
790.1 (27899.2) 729.5 (25757.6)
6.7 (27.0) 6.7 (27.0)
461.6 (862.8)
790.1 (27899.2)
6.7 (27.0)
Heat Rejection
Heat rejection to jacket water – kW (Btu/min)
Heat rejection to exhaust (total) – kW (Btu/min)
Heat rejection to aftercooler – kW (Btu/min)
Heat rejection to atmosphere from engine – kW (Btu/min)
Heat rejection from alternator – kW (Btu/min)
1884 (107135) 1676 (95336)
3477 (197713) 3186 (181182)
374 (21258) 288 (16392)
197 (11211) 189 (10735)
(10697)
188
1884 (107135)
3477 (197713)
374 (21258)
197 (11211)
188 (10697)
171 (9725)
Emissions* (Nominal)
NOx mg/Nm3 (g/hp-h) 2943.4 (6.03) 2729.6 (5.70)
CO mg/Nm3 (g/hp-h) 142.1 (0.35) 185.5 (0.44)
HC mg/Nm3 (g/hp-h) 16.2 (0.04) 16.9 (0.05)
PM mg/Nm3 (g/hp-h) 15.5 (0.04) 16.7 (0.04)
2943.4 (6.03)
142.1 (0.35)
16.2 (0.04)
15.5 (0.04)
Emissions* (Potential Site Variation)
NOx mg/Nm3 (g/hp-h) 3532.0 (7.23) 3275.6 (6.84)
CO mg/Nm3 (g/hp-h) 255.7 (0.63) 333.9 (0.79)
HC mg/Nm3 (g/hp-h) 21.5 (0.06) 22.5 (0.06)
PM mg/Nm3 (g/hp-h) 21.7 (0.06) 23.3 (0.06)
*mg/Nm3 levels are corrected to 5% O2. Contact your local Cat dealer for further information.
3532.0 (7.23)
255.7 (0.63)
21.5 (0.06)
21.7 (0.06)
LEHE20132-04
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C175-20 Diesel Generator Sets Electric Power
Weights and Dimensions
C
A
Dim “A”
mm (in)
8409 (331.1) 3264 (128.5) 3828 (150.7) 29 870 (65,850)
Note: For reference only. Do not use for installation design. Contact your local Cat dealer for precise weights and dimensions.
Dim “B”
mm (in)
Dim “C”
mm (in)
B
Dry Weight
kg (lb)
Ratings Defi nitions
Standby
Output available with varying load for the duration of the interruption of the normal source power. Average power output is 70% of the standby rated ekW. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year.
Mission Critical
Output available with varying load for the duration of the interruption of the normal source power. Average power output is 85% of the mission critical rated ekW. Typical peak demand up to 100% of rated power for up to 5% of the operating time. Typical operation is 200 hours per year, with maximum expected usage of 500 hours per year.
Prime
Output available with varying load for an unlimited time. Average power output is 70% of the prime power rating. Typical peak demand is 100% of prime rated ekW with 10% overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year.
Applicable Codes and Standards
AS 1359, CSA C22.2 No. 100-04, UL 142, UL 489, UL 869, UL 2200, IBC, IEC 60034-1, ISO 3046, ISO 8528, NEMA MG1-22, NEMA MG1-33, 2014/35/EU, 2006/42/EC, 2014/30/EU and facilitates compliance to NFPA 37, NFPA 70, NFPA 99, NFPA 110.
Note: Codes may not be available in all model
configurations. Please consult your local Cat dealer for availability.
Data Center Applications
All ratings Tier III/Tier IV compliant per Uptime
Institute requirements.
All ratings ANSI/TIA-942 compliant for Rated-1
through Rated-4 data centers.
Fuel Rates
Fuel consumption reported in accordance with ISO 3046-1, based on fuel oil of 35º API [16°C (60ºF)] gravity having an LHV of 42,780 kJ/kg (18,390 Btu/lb) when used at 15ºC (59ºF) and weighing 850 g/liter (7.0936 lbs/U.S. gal.) All fuel consumption values refer to rated engine power.
C175-20 PGAL LEHE20132-04 (02/23)
www.cat.com/electricpower
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All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
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