CAT 422E, 428E, 432E, 434E, 442E Maintenance Manual

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Operation and Maintenance Manual
SEBU8475-10 (en-us)
April 2019
422E, 428E, 432E, 434E, 442E, 444E Backhoe Loaders
JBA 1-Up (432E) NBA 1-Up (444E) EME 1-Up (442E) SEF 1-Up (434E) DPH 1-Up (428E) SJL 1-Up (434E) MAW 1-Up (422E)
PUBLICATIONS.CAT.COM
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Important Safety Information
Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards, including human factors that can affect safety. This person should also have the necessary training, skills and tools to perform these functions properly.
Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death.
Do not operate or perform any lubrication, maintenance or repair on this product, until you verify that you are authorized to perform this work, and have read and understood the operation, lubrication, maintenance and repair information.
Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons.
The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”, “WARNING” or “CAUTION”. The Safety Alert “WARNING” label is shown below.
The meaning of this safety alert symbol is as follows:
Attention! Become Alert! Your Safety is Involved.
The message that appears under the warning explains the hazard and can be either written or pictorially presented.
A non-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels on the product and in this publication.
Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in this publication and on the product are, therefore, not all inclusive. You must not use this product in any manner different from that considered by this manual without first satisfying yourself that you have considered all safety rules and precautions applicable to the operation of the product in the location of use, including site-specific rules and precautions applicable to the worksite. If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that you are authorized to perform this work, and that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use.
The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Cat dealers have the most current information available.
When replacement parts are required for this product Caterpillar recommends using Cat re­placement parts.
Failure to follow this warning may lead to pre­mature failures, product damage, personal in­jury or death.
In the United States, the maintenance, replacement, or repair of the emission control devices and systems may be performed by any repair establishment or individual of the owner's choosing.
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Table of Contents
Table of Contents
Foreword ........................................................... 4
Safety Section
Safety Messages............................................... 6
Additional Messages ....................................... 13
General Hazard Information............................ 14
Crushing Prevention and Cutting Prevention.. 17
Burn Prevention............................................... 17
Fire Prevention and Explosion Prevention...... 18
Fire Safety ....................................................... 21
Fire Extinguisher Location............................... 22
Tire Information ............................................... 22
Product Information Section
General Information ........................................ 31
Identification Information ................................. 68
Operation Section
Before Operation ............................................. 73
Machine Operation .......................................... 75
Controls ......................................................... 135
Engine Starting .............................................. 148
Parking .......................................................... 151
Transportation Information ............................ 160
Towing Information ........................................ 166
Engine Starting (Alternate Methods)............. 168
Electrical Storm Injury Prevention................... 22
Before Starting Engine .................................... 23
Engine Starting ................................................ 23
Visibility Information ........................................ 23
Restricted Visibility .......................................... 24
Before Operation ............................................. 24
Operation......................................................... 24
Engine Stopping .............................................. 25
Work Tools....................................................... 25
Parking ............................................................ 26
Slope Operation .............................................. 26
Equipment Lowering with Engine Stopped ..... 27
Maintenance Section
Tire Inflation Information................................ 170
Lubricant Viscosities and Refill Capacities ... 172
Maintenance Support .................................... 178
Maintenance Interval Schedule..................... 181
Reference Information Section
Reference Materials ...................................... 232
Index Section
Index.............................................................. 236
Sound Information and Vibration Information . 27
Operator Station .............................................. 30
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Foreword
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Foreword
California Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
WARNING – This product can expose you to chemicals
including ethylene glycol, which
is known to the State of California to cause birth defects or other reproductive
harm. For more information go to:
www.P65Warnings.ca.gov
Do not ingest this chemical. Wash hands after handling to avoid incidental ingestion.
WARNING – This product can expose you to chemicals
including lead and lead compounds, which are known to the State of California to cause cancer, birth
defects, or other reproductive harm. For more information go to:
www.P65Warnings.ca.gov
Wash hands after handling components that may contain lead.
Literature Information
This manual should be stored in the operator's compartment in the literature holder or seat back literature storage area.
This manual contains safety information, operation instructions, transportation information, lubrication information, and maintenance information.
Some photographs or illustrations in this publication show details or attachments that can be different
from your machine. Guards and covers might have been removed for illustrative purposes.
Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study, and keep this manual with the machine.
Whenever a question arises regarding your machine, or this publication, please consult your Cat dealer for the latest available information.
Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations
of warning signs and labels used on the machine.
Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance, and repair on this machine.
Operation
The operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation, and towing information.
Photographs and illustrations guide the operator through correct procedures of checking, starting, operating, and stopping the machine.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.
Maintenance
The maintenance section is a guide to equipment care. The Maintenance Interval Schedule (MIS) lists the items to be maintained at a specific service interval. Items without specific intervals are listed under the "When Required" service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance. Use the Maintenance Interval Schedule as an index or "one
safe source" for all maintenance procedures.
Maintenance Intervals
Use the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if the calendar intervals provide more convenient servicing schedules and approximate the indicated service hour meter reading. Perform the recommended service at the interval that occurs first.
Under severe, dusty, or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.
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Foreword
Perform service on items at multiples of the original requirement. For example, at every 500 service hours or 3 months, also service those items listed
under every 250 service hours or monthly and every 10 service hours or daily.
Certified Engine Maintenance
Proper maintenance and repair are essential to keep the engine and machine systems operating correctly. As the heavy-duty off-road diesel engine owner, you are responsible for the performance of the required maintenance listed in the Owner Manual, Operation and Maintenance Manual, and Service Manual.
It is prohibited for any person engaged in the business of repairing, servicing, selling, leasing, or trading engines or machines to remove, alter, or to render inoperative, any emission-related device or element of design installed on or in an engine or machine that is in compliance with all applicable regulations of the intended country to which it has been shipped. Certain elements of the machine and engine such as the exhaust system, fuel system, electrical system, intake air system, and cooling system may be emission-related and should not be altered unless approved by Caterpillar.
2. Machine Descriptor (characters 4-8)
3. Check Character (character 9)
4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number.
Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN
format.
Components such as engines, transmissions, axles, and work tools will continue to use an 8 character
Serial Number (S/N).
Machine Capacity
Additional attachments or modifications may exceed machine design capacity which can adversely affect performance characteristics. Included would be stability and system certifications such as brakes, steering, and rollover protective structures (ROPS). Contact your Cat dealer for further information.
Product Identification Number
Effective First Quarter 2001 the Product Identification Number (PIN) has changed from 8 to 17 characters.
To provide uniform equipment identification, construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the
following:
Illustration 1 g03891925
Where:
1. World Manufacturing Code (characters 1-3)
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Safety Section Safety Messages
Safety Section
Safety Messages
SMCS Code: 7000; 7405
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i04571109
Illustration 2 g01912973
There are several specific safety messages on this machine. The exact location of the hazards and the
description of the hazards are reviewed in this section. Please become familiarized with all safety
messages.
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Make sure that all of the safety messages are legible. Clean the safety messages or replace the safety messages if you cannot read the words. Replace the illustrations if the illustrations are not legible. When you clean the safety messages, use a cloth, water, and soap. Do not use solvent, gasoline, or other harsh chemicals to clean the safety messages. Solvents, gasoline, or harsh chemicals could loosen the adhesive that secures the safety message. Loose adhesive will allow the safety message to fall.
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Safety Section
Safety Messages
Do not operate or work on this machine unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals. Failure to follow the instructions or
heed the warnings could result in injury or death. Contact your Cat dealer for replacement manuals. Proper care is your responsibility.
Replace any safety message that is damaged, or missing. If a safety message is attached to a part that is replaced, install a safety message on the replacement part. Any Caterpillar dealer can provide new safety messages.
Do Not Operate (1)
Illustration 3 g01370904
This safety message is located under the engine start switch.
No Ether In Air Inlet (2)
Illustration 4 g01372254
This safety message is located on the air filter cover.
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Safety Section Safety Messages
If equipped with an air inlet heater (AIH) for cold weather starting, do not use aerosal types of starting aids such as ether. Such use could result in an explosion and personal injury.
Proper Connections for Jump Start Cables (3)
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Illustration 6 g01374065
Hydraulic accumulator contains gas and oil under high pressure. Improper removal or repair procedures could cause severe injury. To remove or repair, instructions in the service manual must be followed. Special equipment is required for testing and charging.
Illustration 5 g01370909
This safety message is located on the inside of the door for the battery compartment.
Explosion Hazard! Improper jumper cable con­nections can cause an explosion resulting in seri­ous injury or death. Batteries may be located in separate compartments. When using jump start cables, always connect the positive (+) cable from the source to the positive (+) terminal of the battery that is connected to the starter solenoid. Connect the negative (−) cable from the source to the negative (−) terminal of the starter. If the ma­chine is not equipped with a starter negative ter­minal, connect the negative (−) cable to the engine block. Follow the procedure in the Opera­tion and Maintenance Manual.
High Pressure Accumulator (4)
This safety message is located on the accumulator for the pilot operated hydraulic controls. This accumulator is located on the frame on the right rear of the machine.
ROPS (5)
Illustration 7 g01113333
This safety message is located on the cab next to the left side door.
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Safety Section
Safety Messages
Structural damage, an overturn, modification, al­teration, or improper repair can impair this struc­ture's protection capability thereby voiding this certification. Do not weld on or drill holes in the
structure. Consult a Caterpillar dealer to deter­mine this structure's limitations without voiding its certification.
Crush Hazard (6)
Illustration 8 g01371644
Crushing Hazard! Stay back a safe distance. There is no clearance for a person in this area when the machine turns. Failure to follow these
instructions could cause serious injury or death.
No Exit (7)
Illustration 9 g01407377
This safety message is located on the rear of the slide frame.
This safety message is located on the boom above the boom foot pin.
Crush hazard; This is not an entrance or exit. Stay clear of this area when the machine is oper-
ating. Start and operate the backhoe from the op­erator seat only. Failure to follow these warnings could result in injury or death.
Brace The Lift Cylinder (8)
Illustration 10 g01407376
This safety message is located on the brace for the loader lift arm.
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Safety Section Safety Messages
When performing any work underneath a raised loader lift arm, the loader lift arm brace must be
in place. Install the loader lift arm brace as follows.
1. Empty loader bucket. Remove pin that secures
loader lift arm brace to left loader arm. Raise the loader arms with the bucket in the dump position.
2. Position service brace over left lift cylinder with
flat end against cylinder end.
3. Push pin through holes of loader lift arm brace
and install cotter pin.
4. Slowly lower loader arms until brace contacts
the top of the lift cylinder and bosses on loader arm.
5. To remove loader lift arm brace, reverse
procedure.
Failure to follow this procedure can result in death or serious injury if the loader arms are acci­dentally lowered.
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Illustration 11 g01370913
Pressurized system: Hot coolant can cause seri­ous burn. To open cap, stop engine, wait until ra­diator is cool. Then loosen cap slowly to relieve the pressure.
High Cylinder Pressure (10)
Refer to Operation and Maintenance Manual, “Lift Cylinder Brace - Connect and Disconnect” for more information.
Pressurized System (9)
This safety message is located on the cooling system filler cap.
This safety message is located on both sides of the boom near the connection with the stick.
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Illustration 12 g01407379
High Pressure Cylinder. Failure to read and follow these instructions can cause rapidly discharging gas and/or hydraulic fluid which can result in death, personal injury and property damage.
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Safety Section
Safety Messages
Illustration 14 g01411137
Seat Belt (11)
Illustration 13 g01370908
This safety message is located above the engine start switch.
A seat belt should be worn at all times during ma­chine operation to prevent serious injury or death in the event of an accident or machine overturn.
Failure to wear a seat belt during machine opera­tion may result in serious injury or death.
CRUSH INJURY. COULD CAUSE SERIOUS IN­JURY OR DEATH. ALWAYS CONFIRM QUICK COUPLER PINS ARE ENGAGED. REFER TO THE OPERATION AND MAINTENANCE MANUAL
High Pressure Accumulator (13)
This safety message is located next to the accumulator if the machine is equipped with the option for ride control. The accumulator is located behind the battery box.
Quick Coupler (12) (If Equipped)
This safety message is located in the front of the cab on the right side.
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Safety Section Safety Messages
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Illustration 15 g01370912
Hydraulic accumulator contains gas and oil under high pressure. Improper removal or repair procedures could cause severe injury. To remove or repair, instructions in the service manual must be followed. Special equipment is required for testing and charging.
Product Link (14) (If Equipped)
This safety message is located in the front of the cab on the left post.
Illustration 16 g01370917
This machine is equipped with a Caterpillar Prod­uct Link communication device. When electric
detonators are used, this communication device should be deactivated within 12 m (40 ft) of a
blast site for satellite-based systems and within 3 m (10 ft) of a blast site for cellular based sys­tems, or within the distance mandated under ap­plicable legal requirements. Failure to do so could cause interference with blasting operations and result in serious injury or death.
In cases where the type of Product Link module cannot be identified, Caterpillar recommends that the device be disabled no less than 12 m (40 ft) from the blast perimeter.
Object Handling Stability (15) (If Equipped)
This safety message is located on the right of the cab on the console.
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Illustration 17 g01957323
Overloading the machine could impact the ma­chine's stability which could result in a tip over hazard. A tip over hazard could result in serious injury or death. Always activate the stability alarm switch before you handle or lift objects.
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Safety Section
Additional Messages
Additional Messages
SMCS Code: 7000; 7405
i03694560
Illustration 18 g01985953
Pin the Extendable Stick (1)
If equipped, this message is located on the stick.
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Safety Section General Hazard Information
Illustration 19 g01985954
The E-Stick must be pinned before using attachments, to prevent movement which could cause personal injury.
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i07746355
General Hazard Information
SMCS Code: 7000
Two-Way (Combination) Flow Control (2)
This message is located on the cover plate.
Illustration 20 g01973398
The flow control handle position will indicate work tool control or the flow control handle
position will indicate cylinder control.
Illustration 21 g00104545
Typical example
Attach a “Do Not Operate” warning tag or a similar warning tag to the start switch or to the controls. Attach the warning tag before you service the equipment or before you repair the equipment. Warning tag SEHS7332 is available from your Cat dealer.
Operating the machine while distracted can result in the loss of machine control. Use extreme cau-
tion when using any device while operating the machine. Operating the machine while distracted can result in personal injury or death.
Know the width of your equipment to maintain proper clearance when you operate the equipment near fences or near boundary obstacles.
Be aware of high-voltage power lines and power cables that are buried. If the machine comes in
contact with these hazards, serious injury or death may occur from electrocution.
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Illustration 22 g00702020
Wear a hard hat, protective glasses, and other protective equipment, as required.
Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment.
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Safety Section
General Hazard Information
When you perform maintenance above ground level, use appropriate devices such as ladders or man lift machines. If equipped, use the machine anchorage points and use approved fall arrest harnesses and lanyards.
Pressurized Air and Water
Pressurized air and/or water can cause debris and/or hot water to be blown out. The debris and/or hot water could result in personal injury.
When pressurized air and/or pressurized water is used for cleaning, wear protective clothing, protective shoes, and eye protection. Eye protection includes goggles or a protective face shield.
The maximum air pressure for cleaning purposes must be reduced to 205 kPa (30 psi) when the nozzle is deadheaded and the nozzle is used with an
effective chip deflector and personal protective equipment. The maximum water pressure for cleaning purposes must be below 275 kPa (40 psi).
Make sure that all protective guards and all covers are secured in place on the equipment.
Keep the equipment free from foreign material. Remove debris, oil, tools, and other items from the
deck, from walkways, and from steps.
Secure all loose items such as lunch boxes, tools, and other items that are not a part of the equipment.
Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals. Accept hand signals from one person only.
Do not smoke when you service an air conditioner. Also, do not smoke if refrigerant gas may be present. Inhaling the fumes that are released from a flame that contacts air conditioner refrigerant can cause bodily harm or death. Inhaling gas from air conditioner refrigerant through a lighted cigarette can cause bodily harm or death.
Never put maintenance fluids into glass containers. Drain all liquids into a suitable container.
Obey all local regulations for the disposal of liquids.
Use all cleaning solutions with care. Report all necessary repairs.
Do not allow unauthorized personnel on the equipment.
Unless you are instructed otherwise, perform maintenance with the equipment in the servicing position. Refer to Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position.
Avoid direct spraying of water on electrical connectors, connections, and components. When using air for cleaning, allow the machine to cool to reduce the possibility of fine debris igniting when re­deposited on hot surfaces.
Trapped Pressure
Pressure can be trapped in a hydraulic system. Releasing trapped pressure can cause sudden machine movement or attachment movement. Use
caution if you disconnect hydraulic lines or fittings. High-pressure oil that is released can cause a hose to whip. High-pressure oil that is released can cause oil to spray. Fluid penetration can cause serious injury and possible death.
Fluid Penetration
Pressure can be trapped in the hydraulic circuit long after the machine has been stopped. The pressure can cause hydraulic fluid or items such as pipe plugs to escape rapidly if the pressure is not relieved correctly.
Do not remove any hydraulic components or parts until pressure has been relieved or personal injury may occur. Do not disassemble any hydraulic components or parts until pressure has been relieved or personal injury may occur. Refer to the Service Manual for any procedures that are required to relieve the hydraulic pressure.
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Safety Section General Hazard Information
Illustration 23 g00687600
Always use a board or cardboard when you check for a leak. Leaking fluid that is under pressure can penetrate body tissue. Fluid penetration can cause serious injury and possible death. A pin hole leak can cause severe injury. If fluid is injected into your skin, you must get treatment immediately. Seek treatment from a doctor that is familiar with this type of injury.
Containing Fluid Spillage
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Obey all local regulations for the disposal of liquids.
Inhalation
Illustration 24 g02159053
Exhaust
Use caution. Exhaust fumes can be hazardous to your health. If you operate the machine in an
enclosed area, adequate ventilation is necessary.
Care must be taken in order to ensure that fluids are contained during performance of inspection,
maintenance, testing, adjusting, and repair of the equipment. Prepare to collect the fluid with suitable containers before opening any compartment or disassembling any component that contains fluids.
Refer to Special Publication, NENG2500, “Cat dealer Service Tool Catalog” for the following items:
• Tools that are suitable for collecting fluids and
equipment that is suitable for collecting fluids
• Tools that are suitable for containing fluids and
equipment that is suitable for containing fluids
Asbestos Information
Cat equipment and replacement parts that are shipped from Caterpillar are asbestos free. Caterpillar recommends the use of only genuine Cat replacement parts. Use the following guidelines when you handle any replacement parts that contain asbestos or when you handle asbestos debris.
Use caution. Avoid inhaling dust that might be generated when you handle components that contain asbestos fibers. Inhaling this dust can be hazardous to your health. The components that may contain asbestos fibers are brake pads, brake bands, lining material, clutch plates, and some gaskets. The asbestos that is used in these components is bound in a resin or sealed in some way. Normal handling is not hazardous unless airborne dust that contains
asbestos is generated.
If dust that may contain asbestos is present, there are several guidelines that should be followed:
• Never use compressed air for cleaning.
• Avoid brushing materials that contain asbestos.
• Avoid grinding materials that contain asbestos.
• Use a wet method in order to clean up asbestos materials.
• A vacuum cleaner that is equipped with a high efficiency particulate air filter (HEPA) can also be used.
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Safety Section
Crushing Prevention and Cutting Prevention
• Use exhaust ventilation on permanent machining jobs.
• Wear an approved respirator if there is no other way to control the dust.
• Comply with applicable rules and regulations for the work place. In the United States, use Occupational Safety and Health Administration (OSHA) requirements. These OSHA requirements can be found in “29 CFR 1910.1001”. In Japan, use the requirements found in the “Ordinance on Prevention of Health Impairment due to Asbestos” in addition to the requirements of the Industrial Safety and Health Act.
• Obey environmental regulations for the disposal of asbestos.
• Stay away from areas that might have asbestos particles in the air.
Dispose of Waste Properly
Do not work beneath the cab of the machine unless the cab is properly supported.
Unless you are instructed otherwise, never attempt adjustments while the machine is moving or while the engine is running.
Never jump across the starter solenoid terminals in order to start the engine. Unexpected machine movement could result.
Whenever there are equipment control linkages the clearance in the linkage area will change with the movement of the equipment or the machine. Stay clear of areas that may have a sudden change in clearance with machine movement or equipment
movement.
Stay clear of all rotating and moving parts.
If it is necessary to remove guards in order to perform maintenance, always install the guards after the maintenance is performed.
Keep objects away from moving fan blades. The fan blade will throw objects or cut objects.
Do not use a kinked wire cable or a frayed wire cable. Wear gloves when you handle wire cable.
Illustration 25 g00706404
Improperly disposing of waste can threaten the environment. Potentially harmful fluids should be disposed of according to local regulations.
Always use leakproof containers when you drain fluids. Do not pour waste onto the ground, down a drain, or into any source of water.
i01359664
Crushing Prevention and Cutting Prevention
SMCS Code: 7000
Support the equipment properly before you perform any work or maintenance beneath that equipment. Do not depend on the hydraulic cylinders to hold up the equipment. Equipment can fall if a control is moved, or if a hydraulic line breaks.
When you strike a retainer pin with force, the retainer pin can fly out. The loose retainer pin can injure personnel. Make sure that the area is clear of people when you strike a retainer pin. To avoid injury to your eyes, wear protective glasses when you strike a retainer pin.
Chips or other debris can fly off an object when you strike the object. Make sure that no one can be injured by flying debris before striking any object.
i07746334
Burn Prevention
SMCS Code: 7000
Do not touch any part of an operating engine. Allow the engine to cool before any maintenance is performed on the engine. Relieve all pressure in the air system, in the oil system, in the lubrication system, in the fuel system, or in the cooling system before any lines, fittings, or related items are disconnected.
Coolant
When the engine is at operating temperature, the engine coolant is hot. The coolant is also under pressure. The radiator and all lines to the heaters or to the engine contain hot coolant.
Any contact with hot coolant or with steam can cause severe burns. Allow cooling system components to cool before the cooling system is drained.
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Safety Section Fire Prevention and Explosion Prevention
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Check the coolant level only after the engine has been stopped.
Ensure that the filler cap is cool before removing the filler cap. The filler cap must be cool enough to touch with a bare hand. Remove the filler cap slowly to relieve pressure.
Cooling system conditioner contains alkali. Alkali can cause personal injury. Do not allow alkali to contact the skin, the eyes, or the mouth.
Oils
Hot oil and hot components can cause personal injury. Do not allow hot oil to contact the skin. Also, do not allow hot components to contact the skin.
Remove the hydraulic tank filler cap only after the engine has been stopped. The filler cap must be cool enough to touch with a bare hand. Follow the standard procedure in this manual to remove the hydraulic tank filler cap.
Batteries
The liquid in a battery is an electrolyte. Electrolyte is an acid that can cause personal injury. Do not allow electrolyte to contact the skin or the eyes.
Always wear protective glasses when you work with batteries. Wash hands after touching batteries. The use of gloves is recommended.
i07746336
Fire Prevention and Explosion Prevention
SMCS Code: 7000
Illustration 26 g00704000
Do not smoke while checking the battery electrolyte levels. Batteries give off flammable fumes which can explode.
General
All fuels, most lubricants, and some coolant mixtures are flammable.
To minimize the risk of fire or explosion, Caterpillar recommends the following actions.
Always perform a Walk-Around Inspection, which may help you identify a fire hazard. Do not operate a machine when a fire hazard exists. Contact your Cat dealer for service.
Understand the use of the primary exit and alternative exit on the machine. Refer to Operation and Maintenance Manual, “Alternative Exit”.
Do not operate a machine with a fluid leak. Repair leaks and clean up fluids before resuming machine operation. Fluids that are leaking or spilled onto hot surfaces or onto electrical components can cause a fire. A fire may cause personal injury or death.
Remove flammable material such as leaves, twigs, papers, trash, and so on. These items may accumulate in the engine compartment or around other hot areas and hot parts on the machine.
Keep the access doors to major machine compartments closed and access doors in working condition in order to permit the use of fire suppression equipment, in case a fire should occur.
Clean all accumulations of flammable materials such as fuel, oil, and debris from the machine.
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Safety Section
Fire Prevention and Explosion Prevention
Do not operate the machine near any flame.
Keep shields in place. Exhaust shields (if equipped) protect hot exhaust components from oil spray or fuel spray in case of a break in a line, in a hose, or in a seal. Exhaust shields must be installed correctly.
Do not weld or flame cut on tanks or lines that contain flammable fluids or flammable material. Empty and
purge the lines and tanks. Then clean the lines and tanks with a nonflammable solvent prior to welding or flame cutting. Ensure that the components are properly grounded in order to avoid unwanted arcs.
Dust that is generated from repairing nonmetallic hoods or fenders may be flammable and/or explosive. Repair such components in a well ventilated area away from open flames or sparks. Use suitable Personal Protection Equipment (PPE).
Inspect all lines and hoses for wear or deterioration. Replace damaged lines and hoses. The lines and the hoses should have adequate support and secure clamps. Tighten all connections to the recommended torque. Damage to the protective cover or insulation may provide fuel for fires.
Store fuels and lubricants in properly marked containers away from unauthorized personnel. Store oily rags and flammable materials in protective containers. Do not smoke in areas that are used for
storing flammable materials.
Avoid static electricity risk when fueling. Ultra low sulfur diesel (ULSD) poses a greater static ignition hazard than earlier diesel formulations with a higher sulfur content. Avoid death or serious injury from fire or explosion. Consult with your fuel or fuel system supplier to ensure that the delivery system is in compliance with fueling standards for proper grounding and bonding practices.
Never store flammable fluids in the operator compartment of the machine.
Battery and Battery Cables
Illustration 27 g03839130
Use caution when you are fueling a machine. Do not smoke while you are fueling a machine. Do not fuel a machine near open flames or sparks. Do not use cell phones or other electronic devices while you are refueling. Always stop the engine before fueling. Fill the fuel tank outdoors. Properly clean areas of spillage.
Illustration 28 g03839133
Caterpillar recommends the following in order to minimize the risk of fire or an explosion related to the battery.
Do not operate a machine if battery cables or related parts show signs of wear or damage. Contact your Cat dealer for service.
Follow safe procedures for engine starting with jump­start cables. Improper jumper cable connections can cause an explosion that may result in injury. Refer to Operation and Maintenance Manual, “Engine Starting with Jump Start Cables” for specific instructions.
Do not charge a frozen battery. This may cause an explosion.
Gases from a battery can explode. Keep any open flames or sparks away from the top of a battery. Do not smoke in battery charging areas. Do not use cell phones or other electronic devices in battery charging areas.
Never check the battery charge by placing a metal object across the terminal posts. Use a voltmeter in order to check the battery charge.
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Safety Section Fire Prevention and Explosion Prevention
SEBU8475-10
Daily inspect battery cables that are in areas that are visible. Inspect cables, clips, straps, and other restraints for damage. Replace any damaged parts. Check for signs of the following, which can occur over time due to use and environmental factors:
• Fraying
• Abrasion
• Cracking
• Discoloration
• Cuts on the insulation of the cable
• Fouling
• Corroded terminals, damaged terminals, and loose terminals
Replace damaged battery cable(s) and replace any related parts. Eliminate any fouling, which may have caused insulation failure or related component damage or wear. Ensure that all components are reinstalled correctly.
An exposed wire on the battery cable may cause a short to ground if the exposed area comes into contact with a grounded surface. A battery cable short produces heat from the battery current, which may be a fire hazard.
• Cuts on insulation
• Other damage
Make sure that all clamps, guards, clips, and straps are reinstalled correctly. This will help to prevent vibration, rubbing against other parts, and excessive heat during machine operation.
Attaching electrical wiring to hoses and tubes that contain flammable fluids or combustible fluids should
be avoided.
Consult your Cat dealer for repair or for replacement parts.
Keep wiring and electrical connections free of debris.
Lines, Tubes, and Hoses
Do not bend high-pressure lines. Do not strike high­pressure lines. Do not install any lines that are bent or damaged. Use the appropriate backup wrenches in order to tighten all connections to the recommended torque.
An exposed wire on the ground cable between the battery and the disconnect switch may cause the disconnect switch to be bypassed if the exposed area comes into contact with a grounded surface. This may result in an unsafe condition for servicing the machine. Repair components or replace components before servicing the machine.
Fire on a machine can result in personal injury or death. Exposed battery cables that come into contact with a grounded connection can result in fires. Replace cables and related parts that show signs of wear or damage. Contact your Cat dealer.
Wiring
Check electrical wires daily. If any of the following conditions exist, replace parts before you operate the machine.
• Fraying
• Signs of abrasion or wear
• Cracking
• Discoloration
Illustration 29 g00687600
Check lines, tubes, and hoses carefully. Wear Personal Protection Equipment (PPE) in order to check for leaks. Always use a board or cardboard when you check for a leak. Leaking fluid that is under pressure can penetrate body tissue. Fluid penetration can cause serious injury and possible death. A pin hole leak can cause severe injury. If fluid is injected into your skin, you must get treatment immediately. Seek treatment from a doctor that is familiar with this
type of injury.
Replace the affected parts if any of the following conditions are present:
• End fittings are damaged or leaking.
• Outer coverings are chafed or cut.
• Wires are exposed.
• Outer coverings are swelling or ballooning.
• Flexible parts of the hoses are kinked.
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SEBU8475-10
21
Safety Section
Fire Safety
• Outer covers have exposed embedded armoring.
• End fittings are displaced.
Make sure that all clamps, guards, and heat shields are installed correctly. During machine operation, this will help to prevent vibration, rubbing against other parts, excessive heat, and failure of lines, tubes, and hoses.
Do not operate a machine when a fire hazard exists. Repair any lines that are corroded, loose, or damaged. Leaks may provide fuel for fires. Consult your Cat dealer for repair or for replacement parts. Use genuine Cat parts or the equivalent, for capabilities of both the pressure limit and temperature limit.
Ether
Ether (if equipped) is commonly used in cold-weather applications. Ether is flammable and poisonous.
Only use approved Ether canisters for the Ether dispensing system fitted to your machine, do not spray Ether manually into an engine, follow the correct cold engine starting procedures. Refer to the section in the Operation and Maintenance Manual with the label “Engine Starting” .
Use ether in ventilated areas. Do not smoke while you are replacing an ether cylinder.
Do not store ether cylinders in living areas or in the operator compartment of a machine. Do not store ether cylinders in direct sunlight or in temperatures above 49° C (120.2° F). Keep ether cylinders away from open flames or sparks.
Dispose of used ether cylinders properly. Do not puncture an ether cylinder. Keep ether cylinders away from unauthorized personnel.
Fire Extinguisher
Note: Locate fire extinguishers and how to use a fire
extinguisher before you operate the machine.
If you find that you are involved in a machine fire, your safety and that of others on site are the top priority. The following actions should only be performed if the actions do not present a danger or risk to you and any nearby people. Assess the risk of personal injury and move away to a safe distance as soon as you feel unsafe.
Move the machine away from nearby combustible material such as fuel/oil stations, structures, trash,
mulch, and timber.
Lower any implements and turn off the engine as soon as possible. If you leave the engine running, the engine will continue to feed a fire. The fire will be fed from any damaged hoses that are attached to the engine or pumps.
If possible, turn the battery disconnect switch to the OFF position. Disconnecting the battery will remove the ignition source in the event of an electrical short. Disconnecting the battery will eliminate a second ignition source if electrical wiring is damaged by the fire, resulting in a short circuit.
Notify emergency personnel of the fire and your location.
If your machine is equipped with a fire suppression system, follow the manufacturers procedure for activating the system.
Note: Fire suppression systems need to be regularly inspected by qualified personnel. You must be trained to operate the fire suppression system.
If you are unable to do anything else, shut off the machine before exiting. By shutting off the machine, fuels will not continue to be pumped into the fire.
If the fire grows out of control, be aware of the following risks:
As an additional safety measure, keep a fire extinguisher on the machine.
Be familiar with the operation of the fire extinguisher. Inspect the fire extinguisher and service the fire extinguisher regularly. Follow the recommendations on the instruction plate.
Consider installation of an aftermarket Fire Suppression System, if the application and working
conditions warrant the installation.
i07041871
Fire Safety
SMCS Code: 7000
Note: Locate secondary exits and how to use the
secondary exits before you operate the machine.
• Tires on wheeled machines pose a risk of explosion as tires burn. Hot shrapnel and debris can be thrown great distances in an explosion.
• Tanks, accumulators, hoses, and fittings can rupture in a fire, spraying fuels and shrapnel over a large area.
• Remember that nearly all the fluids on the machine are flammable, including coolant and oils. Additionally, plastics, rubbers, fabrics, and resins in fiberglass panels are also flammable.
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Safety Section Fire Extinguisher Location
SEBU8475-10
i00980571
Fire Extinguisher Location
SMCS Code: 7000; 7419
Make sure that a fire extinguisher is on the machine. Make sure that you are familiar with the operation of the fire extinguisher. Inspect the fire extinguisher and service the extinguisher. Obey the recommendations on the instruction plate.
Mount the fire extinguisher in the battery box. Do not weld the ROPS in order to install the fire extinguisher. Also, do not drill holes in the ROPS in order to mount
the fire extinguisher on the ROPS.
i06164462
Tire Information
SMCS Code: 7000
Explosions of air inflated tires have resulted from heat-induced gas combustion inside the tires. Explosions can be caused by heat that is generated by welding, by heating rim components, by external fire, or by excessive use of brakes.
A tire explosion is much more violent than a blowout. The explosion can propel the tire, the rim components, and the axle components from the machine. Stay out of the trajectory path. Both the force of the explosion and the flying debris can cause property damage, personal injury, or death.
Caterpillar recommends against using water or calcium as a ballast for the tires except in machines designed for this additional mass. For those applicable machines, the maintenance section will contain instructions on the correct tire inflation and
filling procedures. Ballast, such as fluid in the tires, increases overall machine weight and may affect braking, steering, power train components, or the certification of the protective structure such as the ROPS. The use of tire/rim rust preventatives or other liquid additives is not required.
Proper nitrogen inflation equipment, and training in using the equipment, are necessary to avoid over inflation. A tire blowout or rim failure can re-
sult from improper or misused equipment and personal injury or death can occur.
A tire blowout and/or rim failure can occur if the inflation equipment is not used correctly, due to
the fact that a fully charged nitrogen cylinder's pressure is approximately 15000 kPa (2200 psi).
Dry nitrogen gas is recommended for inflation of tires. If the tires were originally inflated with air, nitrogen is still preferred for adjusting the pressure. Nitrogen mixes properly with air.
Nitrogen inflated tires reduce the potential of a tire explosion because nitrogen does not aid combustion. Nitrogen helps to prevent oxidation of the rubber, deterioration of rubber, and corrosion of rim
components.
Illustration 30 g02166933
Typical example of tire is shown
Do not approach a hot or an apparently damaged tire.
To avoid overinflation, proper nitrogen inflation equipment and training in the usage of the equipment are necessary. A tire blowout or a rim failure can result from improper equipment or from misused equipment.
When you inflate a tire, stand behind the tread and use a self-attaching chuck.
Servicing tires and rims can be dangerous. Only trained personnel that use proper tools and proper procedures should perform this maintenance. If correct procedures are not used for servicing tires and rims, the assemblies could burst with explosive force. This explosive force can cause serious personal injury or death. Carefully obey the specific instructions from your tire dealer.
i01122596
Electrical Storm Injury Prevention
SMCS Code: 7000
When lightning is striking in the vicinity of the machine, the operator should never attempt the following procedures:
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23
Safety Section
Before Starting Engine
• Mount the machine.
• Dismount the machine.
If you are in the operator's station during an electrical storm, stay in the operator's station. If you are on the ground during an electrical storm, stay away from the vicinity of the machine.
i00771840
Before Starting Engine
SMCS Code: 1000; 7000
Start the engine only from the operator compartment. Never short across the starter terminals or across the
batteries. Shorting could damage the electrical system by bypassing the engine neutral start system.
Inspect the condition of the seat belt and of the mounting hardware. Replace any parts that are worn or damaged. Regardless of appearance, replace the seat belt after three years of use. Do not use a seat belt extension on a retractable seat belt.
Adjust the seat so that full pedal travel can be achieved with the operator's back against the back of the seat.
i07746368
Visibility Information
SMCS Code: 7000
Before you start the machine, perform a walk-around inspection in order to ensure that there are no hazards around the machine.
While the machine is in operation, constantly survey the area around the machine in order to identify potential hazards as hazards become visible around the machine.
Your machine may be equipped with visual aids. Some examples of visual aids are Closed Circuit Television (CCTV) and mirrors. Before operating the machine, ensure that the visual aids are in proper working condition and that the visual aids are clean. Adjust the visual aids using the procedures that are located in this Operation and Maintenance Manual. If equipped, the Work Area Vision System shall be adjusted according to Operation and Maintenance Manual, SEBU8157, “Work Area Vision System”. If equipped, the Cat Detect Object Detection shall be adjusted according to the Operation and Maintenance Manual, “Cat Detect Object Detection” for your machine.
Make sure that the machine is equipped with a lighting system that is adequate for the job conditions. Make sure that all machine lights are working properly.
Before you start the engine and before you move the machine, make sure that no one is underneath the
machine, around the machine, or on the machine. Make sure that the area is free of personnel.
i03571438
Engine Starting
SMCS Code: 1000; 7000
If a warning tag is attached to the start switch or to the controls, do not start the engine. Also, do not move any controls.
Move all hydraulic controls to the HOLD position before you start the engine.
Move the transmission direction control lever to the NEUTRAL position.
Engage the parking brake.
Diesel engine exhaust contains products of combustion which can be harmful to your health. Always start the engine in a well ventilated area. Always operate the engine in a well ventilated area. If you are in an enclosed area, vent the exhaust to the outside.
It may not be possible to provide direct visibility on large machines to all areas around the machine. Appropriate job site organization is required in order to minimize hazards that are caused by restricted visibility. Job site organization is a collection of rules and procedures that coordinates machines and people that work together in the same area. Examples of job site organization include the following:
• Safety instructions
• Controlled patterns of machine movement and vehicle movement
• Workers that direct safe movement of traffic
• Restricted areas
• Operator training
• Warning symbols or warning signs on machines or on vehicles
• A system of communication
• Communication between workers and operators prior to approaching the machine
Modifications of the machine configuration by the user that result in a restriction of visibility shall be evaluated.
Briefly sound the horn before you start the engine.
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Safety Section Restricted Visibility
SEBU8475-10
i03260240
Restricted Visibility
SMCS Code: 7000
The size and the configuration of this machine may result in areas that can not be seen when the
operator is seated. Illustration 31 provides an approximate visual indication of areas of significant restricted visibility. Illustration 31 indicates restricted visibility areas at ground level inside a radius of
12.00 m (39.37 ft) from the operator on a machine without the use of optional visual aids. This illustration does not provide areas of restricted visibility for distances outside a radius of 12.00 m (39.37 ft).
This machine may be equipped with optional visual aids that may provide visibility to some of the restricted visibility areas. For areas that are not covered by the optional visual aids, job site organization must be utilized to minimize hazards of this restricted visibility. For more information regarding job site organization refer to Operation and Maintenance Manual, “Visibility Information”.
i03105380
Before Operation
SMCS Code: 7000
Clear all personnel from the machine and from the area.
Clear all obstacles from the path of the machine. Beware of hazards such as electrical wires, ditches,
etc.
The stabilizers must be in the correct position before you operate the machine. Completely raise the stabilizers for transporting the machine or for loader operation. Lower the stabilizers before you operate the backhoe. DO NOT DIG UNDER THE
STABILIZERS!
Make sure that all windows are clean. Secure the doors in the open position or in the shut position.
Secure the windows in the open position or in the shut position.
For the best visibility of the area that is close to the machine, adjust the rear view mirrors (if equipped).
Make sure that the machine horn, the backup alarm (if equipped) and all other warning devices are working properly.
Illustration 31 g01662033
Top view of the machine
Fasten the seat belt securely.
i07443772
Operation
SMCS Code: 7000
Only operate the machine while you are sitting in a seat. The seat belt must be fastened while you operate the machine. Only operate the controls while the engine is running.
While you operate the machine slowly in an open area, check for proper operation of all controls and all protective devices.
Before you move the machine, make sure that no one will be endangered.
Do not allow riders on the machine unless the machine has an additional seat with a seat belt. The rider must be seated and the seat belt must be fastened.
Never use the work tool for a work platform.
Note any needed repairs during machine operation. Report any needed repairs.
Note: The shaded areas indicate the approximate location of areas with significant restricted visibility.
Carry work tools at approximately 40 cm (15 inches) above ground level.
Do not go close to the edge of a cliff, an excavation, or an overhang.
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Safety Section
Engine Stopping
Avoid operating the machine across the slope. When possible, operate the machine up the slopes and down the slopes. If the machine begins to sideslip on a downgrade, immediately remove the load and turn the machine downhill.
Avoid any conditions that can lead to tipping the machine. The machine can tip when you work on hills, on banks and on slopes. Also, the machine can tip when you cross ditches, ridges, or other unexpected obstructions.
Maintain control of the machine. Do not overload the machine beyond the machine capacity.
Never straddle a wire cable. Never allow other personnel to straddle a wire cable.
Know the maximum dimensions of your machine.
Always keep the Rollover Protective Structure (ROPS) installed during machine operation.
Fueling Machine
Ultra Low Sulfur Diesel (ULSD) poses a greater static ignition hazard than earlier diesel formula­tions, with a higher Sulfur content, which may re­sult in a fire or explosion. Consult with your fuel or fuel system supplier for details on proper grounding and bonding practices.
Fuel cap may be hot. To avoid injury, use personal protective equipment. Allow the cap to cool before fueling the machine.
Limiting Conditions and Criteria
Limiting conditions are immediate issues with this machine that must be addressed prior to continuing operation.
The Safety Section of the Operation and Maintenance Manual describes limiting condition criteria for replacing items such as safety messages, seat belt and mounting hardware, lines, tubes, hoses, battery cables and related parts, electrical wires, and repairing any fluid leak.
The Maintenance Interval Schedule in the Operation and Maintenance Manual describes limiting condition criteria that require repair or replacement for items (if equipped) such as alarms, horns, braking system, steering system, and rollover protective structures.
The Monitoring System (if equipped) described in the Operation Section of the Operation and Maintenance Manual provides information on limiting condition criteria, including a warning level that requires immediate shutdown of the machine.
i06299648
Engine Stopping
SMCS Code: 1000; 7000
To avoid possible injury or death, do not smoke while in an area that contains flammable liquids.
All fuels, most lubricants, and some coolants are flammable.
Keep all fuels and lubricants stored in properly marked containers and away from unauthorized
persons.
Fuel leaked or spilled onto hot surfaces or electri­cal components can cause a fire.
Store all oily rags or other flammable materials in a protective container in a safe place.
Remove all flammable materials such as fuel, oil, and other debris before they accumulate on the
machine.
Do not expose the machine to flames, burning brush, etc., if at all possible.
Locate fuel fill on machine, and remove the fuel cap. When fueling the machine is complete, replace the fuel cap and lock into place.
Do not stop the engine immediately after the machine has been operated under load. Stopping the engine immediately can cause overheating and accelerated wear of engine components.
After the machine is parked and the parking brake is engaged, allow the engine to run at low idle for 5 minutes before shutdown. Running the engine allows hot areas of the engine to cool gradually.
i04159629
Work Tools
SMCS Code: 6700
Only use work tools that are recommended by Caterpillar for use on Cat machines.
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Safety Section Parking
SEBU8475-10
Use of work tools, including buckets, which are outside of Caterpillar's recommendations or specifications for weight, dimensions, flows, pressures, and so on. may result in less-than-optimal vehicle performance, including but not limited to reductions in production, stability, reliability, and component durability. Caterpillar recommends appropriate work tools for our machines to maximize the value our customers receive from our products. Caterpillar understands that special circumstances may lead a customer to use tools outside of our specifications. In these cases, customers must be aware that such choices can reduce vehicle
performance and will affect their ability to claim warranty in the event of what a customer may perceive as a premature failure.
Work tools and work tool control systems, that are compatible with your Cat machine, are required for safe machine operation and/or reliable machine operation. If you are in doubt about the compatibility of a particular work tool with your machine, consult your Cat dealer.
Make sure that all necessary guarding is in place on the host machine and on the work tool.
Keep all windows and doors closed on the host machine. A polycarbonate shield must be used when the host machine is not equipped with windows and when a work tool could throw debris.
Apply the service brake in order to stop the machine. Move the transmission control lever to the NEUTRAL
position.
Move the speed control lever to the LOW IDLE position.
Engage the parking brake.
Engage the transmission neutral lock.
Lower all work tools to the ground.
Stop the engine.
Turn the engine start switch key to the OFF position for 4 seconds.
Turn the engine start switch key back to the ON position.
Press the hydraulic shutoff switch to the UNLOCKED position.
Move the hydraulic control levers back and forth in order to relieve hydraulic pressure.
Move the hydraulic control levers to the HOLD position.
Turn the engine start switch to OFF position and remove the key.
Do not exceed the maximum operating weight that is listed on the ROPS certification.
If your machine is equipped with an extendable stick, install the transport pin when you are using the following work tools: hydraulic hammers, augers and compactors
Always wear protective glasses. Always wear the protective equipment that is recommended in the operation manual for the work tool. Wear any other protective equipment that is required for the operating environment.
To prevent personnel from being struck by flying objects, ensure that all personnel are out of the work
area.
While you are performing any maintenance, any testing, or any adjustments to the work tool stay clear of the following areas: cutting edges, pinching surfaces and crushing surfaces.
Never use the work tool for a work platform.
i03112589
Parking
SMCS Code: 7000
Park on a level surface. If you must park on a grade, chock the machine.
Stow the steering column if the adjustable steering column is available on the machine.
i07746366
Slope Operation
SMCS Code: 7000
Machines that are operating safely in various applications depend on these criteria: the machine model, configuration, machine maintenance, operating speed of the machine, conditions of the terrain, fluid levels, and tire inflation pressures. The most important criteria are the skill and judgment of the operator.
A well trained operator that follows the instructions in the Operation and Maintenance Manual has the greatest impact on stability. Operator training provides a person with the following abilities: observation of working and environmental conditions, feel for the machine, identification of potential hazards and operating the machine safely by making appropriate decisions.
When you work on side hills and when you work on slopes, consider the following important points:
Speed of travel – At higher speeds, forces of inertia tend to make the machine less stable.
Roughness of terrain or surface – The machine may be less stable with uneven terrain.
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Safety Section
Equipment Lowering with Engine Stopped
Direction of travel – Avoid operating the machine across the slope. When possible, operate the machine up the slopes and operate the machine down the slopes. Place the heaviest end of the machine uphill when you are working on an incline.
Mounted equipment – Balance of the machine may be impeded by the following components: equipment that is mounted on the machine, machine
configuration, weights, and counterweights.
Nature of surface – Ground that has been newly filled with earth may collapse from the weight of the machine.
Surface material – Rocks and moisture of the surface material may drastically affect the machine's
traction and machine's stability. Rocky surfaces may promote side slipping of the machine.
Slippage due to excessive loads – This may cause downhill tracks or downhill tires to dig into the ground, which will increase the angle of the machine.
Width of tracks or tires – Narrower tracks or narrower tires further increase the digging into the
ground which causes the machine to be less stable.
Implements attached to the drawbar – This may decrease the weight on the uphill tracks. This may also decrease the weight on the uphill tires. The decreased weight will cause the machine to be less stable.
Height of the working load of the machine – When the working loads are in higher positions, the stability of the machine is reduced.
Operated equipment – Be aware of performance features of the equipment in operation and the effects on machine stability.
Operating techniques – Keep all attachments or pulled loads low to the ground for optimum stability.
Machine systems have limitations on slopes – Slopes can affect the proper function and operation of the various machine systems. These machine systems are needed for machine control.
i01329161
Equipment Lowering with Engine Stopped
SMCS Code: 7000
Before lowering any equipment with the engine stopped, clear the area around the equipment of all personnel. The procedure to use will vary with the type of equipment to be lowered. Keep in mind most systems use a high pressure fluid or air to raise or lower equipment. The procedure will cause high pressure air, hydraulic, or some other media to be released in order to lower the equipment. Wear appropriate personal protective equipment and follow the established procedure in the Operation and Maintenance Manual, “Equipment Lowering with Engine Stopped” in the Operation Section of the manual.
i03696989
Sound Information and Vibration Information
SMCS Code: 7000
Sound Level Information
The operator Equivalent Sound Pressure Level (Leq) is 78 dB(A) when “ANSI/SAE J1166 OCT 98” is used to measure the value for an enclosed cab. This is a
work cycle sound exposure level. The cab was properly installed and maintained. The test was conducted with the cab doors and the cab windows
closed.
Hearing protection may be needed when the machine is operated with an open operator station for extended periods or in a noisy environment. Hearing protection may be needed when the machine is operated with a cab that is not properly maintained or when the doors and windows are open for extended periods or in a noisy environment.
Note: Operators with lots of experience and proper equipment for specific applications are also required. Safe operation on steep slopes may also require special machine maintenance. Refer to Lubricant Viscosities and Refill Capacities in this manual for the proper fluid level requirements and intended machine use. Fluids must be at the correct levels to ensure that systems will operate properly on a slope.
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Safety Section Sound Information and Vibration Information
SEBU8475-10
The average exterior sound pressure level is 80 dB (A) when the “SAE J88Apr95 - Constant Speed Moving Test” procedure is used to measure the value for the standard machine. The measurement was
conducted under the following conditions: distance of 15 m (49.2 ft) and “the machine moving forward in an intermediate gear ratio”.
Sound Level Information for Machines in European Union Countries and in Countries that Adopt the “EU Directives”
The dynamic operator sound pressure level is 78 dB (A) when “ISO 6396:2008” is used to measure the value for an enclosed cab. The cab was properly installed and maintained. The test was conducted
with the cab doors and the cab windows closed.
“The European Union Physical Agents (Vibration) Directive 2002/ 44/EC”
Vibration Data for Backhoe Loaders
• Operator training, behavior, mode and stress
• Job site organization, preparation, environment, weather and material
• Machine type, quality of the seat, quality of the suspension system, attachments and condition of the equipment
It is not possible to get precise vibration levels for this machine. The expected vibration levels can be estimated with the information in Table 3 in order to
calculate the daily vibration exposure. A simple evaluation of the machine application can be used.
Estimate the vibration levels for the three vibration directions. For typical operating conditions, use the
average vibration levels as the estimated level. With an experienced operator and smooth terrain, subtract the Scenario Factors from the average vibration level in order to obtain the estimated vibration level. For
aggressive operations and severe terrain, add the Scenario Factors to the average vibration level in order to obtain the estimated vibration level.
Note: All vibration levels are in meter per second squared.
Information Concerning Hand/Arm Vibration Level
When the machine is operated according to the intended use, the weighted root mean square (RMS) acceleration emission of the machine to which the
arms are subjected have been measured as follows:
Table 1
Weighted RMS Acceleration
Emission (Mechanical
Machines)
Left Hand/Arm 4.0
Right Hand/Arm 3.8
Table 2
Weighted RMS Acceleration
Emission (Pilot Machines)
Left Hand/Arm 4.3
Right Hand/Arm 1.5
Note: All vibration levels are in meter per second squared.
Information Concerning Whole Body Vibration Level
This section provides vibration data and a method for estimating the vibration level for backhoe loaders.
Note: Vibration levels are influenced by many different parameters. Many items are listed below.
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SEBU8475-10
Safety Section
Sound Information and Vibration Information
Table 3
“ISO Reference Table A - Equivalent vibration levels of whole body vibration emission for earthmoving equipment.”
29
Machine Type
Backhoe Loader
Typical Operating
Activity
excavating
X axis Y axis Z axis X axis Y axis Z axis
0,28 0,26 0,20 0,09 0,16 0,06
Note: Refer to “ISO/TR 25398 Mechanical Vibration ­Guideline for the assessment of exposure to whole body vibration of ride on operated earthmoving machines” for more information about vibration. This publication uses data that is measured by international institutes, organizations and manufacturers. This document provides information about the whole body exposure of operators of earthmoving equipment. Refer to Operation and Maintenance Manual, SEBU8257, “The European Union Physical Agents (Vibration) Directive 2002/44/ EC” for more information about machine vibration levels.
The Caterpillar suspension seat meets the criteria of “ISO 7096”. This represents vertical vibration level under severe operating conditions. This seat is tested with the input “spectral class EM5”. The seat has a transmissibility factor of “SEAT<0.7”.
The whole body vibration level of the machine varies. There is a range of values. The low value is 0.5 meter per second squared. The machine meets the short term level for the design of the seat in “ISO 7096”. The value is 1.68 meter per second squared for this machine.
Guidelines for Reducing Vibration Levels on Earthmoving Equipment
Properly adjust machines. Properly maintain machines. Operate machines smoothly. Maintain the conditions of the terrain. The following guidelines can help reduce the whole body vibration level:
1. Use the right type and size of machine, equipment,
and attachments.
2. Maintain machines according to the
manufacturer's recommendations.
a. Tire pressures
b. Brake and steering systems
c. Controls, hydraulic system and linkages
3. Keep the terrain in good condition.
a. Remove any large rocks or obstacles.
b. Fill any ditches and holes.
c. Provide machines and schedule time in order to
maintain the conditions of the terrain.
Vibration Levels Scenario Factors
4. Use a seat that meets “ISO 7096”. Keep the seat
maintained and adjusted.
a. Adjust the seat and suspension for the weight
and the size of the operator.
b. Inspect and maintain the seat suspension and
adjustment mechanisms.
5. Perform the following operations smoothly.
a. Steer
b. Brake
c. Accelerate.
d. Shift the gears.
6. Move the attachments smoothly.
7. Adjust the machine speed and the route in order to
minimize the vibration level.
a. Drive around obstacles and rough terrain.
b. Slow down when it is necessary to go over
rough terrain.
8. Minimize vibrations for a long work cycle or a long travel distance.
a. Use machines that are equipped with
suspension systems.
b. Use the ride control system on compact
backhoe loaders.
c. If no ride control system is available, reduce
speed in order to prevent bounce.
d. Haul the machines between workplaces.
9. Less operator comfort may be caused by other risk factors. The following guidelines can be effective in order to provide better operator comfort:
a. Adjust the seat and adjust the controls in order
to achieve good posture.
b. Adjust the mirrors in order to minimize twisted
posture.
c. Provide breaks in order to reduce long periods
of sitting.
d. Avoid jumping from the cab.
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Safety Section Operator Station
e. Minimize repeated handling of loads and lifting
of loads.
f. Minimize any shocks and impacts during sports
and leisure activities.
Sources
The vibration information and calculation procedure is based on “ISO/TR 25398 Mechanical Vibration -
Guideline for the assessment of exposure to whole body vibration of ride on operated earthmoving machines”. Harmonized data is measured by international institutes, organizations and manufacturers.
This literature provides information about assessing the whole body vibration exposure of operators of earthmoving equipment. The method is based on measured vibration emission under real working conditions for all machines.
You should check the original directive. This document summarizes part of the content of the applicable law. This document is not meant to substitute the original sources. Other parts of these documents are based on information from the United
Kingdom Health and Safety Executive.
SEBU8475-10
Refer to Operation and Maintenance Manual, SEBU8257, “The European Union Physical Agents (Vibration) Directive 2002/44/EC” for more information about vibration.
Consult your local Caterpillar dealer for more information about machine features that minimize
vibration levels. Consult your local Caterpillar dealer about safe machine operation.
Use the following web site in order to find your local dealer:
Caterpillar, Inc. www.cat.com
i07746362
Operator Station
SMCS Code: 7000; 7300
Any modifications to the inside of the operator station should not project into the operator space or into the space for the companion seat (if equipped). The addition of a radio, fire extinguisher, and other equipment must be installed so that the defined operator space and the space for the companion seat (if equipped) is maintained. Any item that is brought into the cab should not project into the defined operator space or the space for the companion seat (if equipped). A lunch box or other loose items must be secured. Objects must not pose an impact hazard in rough terrain or in the event of a rollover.
Page 31
SEBU8475-10
31
Product Information Section
General Information
Product Information Section
General Information
i03601426
Specifications
SMCS Code: 7000
Intended Use
This machine is classified as a backhoe loader as described in ISO 6165:2006. When the machine is used as a loader, this machine is attached with a front mounted bucket or Caterpillar approved work
tools. Work tools are used for digging, loading, lifting, and carrying material such as earth, crushed rock or gravel. When the machine is operating as a backhoe, the intended use of this machine is for excavating with a bucket or working with Caterpillar approved work tools. This machine can be used in object handling applications that are within the lift capacity of the machine. When this machine is used in object handling applications use approved lifting points and approved lifting devices.
Table 6
432E BACKHOE LOADER
Approximate Weight 7932 kg (17487 lb)
Transport Length 5836 mm (19.1 ft)
Width Across Stabilizers 2368 mm (7.8 ft)
Transport Height 3717 mm (12.2 ft)
Table 7
434E BACKHOE LOADER
Approximate Weight 8460 kg (18651 lb)
Transport Length 6120 mm (20.1 ft)
Width Across Stabilizers
Transport Height 3623 mm (11.9 ft)
Table 8
442E BACKHOE LOADER
Approximate Weight 8692 kg (19163 lb)
Transport Length 5834 mm (19.1 ft)
Width Across Stabilizers
Transport Height 3914 mm (12.8 ft)
2368 mm (7.8 ft)
2368 mm (7.8 ft)
General Machine Specifications
Note: Basic machine specifications are listed below.
Actual machine specifications will vary with different work tools.
Table 4
422E BACKHOE LOADER
Approximate Weight 7641 kg (16845 lb)
Transport Length 5830 mm (19.1 ft)
Width Across Stabilizers 2368 mm (7.8 ft)
Transport Height 3736 mm (12.3 ft)
Table 5
428E BACKHOE LOADER
Approximate Weight 7807 kg (17211 lb)
Transport Length 5869 mm (19.3 ft)
Width Across Stabilizers
Transport Height 3717 mm (12.2 ft)
2368 mm (7.8 ft)
Table 9
444E BACKHOE LOADER
Approximate Weight 8898 kg (19617 lb)
Transport Length 6099 mm (20.0 ft)
Width Across Stabilizers
Transport Height 3871 mm (12.7 ft)
2368 mm (7.8 ft)
Backhoe Buckets
Table 10
STANDARD DUTY BUCKETS (HIGH ROTATION)
)
)
)
3
)
3
)
Weight
100 kg
(220.46 lb)
114 kg
(251 lb)
134 kg
(295 lb)
153 kg
(337 lb)
172 kg
(379 lb)
Width Rated
305 mm
(12 inches)
457 mm
(18 inches)
610 mm
(24 inches)
762 mm
(30 inches)
914 mm
(36 inches)
78 L (2.75 ft
118 L
(4.167 ft
175 L (6.18 ft
233 L
(8.228 ft
292 L
(10.31 ft
3
3
3
Number of
Teeth
3
3
4
5
6
Page 32
32
Product Information Section Specifications
Table 11
HEAVY DUTY BUCKETS
Number of
Width Rated
305 mm
(12 inches)
457 mm
(18 inches)
610 mm
(24 inches)
762 mm
(30 inches)
914 mm
(36 inches)
Table 12
78 L (2.75 ft
118 L
3
(4.167 ft
175 L (6.18 ft
233 L
3
(8.228 ft
292 L
3
(11.31 ft
Weight
3
108 kg
)
(238 lb)
)
)
)
126 kg
(278 lb)
3
150 kg
)
(331 lb)
169 kg
(372 lb)
193 kg
(425 lb)
Teeth
EXTREME SERVICE BUCKETS
Width Struck Rated Weight Number
of Teeth
600 mm
(24 inches)
760 mm
(30 inches)
230 L
(8.1 ft
290 L
(10.0 ft
270 L
3
)
(9.5 ft3)
370 L
3
)
(13.0 ft3)
237 kg
(521 lb)
287 kg
(631 lb)
Loader Buckets
Table 13
GENERAL PURPOSE CAPACITIES
Rated Width Weight
1.14 m
3
(1.5 yd3)
2434 mm
(96 inches)
604 kg (1329 lb)
Travel Speeds
Table 14
TRAVEL SPEEDS FOR 422E WITH STANDARD
First Gear
Forward
Reverse
TRANSMISSION
6.0 km/h
(3.7 mph)
6.0 km/h
(3.7 mph)
Second
Gear
9.6 km/h
(6.0 mph)
9.6 km/h
(6.0 mph)
Third
Gear
19.9 km/h
(12.3 mph)
19.9 km/h
(12.3 mph)
39.9 km/h
(24.8 mph)
39.9 km/h
(24.8 mph)
3
3
4
5
6
4
4
Fourth
Gear
SEBU8475-10
Table 15
TRAVEL SPEEDS FOR 428E WITH STANDARD
First Gear
Forward
Reverse
Table 16
TRAVEL SPEEDS FOR 432E WITH STANDARD
Forward
Reverse
Table 17
TRAVEL SPEEDS FOR 432E WITH AUTO SHIFT
First Gear
Forward
Reverse
Table 18
5.9 km/h
(3.7 mph)
5.9 km/h
(3.7 mph)
TRAVEL SPEEDS FOR 434E WITH STANDARD DRIVE
Forward
Reverse
TRANSMISSION
6.0 km/h
(3.7 mph)
6.0 km/h
(3.7 mph)
TRANSMISSION
First Gear
6.0 km/h
(3.7 mph)
6.0 km/h
(3.7 mph)
TRANSMISSION
Second
9.4 km/h
(5.8 mph)
12.3 km/h (7.7 mph)
TRANSMISSION
First Gear
5.5 km/h
(3.4 mph)
5.5 km/h
(3.4 mph)
Second
9.6 km/h
(6.0 mph)
9.6 km/h
(6.0 mph)
Second
9.6 km/h
(6.0 mph)
9.6 km/h
(6.0 mph)
Gear
Second
8.8 km/h
(5.5 mph)
8.8 km/h
(5.5 mph)
Gear
Gear
Gear
(12.4 mph)
(12.4 mph)
(12.3 mph)
(12.3 mph)
Third
Gear
19.5 km/ h
(12.1
mph)
26.6 km/ h
(16.5
mph)
(11.4 mph)
(11.4 mph)
Third
Gear
20.0 km/h
20.0 km/h
Third
Gear
19.9 km/h
19.9 km/h
Fourth
Gear
26.9 km/h (16.7 mph)
Third
Gear
18.4 km/h
18.4 km/h
Fourth
Gear
40.1 km/h
(24.9 mph)
40.1 km/h
(24.9 mph)
Fourth
Gear
39.9 km/h
(24.7 mph)
39.9 km/h
(24.7 mph)
Fifth Gear
40.7 km/
(25.2 mph)
Fourth
Gear
36.8 km/h
(22.8 mph)
36.8 km/h
(22.8 mph)
h
Page 33
SEBU8475-10
Table 19
TRAVEL SPEEDS FOR 434E WITH AUTO SHIFT
First Gear
Forward
Reverse
Table 20
5.4 km/h
(3.3 mph)
5.4 km/h
(3.3 mph)
TRAVEL SPEEDS FOR 442E WITH STANDARD DRIVE
Forward
Reverse
Table 21
TRAVEL SPEEDS FOR 442E WITH AUTO SHIFT
Forward
Reverse
5.9 km/h
(3.7 mph)
5.9 km/h
(3.7 mph)
TRANSMISSION
Second
8.7 km/h
(5.4 mph)
11.5 km/h (7.1 mph)
TRANSMISSION
First
Gear
6.0 km/h
(3.7 mph)
6.0 km/h
(3.7 mph)
TRANSMISSION
First
Gear
Gear
Second
Gear
9.6 km/h
(6.0 mph)
9.6 km/h
(6.0 mph)
Second
Gear
9.5 km/h
(5.9 mph)
12.4 km/h (7.7 mph)
Third
Gear
18.0 km/ h
(11.2
mph)
24.8 km/ h
(15.4 mph)
(12.3 mph)
(12.3 mph)
Third
Gear
19.9 km/ h
(12.3 mph)
27.0 km/ h
(16.8 mph)
Fourth
Gear
24.8 km/h (15.4 mph)
Third
Gear
19.9 km/h
19.9 km/h
Fourth
Gear
27.4 km/
(17.0 mph)
Fifth Gear
37.5 km/
(23.3 mph)
Fourth
Gear
40.5 km/h
(25.1 mph)
40.5 km/h
(25.1 mph)
Fifth
Gear
42.0 km/
h
(26.0 mph)
33
Product Information Section
Rated Load
Table 23
TRAVEL SPEEDS FOR 444E WITH AUTO SHIFT
TRANSMISSION
First
h
Forward
Reverse
Gear
5.9 km/h
(3.7 mph)
5.9 km/h
(3.7 mph)
Second
Gear
9.4 km/h
(5.8 mph)
12.2 km/h (7.6 mph)
Third Gear
19.6 km/ h
(12.2 mph)
26.6 km/ h
(16.5 mph)
Fourth
Gear
27.1 km/ h
(16.8 mph)
Fifth
Gear
41.3 km/ h
(25.6 mph)
i04768509
Rated Load
SMCS Code: 6001; 6136; 6542; 7000
Failure to comply with the rated load can cause personal injury or attachment damage.
Review the rated load of a particular attachment before performing any operation. Make adjust­ments to the rated load as necessary for non­standard configurations.
h
Note: Rated loads are based upon a standard machine with the following conditions:
• Lubricants
• Full fuel tank
• Enclosed ROPS
Table 22
TRAVEL SPEEDS FOR 444E WITH STANDARD DRIVE
TRANSMISSION
Forward
Reverse
First Gear
6.1 km/h
(3.8 mph)
6.1 km/h
(3.8 mph)
Second
Gear
9.7 km/h
(6.0 mph)
9.7 km/h
(6.0 mph)
Third
Gear
20.1 km/h
(12.5 mph)
20.1 km/h
(12.5 mph)
Fourth
Gear
40.4 km/h
(25.0 mph)
40.4 km/h
(25.0 mph)
• 80 kg (176 lb) operator
Note: A standard machine for backhoe bucket lifting and object handling consists of:multipurpose bucket, recommended counterweight, standard cab and no rear worktool.
Note: A standard machine for loader bucket lifting, fork applications and the material handling arm, consists of:standard stick, 61 cm (24 inch) hoe bucket, standard cab and recommended counterweight.
Rated loads will vary with different work tools and attachments. Consult your Cat dealer regarding the rated load for specific work tools and attachments.
Page 34
34
Product Information Section Rated Load
Rated loads were calculated with a machine that was equipped with a standard bucket and no quick
coupler. If other combinations of work tools are used, the difference between the weight of the work tool and/or quick coupler and the standard bucket must be subtracted from the rated loads.
Note: Rated loads should be used as a guide. Attachments, uneven ground conditions, soft ground conditions, or poor ground conditions have effects on rated loads. The operator is responsible for being aware of these effects.
Note: Incorrect tire pressures can affect the stability of the load. Ensure that the tire pressures are correct before you perform handling or loading operations. Refer to Operation and Maintenance Manual, “Tire Inflation Information” for more information.
SEBU8475-10
Illustration 32 g00285635
Dump Reach (A) and Dump Height (B)
Special hazards (toxic gases, ground conditions, etc) require special precautions. The operator must determine whether special hazards exist in each application. The operator shall perform the appropriate steps in order to eliminate the hazard. The operator shall perform the appropriate steps in order to reduce the hazard.
Rated Load for Loader Buckets
For European applications, the rated operating load is defined by “EN 474-4:2006 +A1:2009”. The rated operating load is defined as the lesser value of 50% of the static tipping capacity or the hydraulic lift capacity, or as otherwise specified.
Rated Load for Pallet Forks
For European applications, the rated operating load is defined by “EN 474-4:2006 +A1:2009”. The rated operating load is defined as the lesser value of 80% of the static tipping capacity or the hydraulic lift capacity over firm and level ground. In rough terrain, the rated operating load is defined as the lesser value of 60% of the static tipping capacity or the hydraulic lift capacity. The intended operating range of the pallet forks starts from the fully racked back position. The range ends at the top face of the pallet forks at 20° below the horizontal at any given lift height.
Illustration 33 g00285636
Reach (A) and Placement Height (B)
Rated Load for Material Handling Arm
The rated operating load is defined by “EN 474­4:2006 +A1:2009”. The rated operating load is defined as the lesser value of 50% of the static
tipping capacity or the hydraulic lift capacity.
Page 35
SEBU8475-10
Illustration 34 g00285638
Remove the retainer pins from the arm in order to extend or retract the arm.
Replace the pins after the arm has been extended or retracted in order to lock the arm into position.
35
Product Information Section
Rated Load
Do not apply side loads on the hook and on the shackle. Check the condition of the hook, of the
shackle and of any lifting chains. Replace the parts if any sign of unusual wear is indicated.
Rated Load for Hook
The rated operating load is defined by “EN 474­4:2006 +A1:2009”. The rated operating load is defined as the lesser value of 50% of the static
tipping capacity or the hydraulic lift capacity.
Lift the load close to the machine for best stability. Move the machine slowly in order to avoid excessive load swing.
Do not apply side loads on the hook and on the shackle. Check the condition of the hook, of the
shackle and of any lifting chains. Replace the parts if any sign of unusual wear is indicated.
Rated Load for Truss Boom
The rated operating load is defined by “EN 474­4:2006 +A1:2009”. The rated operating load is defined as the lesser value of 50% of the static
tipping capacity or the hydraulic lift capacity.
Illustration 36 g02042153
Lift the load close to the machine for best stability. Move the machine slowly in order to avoid excessive load swing.
Do not apply side loads on the hook and on the shackle. Check the condition of the hook, of the
shackle and of any lifting chains. Replace the parts if any sign of unusual wear is indicated.
Rated Load for Backhoe Object Handling
Illustration 35 g02042134
Lift the load close to the machine for best stability. Move the machine slowly in order to avoid excessive load swing.
Illustration 37 g01977833
Backhoe Lifting and Object Handling Position
Page 36
36
Product Information Section Rated Load
SEBU8475-10
Before lifting and before object handling place the machine on level ground. Lower the stabilizers and lower the bucket to stabilize the machine. Test the
object handling stability alarm, refer to Operation and Maintenance Manual, “Operator Controls” for more information.
The rated load for the backhoe lifting applications is defined by “EN 474-4:2006 +A1:2009”. Rated operating loads are given according to this standard.
The rated lift capacity for the backhoe loader used in the bucket application or used in the shovel application is defined as the lesser value of the following conditions at the specified lift point radius:
• 75% of the static tipping load
• The hydraulic lifting capacity
• 75% of the hydraulic holding capacity
Note: You may only perform lifting applications with the correct linkage. The correct linkage will have a lifting eye in the linkage. If there is not a lifting eye in the linkage, lifting applications are not allowed.
• 75% of the static tipping load
• 75% of the hydraulic holding capacity
• 87% of the hydraulic lifting capacity
Illustration 40 g00286077
Lift Point Radius (A)
Illustration 38 g01967554
Illustration 39 g01977913
Linkage with lift eye (1). Linkage without lift eye
(2).
The lift point radius is defined as the distance from the swing pivot center to the bucket hinge pin for the backhoe. The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lift point radius (A). Rated loads do not include the weight of the attachment. The rated operating loads are for the standard machine configuration.
422E Loader Buckets
The following tables provide the rated operating loads for the standard machine that is equipped with the given bucket. The corresponding dump clearance is given for each bucket at maximum lift height and at the full dump angle. The reach is given for each bucket at maximum lift height and at the full dump angle. Clearance is measured from the ground to the bucket edge in order to dump the load. The reach is measured from the front grill to the bucket edge.
The rated operating load for backhoe object handling applications is defined as the lesser value of the following conditions at the specified lift point radius:
Page 37
SEBU8475-10
Illustration 41 g00285635
Dump Reach (A) and Dump Height (B)
Table 24
Rated Bucket Load For A 422E With Single Tilt
37
Product Information Section
Rated Load
Bucket Part Number VOLUMETRIC RATING
3
9R-5202
318-7265
318-7266
1.00 m
1.03 m
1.03 m
(1.31 yd3) 2349 kg (5178 lb) 2470 mm (8 ft 1 inch) 753 mm (2 ft 6 inch)
3
(1.35 yd3) 2440 kg (5380 lb) 2508 mm (8 ft 3 inch) 681 mm (2 ft 3 inch)
3
(1.35 yd3) 2364 kg (5212 lb) 2508 mm (8 ft 3 inch) 681 mm (2 ft 3 inch)
422E Pallet Forks
Illustration 42 g00285636
Reach (A) and Placement Height (B)
“EN 474-4” and “SAE
J818” Rated Operating
Load
DUMP HEIGHT (B) DUMP REACH (A)
The following tables provide the rated operating loads for the standard machine configuration with the given loader type (Single Tilt, Parallel Lift, or Parallel Lift with Quick Coupler). The rated loads are provided for multipurpose buckets with the flip over fork and for quick coupler type pallet forks that are associated with the quick coupler carriage.
Page 38
38
Product Information Section Rated Load
Table 25
SEBU8475-10
Rated Load For Flip Over Fork 422E Single Tilt
BUCKET PART NUMBER VOLUMETRIC RATING
3
318-7266
1.03 m
(1.35 yd3) 1174 kg (2589 lb)
“EN 474-4” Rated Op-
422E Backhoe Lifting
Illustration 43 g00286077
Lift Point Radius (A)
The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lifting point in the following tables. Rated loads do not include the weight of the attachment. The following tables provide the operating loads for the standard machine configuration.
Table 26
422E Rated Operating Load For Backhoe Bucket
Lift Point Radius
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 9 in) 4990 kg (11001 lb)
2.95 m (9 ft 8 in) 2801 kg (6175 lb)
3.72 m (12 ft 3 in) 2189 kg (4826 lb)
4.31 m (14 ft 2 in) 1864 kg (4110 lb)
4.81 m (15 ft 9 in) 1604 kg (3537 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 in) 3563 kg (7854 lb)
2.95 m (9 ft 8 in) 1785 kg (3935 lb)
3.72 m (12 ft 3 in) 1304 kg (2874 lb)
Application
Rated Operating Load “EN
474-4”
(1)
(1)
(1)
(1)
erating Load
“SAE J1197”
Rated Operat-
ing Load
1163 kg
(2565 lb)
Placement Height
(B)
3004 mm
(9 ft 10 inch)
Reach (A)
1056 mm
(3 ft 6 inch)
(Table 26, contd)
422E Rated Operating Load For Backhoe Bucket
Application
4.32 m (14 ft 2 in) 1061 kg (2340 lb)
4.81 m (15 ft 9 in) 906 kg (1998 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 in) 4702 kg (10365 lb)
2.96 m (9 ft 8 in) 2595 kg (5721 lb)
3.73 m (12 ft 3 in) 2007 kg (4425 lb)
4.32 m (14 ft 2 in) 1693 kg (3732 lb)
4.81 m (15 ft 9 in) 1440 kg (3174 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 in) 3243 kg (7150 lb)
2.96 m (9 ft 8 in) 1583 kg (3489 lb)
3.73 m (12 ft 3 in) 1123 kg (2476 lb)
4.32 m (14 ft 2 in) 891 kg (1963 lb)
4.81 m (15 ft 9 in) 742 kg (1637 lb)
Backhoe Straight Back, Extended E-Stick
2.17 m (7 ft 1 in) 1352 kg (2981 lb)
3.26 m (10 ft 8 in) 1635 kg (3604 lb)
4.28 m (14 ft 1 in) 1514 kg (3338 lb)
5.06 m (16 ft 7 in) 1356 kg (2989 lb)
5.73 m (18 ft 10 in) 1054 kg (2324 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 in) 1137 kg (2506 lb)
3.26 m (10 ft 8 in) 1437 kg (3169 lb)
4.28 m (14 ft 1 in) 994 kg (2192 lb)
5.06 m (16 ft 7 in) 742 kg (1635 lb)
5.73 m (18 ft 10 in) 584 kg (1288 lb)
(1)
Limited by Tipping
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(continued)
Page 39
SEBU8475-10
Table 27
422E Rated Operating Load For Object Handling
Lift Point Radius
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 3 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.31 m (14 ft 2 inch) 1864 kg (4110 lb) 1864 kg (4110 lb)
Application
Rated Operating
Load “SAE J31”/
“ISO 10567”
Rated Operating Load “EN 474-4”
Product Information Section
Rated Load
(Table 27, contd)
422E Rated Operating Load For Object Handling
2.40 m (7 ft 10 inch) 1137 kg (2507 lb) 1137 kg (2507 lb)
3.26 m (10 ft 8 inch) 1437 kg (3168 lb) 1437 kg (3168 lb)
4.28 m (14 ft 1 inch) 994 kg (2191 lb)
5.06 m (16 ft 7 inch) 742 kg (1636 lb)
5.73 m (18 ft 9 inch) 584 kg (1287 lb)
(1)
Limited by Tipping
Application
(1)
994 kg (2191 lb)
(1)
742 kg (1636 lb)
(1)
584 kg (1287 lb)
39
(1)
(1)
(1)
4.81 m (15 ft 9 inch) 1604 kg (3537 lb) 1604 kg (3537 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(1)
2.95 m (9 ft 8 inch) 1785 kg (3935 lb)
3.72 m (12 ft 3 inch) 1304 kg (2875 lb)
4.31 m (14 ft 2 inch) 1061 kg (2339 lb)
4.81 m (15 ft 9 inch) 906 kg (1997 lb)
1785 kg (3935 lb)
(1)
1304 kg (2875 lb)
(1)
1061 kg (2339 lb)
(1)
906 kg (1997 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.73 m (12 ft 3 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 1693 kg (3732 lb) 1693 kg (3732 lb)
4.81 m (15 ft 9 inch) 1440 kg (3175 lb) 1440 kg (3175 lb)
Backhoe Side Shifted, Swung to Side, Retracted E-Stick
1.75 m (5 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(1)
2.96 m (9 ft 8 inch) 1583 kg (3490 lb)
3.73 m (12 ft 3 inch) 1123 kg (2476 lb)
4.32 m (14 ft 2 inch) 891 kg (1964 lb)
4.81 m (15 ft 9 inch) 742 kg (1636 lb)
1583 kg (3490 lb)
(1)
1123 kg (2476 lb)
(1)
891 kg (1964 lb)
(1)
742 kg (1636 lb)
428E Loader Buckets (Narrow Frame)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
The following tables provide the rated operating loads for the standard machine that is equipped with the given bucket. The corresponding dump clearance is given for each bucket at maximum lift height and at the full dump angle. The reach is given for each bucket at maximum lift height and at the full dump angle. Clearance is measured from the ground to the bucket edge in order to dump the load. The reach is measured from the front grill to the bucket edge.
Illustration 44 g00285635
Dump Reach (A) and Dump Height (B)
Backhoe Straight Back, Extended E-Stick
2.17 m (7 ft 2 inch) 1352 kg (2981 lb) 1352 kg (2981 lb)
3.26 m (10 ft 8 inch) 1635 kg (3605 lb) 1635 kg (3605 lb)
4.28 m (14 ft 1 inch) 1514 kg (3338 lb) 1514 kg (3338 lb)
5.06 m (16 ft 7 inch) 1356 kg (2989 lb) 1356 kg (2989 lb)
5.73 m (18 ft 9 inch) 999 kg (2202 lb) 999 kg (2202 lb)
Backhoe Side Shifted, Swung to Side, E-Stick
(continued)
Page 40
40
Product Information Section Rated Load
Table 28
Rated Bucket Load For A 428E Parallel Lift Loader
Bucket Part Number
320-9950
320-9947
Volumetric Rating
3
1.00 m
1.03 m
(1.31 yd3) 3310 kg (7298 lb) 2355 mm (7 ft 9 inch) 789 mm (2 ft 7 inch)
3
(1.35 yd3) 3147 kg (6938 lb) 2355 mm (7 ft 9 inch) 789 mm (2 ft 7 inch)
428E Pallet Forks (Narrow Frame)
“EN 474-4” and “SAE
J818” Rated Operating
Load
SEBU8475-10
Dump Height (B) Dump Reach (A)
Illustration 45 g00285636
Reach (A) and Placement Height (B)
The following tables provide the rated operating loads for the standard machine configuration with the given loader type (Single Tilt, Parallel Lift, or Parallel Lift with Quick Coupler). The rated loads are provided for multipurpose buckets with flip over forks and for quick coupler type pallet forks that are associated with the quick coupler carriage.
Table 29
Rated Load For Flip Over Fork 428E Single Tilt
Part Number
320-9947
Volumetric Rating
3
0.96 m
(1.26 yd3) 1602 kg (3532 lb) 1568 kg (3458 lb) 2855 mm (9 ft 4 inch)
“EN 474-4” Rated
Operating Load
428E Loader Buckets
The following tables provide the rated operating loads for the standard machine that is equipped with the given bucket. The corresponding dump clearance is given for each bucket at maximum lift height and at the full dump angle. The reach is given for each bucket at maximum lift height and at the full dump angle. Clearance is measured from the ground to the bucket edge in order to dump the load. The reach is measured from the front grill to the bucket edge.
“SAE J1197” Rated
Operating Load
Placement Height
(B)
Reach (A)
1231 mm
(4 ft 0 inch)
Page 41
SEBU8475-10
Illustration 46 g00285635
Dump Reach (A) and Dump Height (B)
Table 30
Rated Bucket Load For A 428E Parallel Lift Loader
Bucket Part Number
112-1931
318-7263
318-7247
318-7264
(1)
Limited by Tipping
Volumetric Rating
3
1.00 m
1.03 m
1.03 m
1.03 m
(1.31 yd3) 3144 kg (6932 lb)
3
(1.35 yd3) 3124 kg (6888 lb)
3
(1.35 yd3) 3102 kg (6839 lb)
3
(1.35 yd3) 2981 kg (6537 lb) 2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
“EN 474-4” and “SAE
J818” Rated Operating
Load
(1)
(1)
(1)
41
Product Information Section
Rated Load
Dump Height (B) Dump Reach (A)
2574 mm (8 ft 5 inch) 743 mm (2 ft 5 inch)
2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
428E Pallet Forks
Illustration 47 g00285636
Reach (A) and Placement Height (B)
The following tables provide the rated operating loads for the standard machine configuration with the given loader type (Single Tilt, Parallel Lift, or Parallel Lift with Quick Coupler). The rated loads are provided for multipurpose buckets with flip over forks and for quick coupler type pallet forks that are associated with the quick coupler carriage.
Page 42
42
Product Information Section Rated Load
Table 31
SEBU8475-10
Rated Load For Flip Over Fork 428E Parallel Lift
Part Number
318-7264
Volumetric Rating
3
1.03 m
(1.35 yd3) 1563 kg (3446 lb) 1530 kg (3372 lb)
“EN 474-4” Rated
Operating Load
428E Backhoe Lifting (Narrow Frame)
Illustration 48 g00286077
Lift Point Radius (A)
The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lifting point in the following tables. Rated loads do not include the weight of the attachment. The following tables provide the operating loads for the standard machine configuration.
Table 32
Rated Operating Load For 428E With Backhoe Bucket
Lift Point Radius
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 9 inch) 5102 kg (11248 lb)
2.95 m (9 ft 8 inch) 2769 kg (6105 lb)
3.72 m (12 ft 3 inch) 2174 kg (4793 lb)
4.32 m (14 ft 2 inch) 1860 kg (4101 lb)
4.81 m (15 ft 9 inch) 1609 kg (3548 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 3219 kg (7097 lb)
2.95 m (9 ft 8 inch) 1659 kg (3657 lb)
3.72 m (12 ft 3 inch) 1219 kg (2687 lb)
Rated Operating Load “EN
474-4”
(1)
(1)
(1)
(1)
“SAE J1197” Rated
Operating Load
Placement Height
(B)
3092 mm
(10 ft 2 inch)
Reach (A)
1039 mm
(3 ft 5 inch)
(Table 32, contd)
Rated Operating Load For 428E With Backhoe Bucket
4.32 m (14 ft 2 inch) 994 kg (2191 lb)
4.81 m (15 ft 9 inch) 849 kg (1873 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 5170 kg (11397 lb)
2.96 m (9 ft 8 inch) 2573 kg (5672 lb)
3.73 m (12 ft 3 inch) 2002 kg (4414 lb)
4.32 m (14 ft 2 inch) 1699 kg (3746 lb)
4.81 m (15 ft 9 inch) 1455 kg (3208 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 3036 kg (6693 lb)
2.96 m (9 ft 8 inch) 1530 kg (3373 lb)
3.73 m (12 ft 3 inch) 1097 kg (2418 lb)
4.32 m (14 ft 2 inch) 875 kg (1929 lb)
4.81 m (15 ft 9 inch) 733 kg (1615 lb)
Backhoe Straight Back, Extended E-Stick
2.39 m (7 ft 10 inch) 1147 kg (2529 lb)
3.26 m (10 ft 8 inch) 1448 kg (3192 lb)
4.28 m (14 ft 1 inch) 1432 kg (3157 lb)
5.06 m (16 ft 7 inch) 1327 kg (2925 lb)
5.73 m (18 ft 9 inch) 1062 kg (2340 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1141 kg (2516 lb)
3.26 m (10 ft 8 inch) 1441 kg (3178 lb)
4.28 m (14 ft 1 inch) 983 kg (2168 lb)
5.06 m (16 ft 7 inch) 739 kg (1629 lb)
5.73 m (18 ft 9 inch) 585 kg (1291 lb)
(1)
Limited by Tipping
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(continued)
Page 43
SEBU8475-10
Table 33
428E Rated Operating Load For Object Handling
Lift Point Radius
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 2 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
Application
“SAE J31”/“ISO
10567” Rated Oper-
ating Load
Rated Operating Load “EN 474-4”
Product Information Section
Rated Load
(Table 33, contd)
428E Rated Operating Load For Object Handling
3.26 m (10 ft 8 inch) 1441 kg (3178 lb) 1441 kg (3178 lb)
4.28 m (14 ft 1 inch) 983 kg (2168 lb)
5.06 m (16 ft 7 inch) 739 kg (1629 lb)
5.73 m (18 ft 9 inch) 585 kg (1291 lb)
(1)
Limited by Tipping
Application
(1)
983 kg (2168 lb)
(1)
739 kg (1629 lb)
(1)
585 kg (1291 lb)
43
(1)
(1)
(1)
4.32 m (14 ft 2 inch) 1860 kg (4101 lb) 1860 kg (4101 lb)
4.81 m (15 ft 9 inch) 1609 kg (3548 lb) 1609 kg (3548 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(1)
2.95 m (9 ft 8 inch) 1659 kg (3657 lb)
3.72 m (12 ft 2 inch) 1219 kg (2687 lb)
4.32 m (14 ft 2 inch) 994 kg (2191 lb)
4.81 m (15 ft 9 inch) 849 kg (1873 lb)
1714 kg (3779 lb)
(1)
1233 kg (2718 lb)
(1)
994 kg (2191 lb)
(1)
849 kg (1873 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.73 m (12 ft 2 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 1699 kg (3746 lb) 1699 kg (3746 lb)
4.81 m (15 ft 9 inch) 1455 kg (3208 lb) 1455 kg (3208 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(1)
2.96 m (9 ft 8 inch) 1530 kg (3373 lb)
3.73 m (12 ft 2 inch) 1097 kg (2418 lb)
4.32 m (14 ft 2 inch) 875 kg (1929 lb)
4.81 m (15 ft 9 inch) 733 kg (1615 lb)
1530 kg (3373 lb)
(1)
1097 kg (2418 lb)
(1)
875 kg (1929 lb)
(1)
733 kg (1615 lb)
Backhoe Straight Back, Extended E-Stick
2.39 m (7 ft 10 inch) 1147 kg (2529 lb) 1147 kg (2529 lb)
3.26 m (10 ft 8 inch) 1448 kg (3192 lb) 1448 kg (3192 lb)
4.28 m (14 ft 1 inch) 1432 kg (3157 lb) 1432 kg (3157 lb)
5.06 m (16 ft 7 inch) 1327 kg (2925 lb) 1327 kg (2925 lb)
5.73 m (18 ft 9 inch) 1007 kg (2221 lb) 1007 kg (2221 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1141 kg (2516 lb) 1141 kg (2516 lb)
428E Backhoe Lifting (Standard Frame)
(1)
(1)
(1)
(1)
Illustration 49 g00286077
Lift Point Radius (A)
The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lifting point in the following tables. Rated loads do not include the
(1)
(1)
(1)
(1)
weight of the attachment. The following tables provide the operating loads for the standard machine configuration.
Table 34
Rated Operating Load For 428E With Backhoe Bucket
Lift Point Radius
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 8 inch) 5423 kg (11956 lb)
2.95 m (9 ft 8 inch) 2769 kg (6105 lb)
3.72 m (12 ft 2 inch) 2174 kg (4793 lb)
4.32 m (14 ft 2 inch) 1860 kg (4101 lb)
4.81 m (15 ft 9 inch) 1609 kg (3548 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
Rated Operating Load “EN
474-4”
(1)
(continued)
(continued)
Page 44
44
Product Information Section Rated Load
SEBU8475-10
(Table 34, contd)
Rated Operating Load For 428E With Backhoe Bucket
1.74 m (5 ft 8 inch) 3866 kg (8523 lb)
2.95 m (9 ft 8 inch) 1942 kg (4281 lb)
3.72 m (12 ft 2 inch) 1424 kg (3138 lb)
4.32 m (14 ft 2 inch) 1163 kg (2563 lb)
4.81 m (15 ft 9 inch) 996 kg (2197 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 8 inch) 5107 kg (11259 lb)
2.96 m (9 ft 8 inch) 2563 kg (5651 lb)
3.73 m (12 ft 2 inch) 1992 kg (4393 lb)
4.32 m (14 ft 2 inch) 1689 kg (3723 lb)
4.81 m (15 ft 9 inch) 1444 kg (3184 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 8 inch) 3534 kg (7792 lb)
2.96 m (9 ft 8 inch) 1733 kg (3822 lb)
3.73 m (12 ft 2 inch) 1238 kg (2730 lb)
4.32 m (14 ft 2 inch) 988 kg (2197 lb)
4.81 m (15 ft 9 inch) 829 kg (1828 lb)
Backhoe Straight Back, Extended E-Stick
2.36 m (7 ft 9 inch) 1167 kg (2573 lb)
3.26 m (10 ft 8 inch) 1467 kg (3235 lb)
4.28 m (14 ft 1 inch) 1437 kg (3168 lb)
5.06 m (16 ft 7 inch) 1324 kg (2919 lb)
5.73 m (18 ft 9 inch) 1054 kg (2324 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1134 kg (2499 lb)
3.26 m (10 ft 8 inch) 1433 kg (3160 lb)
4.28 m (14 ft 1 inch) 1099 kg (2423 lb)
5.06 m (16 ft 7 inch) 829 kg (1827 lb)
5.73 m (18 ft 9 inch) 660 kg (1456 lb)
(1)
Limited by Tipping
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Table 35
428E Rated Operating Load For Object Handling
Application
“SAE J31”/“ISO
Lift Point Radius
10567” Rated Op-
erating Load
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 2 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 1860 kg (4101 lb) 1860 kg (4101 lb)
4.81 m (15 ft 9 inch) 1609 kg (3547 lb) 1609 kg (3547 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.95 m (9 ft 8 inch)
3.72 m (12 ft 2 inch)
4.32 m (14 ft 2 inch)
1942 kg (4281 lb)
(1)
1424 kg (3139 lb)
(1)
1163 kg (2564 lb)
(1)
4.81 m (15 ft 9 inch) 996 kg (2196 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.73 m (12 ft 2 inch) 1992 kg (4392 lb) 1992 kg (4392 lb)
4.32 m (14 ft 2 inch) 1689 kg (3724 lb) 1689 kg (3724 lb)
4.81 m (15 ft 9 inch) 1444 kg (3183 lb) 1444 kg (3183 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch)
3.73 m (12 ft 2 inch)
1733 kg (3821 lb)
(1)
1238 kg (2729 lb)
(1)
4.32 m (14 ft 2 inch) 988 kg (2178 lb)
4.81 m (15 ft 9 inch) 829 kg (1828 lb)
Backhoe Straight Back, Extended E-Stick
Rated Operating Load “EN 474-4”
1942 kg (4281 lb)
1424 kg (3139 lb)
1163 kg (2564 lb)
(1)
996 kg (2196 lb)
1733 kg (3821 lb)
1238 kg (2729 lb)
(1)
988 kg (2178 lb)
(1)
829 kg (1828 lb)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
2.36 m (7 ft 9 inch) 1167 kg (2573 lb) 1167 kg (2573 lb)
3.26 m (10 ft 8 inch) 1467 kg (3235 lb) 1467 kg (3235 lb)
4.28 m (14 ft 1 inch) 1437 kg (3168 lb) 1437 kg (3168 lb)
5.06 m (16 ft 7 inch) 1324 kg (2919 lb) 1324 kg (2919 lb)
(continued)
Page 45
SEBU8475-10
(Table 35, contd)
428E Rated Operating Load For Object Handling
Application
5.73 m (18 ft 9 inch) 1054 kg (2324 lb) 1054 kg (2324 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1134 kg (2499 lb) 1134 kg (2499 lb)
3.26 m (10 ft 8 inch) 1433 kg (3160 lb) 1433 kg (3160 lb)
45
Product Information Section
Rated Load
4.28 m (14 ft 1 inch)
1099 kg (2423 lb)
(1)
5.06 m (16 ft 7 inch) 829 kg (1827 lb)
5.73 m (18 ft 9 inch) 660 kg (1456 lb)
(1)
Limited by Tipping
1099 kg (2423 lb)
(1)
829 kg (1827 lb)
(1)
660 kg (1456 lb)
(1)
(1)
(1)
432E Loader Buckets
The following tables provide the rated operating loads for the standard machine that is equipped with the given bucket. The corresponding dump clearance is given for each bucket at maximum lift height and at the full dump angle. The reach is given for each bucket at maximum lift height and at the full dump angle. Clearance is measured from the ground to the bucket edge in order to dump the load. The reach is measured from the front grill to the bucket edge.
Illustration 50 g00285635
Dump Reach (A) and Dump Height (B)
Table 36
Rated Bucket Load For A 432E Parallel Lift Loader
Bucket Part Number
112-1931
318-7263
318-7264
320-9950
320-9947
Volumetric Rating
3
1.00 m
1.03 m
1.03 m
1.03 m
0.96 m
(1.31 yd3) 3342 kg (7369 lb) 2575 mm (8 ft 5 inch) 743 mm (2 ft 5 inch)
3
(1.35 yd3) 3229 kg (7119 lb) 2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
3
(1.35 yd3) 3102 kg (6840 lb) 2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
3
(1.35 yd3) 3132 kg (6904 lb) 2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
3
(1.26 yd3) 3082 kg (6795 lb) 2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
“EN 474-4” and “SAE
J818” Rated Operating
Load
Dump Height (B) Dump Reach (A)
Page 46
46
Product Information Section Rated Load
Table 37
Rated Bucket Load For A 432E Parallel Lift Loader With Quick Coupler
SEBU8475-10
Bucket Part Number
118-1984
318-7267
(1)
Limited by Tipping
432E Pallet Forks
Volumetric Rating
3
1.03 m
1.03 m
(1.35 yd3) 3234 kg (7131 lb)
3
(1.35 yd3) 3076 kg (6781 lb)
“EN 474-4” and
“SAE J818”
Rated Operating
Load
(1)
Dump
Height
2488 mm
(8 ft 2 inch)
2540 mm
(8 ft 4 inch)
Dump Reach (A)
(B)
775 mm (2 ft 6 inch)
726 mm (2 ft 5 inch)
Illustration 51 g00285636
Reach (A) and Placement Height (B)
The following tables provide the rated operating loads for the standard machine configuration with the given loader type (Single Tilt, Parallel Lift, or Parallel Lift with Quick Coupler). The rated loads are provided for multipurpose buckets with flip over forks and for quick coupler type pallet forks that are associated with the quick coupler carriage.
Table 38
Rated Load For Flip Over Fork 432E Parallel Lift
Part Number
318-7264
320-9947
Volumetric Rating
3
1.03 m
0.96 m
(1.35 yd3) 1608 kg (3545 lb) 1573 kg (3469 lb)
3
(1.26 yd3) 1565 kg (3449 lb) 1532 kg (3377 lb)
“EN 474-4” Rated
Operating Load
“SAE J1197”
Rated Operating
Load
Placement
Height (B)
3093 mm
(10 ft 2 inch)
3073 mm
(10 ft 1 inch)
Reach (A)
1038 mm (3 ft 5 inch)
1032 mm (3 ft 5 inch)
Page 47
SEBU8475-10
Table 39
47
Product Information Section
Rated Load
Rated Load For 432E With Pallet Forks And Parallel Lift With Quick Coupler
Part Number
6W-8933
6W-8900
6W-9739
(1)
Limited by Tipping
Fork Tine Length
1050 mm (3 ft 5 inch) 2743 kg (6047 lb)
1200 mm (3 ft 11 inch) 2741 kg (6043 lb)
1350 mm (4 ft 5 inch) 2739 kg (6038 lb)
432E Material Handling Arm
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the material handling arm and for the lowest position of the material handling arm.
“CEN 474-4”
Rated Operat-
ing Load
(Table 40, contd)
“SAE J1197”
Rated Operat-
ing Load
2285 kg (5037 lb)
2216 kg (4885 lb)
2151 kg (4741 lb)
432E Rated Load For Material Handling Arm “EN 474-
Placement
Height at High-
est Position
Reach at High-
est Position
432E Truss Boom
(1)
(1)
(1)
Retracted
4505 mm
(14 ft 9 inch)
1400 mm
(4 ft 7 inch)
Placement
Height
3200 mm
(10 ft 6 inch)
3200 mm
(10 ft 6 inch)
3200 mm
(10 ft 6 inch)
4”
Mid-
Position
5355 mm
(17 ft 6 inch)
1923 mm
(6 ft 4 inch)
(B)
Reach (A)
637 mm
(2 ft 1 inch)
637 mm
(2 ft 1 inch)
637 mm
(2 ft 1 inch)
Extended
6206 mm
(20 ft 4 inch)
2449 mm
(8 ft 1 inch)
Illustration 52 g00285638
The following table provides the rated operating loads for the standard parallel lift machine configuration with a material handling arm and with a quick coupler.
Table 40
432E Rated Load For Material Handling Arm “EN 474-
Retracted
Rated Operat-
ing Load
Placement
Height at Low-
est Position
Reach at Low-
est Position
1049 kg
(2313 lb)
−2546 mm
(−8 ft 4 inch)
666 mm
(2 ft 2 inch)
4”
Position
−3544 mm
(−11 ft 8 inch)
(2 ft 3 inch)
Mid-
667 kg
(1470 lb)
704 mm
Extended
489 kg
(1078 lb)
−4543 mm (−14 ft 11
inch)
742 mm
(2 ft 5 inch)
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the truss boom and for the lowest position of the truss boom.
Illustration 53 g02042134
The following table provides the rated operating loads for the standard parallel lift machine configuration with a truss boom.
(continued)
Page 48
48
Product Information Section Rated Load
Table 41
432E Rated Load For Truss Boom“EN 474-4”
Fixed Position
Rated Operating Load 501 kg (1105 lb)
Placement Height at Lowest
Position
Reach at Lowest Position
Placement Height at Highest
Position
Reach at Highest Position 1337 mm (4 ft 4 inch)
−4033 mm (−13 ft 3 inch)
743 mm (2 ft 5 inch)
7219 mm (23 ft 7 inch)
SEBU8475-10
(Table 42, contd)
432E Rated Load For Hook“EN 474-4”
Fixed Position
Maximum Horizontal Reach
Height at Maximum Reach 1589 mm (5 ft 2 inch)
1576 mm (5 ft 2 inch)
432E Backhoe Lifting (Narrow Frame)
Maximum Horizontal Reach
Height at Maximum Reach 1633 mm (5 ft 4 inch)
5142 mm (16 ft 10 inch)
432E Hook
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the hook and for the lowest position of the hook.
Illustration 54 g02042153
The following table provides the rated operating loads for the standard parallel lift machine configuration with a hook.
Table 42
432E Rated Load For Hook“EN 474-4”
Fixed Position
Rated Operating Load 3451 kg (7608 lb)
Placement Height at Lowest
Position
Reach at Lowest Position
Placement Height at Highest
Position
Reach at Highest Position 557 mm (1 ft 10 inch)
−466 mm (−1 ft 6 inch)
607 mm (2 ft 0 inch)
3733 mm (12 ft 3 inch)
Illustration 55 g00286077
Lift Point Radius (A)
The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lifting point in the following tables. Rated loads include the weight of the attachment. The following tables provide the operating loads for the standard machine configuration.
Table 43
Rated Operating Load For 432E With Backhoe Bucket
Lift Point Radius
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 9 inch) 5494 kg (12113 lb)
2.95 m (9 ft 8 inch) 3368 kg (7424 lb)
3.72 m (12 ft 3 inch) 2658 kg (5859 lb)
4.32 m (14 ft 2 inch) 2274 kg (5014 lb)
4.81 m (15 ft 9 inch) 1979 kg (4364 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 3279 kg (7229 lb)
2.95 m (9 ft 8 inch) 1691 kg (3727 lb)
Rated Operating Load “EN
474-4”
(1)
(1)
(1)
(1)
(1)
(continued)
(continued)
Page 49
SEBU8475-10
49
Product Information Section
Rated Load
(Table 43, contd)
Rated Operating Load For 432E With Backhoe Bucket
3.72 m (12 ft 3 inch) 1241 kg (2737 lb)
4.32 m (14 ft 2 inch) 1012 kg (2231 lb)
4.81 m (15 ft 9 inch) 864 kg (1905 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 5561 kg (12260 lb)
2.96 m (9 ft 8 inch) 3175 kg (7001 lb)
3.73 m (12 ft 3 inch) 2484 kg (5477 lb)
4.32 m (14 ft 2 inch) 2118 kg (4670 lb)
4.81 m (15 ft 9 inch) 1825 kg (4022 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 3095 kg (6824 lb)
2.96 m (9 ft 8 inch) 1562 kg (3443 lb)
3.73 m (12 ft 3 inch) 1119 kg (2468 lb)
4.32 m (14 ft 2 inch) 893 kg (1968 lb)
4.81 m (15 ft 9 inch) 747 kg (1648 lb)
Backhoe Straight Back, Extended E-Stick
2.36 m (7 ft 9 inch) 1457 kg (3212 lb)
3.26 m (10 ft 8 inch) 1831 kg (4036 lb)
4.28 m (14 ft 1 inch) 1800 kg (3969 lb)
5.06 m (16 ft 7 inch) 1668 kg (3677 lb)
5.73 m (18 ft 10 inch) 1440 kg (3176 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1417 kg (3125 lb)
3.26 m (10 ft 8 inch) 1537 kg (3389 lb)
4.28 m (14 ft 1 inch) 1006 kg (2217 lb)
5.06 m (16 ft 7 inch) 755 kg (1665 lb)
5.73 m (18 ft 10 inch) 598 kg (1319 lb)
(1)
Limited by Tipping
Table 44
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
432E Rated Operating Load For Object Handling
Application
Lift Point Radius
Backhoe Straight Back, Standard Stick
“SAE J31”/“ISO
10567” Rated Oper-
ating Load
Rated Operating Load “EN 474-4”
(Table 44, contd)
432E Rated Operating Load For Object Handling
Application
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 3 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.81 m (15 ft 9 inch) 1979 kg (4364 lb) 1979 kg (4364 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(1)
2.95 m (9 ft 8 inch) 1691 kg (3727 lb)
3.72 m (12 ft 3 inch) 1241 kg (2737 lb)
4.32 m (14 ft 2 inch) 1012 kg (2231 lb)
4.81 m (15 ft 9 inch) 864 kg (1905 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.73 m (12 ft 3 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.81 m (15 ft 9 inch) 1825 kg (4022 lb) 1825 kg (4022 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch) 1562 kg (3443 lb)
3.73 m (12 ft 3 inch) 1119 kg (2468 lb)
4.32 m (14 ft 2 inch) 893 kg (1968 lb)
4.81 m (15 ft 9 inch) 747 kg (1648 lb)
Backhoe Straight Back, Extended E-Stick
2.36 m (7 ft 9 inch) 1457 kg (3212 lb) 1457 kg (3212 lb)
3.26 m (10 ft 8 inch) 1831 kg (4036 lb) 1831 kg (4036 lb)
4.28 m (14 ft 1 inch) 1800 kg (3969 lb) 1800 kg (3969 lb)
5.06 m (16 ft 7 inch) 1668 kg (3677 lb) 1668 kg (3677 lb)
5.73 m
(18 ft 10 inch)
1440 kg (3167 lb) 1253 kg (2763 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1417 kg (3125 lb) 1417 kg (3125 lb)
3.26 m (10 ft 8 inch) 1537 kg (3389 lb)
4.28 m (14 ft 1 inch) 1006 kg (2217 lb)
1691 kg (3727 lb)
(1)
1241 kg (2737 lb)
(1)
1012 kg (2231 lb)
(1)
864 kg (1905 lb)
(1)
1562 kg (3443 lb)
(1)
1119 kg (2468 lb)
(1)
893 kg (1968 lb)
(1)
747 kg (1648 lb)
(1)
1537 kg (3389 lb)
(1)
1006 kg (2217 lb)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(continued)
(continued)
Page 50
50
Product Information Section Rated Load
SEBU8475-10
(Table 44, contd)
432E Rated Operating Load For Object Handling
Application
5.06 m (16 ft 7 inch) 755 kg (1665 lb)
5.73 m
(18 ft 10 inch)
(1)
Limited by Tipping
598 kg (1319 lb)
(1)
755 kg (1665 lb)
(1)
598 kg (1319 lb)
432E Backhoe Lifting (Standard Frame)
(Table 45, contd)
Rated Operating Load For 432E With Backhoe Bucket
(1)
4.32 m (14 ft 2 inch) 1256 kg (2768 lb)
3.72 m (12 ft 3 inch) 1532 kg (3377 lb)
(1)
4.81 m (15 ft 9 inch) 1079 kg (2379 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 5565 kg (12269 lb)
2.96 m (9 ft 8 inch) 3175 kg (7001 lb)
3.73 m (12 ft 3 inch) 2484 kg (5477 lb)
4.32 m (14 ft 2 inch) 2118 kg (4670 lb)
4.81 m (15 ft 9 inch) 1825 kg (4022 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 3630 kg (8002 lb)
2.96 m (9 ft 8 inch) 1814 kg (3998 lb)
3.73 m (12 ft 3 inch) 1306 kg (2880 lb)
4.32 m (14 ft 2 inch) 1049 kg (2312 lb)
4.81 m (15 ft 9 inch) 884 kg (1950 lb)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Illustration 56 g00286077
Lift Point Radius (A)
The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lifting point in the following tables. Rated loads include the weight of the attachment. The following tables provide the operating loads for the standard machine configuration.
Table 45
Rated Operating Load For 432E With Backhoe Bucket
Lift Point Radius
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 9 inch) 5957 kg (13134 lb)
2.95 m (9 ft 8 inch) 3374 kg (7439 lb)
3.72 m (12 ft 3 inch) 2658 kg (5859 lb)
4.32 m (14 ft 2 inch) 2280 kg (5027 lb)
4.81 m (15 ft 9 inch) 1979 kg (4364 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 4076 kg (8987 lb)
2.95 m (9 ft 8 inch) 2079 kg (4582 lb)
Rated Operating Load “EN
474-4”
(1)
(1)
(1)
Backhoe Straight Back, Extended E-Stick
2.36 m (7 ft 9 inch) 1457 kg (3212 lb)
3.26 m (10 ft 8 inch) 1831 kg (4036 lb)
4.28 m (14 ft 1 inch) 1800 kg (3969 lb)
5.06 m (16 ft 7 inch) 1668 kg (3677 lb)
5.73 m (18 ft 10 inch) 1440 kg (3176 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1417 kg (3125 lb)
3.26 m (10 ft 8 inch) 1759 kg (3879 lb)
4.28 m (14 ft 1 inch) 1163 kg (2563 lb)
5.06 m (16 ft 7 inch) 884 kg (1948 lb)
5.73 m (18 ft 10 inch) 709 kg (1563 lb)
(1)
Limited by Tipping
(1)
(1)
(1)
(1)
Table 46
432E Rated Operating Load For Object Handling
Application
“SAE J31”/“ISO
Lift Point Radius
10567” Rated Op-
erating Load
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
Rated Operating Load “EN 474-4”
(continued)
(continued)
Page 51
SEBU8475-10
(Table 46, contd)
432E Rated Operating Load For Object Handling
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 3 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.81 m (15 ft 9 inch) 1979 kg (4364 lb) 1979 kg (4364 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 3 inch) 1532 kg (3377 lb)
4.32 m (14 ft 2 inch) 1256 kg (2768 lb)
4.81 m (15 ft 9 inch) 1079 kg (2379 lb)
Backhoe Straight Back, Retracted E-Stick
Application
(1)
1532 kg (3377 lb)
(1)
1256 kg (2768 lb)
(1)
1079 kg (2379 lb)
51
Product Information Section
Rated Load
(Table 46, contd)
(1)
Limited by Tipping
434E Loader Buckets (Pilot Controls)
The following tables provide the rated operating loads for the standard machine that is equipped with the given bucket. The corresponding dump clearance is given for each bucket at maximum lift height and at the full dump angle. The reach is given for each bucket at maximum lift height and at the full dump
(1)
(1)
(1)
angle. Clearance is measured from the ground to the bucket edge in order to dump the load. The reach is measured from the front grill to the bucket edge.
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 3 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.81 m (15 ft 9 inch) 1825 kg (4022 lb) 1825 kg (4022 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(1)
2.95 m (9 ft 8 inch) 1814 kg (3998 lb)
3.72 m (12 ft 3 inch) 1306 kg (2880 lb)
4.32 m (14 ft 2 inch) 1049 kg (2312 lb)
4.81 m (15 ft 9 inch) 884 kg (1950 lb)
1814 kg (3998 lb)
(1)
1306 kg (2880 lb)
(1)
1049 kg (2312 lb)
(1)
884 kg (1950 lb)
Backhoe Straight Back, Extended E-Stick
2.36 m (7 ft 9 inch) 1457 kg (3212 lb) 1457 kg (3212 lb)
3.26 m (10 ft 8 inch) 1831 kg (4036 lb) 1831 kg (4036 lb)
4.28 m (14 ft 1 inch) 1800 kg (3969 lb) 1800 kg (3969 lb)
5.06 m (16 ft 7 inch) 1668 kg (3677 lb) 1668 kg (3677 lb)
5.73 m (18 ft 10 inch) 1440 kg (3176 lb) 1440 kg (3176 lb)
(1)
Illustration 57 g01205342
Dump Reach (A) and Dump Height (B)
(1)
(1)
(1)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1417 kg (3125 lb) 1417 kg (3125 lb)
(1)
3.26 m (10 ft 8 inch) 1759 kg (3879 lb)
4.28 m (14 ft 1 inch) 1163 kg (2563 lb)
5.06 m (16 ft 7 inch) 884 kg (1948 lb)
5.73 m (18 ft 10 inch) 709 kg (1563 lb)
1759 kg (3879 lb)
(1)
1163 kg (2563 lb)
(1)
884 kg (1948 lb)
(1)
709 kg (1563 lb)
(continued)
(1)
(1)
(1)
(1)
Page 52
52
Product Information Section Rated Load
Table 47
Bucket Part Number
248-0960
318-7260
318-7261
318-7258
Table 48
Rated Bucket Load For A 434E Parallel Lift Loader With Quick Coupler
Bucket Part Number
248-0962
320-9940
Rated Bucket Load For A 434E Parallel Lift Loader
Volumetric Rating
3
1.15 m
1.15 m
1.15 m
1.15 m
(1.50 yd3) 3273 kg (7215 lb) 2636 mm (8 ft 8 inch) 905 mm (3 ft 0 inch)
3
(1.50 yd3) 3223 kg (7105 lb) 2647 mm (8 ft 8 inch) 886 mm (2 ft 11 inch)
3
(1.50 yd3) 3127 kg (6894 lb) 2647 mm (8 ft 8 inch) 886 mm (2 ft 11 inch)
3
(1.50 yd3) 2965 kg (6536 lb) 2647 mm (8 ft 8 inch) 886 mm (2 ft 11 inch)
“EN 474-4” and “SAE
J818” Rated Operating
Load
“EN 474-4” and
Volumetric Rating
“SAE J818”
Rated Operating
Load
3
(1.70 yd3) 3139 kg (6921 lb)
1.30 m
3
(1.70 yd3) 2938 kg (6478 lb)
1.30 m
SEBU8475-10
Dump Height (B) Dump Reach (A)
Dump Height
2558 mm
(8 ft 5 inch)
2546 mm
(8 ft 4 inch)
(B)
Dump Reach (A)
965 mm (3 ft 2 inch)
985 mm (3 ft 3 inch)
434E Pallet Forks (Pilot Controls)
Illustration 58 g01205364
Reach (A) and Placement Height (B)
The following tables provide the rated operating loads for the standard machine configuration with the given loader type (Single Tilt, Parallel Lift, or Parallel Lift with Quick Coupler). The rated loads are provided for multipurpose buckets with flip over forks and for quick coupler type pallet forks that are associated with the quick coupler carriage.
Table 49
Rated Load For 434E With Flip Over Forks And Parallel Lift
Bucket Part Number
318-7258
Volumetric Rating
3
1.15 m
(1.50 yd3) 1615 kg (3561 lb) 1584 kg (3491 lb)
“EN 474-4” Rated
Operating Load
“SAE J1197” Rated
Operating Load
Placement Height
(B)
3196 mm
(10 ft 6 inch)
Reach (A)
1295 mm (4 ft 3 inch)
Page 53
SEBU8475-10
Table 50
53
Product Information Section
Rated Load
Rated Load For 434E With Pallet Forks And Parallel Lift With Quick Coupler
Bucket Part Number
6W-8933
6W-8900
6W-9739
(1)
Limited by Tipping
Fork Tine Length
1050 mm (3 ft 5 inch) 2845 kg (6271 lb)
1200 mm (3 ft 11 inch) 2842 kg (6266 lb)
1350 mm (4 ft 5 inch) 2839 kg (6260 lb)
“EN 474-4” Rated
Operating Load
434E Material Handling Arm (Pilot Controls)
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the material handling arm and for the lowest position of the material handling arm.
“SAE J1197” Rated
Operating Load
(1)
2348 kg (5177 lb)
(1)
2282 kg (5030 lb)
(1)
2219 kg (4891 lb)
(Table 51, contd)
Placement Height
(1)
(1)
(1)
3322 mm
(10 ft 11 inch)
3322 mm
(10 ft 11 inch)
3322 mm
(10 ft 11 inch)
(B)
792 mm (2 ft 7 inch)
792 mm (2 ft 7 inch)
792 mm (2 ft 7 inch)
434E Rated Load For Material Handling Arm “EN 474-
4”
Mid-
Position
5839 mm
(19 ft 2 inch)
2228 mm
(7 ft 4 inch)
Placement
Height at High-
est Position
Reach at High-
est Position
Retracted
5036 mm
(16 ft 6 inch)
1656 mm
(5 ft 5 inch)
434E Truss Boom
Reach (A)
Extended
6642 mm
(21 ft 9 inch)
2802 mm
(9 ft 2 inch)
Illustration 59 g00285638
The following table provides the rated operating loads for the standard parallel lift machine configuration with a material handling arm and with a quick coupler.
Table 51
434E Rated Load For Material Handling Arm “EN 474-
Retracted
Rated Operat-
ing Load
Placement
Height at Low-
est Position
Reach at Low-
est Position
1227 kg
(2705 lb)
−2129 mm
(−7 ft 0 inch)
584 mm
(1 ft 11 inch)
4”
Position
−3126 mm
(−10 ft 3 inch)
(2 ft 0 inch)
Mid-
787 kg
(1735 lb)
610 mm
Extended
579 kg
(1276 lb)
−4126 mm
(−13 ft 6 inch)
635 mm
(2 ft 1 inch)
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the truss boom and for the lowest position of the truss boom.
Illustration 60 g02042134
The following table provides the rated operating loads for the standard parallel lift machine configuration with a truss boom.
(continued)
Page 54
54
Product Information Section Rated Load
Table 52
434E Rated Load For Truss Boom“EN 474-4”
Fixed Position
Rated Operating Load 589 kg (1298 lb)
Placement Height at Lowest
Position
Reach at Lowest Position
Placement Height at Highest
Position
Reach at Highest Position 1722 mm (5 ft 8 inch)
−4146 mm (−13 ft 7 inch)
578 mm (1 ft 10 inch)
7240 mm (23 ft 9 inch)
SEBU8475-10
(Table 53, contd)
434E Rated Load For Hook“EN 474-4”
Fixed Position
Maximum Horizontal Reach
Height at Maximum Reach 1620 mm (5 ft 3 inch)
1642 mm (5 ft 4 inch)
434E Backhoe Lifting (Pilot Controls)
Maximum Horizontal Reach
Height at Maximum Reach 1570 mm (5 ft 2 inch)
5210 mm (17 ft 1 inch)
434E Hook
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the hook and for the lowest position of the hook.
Illustration 61 g02042153
The following table provides the rated operating loads for the standard parallel lift machine configuration with a hook.
Table 53
434E Rated Load For Hook“EN 474-4”
Fixed Position
Rated Operating Load 3459 kg (7625 lb)
Placement Height at Lowest
Position
Reach at Lowest Position
Placement Height at Highest
Position
Reach at Highest Position 739 mm (2 ft 5 inch)
−580 mm (−1 ft 10 inch)
537 mm (1 ft 9 inch)
3811 mm (12 ft 5 inch)
Illustration 62 g01205365
Lift Point Radius (A)
The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lifting point in the following tables. Rated loads include the weight of the attachment. The following tables provide the operating loads for the standard machine configuration.
Table 54
Rated Load For 434E Backhoe Bucket
Lift Point Radius
Backhoe Straight Back, Standard Stick
1.74 m (5 ft 9 inch) 6771 kg (14928 lb)
2.95 m (9 ft 8 inch) 3332 kg (7346 lb)
3.72 m (12 ft 3 inch) 2629 kg (5759 lb)
4.32 m (14 ft 2 inch) 2259 kg (4981 lb)
4.81 m (15 ft 9 inch) 1965 kg (4332 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 5085 kg (11210 lb)
2.95 m (9 ft 8 inch) 2561 kg (5646 lb)
Rated Operating Load “EN
474-4”
(1)
(1)
(continued)
(continued)
Page 55
SEBU8475-10
55
Product Information Section
Rated Load
(Table 54, contd)
Rated Load For 434E Backhoe Bucket
3.72 m (12 ft 3 inch) 1890 kg (4166 lb)
4.32 m (14 ft 2 inch) 1554 kg (3426 lb)
4.81 m (15 ft 9 inch) 1341 kg (2956 lb)
Backhoe Straight Back, Retracted E-Stick
1.74 m (5 ft 9 inch) 6413 kg (14137 lb)
2.95 m (9 ft 8 inch) 3124 kg (6888 lb)
3.72 m (12 ft 3 inch) 2446 kg (5392 lb)
4.32 m (14 ft 2 inch) 2087 kg (4601 lb)
4.81 m (15 ft 9 inch) 1799 kg (3967 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.74 m (5 ft 9 inch) 4745 kg (10461 lb)
2.96 m (9 ft 8 inch) 2350 kg (5180 lb)
3.73 m (12 ft 3 inch) 1703 kg (3755 lb)
4.32 m (14 ft 2 inch) 1379 kg (3039 lb)
4.81 m (15 ft 9 inch) 1173 kg (2586 lb)
Backhoe Straight Back, Extended E-Stick
2.28 m (7 ft 6 inch) 1518 kg (3347 lb)
3.26 m (10 ft 8 inch) 1887 kg (4160 lb)
4.28 m (14 ft 1 inch) 1813 kg (3997 lb)
5.06 m (16 ft 7 inch) 1659 kg (3657 lb)
5.73 m (18 ft 10 inch) 1416 kg (3123 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1397 kg (3080 lb)
3.26 m (10 ft 8 inch) 1766 kg (3894 lb)
4.28 m (14 ft 1 inch) 1493 kg (3291 lb)
5.06 m (16 ft 7 inch) 1151 kg (2537 lb)
5.73 m (18 ft 10 inch) 938 kg (2068 lb)
(1)
Limited by Tipping
Table 55
Rated Load For 434E Object Handling Application
Lift Point Radius
Backhoe Straight Back, Standard Stick
“SAE J31”/“ISO
10567” Rated Oper-
ating Load
Rated Operating
Load “EN 474-4”
(Table 55, contd)
Rated Load For 434E Object Handling Application
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 3 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.81 m (15 ft 9 inch) 1965 kg (4332 lb) 1965 kg (4332 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(1)
3.72 m (12 ft 3 inch) 1890 kg (4166 lb)
4.32 m (14 ft 2 inch) 1554 kg (3426 lb)
4.81 m (15 ft 9 inch) 1341 kg (2956 lb)
1890 kg (4166 lb)
(1)
1554 kg (3426 lb)
(1)
1341 kg (2956 lb)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.73 m (12 ft 3 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.81 m (15 ft 9 inch) 1799 kg (3967 lb) 1799 kg (3967 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(1)
3.73 m (12 ft 3 inch) 1703 kg (3755 lb)
4.32 m (14 ft 2 inch) 1379 kg (3039 lb)
4.81 m (15 ft 9 inch) 1173 kg (2586 lb)
1703 kg (3755 lb)
(1)
1379 kg (3039 lb)
(1)
1173 kg (2586 lb)
Backhoe Straight Back, Extended E-Stick
2.28 m (7 ft 6 inch) 1518 kg (3347 lb) 1518 kg (3347 lb)
3.26 m (10 ft 8 inch) 1887 kg (4160 lb) 1887 kg (4160 lb)
4.28 m (14 ft 1 inch) 1813 kg (3997 lb) 1813 kg (3997 lb)
5.06 m (16 ft 7 inch) 1659 kg (3657 lb) 1659 kg (3657 lb)
5.73 m
(18 ft 10 inch)
1416 kg (3123 lb) 1232 kg (2717 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1397 kg (3080 lb) 1397 kg (3080 lb)
3.26 m (10 ft 8 inch) 1766 kg (3894 lb) 1766 kg (3894 lb)
(1)
4.28 m (14 ft 1 inch) 1493 kg (3291 lb)
1493 kg (3291 lb)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(continued)
(continued)
Page 56
56
Product Information Section Rated Load
(Table 55, contd)
Rated Load For 434E Object Handling Application
5.06 m (16 ft 7 inch) 1151 kg (2537 lb)
5.73 m
(18 ft 10 inch)
(1)
Limited by Tipping
938 kg (2068 lb)
(1)
1151 kg (2537 lb)
(1)
938 kg (2068 lb)
(1)
(1)
434E Loader Buckets (Mechanical Controls)
The following tables provide the rated operating loads for the standard machine that is equipped with the given bucket. The corresponding dump clearance is given for each bucket at maximum lift height and at the full dump angle. The reach is given for each bucket at maximum lift height and at the full dump angle. Clearance is measured from the ground to the bucket edge in order to dump the load. The reach is measured from the front grill to the bucket edge.
SEBU8475-10
Illustration 63 g01205342
Dump Reach (A) and Dump Height (B)
Table 56
Rated Bucket Load For A 434E Parallel Lift Loader
Bucket Part Number
248-0960
318-7260
318-7261
Volumetric Rating
3
1.15 m
1.15 m
1.15 m
(1.50 yd3) 3206 kg (7067 lb) 2636 mm (8 ft 8 inch) 905 mm (3 ft 0 inch)
3
(1.50 yd3) 3154 kg (6953 lb) 2647 mm (8 ft 8 inch) 886 mm (2 ft 11 inch)
3
(1.50 yd3) 3146 kg (6935 lb) 2647 mm (8 ft 8 inch) 886 mm (2 ft 11 inch)
“EN 474-4” and “SAE
J818” Rated Operating
Load
Dump Height (B) Dump Reach (A)
Page 57
SEBU8475-10
434E Pallet Forks (Mechanical Controls)
Illustration 64 g01205364
Reach (A) and Placement Height (B)
57
Product Information Section
Rated Load
The following tables provide the rated operating loads for the standard machine configuration with the given loader type (Single Tilt, Parallel Lift, or Parallel Lift with Quick Coupler). The rated loads are provided for multipurpose buckets with flip over forks and for quick coupler type pallet forks that are associated with the quick coupler carriage.
Table 57
Rated Load For 434E With Flip Over Forks And Parallel Lift
Bucket Part Number
318-7258
Volumetric Rating
3
(1.50 yd3) 1615 kg (3561 lb) 1584 kg (3491 lb)
1.15 m
“CEN 474-4”
Rated Operating
Load
434E Backhoe Lifting (Mechanical Controls)
“SAE J1197” Rated
Operating Load
Placement Height
(B)
3196 mm
(10 ft 6 inch)
Reach (A)
1295 mm (4 ft 3 inch)
The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lifting point in the following tables. Rated loads include the weight of the attachment. The following tables provide the operating loads for the standard machine configuration.
Table 58
Rated Load For 434E Backhoe Bucket
Lift Point Radius
Backhoe Straight Back, Standard Stick
Rated Operating Load “EN
474-4”
Illustration 65 g01205365
Lift Point Radius (A)
1.74 m (5 ft 9 inch) 5608 kg (12364 lb)
2.95 m (9 ft 8 inch) 2753 kg (6070 lb)
3.72 m (12 ft 3 inch) 2167 kg (4777 lb)
4.32 m (14 ft 2 inch) 1858 kg (4096 lb)
(continued)
Page 58
58
Product Information Section Rated Load
SEBU8475-10
(Table 58, contd)
Rated Load For 434E Backhoe Bucket
4.81 m (15 ft 9 inch) 1611 kg (3552 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 5137 kg (11324 lb)
2.95 m (9 ft 8 inch) 2591 kg (5713 lb)
3.72 m (12 ft 3 inch) 1917 kg (4266 lb)
4.32 m (14 ft 2 inch) 1580 kg (3483 lb)
4.81 m (15 ft 9 inch) 1366 kg (3012 lb)
Backhoe Straight Back, Retracted E-Stick
1.74 m (5 ft 9 inch) 5259 kg (11594 lb)
2.95 m (9 ft 8 inch) 2548 kg (5616 lb)
3.72 m (12 ft 3 inch) 1985 kg (4376 lb)
4.32 m (14 ft 2 inch) 1686 kg (3718 lb)
4.81 m (15 ft 9 inch) 1447 kg (3189 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.74 m (5 ft 9 inch) 4796 kg (10574 lb)
2.96 m (9 ft 8 inch) 2380 kg (5247 lb)
3.73 m (12 ft 3 inch) 1731 kg (3815 lb)
4.32 m (14 ft 2 inch) 1405 kg (3097 lb)
4.81 m (15 ft 9 inch) 1199 kg (2642 lb)
Backhoe Straight Back, Extended E-Stick
2.28 m (7 ft 6 inch) 1238 kg (2729 lb)
3.26 m (10 ft 8 inch) 1535 kg (3383 lb)
4.28 m (14 ft 1 inch) 1468 kg (3237 lb)
5.06 m (16 ft 7 inch) 1337 kg (2948 lb)
5.73 m (18 ft 10 inch) 1054 kg (2324 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1134 kg (2501 lb)
3.26 m (10 ft 8 inch) 1434 kg (3162 lb)
4.28 m (14 ft 1 inch) 1422 kg (3134 lb)
5.06 m (16 ft 7 inch) 1173 kg (2586 lb)
5.73 m (18 ft 10 inch) 961 kg (2118 lb)
(1)
Limited by Tipping
Table 59
Rated Load For 434E Object Handling Application
“SAE J31”/“ISO
Lift Point Radius
10567” Rated Op-
erating Load
(1)
(1)
(1)
(1)
(1)
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 3 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.32 m (14 ft 2 inch) 1858 kg (4096 lb) 1858 kg (4096 lb)
Backhoe Straight Back, Standard Stick
4.81 m (15 ft 9 inch) 1611 kg (3552 lb) 1611 kg (3552 lb)
Backhoe Side Shifted, Swung to Side, Standard Stick
1.74 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.95 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.72 m (12 ft 3 inch)
4.32 m (14 ft 2 inch)
(1)
(1)
(1)
(1)
(1)
4.81 m (15 ft 9 inch)
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
1917 kg (4226 lb)
(1)
1580 kg (3483 lb)
(1)
1366 kg (3012 lb)
(1)
3.73 m (12 ft 3 inch) 1985 kg (4376 lb) 1985 kg (4376 lb)
4.32 m (14 ft 2 inch) 1686 kg (3718 lb) 1686 kg (3718 lb)
4.81 m (15 ft 9 inch) 1447 kg (3189 lb) 1447 kg (3189 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
2.96 m (9 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.73 m (12 ft 3 inch)
4.32 m (14 ft 2 inch)
4.81 m (15 ft 9 inch)
(1)
(1)
Backhoe Straight Back, Extended E-Stick
1731 kg (3815 lb)
(1)
1405 kg (3097 lb)
(1)
1199 kg (2642 lb)
(1)
2.28 m (7 ft 6 inch) 1238 kg (2729 lb) 1238 kg (2729 lb)
3.26 m (10 ft 8 inch) 1535 kg (3383 lb) 1535 kg (3383 lb)
Rated Operating Load “EN 474-4”
1917 kg (4226 lb)
1580 kg (3483 lb)
1366 kg (3012 lb)
1731 kg (3815 lb)
1405 kg (3097 lb)
1199 kg (2642 lb)
(1)
(1)
(1)
(1)
(1)
(1)
4.28 m (14 ft 1 inch) 1468 kg (3237 lb) 1468 kg (3237 lb)
5.06 m (16 ft 7 inch) 1337 kg (2948 lb) 1337 kg (2948 lb)
(continued)
Page 59
SEBU8475-10
(Table 59, contd)
Rated Load For 434E Object Handling Application
59
Product Information Section
Rated Load
5.73 m
(18 ft 10 inch)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.40 m (7 ft 10 inch) 1134 kg (2501 lb) 1134 kg (2501 lb)
3.26 m (10 ft 8 inch) 1434 kg (3162 lb) 1434 kg (3162 lb)
4.28 m (14 ft 1 inch) 1422 kg (3134 lb) 1422 kg (3134 lb)
5.06 m (16 ft 7 inch)
5.73 m
(18 ft 10 inch)
(1)
Limited by Tipping
999 kg (2201 lb) 999 kg (2201 lb)
1173 kg (2586 lb)
(1)
961 kg (2118 lb)
1173 kg (2586 lb)
(1)
961 kg (2118 lb)
(1)
(1)
442E Loader Buckets
The following tables provide the rated operating loads for the standard machine that is equipped with the given bucket. The corresponding dump clearance is given for each bucket at maximum lift height and at the full dump angle. The reach is given for each bucket at maximum lift height and at the full dump angle. Clearance is measured from the ground to the bucket edge in order to dump the load. The reach is measured from the front grill to the bucket edge.
Illustration 66 g00285635
Dump Reach (A) and Dump Height (B)
Table 60
Rated Bucket Load For A 442E Parallel Lift Loader
Bucket Part Number
112-1931
318-7263
318-7247
318-7264
Volumetric Rating
3
1.00 m
1.03 m
1.03 m
1.03 m
(1.31 yd3) 3406 kg (7509 lb) 2575 mm (8 ft 5 inch) 743 mm (2 ft 5 inch)
3
(1.35 yd3) 3181 kg (7014 lb) 2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
3
(1.35 yd3) 3131 kg (6902 lb) 2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
3
(1.35 yd3) 2981 kg (6573 lb) 2610 mm (8 ft 7 inch) 671 mm (2 ft 2 inch)
“EN 474-4” and “SAE
J818” Rated Operating
Load
Dump Height (B) Dump Reach (A)
Page 60
60
Product Information Section Rated Load
Table 61
Rated Bucket Load For A 442E Parallel Lift Loader With Quick Coupler
Bucket Part Number
Volumetric Rating
“EN 474-4” and
“SAE J818”
Rated Operat-
ing Load
Dump Height
(B)
SEBU8475-10
Dump Reach
(A)
118-1984
318-7267
1.03 m
1.03 m
(1.35 yd3) 3212 kg (7082 lb) 2488 mm (8 ft 2 inch)
3
(1.35 yd3) 2990 kg (6591 lb) 2540 mm (8 ft 4 inch)
3
442E Pallet Forks
Illustration 67 g00285636
Reach (A) and Placement Height (B)
The following tables provide the rated operating loads for the standard machine configuration with the given loader type (Single Tilt, Parallel Lift, or Parallel Lift with Quick Coupler). The rated loads are provided for multipurpose buckets with flip over forks and for quick coupler type pallet forks that are associated with the quick coupler carriage.
Table 62
Rated Load For 442E With Flip Over Forks And Parallel Lift
775 mm
(2 ft 6 inch)
726 mm
(2 ft 5 inch)
Part Number
Table 63
Part Number
318-7264
6W-8933
Volumetric Rating
3
1.03 m
(1.35 yd3) 1563 kg (3446 lb) 1530 kg (3372 lb)
“EN 474-4” Rated
Operating Load
“SAE J1197” Rated
Operating Load
Placement Height
(B)
3093 mm
(10 ft 2 inch)
Rated Load For 442E With Pallet Forks And Parallel Lift With Quick Coupler
Fork Tine Length
1050 mm (3 ft 5 inch) 2682 kg (5914 lb) 2617 kg (5769 lb)
“EN 474-4” Rated
Operating Load
“SAE J1197” Rated
Operating Load
Placement Height
(B)
3200 mm
(10 ft 6 inch)
Reach (A)
1038 mm (3 ft 5 inch)
Reach (A)
637 mm (2 ft 1 inch)
(continued)
Page 61
SEBU8475-10
(Table 63, contd)
6W-8900
6W-9739
Product Information Section
Rated Load For 442E With Pallet Forks And Parallel Lift With Quick Coupler
1200 mm (3 ft 11 inch) 2680 kg (5909 lb) 2436 kg (5371 lb)
1350 mm (4 ft 5 inch) 2678 kg (5904 lb) 2279 kg (5023 lb)
3200 mm
(10 ft 6 inch)
3200 mm
(10 ft 6 inch)
61
Rated Load
637 mm (2 ft 1 inch)
637 mm (2 ft 1 inch)
442E Material Handling Arm
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the material handling arm and for the lowest position of the material handling arm.
Illustration 68 g00285638
The following table provides the rated operating loads for the standard parallel lift machine configuration with a material handling arm and with a quick coupler.
Table 64
442E Rated Load For Material Handling Arm “EN 474-
Retracted
Rated Operat-
ing Load
Placement
Height at Low-
est Position
Reach at Low-
est Position
1024 kg
(2258 lb)
−2015 mm
(−6 ft 7 inch)
666 mm
(2 ft 2 inch)
4”
Position
(1433 lb)
−3012 mm
(−9 ft 10 inch)
(2 ft 4 inch)
Mid-
650 kg
704 mm
Extended
476 kg
(1049 lb)
−4012 mm
(−13 ft 2 inch)
742 mm
(2 ft 5 inch)
(continued)
(Table 64, contd)
442E Rated Load For Material Handling Arm “EN 474-
4”
Mid-
Position
5848 mm
(19 ft 2 inch)
1923 mm
(6 ft 4 inch)
Extended
6684 mm
(21 ft 11 inch)
2449 mm
(8 ft 1 inch)
Placement
Height at High-
est Position
Reach at High-
est Position
Retracted
5012 mm
(16 ft 5 inch)
1400 mm
(4 ft 7 inch)
442E Truss Boom
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the truss boom and for the lowest position of the truss boom.
Illustration 69 g02042134
The following table provides the rated operating loads for the standard parallel lift machine configuration with a truss boom.
Table 65
442E Rated Load For Truss Boom“EN 474-4”
Fixed Position
Rated Operating Load 501 kg (1105 lb)
Placement Height at Lowest
Position
Reach at Lowest Position
−4033 mm (−13 ft 3 inch)
743 mm (2 ft 5 inch)
(continued)
Page 62
62
Product Information Section Rated Load
SEBU8475-10
(Table 65, contd)
442E Rated Load For Truss Boom“EN 474-4”
Fixed Position
Placement Height at Highest
Position
Reach at Highest Position 1337 mm (4 ft 4 inch)
Maximum Horizontal Reach
Height at Maximum Reach 1633 mm (5 ft 4 inch)
7219 mm (23 ft 7 inch)
5142 mm (16 ft 10 inch)
442E Hook
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the hook and for the lowest position of the hook.
(Table 66, contd)
442E Rated Load For Hook“EN 474-4”
Fixed Position
Maximum Horizontal Reach
Height at Maximum Reach 1589 mm (5 ft 3 inch)
1576 mm (5 ft 2 inch)
442E Backhoe Lifting
Illustration 71 g00286077
Lift Point Radius (A)
Illustration 70 g02042153
The following table provides the rated operating loads for the standard parallel lift machine configuration with a hook.
Table 66
442E Rated Load For Hook“EN 474-4”
Fixed Position
Rated Operating Load 3484 kg (7681 lb)
Placement Height at Lowest
Position
Reach at Lowest Position
Placement Height at Highest
Position
Reach at Highest Position 557 mm (1 ft 10 inch)
−466 mm (−1 ft 6 inch)
607 mm (2 ft 0 inch)
3733 mm (12 ft 3 inch)
(continued)
The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lifting point in the following tables. Rated loads include the weight of the attachment. The following tables provide the operating loads for the standard machine configuration.
Table 67
Rated Operating Load For 442E Backhoe Bucket
Lift Point Radius
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 5228 kg (11526 lb)
3.29 m (10 ft 9 inch) 2846 kg (6275 lb)
4.16 m (13 ft 8 inch) 2196 kg (4841 lb)
4.79 m (15 ft 9 inch) 1861 kg (4102 lb)
5.28 m (17 ft 4 inch) 1651 kg (3639 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 3766 kg (8302 lb)
3.29 m (10 ft 9 inch) 1600 kg (3528 lb)
4.16 m (13 ft 8 inch) 1123 kg (2475 lb)
4.79 m (15 ft 9 inch) 890 kg (1963 lb)
Rated Operating Load “EN
474-4”
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(continued)
Page 63
SEBU8475-10
63
Product Information Section
Rated Load
(Table 67, contd)
Rated Operating Load For 442E Backhoe Bucket
5.28 m (17 ft 4 inch) 749 kg (1652 lb)
Backhoe Straight Back, Extended E-Stick
2.30 m (7 ft 7 inch) 1363 kg (3004 lb)
3.64 m (11 ft 11 inch) 2177 kg (4800 lb)
4.76 m (15 ft 7 inch) 1881 kg (4147 lb)
5.57 m (18 ft 3 inch) 1538 kg (3390 lb)
6.22 m (20 ft 5 inch) 1324 kg (2919 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.34 m (7 ft 8 inch) 1323 kg (2917 lb)
3.64 m (11 ft 11 inch) 1552 kg (3422 lb)
4.76 m (15 ft 7 inch) 1001 kg (2206 lb)
5.57 m (18 ft 3 inch) 750 kg (1654 lb)
6.22 m (20 ft 5 inch) 599 kg (1321 lb)
(1)
Limited by Tipping
Table 68
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
442E Rated Operating Load For Object Handling
Application
“SAE J31”/“ISO
Lift Point Radius
10567” Rated Op-
erating Load
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.29 m (10 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
Rated Operating Load “EN 474-4”
(Table 68, contd)
442E Rated Operating Load For Object Handling
Application
3.64 m (11 ft 11 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.76 m (15 ft 7 inch)
5.57 m (18 ft 3 inch)
6.22 m (20 ft 5 inch)
1881 kg (4147 lb)
(1)
1538 kg (3390 lb)
(1)
1324 kg (2919 lb)
(1)
1881 kg (4147 lb)
1538 kg (3390 lb)
1324 kg (2919 lb)
(1)
(1)
(1)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.34 m (7 ft 8 inch) 1323 kg (2917 lb) 1323 kg (2917 lb)
3.64 m (11 ft 11 inch)
4.76 m (15 ft 7 inch)
1552 kg (3422 lb)
(1)
1001 kg (2206 lb)
(1)
5.57 m (18 ft 3 inch) 750 kg (1654 lb)
6.22 m (20 ft 5 inch) 599 kg (1321 lb)
(1)
Limited by Tipping
1552 kg (3422 lb)
1001 kg (2206 lb)
(1)
750 kg (1654 lb)
(1)
599 kg (1321 lb)
(1)
(1)
(1)
(1)
444E Loader Buckets
The following tables provide the rated operating loads for the standard machine that is equipped with the given bucket. The corresponding dump clearance is given for each bucket at maximum lift height and at the full dump angle. The reach is given for each bucket at maximum lift height and at the full dump angle. Clearance is measured from the ground to the bucket edge in order to dump the load. The reach is measured from the front grill to the bucket edge.
4.16 m (13 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.79 m (15 ft 9 inch)
5.28 m (17 ft 4 inch)
1861 kg (4102 lb)
(1)
1651 kg (3639 lb)
(1)
1861 kg (4102 lb)
1651 kg (3639 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.29 m (10 ft 9 inch)
4.16 m (13 ft 8 inch) 1123 kg (2475 lb)
4.79 m (15 ft 9 inch) 890 kg (1963 lb)
5.28 m (17 ft 4 inch) 749 kg (1652 lb)
1600 kg (3528 lb)
(1)
1600 kg (3528 lb)
(1)
1123 kg (2475 lb)
(1)
890 kg (1963 lb)
(1)
749 kg (1652 lb)
Backhoe Straight Back, Extended E-Stick
2.30 m (7 ft 7 inch) 1363 kg (3004 lb) 1363 kg (3004 lb)
(continued)
(1)
(1)
(1)
(1)
(1)
(1)
Illustration 72 g01205342
Dump Reach (A) and Dump Height (B)
Page 64
64
Product Information Section Rated Load
Table 69
Bucket Part Number
248-0961
318-7256
318-7262
318-7254
(1)
Limited by Tipping
Table 70
Rated Bucket Load For A 444E Parallel Lift Loader With Quick Coupler
Rated Bucket Load For A 444E Parallel Lift Loader
Volumetric Rating
3
1.30 m
1.30 m
1.30 m
1.30 m
(1.70 yd3) 3676 kg (8105 lb)
3
(1.70 yd3) 3413 kg (7524 lb)
3
(1.70 yd3) 3379 kg (7450 lb)
3
(1.70 yd3) 3327 kg (7334 lb)
“EN 474-4” and “SAE
J818” Rated Operating
Load
(1)
(1)
(1)
(1)
2758 mm (9 ft 1 inch) 888 mm (2 ft 11 inch)
2793 mm (9 ft 2 inch) 817 mm (2 ft 8 inch)
2793 mm (9 ft 2 inch) 817 mm (2 ft 8 inch)
2699 mm (8 ft 10 inch) 817 mm (2 ft 8 inch)
SEBU8475-10
Dump Height (B) Dump Reach (A)
Bucket Part Number
248-0962
320-9940
(1)
Limited by Tipping
Volumetric Rating
3
1.30 m
1.30 m
(1.70 yd3) 3517 kg (7754 lb)
3
(1.70 yd3) 3312 kg (7301 lb)
444E Pallet Forks
Illustration 73 g01205364
Reach (A) and Placement Height (B)
“EN 474-4” and
“SAE J818” Rated
Operating Load
(1)
(1)
Dump Height
(B)
Dump Reach (A)
2615 mm (8 ft 7 inch) 965 mm (3 ft 3 inch)
2603 mm (8 ft 6 inch) 985 mm (3 ft 3 inch)
The following tables provide the rated operating loads for the standard machine configuration with the given loader type (Single Tilt, Parallel Lift, or Parallel Lift with Quick Coupler). The rated loads are provided for multipurpose buckets with flip over forks and for quick coupler type pallet forks that are associated with the quick coupler carriage.
Table 71
Rated Load For 444E With Flip Over Forks And Parallel Lift
Part Number
318-7254
Volumetric Rating
3
1.30 m
(1.70 yd3) 1895 kg (4178 lb) 1851 kg (4081 lb)
“EN 474-4” Rated
Operating Load
“SAE J1197” Rated
Operating Load
Placement Height
(B)
3252 mm
(10 ft 8 inch)
Reach (A)
1184 mm
(3 ft 11 inch)
Page 65
SEBU8475-10
Table 72
65
Product Information Section
Rated Load
Rated Load For 444E With Pallet Forks And Parallel Lift With Quick Coupler
Part Number
6W-8933
6W-8900
6W-9739
(1)
Limited by Tipping
Fork Tine Length
1070 mm (3 ft 6 inch) 3190 kg (7034 lb)
1220 mm (4 ft 0 inch) 3188 kg (7028 lb)
1370 mm (4 ft 6 inch) 3185 kg (7022 lb)
“EN 474-4” Rated
Operating Load
444E Material Handling Arm
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the material handling arm and for the lowest position of the material handling arm.
“SAE J1197” Rated
Operating Load
(1)
2634 kg (5806 lb)
(1)
2559 kg (5642 lb)
(1)
2489 kg (5487 lb)
(Table 73, contd)
Placement Height
(1)
(1)
(1)
3379 mm
(11 ft 1 inch)
3379 mm
(11 ft 1 inch)
3379 mm
(11 ft 1 inch)
(B)
792 mm (2 ft 7 inch)
792 mm (2 ft 7 inch)
792 mm (2 ft 7 inch)
444E Rated Load For Material Handling Arm “EN 474-
4”
Mid-
Position
5973 mm
(19 ft 6 inch)
2228 mm
(7 ft 3 inch)
Placement
Height at High-
est Position
Reach at High-
est Position
Retracted
5155 mm
(16 ft 11 inch)
1656 mm
(5 ft 5 inch)
444E Truss Boom
Reach (A)
Extended
6792 mm
(22 ft 3 inch)
2802 mm
(9 ft 2 inch)
Illustration 74 g00285638
The following table provides the rated operating loads for the standard parallel lift machine configuration with a material handling arm and with a quick coupler.
Table 73
444E Rated Load For Material Handling Arm “EN 474-
Retracted
Rated Operat-
ing Load
Placement
Height at Low-
est Position
Reach at Low-
est Position
1514 kg
(3338 lb)
−2042 mm
(−6 ft 8 inch )
555 mm
(1 ft 10 inch)
4”
(−10 ft 0 inch)
Mid-
Position
980 kg
(2161 lb)
−3040 mm
566 mm
(1 ft 10 inch)
Extended
725 kg
(1598 lb)
−4039 mm (−13 ft 3
inch)
578 mm
(1 ft 10 inch)
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the truss boom and for the lowest position of the truss boom.
Illustration 75 g02042134
The following table provides the rated operating loads for the standard parallel lift machine configuration with a truss boom.
(continued)
Page 66
66
Product Information Section Rated Load
Table 74
444E Rated Load For Truss Boom“EN 474-4”
Fixed Position
Rated Operating Load 727 kg (1603 lb)
Placement Height at Lowest
Position
Reach at Lowest Position
Placement Height at Highest
Position
Reach at Highest Position 1722 mm (5 ft 8 inch)
−4060 mm (−13 ft 4 inch)
578 mm (1 ft 10 inch)
7362 mm (24 ft 2 inch)
SEBU8475-10
(Table 75, contd)
444E Rated Load For Hook“EN 474-4”
Fixed Position
Maximum Horizontal Reach
Height at Maximum Reach 1737 mm (5 ft 8 inch)
1642 mm (5 ft 4 inch)
444E Backhoe Lifting
Maximum Horizontal Reach
Height at Maximum Reach 1779 mm (5 ft 10 inch)
5210 mm (17 ft 1 inch)
444E Hook
The placement height (ground line to the chain hook) and reach (front grill to the chain hook) are given for the highest position of the hook and for the lowest position of the hook.
Illustration 76 g02042153
The following table provides the rated operating loads for the standard parallel lift machine configuration with a hook.
Table 75
444E Rated Load For Hook“EN 474-4”
Fixed Position
Rated Operating Load 3992 kg (8801 lb)
Illustration 77 g01205365
Lift Point Radius (A)
The bucket hinge pin for the backhoe is level with the lower boom hinge pin at each lifting point in the following tables. Rated loads include the weight of the attachment. The following tables provide the operating loads for the standard machine configuration.
Table 76
Rated Operating Load For 444E Backhoe Bucket
Lift Point Radius
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 7989 kg (17614 lb)
3.29 m (10 ft 9 inch) 4403 kg (9708 lb)
4.16 m (13 ft 8 inch) 3427 kg (7554 lb)
4.79 m (15 ft 9 inch) 2923 kg (6444 lb)
Rated Operating Load “EN
474-4”
(1)
(1)
(1)
(1)
Placement Height at Lowest
Position
Reach at Lowest Position
Placement Height at Highest
Position
Reach at Highest Position 739 mm (2 ft 5 inch)
−493 mm (−1 ft 7 inch)
537 mm (1 ft 9 inch)
3905 mm (12 ft 10 inch)
(continued)
5.28 m (17 ft 4 inch) 2580 kg (5687 lb)
Backhoe Side Shifted, Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 5443 kg (12000 lb)
3.29 m (10 ft 9 inch) 2416 kg (5326 lb)
4.16 m (13 ft 8 inch) 1733 kg (3820 lb)
(1)
(1)
(1)
(continued)
Page 67
SEBU8475-10
67
Product Information Section
Rated Load
(Table 76, contd)
Rated Operating Load For 444E Backhoe Bucket
4.79 m (15 ft 9 inch) 1399 kg (3084 lb)
5.28 m (17 ft 4 inch) 1196 kg (2637 lb)
Backhoe Straight Back, Extended E-Stick
2.33 m (7 ft 8 inch) 1771 kg (3905 lb)
3.64 m (11 ft 11 inch) 2863 kg (6312 lb)
4.76 m (15 ft 7 inch) 2827 kg (6234 lb)
5.57 m (18 ft 3 inch) 2519 kg (5553 lb)
6.22 m (20 ft 5 inch) 1615 kg (3561 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.34 m (7 ft 8 inch) 1753 kg (3864 lb)
3.64 m (11 ft 11 inch) 2308 kg (5088 lb)
4.76 m (15 ft 7 inch) 1530 kg (3373 lb)
5.57 m (18 ft 3 inch) 1174 kg (2589 lb)
6.22 m (20 ft 5 inch) 960 kg (2116 lb)
(1)
Limited by Tipping
(Table 77, contd)
444E Rated Operating Load For Object Handling
(1)
(1)
4.76 m (15 ft 7 inch) 2000 kg (4165 lb) 2000 kg (4409 lb)
5.57 m (18 ft 3 inch) 1889 kg (4334 lb)
6.22 m (20 ft 5 inch) 1405 kg (3098 lb) 1405 kg (3098 lb)
Backhoe Side Shifted, Swung to Side, Extended E-Stick
2.34 m (7 ft 8 inch) 1315 kg (2898 lb) 1315 kg (2898 lb)
(1)
3.64 m (11 ft 11 inch) 1731 kg (3816 lb)
4.76 m (15 ft 7 inch) 1147 kg (2530 lb)
5.57 m (18 ft 3 inch) 881 kg (1941 lb)
6.22 m (20 ft 5 inch) 720 kg (1587 lb)
(1)
(1)
(1)
(1)
(1)
Limited by Tipping
Application
(1)
1889 kg (4334 lb)
(1)
1731 kg (3816 lb)
(1)
1147 kg (2530 lb)
(1)
881 kg (1941 lb)
(1)
720 kg (1587 lb)
(1)
(1)
(1)
(1)
(1)
Table 77
444E Rated Operating Load For Object Handling
Application
“SAE J31”/“ISO
Lift Point Radius
10567” Rated Oper-
ating Load
Backhoe Straight Back, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.29 m (10 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.16 m (13 ft 8 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
4.79 m (15 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
5.28 m (17 ft 4 inch) 1957 kg (4314 lb)
Backhoe Side Shifted Swung to Side, Retracted E-Stick
1.75 m (5 ft 9 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
3.29 m (10 ft 9 inch) 1812 kg (3995 lb)
4.16 m (13 ft 8 inch) 1299 kg (2865 lb)
4.79 m (15 ft 9 inch) 1049 kg (2313 lb)
5.28 m (17 ft 4 inch) 897 kg (1978 lb)
Backhoe Straight Back, Extended E-Stick
Rated Operating Load “EN 474-4”
(1)
1957 kg (4314 lb)
(1)
1812 kg (3995 lb)
(1)
1299 kg (2865 lb)
(1)
1049 kg (2313 lb)
(1)
897 kg (1978 lb)
(1)
(1)
(1)
(1)
(1)
2.33 m (7 ft 8 inch) 1328 kg (2929 lb) 1328 kg (2929 lb)
3.64 m (11 ft 11 inch) 2000 kg (4409 lb) 2000 kg (4409 lb)
(continued)
Page 68
68
Product Information Section Identification Information
Identification Information
i04571173
Plate Locations and Film Locations
SMCS Code: 1000; 7000
The Product Identification Number (PIN) will be used to identify a powered machine that is designed for an operator to ride.
Caterpillar products such as engines, transmissions, and major attachments that are not designed for an operator to ride are identified by Serial Numbers.
For quick reference, record the identification numbers in the spaces that are provided below the illustration.
SEBU8475-10
Illustration 79 g01204809
Direct Drive Transmission
Illustration 78 g01204641
Note: The letter “Z” may be stamped in the block that is identified as “Parts Order” . This block is located on the plate for the Product Identification Number (PIN). This stamp indicates some customization to the machine which will require special handling when parts are ordered.
Machine PIN
Service Information Number Plate (SIN)
Illustration 80 g01204811
Power Shift Transmission
Transmission Serial Number
Illustration 81 g01939594
Engine Serial Number
Page 69
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69
Product Information Section
Plate Locations and Film Locations
Certification
ROPS/FOPS Structure
This message is positioned on the ROPS on the left side of the machine above the door.
Illustration 82 g01211894
Structural damage, an overturn, modification, al­teration, or improper repair can impair this struc­ture's protection capability thereby voiding this certification. Do not weld on or drill holes in the
structure. This will void the certification. Consult your Cat dealer to determine this structure's limi-
tations without voiding its certification.
Note: The CE plate is on machines that are certified
to the European Union requirements that were effective at that time.
For machines compliant to 2006/42/EC, the following information is stamped onto the CE plate. For quick reference, record this information in the spaces that are provided below.
• Engine Power Primary Engine (kW)
• Engine Power for Additional Engine (If Equipped)
• Typical Machine Operating Weight for European Market (kg)
• Year of Construction
• Machine Type
This machine has been certified to the standards that are listed on the certification film. The maximum mass of the machine, which includes the operator
and the attachments without a payload, should not exceed the mass on the certification film.
European Union
Illustration 83 g01880193
This plate is positioned on the bottom left side of the plate for the PIN.
Illustration 84 g01120192
This plate is positioned on the bottom left side of the plate for the PIN.
Note: The CE plate is on machines that are certified to the European Union requirements that were effective at that time.
For machines compliant to 98/37/EC and 89/392/ EEC, the following information is stamped onto the CE plate. For quick reference, record this information in the spaces that are provided below.
• Engine Power Primary Engine (kW)
• Typical Machine Operating Weight for European Market (kg)
• Year
For manufacturer name and address and the country of origin, see the PIN plate.
Page 70
70
Product Information Section Emissions Certification Film
Sound
Illustration 85 g00933634
A typical example of this film is shown. Your machine may have a different value.
If equipped, the certification film is used to verify the environmental sound certification of the machine to
the requirements of the European Union. The value that is listed on the film indicates the guaranteed exterior sound power level L
at the time of
WA
manufacture for the conditions that are specified in “ISO 6395” and “EU 2000/14/EC Annex III A2.1b”.
Product Link
If equipped, this message is used to verify the certification of the Product Link as an RF transmitter.
The following specifications are provided to aid in ensuring compliance with all local regulations:
Table 78
Operating frequency range 148 to 150 MHz
Transmitter power 5-10 w
This message is located on the control group for the Product Link. The control group is located on the top of the cab.
SEBU8475-10
Illustration 86 g01261742
This machine is equipped with a Caterpillar Prod­uct Link communication device. When electric
detonators are used, this communication device should be deactivated within 12 m (40 ft) of a
blast site for satellite-based systems and within 3 m (10 ft) of a blast site for cellular based sys­tems, or within the distance mandated under ap­plicable legal requirements. Failure to do so could cause interference with blasting operations and result in serious injury or death.
In cases where the type of Product Link module cannot be identified, Caterpillar recommends that the device be disabled no less than 12 m (40 ft) from the blast perimeter.
If the machine is required to work within 12 m (40 ft) of a blast area, power to the Product Link module must be disconnected.
Consult your Cat dealer with any questions that concern the operation of the Product Link in a specific country.
i07709181
Emissions Certification Film
SMCS Code: 1000; 7000; 7405
Note: This information is pertinent in the United
States, in Canada and in Europe.
Consult your Cat dealer for an Emission Control Warranty Statement.
This label is located on the engine.
Page 71
SEBU8475-10
Product Information Section
Declaration of Conformity
Declaration of Conformity
SMCS Code: 1000; 7000
Table 79
Note: The extract from the EC Declaration of Conformity shown below applies only to those machines originally “CE” marked by the manufac- turer listed and have not since been modified. This declaration is applicable for machines with serial number DPH1–up, EME1–up, NBA1–up,
SJL1–up, MAW1–up, JBA1–up and SEF1–up
EC DECLARATION OF CONFORMITY OF MACHINERY
Manufacturer: Caterpillar (UK) Limited, Peckleton Lane, Desford, Leicester, England, Great Britain LE9 9JT
Person authorized to compile the Technical File and to communicate relevant part (s) of the Technical File to the Authorities of Euro­pean Union Member States on request:
Standards & Regulations Manager,Cat­erpillar France S.A.S 40 , Avenue Leon­Blum, B.P. 55, 38041 Grenoble Cedex 9, France
71
I, the undersigned, _________, hereby certify that the construction equipment specified hereunder
Description: Generic Denomination: Earth-moving Equipment
Function: Backhoe
Model/Type: 422E, 428E, 432E, 434E, 442E, 444E
Serial Number:
Commercial Name: Caterpillar
Fulfils all the relevant provisions of the following Directives
Directives Notified Body Document No.
2006/42/EC
2000/14/EC amended by 2005/88/EC, Note (1)
2004/108/EC N/A
Note (1) Annex -_____ Guaranteed Sound Power Level -_____dB (A)
Representative Equipment Type Sound Power Level - _____dB (A) Engine Power per ____-____ kW Rated engine speed - _____ rpm Technical Documentation accessible through person listed above authorized to compile the Technical File
Done at: Signature
Date: Name/Position
Note: The above information was correct as of September 2009, but may be subject to change, please refer to the individual declaration of
conformity issued with the machine for exact details.
Page 72
72
SEBU8475-10
Product Information Section Declaration of Conformity
Declaration of Conformity
SMCS Code: 1000; 7000
Table 80
An EC or EU Declaration of Conformity document was provided with the machine if it was manufactured to comply with specific requirements for the European Union. In order to determine the details of the applicable Directives, review the complete EC or EU Declaration of Conformity provided with the machine. The extract shown below from an EC or EU Declaration of Conformity for machines that are declared compliant to “2006/42/EC” applies only to those machines originally “CE” marked by the manufacturer listed and which have not since been modified.
Original EC or EU DECLARATION OF CONFORMITY
Manufacturer:
Caterpillar Inc., 100 N.E. Adams Street, Peoria, Illinois 61629, USA
Person authorized to compile the Technical File and to communicate relevant part (s) of the Technical File to the Authorities of Euro­pean Union Member States on request:
Standards & Regulations Manager, Caterpillar France SAS 40 Avenue Leon-Blum 38000 Grenoble, France
I, the undersigned, _________, hereby certify that the construction equipment specified hereunder
Description: Generic Denomination: Earth-moving Equipment
Function: Multipurpose Bucket
Model/Type: Multipurpose (MP) Bucket
Serial Number:
Commercial Name: Caterpillar
Fulfills all the relevant provisions of the following Directives
Directives Notified Body Document No.
2006/42/EC N/A
2014/30/EU N/A
Note (1) Technical Documentation accessible through person listed above authorized to compile the Technical File
Done at: Signature
Date: Name/Position
Note: The above information was correct as of February 2016, but may be subject to change, please refer to the individual declaration of con-
formity issued with the machine for exact details.
Page 73
SEBU8475-10
73
Operation Section
Before Operation
Operation Section
Before Operation
i04021647
Mounting and Dismounting
SMCS Code: 7000
Illustration 87 g00037860
Typical example
Machine Access System Specifications
The machine access system has been designed to meet the intent of the technical requirements in “ISO 2867 Earth-moving Machinery – Access Systems”. The access system provides for operator access to the operator station and to conduct the maintenance procedures described in Maintenance section.
Alternate Exit
Machines that are equipped with cabs have alternate exits. For additional information, see Operation and Maintenance Manual, “Alternate Exit”.
i03463214
Daily Inspection
SMCS Code: 7000
NOTICE
Accumulated grease and oil on a machine is a fire hazard. Remove this debris with steam cleaning or high pressure water, at least every 1000 hours or each time any significant quantity of oil is spilled on a machine.
Mount the machine and dismount the machine only at locations that have steps and/or handholds. Before you mount the machine, clean the steps and the handholds. Inspect the steps and handholds. Make all necessary repairs.
Face the machine whenever you get on the machine and whenever you get off the machine.
Maintain a three-point contact with the steps and with the handholds.
Note: Three-point contact can be two feet and one hand. Three-point contact can also be one foot and two hands.
Do not mount a moving machine. Do not dismount a moving machine. Never jump off the machine. Do not carry tools or supplies when you try to mount the machine or when you try to dismount the machine. Use a hand line to pull equipment onto the platform. Do not use any controls as handholds when you enter the operator compartment or when you exit the operator compartment.
Note: For maximum service life of the machine, make a thorough walk-around inspection before you operate the machine. Inspect the machine for leaks. Remove any debris from the engine compartment and the undercarriage. Remove any debris from the stabilizers and all working cylinders in order to prevent damage to the machine. Ensure that all guards, covers, and caps are secured. Inspect all hoses and belts for damage. Make the needed repairs before you operate the machine.
Perform the following procedures on a daily basis.
• Operation and Maintenance Manual, “Backhoe Boom, Stick, Bucket, and Cylinder Bearings ­Lubricate”
• Operation and Maintenance Manual, “Backup Alarm - Test”
• Operation and Maintenance Manual, “Braking System - Test”
• Operation and Maintenance Manual, “Cooling System Level - Check”
• Operation and Maintenance Manual, “Engine Air Filter Service Indicator - Inspect”
• Operation and Maintenance Manual, “Engine Oil Level - Check”
Page 74
74
Operation Section Daily Inspection
• Operation and Maintenance Manual, “Fuel System Water Seperator - Drain”
• Operation and Maintenance Manual, “Hydraulic System Oil Level - Check”
• Operation and Maintenance Manual, “Loader Bucket, Cylinder, and Linkage Bearings ­Lubricate”
• Operation and Maintenance Manual, “Seat Belt ­Inspect”
• Operation and Maintenance Manual, “Stabilizer ­Clean/Inspect”
• Operation and Maintenance Manual, “Stabilizer and Cylinder Bearings - Lubricate”
• Operation and Maintenance Manual, “Swing Frame and Cylinder Bearings - Lubricate”
• Operation and Maintenance Manual, “Tire Inflation
- Check”
SEBU8475-10
• Operation and Maintenance Manual, “Transmission Oil Level - Check”
Refer to the Maintenance Section for the detailed procedures. Refer to the Maintenance Interval
Schedule for a complete list of scheduled maintenance.
Page 75
SEBU8475-10
Machine Operation
Alternate Exit
SMCS Code: 7310
75
Operation Section
Machine Operation
i03105400
Illustration 90 g01098892
Move the lever on the inside of cab door in order to unlatch the cab door and open the cab door from the
inside.
i07601347
Illustration 88 g01586048
The cab door on the right side of the machine serves as an alternate exit. The cab door can be opened from the inside or from the outside. Pull the door latch
on the outside of the cab door in order to open the cab door from the outside.
Illustration 89 g01216702
If the machine is not equipped with a cab door on the right side of the machine, use the front side window of the machine as an alternate exit. Move the levers
for the window in order to open the front side window.
Seat
SMCS Code: 7312
The operator's seat that is provided with this machine is in compliance with the appropriate class of “ISO 7096”.
Note: Adjust the seat for another operator or at the beginning of each shift.
The operator should be seated against the seat backrest. Adjust the seat so that the operator is allowed full travel of the foot controls.
Page 76
76
Operation Section Seat
SEBU8475-10
Mechanical Suspension
Illustration 91 g01541515
Typical example
Backrest Adjustment Lever (5) – Push down on the lever for the seat backrest
to adjust the angle of the seat backrest. Adjust the seat backrest to the desired position. Release the lever for the seat backrest to lock the seat backrest in position.
Air Suspension
Pull up on the rotate lever (1). The seat will rotate to the rear of the machine to operate the backhoe.
Fore/Aft Lever (2) – Pull up on the fore/ aft lever to move the seat forward or
backward. Adjust the seat to the desired position. Release the fore/aft lever to lock the seat in position.
Weight Adjustment Knob (3) – Use the handle on
the knob to adjust the seat to the weight of the operator. Turn the handle clockwise to increase the suspension stiffness of the seat. Turn the handle counterclockwise to decrease the suspension stiffness of the seat.
Seat Height Limiter Knob (4) – Turn the
seat height limiter knob clockwise to
decrease the maximum seat height. Turn the knob counterclockwise to increase the maximum seat height.
Illustration 92 g01541516
Illustration 93 g01624202
The air suspension seat has an air bag that controls the height of the seat and the weight adjustment of the seat. The amount of air that is in the air bag is determined by the operator. The pressure in the air bag is determined by the weight of the operator. This provides automatic weight adjustment.
Front Seat Cushion Tilt Lever (6) – To adjust the seat cushion to the desired
angle and height, pull up the front seat cushion tilt lever. Release the lever to lock the seat cushion.
Page 77
SEBU8475-10
77
Operation Section
Seat Belt
Pull up on the rotate lever (7). The seat will rotate to the rear of the machine to operate the backhoe.
Fore/Aft Lever (8) – Pull up on the fore/ aft lever to move the seat forward or
backward. Adjust the seat to the desired position. Release the fore/aft lever to lock the seat in position.
Front Seat Cushion Slide Lever (9) – To
slide the seat cushion to the desired
location, pull up front seat cushion slide lever. Release the lever to lock the seat cushion.
Height Adjustment Switch (10) – To raise
the seat, push the top of the switch. To
lower the seat, push the bottom of the switch.
Note: The operator must not change the height of the
suspension so that the stroke is inadequate for the particular application. The suspension height must be changed if the seat bottoms out excessively or if the seat bounces too much to the maximum height.
Backrest Adjustment Lever (11) – Pull
up on the lever for the seat backrest to
adjust the angle of the seat backrest. Adjust the seat backrest to the desired position. Release the lever for the seat backrest to lock the seat backrest in position.
Lumbar Support Knob (12) – The lumbar
support knob is on the left rear side of
the seat. Turn the lumbar support knob counterclockwise to increase the stiffness of the lumbar support. Turn the lumbar support knob clockwise to decrease the stiffness of the lumbar support.
Seat Belt Adjustment for Retractable Seat Belts
Fastening The Seat Belt
Illustration 94 g00867598
Pull seat belt (4) out of the retractor in a continuous motion.
Fasten seat belt catch (3) into buckle (2). Make sure that the seat belt is placed low across the lap of the
operator.
The retractor will adjust the belt length and the retractor will lock in place. The comfort ride sleeve will allow the operator to have limited movement.
i03105875
Seat Belt
SMCS Code: 7327
Note: This machine was equipped with a seat belt
when the machine was shipped from Caterpillar. At the time of installation, the seat belt and the instructions for installation of the seat belt meet the SAE J386 standards. See your Caterpillar dealer for all replacement parts.
Always check the condition of the seat belt and the condition of the mounting hardware before you operate the machine.
Page 78
78
Operation Section Mirror
SEBU8475-10
Releasing The Seat Belt
Illustration 95 g00039113
Push the release button on the buckle in order to release the seat belt. The seat belt will automatically
retract into the retractor.
Extension of the Seat Belt
When using retractable seat belts, do not use seat belt extensions, or personal injury or death can result.
The retractor system may or may not lock up de­pending on the length of the extension and the size of the person. If the retractor does not lock up, the seat belt will not retain the person.
Consult your Caterpillar dealer for longer seat belts and for information on extending the seat belts.
Note: Your machine may not be equipped with all of the mirrors that are described in this topic.
Illustration 96 g01662233
(1) Right Side Mirror (2) Left Side Mirror (3) Rear Mirror (If Equipped) (4) Cab Mirror
Mirrors provide additional visibility around your machine. Make sure that the mirrors are in proper working condition and that the mirrors are clean. Adjust all mirrors at the beginning of each work period and adjust the mirrors when you change operators.
The appropriate job site organization is also recommended in order to minimize visibility hazards. For more information refer to this Operation and Maintenance Manual, “Visibility Information”.
Modified Machines or machines that have additional equipment or attachments may influence your
visibility.
i03260480
Mirror
SMCS Code: 7319
Adjust all mirrors as specified in the Operation and Maintenance Manual. Failure to heed this
warning can lead to personal injury or death.
Slips and falls can result in personal injury. Use the machines access systems when adjusting the mirrors. If the mirrors cannot be reached using the machine access systems follow the instruc­tions found within the Operation and Mainte­nance Manual, “Mirror” in order to access the
mirrors.
Mirror Adjustment
• Park the machine on a level surface.
• Lower the work tool to the ground.
• Stop the engine.
Note: You may need to use hand tools in order to adjust certain types of mirrors.
Page 79
SEBU8475-10
79
Operation Section
Mirror
Right Side Mirror (1)
Illustration 97 g01623418
Adjust the right side rear view mirror (1) so 1 m (3.3 ft) from the side of the machine can be seen. Refer to illustration 97 . Also adjust the right side rear view mirror in order to see the following:
• a point on the ground behind the machine at a
maximum distance of 30 m (98 ft) from the rear corners of the machine
Rear Mirror (3) (If Equipped)
Illustration 99 g01624100
If equipped, adjust the rear view mirror (3) so that an area of at least 1 m (3.3 ft) from the rear of the machine can be seen from the operator seat. Additionally, provide as much visibility to the rear as possible.
Left Side Mirror (2)
Illustration 98 g01623420
Adjust the left side rear view mirror (1) so 1 m (3.3 ft) from the side of the machine can be seen. Refer to
illustration 98 . Also adjust the left side rear view mirror in order to see the following:
• a point on the ground behind the machine at a
maximum distance of 30 m (98 ft) from the rear corners of the machine
Page 80
80
Operation Section Operator Controls
Cab Mirror
The cab mirror (4) can be adjusted to a position in order to allow the operator to see preferred areas on the machine during operations.
i04501391
Operator Controls
(422E, 428E, 434E Mechanical Control)
SMCS Code: 7300; 7451
S/N: SEF1–Up
S/N: DPH1–Up
S/N: MAW1–Up
SEBU8475-10
Illustration 100 g01967193
(1) Transmission Neutral Lock (2) Hazard Flashers (3) All Wheel Steer Position Gauge (If
Equipped) (4) Ride Control (If Equipped) (5) Roading Lights
(6) Two Wheel Steer/Four Wheel Steer (If
Equipped) (7) All Wheel Steer Control (If Equipped) (8) Turn Signal Control and Front Window
Wiper (9) Transmission Speed Control (10) Throttle Control
(11) Differential Lock Control (12) Service Brakes (13) Steering Wheel Tilt Control (If
Equipped) (14) Horn (15) Transmission Direction Control (16) All Wheel Drive Control (If Equipped)
Page 81
SEBU8475-10
81
Operation Section
422E, 428E, 434E Mechanical Control
Illustration 101 g02681263
(17) Loader Control (18) Multipurpose Control (19) Parking Brake Control (20) Engine Start Switch (21) Starting Aid Switch (22) Rotating Beacon (23) Front Floodlights (24) Rear Floodlights (25) Rear Fog Light (If Equipped)
(26) Sideshift Control (27) Rear Wiper/Washer Switch (28) Horn (If Equipped) (29) Throttle Control (30) Stabilizer Control (31) Boom Lock (32) Backhoe Controls (33) Quick Coupler Lock/Unlock (Rear Pin)
(If Equipped)
(34) Quick Coupler Unlock (Front Pin) (If
Equipped) (35) Object Handling Stability Alarm Switch
(If Equipped) (36) Fan Switch (37) Variable Temperature Control (38) Heating and Cooling Control
Page 82
82
Operation Section 422E, 428E, 434E Mechanical Control
SEBU8475-10
Transmission Neutral Lock (1)
Always engage the parking brake and transmis­sion neutral lock before dismounting the ma­chine, operating the backhoe or engaging the boom lock for the transport position. Failure to do so could allow unexpected machine move­ment, resulting in personal injury or death.
TRANSMISSION NEUTRAL LOCK – The transmission neutral lock is located on the left side of the front console.
LOCKED – Press the top of the switch in order to
lock the transmission direction control lever into the NEUTRAL position.
UNLOCKED – Press the bottom of the switch in order to deactivate the transmission neutral lock.
Note: If the transmission neutral lock has been activated, shift the direction control lever into the NEUTRAL position before you shift the direction control lever into the FORWARD position. If the transmission neutral lock has been activated, shift the direction control lever into the NEUTRAL position before you shift the direction control lever into the REVERSE position. The direction control lever must first be shifted into the NEUTRAL position in order to allow movement of the machine.
Note: When you exit the machine push the top of the transmission neutral lock switch in order to prevent the machine from moving out of the NEUTRAL position. Engage the parking brake in order to prevent machine movement when the transmission is in neutral. Refer to the Operation and Maintenance Manual, “Transport Positions”.
Hazard Flashers (2)
Hazard Flashers – The hazard switch is located on the right-hand side of the
front console. Push the left side of the switch in order to activate the hazard flashers. Both turn signal lights will flash. Push the right side of the switch in order to deactivate the hazard flashers.
All Wheel Steer Position Gauge (3) (If Equipped)
The all wheel steer position gauge will indicate the position of the rear wheels.
Ride Control (4)
Ride Control – Travel at high speeds
over rough terrain causes bucket
movement and a swinging motion. The system for ride control acts as a shock absorber by absorbing forces from the bucket and by dampening forces from the bucket. This system also stabilizes the entire machine.
Ride control can cause inadvertent movement of the loader arms if not used correctly. Don't use
when using loader or backhoe.
The ride control must be turned off in order to raise the front tires off the ground with the loader
bucket.
Note: In some countries that require lock valves for material handling operations, the ride control must be turned off so that the lock valves can function properly. Lock valves and ride control cannot function at the same time.
OFF – Put the switch in the center
position in order to turn off the ride
control.
ON – Push the bottom of the switch in
order to turn on the system for ride
control.
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Operation Section
422E, 428E, 434E Mechanical Control
The ride control will smooth the ride of the machine during travel.
Roading Lights (5)
Front Running Lights – The front running light switch is located on the
right side of the front console. Push the bottom of the switch for the OFF position. The middle position is for the panel lights, for the tail lights, and for the position lights. The top position adds running lights to the following lighting groups: panel lights, tail lights and position lights. If the lights are left in the ON position when the engine start switch is in the OFF position an alarm will sound.
Two-Wheel Steer Mode/Four-Wheel Steer Mode (6) (If Equipped)
Two-Wheel Steer – Press the bottom of
switch (6) to activate the Two-Wheel
Steer mode. The Two-Wheel Steer mode offers the capability to operate the machine on the road. The Two-Wheel Steer mode is used when additional maneuvering capability is not needed. Only the front axle is used to steer the machine. Use this mode when you are roading the machine. When you are operating the machine in this mode the indicator light will not be on.
Four-Wheel Steer – Slide down the red
button located on switch (6) and then
depress the top of switch (6). The machine will now be in circle steer mode or the machine now will be in crab steer mode. This is dependent upon the placement of the All Wheel Steer control (7).
All Wheel Steer Control (7) (If Equipped)
Personal injury or death can result if the machine is roaded in any mode other than front wheel steer.
Always road the machine with the rear wheels centered and the machine in the front wheel steer
mode.
The All Wheel Steer (AWS) has three steering modes: Two-Wheel Steer, Circle Steer, and crab
steer. When you operate the machine for the first time, become familiar with the three modes by trying each one. This should be done in an area that is clear
of personnel and of obstacles.
The All Wheel Steer mode consists of the following components:
• A Two-Wheel Steer/Four-Wheel Steer Mode switch.
• An All Wheel Steer Control switch that allows the operator to choose from circle steer or crab steer
• A rear axle position gauge
Three modes provide maximum machine performance under various conditions at the job site.
Two-Wheel Steer – The Two-Wheel Steer mode offers the capability to operate the
machine on the road. The Two-Wheel Steer mode is used when additional maneuvering capability is not needed. Only the front axle is used to steer the machine. Use this mode when you are roading the machine. When you are operating the machine in this mode the indicator light will not be on.
Circle Steer Mode – The Circle Steer
Mode provides reduced turning radii
and tighter operation in confined spaces. The front and rear axles are used to steer the machine. When you are operating the machine in the Circle Steer mode, the indicator light will come on.
Crab Steer Mode – The crab steer mode
allows the rear wheels to turn in the
same direction as the front wheels which will allow the machine to move in a diagonal direction. The front and rear axles are used to steer the machine
NOTICE
Before changing from one steering mode to another, always center both the front and rear wheels.
Before you return to the Two-Wheel Steer mode or to the Circle Steer mode, the front wheels and rear
wheels must be centered. Observe the rear axle position gauge on the front console. Then, move the
All Wheel Steer switch to the desired mode.
NOTICE
Failure to recenter the steering system at least once per day may result in a reduction in steering effectiveness.
The steering must be realigned under the following conditions:
• The start of each work shift
• One time during the work shift
• Steering difficulty occurs.
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Operation Section 422E, 428E, 434E Mechanical Control
• The machine will be roaded.
• The machine has traveled 24 km (15 miles) on a public road in Two-Wheel Steer mode.
Note: If the all wheel steer position gauge (3) is positioned in the green shaded area the steering does not need to be realigned.
Synchronizing the Wheels
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Illustration 104 g01967073
Select the circle steer mode and turn the steering wheel until the front wheels are facing straight ahead.
Illustration 102 g00830965
In a static position, select the circle steer mode and turn the steering wheel so that the rear wheels are turned to full lock.
Illustration 103 g00282686
Select the Two-Wheel steer mode and turn the front wheels to the opposite full lock.
Illustration 105 g01967574
The rear wheels should also be facing straight ahead. The all wheel steer position gauge should be positioned in the green shaded area.
Turn Signal Control and Front Window Wiper (8)
Directional Turn Signals
Directional Turn Signals – The directional turn signal lever is on the right side of the steering column.
Left Directional Signal Lights – Push the lever
away from the operator in order to activate the left turn signals. When the lever is pushed forward away from the operator, an indicator light will illuminate on the front dash. The left turn signal will flash until the lever is manually returned to the OFF position.
OFF Position – In the OFF position, the directional signal lights will not flash.
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Operation Section
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Right Directional Signal Lights – Pull the lever toward the operator in order to activate the Right turn signals. When the lever is pulled back toward the operator, an indicator light will illuminate on the front dash. The right turn signal will flash until the lever is manually returned to the OFF position.
Note: The directional turn signals will automatically be returned to the OFF if your machine is equipped with the steering column tilt.
Front Window Wiper/Washer
Window Wipers – Rotate the handle away from the operator in order to activate the window wipers. There are
four positions for the window wipers.
OFF – When the handle is in the OFF position, the wipers will be off.
INTERMITTENT POSITION – The wipers will operate intermittently.
CONTINUOUS POSITION 1 – The wipers will operate continuously. This is the slow continuous speed.
CONTINUOUS POSITION 2 – The wipers will operate continuously. This is the fast continuous speed.
Move the transmission speed lever according to the shift pattern on the machine.
Decelerating the machine and/or applying the brakes is recommended when you are changing speeds. This permits operator comfort and maximum service life of the power train components.
Illustration 106 g01588235
Transmission Neutralizer Button – Push the button and hold the button when you
are changing speed ranges. This will disengage the transmission from the driving wheels.
When all available engine power is desired for the loader hydraulics, push the transmission neutralizer button that is located on the loader control lever.
Window Washer – Push the button at the end of the handle in order to activate the window washer.
High/Low Beam Switch
High/Low Beam Switch (If Equipped) – The high/low beam switch is located on
the right side of the steering column. Pull the high/low beam switch in order to activate the high beams momentarily. Push the switch backward in order to activate the high beams of the front running lights. The alert indicator for the high beams will come on.
Note: The high/low beam switch is functional only
while the running lights are on.
Transmission Speed Control (9)
Transmission Speed Shift Lever – Push the
transmission neutralizer button and hold the transmission neutralizer button in order to neutralize the transmission. Then, move the lever to one of the four desired travel speeds. Speed changes are
possible when you are moving and when the machine is at full engine speed.
Throttle Control (10)
Accelerator Pedal – Push down the pedal in order to
increase travel speed. Release the pedal in order to decrease travel speed. The accelerator pedal will return to the low idle setting.
Use the pedal to reduce engine rpm for directional shifts when you use the loader.
Differential Lock Control (11)
NOTICE
Do not engage the differential lock if the machine is in third gear or above. Machine damage may occur.
Differential Lock Control – Push down the switch in order to engage the
differential lock. The differential lock can prevent wheel slippage. Use the differential lock control when the machine is moving on soft ground or on wet ground. Apply the differential lock when the wheel is slipping. This will ensure positive engagement. Reduce the engine speed to the idle speed range before you engage the differential lock in order to minimize shock loads on the rear axle.
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Operation Section 422E, 428E, 434E Mechanical Control
Release the differential lock after engagement is noticed. The differential will automatically disengage when the torque allows the differential to disengage.
Use the differential lock to prevent one wheel from slipping. If the wheels continue to slip in soft material, reduce the engine speed.
When the differential lock is engaged, the differential is locked. Both rear wheels will turn at the same
speed.
Note: The differential lock will only function in the two-wheel steer mode if the machine is equipped with All Wheel Steer. The differential lock will become disabled when circle steer mode is selected or crab steer mode is selected.
SEBU8475-10
Illustration 107 g01090661
Service Brakes (12)
Personal injury or death could result if brake ped­al lock bar is not engaged when recommended. Machine can swerve out of control if only one brake is applied for a quick stop. Follow the rec­ommendations below for proper braking.
Do not apply the brake continuously or use the brake as a footrest as this may cause excessive heat in the brake circuit. When you drive downhill for a long distance use a lower gear and use en­gine braking. Excessive heat in the brake circuit can lead to brake failure. Failure of the brakes
could cause serious injury or death.
NOTICE
Some areas may have a legal requirement to have the pedals locked when roading. Check state and lo­cal laws.
Brake Pedals – Push both pedals downward in order to slow down the machine. Push both pedals downward in order to stop the machine. Use the brake pedals while you are operating on a downgrade in order to prevent the engine from overspeeding.
The rear brake lights must come on when you apply the brakes. If the rear brake lights are not functioning, repair the brake lights. Repair the brake lights before you operate the machine.
As shown, connect the left pedal and the right pedal together. Move the lock bar between both of the pedals. If the machine is operating in second gear, in third gear, and in fourth gear, connect the lock bar.
Only disengage the lock bar when the machine is not moving. If the lock bar is disengaged, only operate the machine at low speeds and in first gear. Use the left pedal or the right pedal to aid in maneuvering in tight quarters.
Use the pedals with the steering wheel in order to make sharp turns. Use the left pedal to help with sharp left turns. Use the right pedal to help with sharp right turns.
Steering Wheel Tilt Control (13) (If Equipped)
Steering Wheel Tilt Control – In order to adjust the
steering wheel, push down on steering wheel tilt control (13) and move the steering wheel to the desired position. Release the steering wheel tilt control. The steering wheel will remain in the desired position.
Horn (14)
Horn – Press the end of the
transmission direction control (15) in
order to sound the horn. Use the horn for alerting personnel or for signaling personnel.
Transmission Direction Control (15)
FORWARD – Move the transmission
lever upward. The machine will move
forward.
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Operation Section
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NEUTRAL – Move the transmission lever to the middle position for the NEUTRAL
position. The machine should not move when the transmission lever is in the neutral position.
REVERSE – Move the transmission lever
downward. The machine will move in
reverse.
Forward directional changes and reverse directional changes are possible while the machine is moving. However, reducing the engine speed is recommended, when directional changes are being made. Reducing the machine ground speed and/or braking is recommended, when directional changes are being made. This permits operator comfort and maximum service life of the power train components.
To avoid an unstable machine, the machine should be stopped before any directional changes are made
with a raised load.
The lever should be moved to the NEUTRAL position when you are using the backhoe or when you are leaving the machine. The transmission neutral lock should be engaged when you are using the backhoe or when you are leaving the machine.
Note: The alarm (if equipped) will sound when the stabilizers are being raised and the machine is shifted to FORWARD or REVERSE position.
Speed Selector
Powershift Transmissions Only
The transmission has a maximum of four forward speeds and three reverse speeds. Rotate the
transmission lever to the desired gear speed:
If the transmission is in fourth gear and the direction control is in the FORWARD position, the transmission will upshift into fifth gear automatically once the correct ground speed has been achieved and back down to fourth gear once the ground speed has been reduced appropriately. If the transmission is in fourth gear and the direction control is in the REVERSE position, the transmission will only shift into the third gear.
All Wheel Drive Control (16) (If Equipped)
Three-Position Switch
All Wheel Drive – Push the left side of the switch to the ON position in order to activate all wheel drive.
All Wheel Drive can be activated anytime when additional traction is desired.
All Wheel Drive should always be activated when you are operating the machine on a slope.
All Wheel Drive Braking – Place the switch in the middle position in order to
enable the All Wheel Drive Braking. The machine will operate in two-wheel drive until you push on the brake pedals. Pushing the brake pedals will activate the All Wheel Drive.
Note: For machines that are equipped with two
wheel steer, press both of the brake pedals at the same time in order to enable the All Wheel Drive Braking. Steering using the brakes is still possible for two-wheel steer machines, when you press one brake pedal.
““1”” – First Speed
““2”” – Second Speed
““3”” – Third Speed
““4”” – Fourth Speed
All Wheel Drive Braking should always be activated when you are roading the machine.
OFF – Push the right side of the switch
to the OFF position for two-wheel drive.
The All Wheel Drive Braking is deactivated when the switch is in this position.
Two-Position Switch
All Wheel Drive – Push the top of the
switch in order to activate all wheel
drive.
All Wheel Drive can be activated anytime when additional traction is desired.
All Wheel Drive should always be activated when you are operating the machine on a slope.
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Operation Section 422E, 428E, 434E Mechanical Control
All Wheel Drive Braking – Push the bottom of the switch in order to enable
the All Wheel Drive Braking. The machine will operate in two-wheel drive until you push the brake pedals. Pushing the brake pedals will activate the All Wheel Drive.
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Secondary Brake – The secondary brake uses the same lever as the parking brake. The secondary brake should be used if the service brakes fail to stop the machine.
Note: For machines that are equipped with two wheel steer, press both of the brake pedals at the same time in order to enable the All Wheel Drive Braking. Steering using the brakes is still possible for two-wheel steer machines, when you press one brake pedal.
Loader Control (17)
Refer to Operation and Maintenance Manual, “Joystick Control (Loader)” for more information.
Multipurpose Control (18)
Refer to Operation and Maintenance Manual, “Joystick Control (Loader)” for more information.
Parking Brake Control (19)
Always engage the parking brake and transmis­sion neutral lock before dismounting the ma­chine, operating the backhoe or engaging the boom lock for the transport position. Failure to do so could allow unexpected machine move­ment, resulting in personal injury or death.
Parking Brake – The parking brake lever is located
on the right side of the seat. Always stop the engine and engage the parking brake before you get off the machine.
If the parking brake is engaged, the action alarm will sound when the transmission direction control lever
is in the FORWARD position or in the REVERSE position.
Note: Switching the direction control lever from either direction to NEUTRAL then back to either direction may cause the machine to move while the parking brake lever is engaged.
Engine Start Switch (20)
OFF – Turn the engine start switch key to the OFF position in order to stop the
engine. Insert the engine start switch key only while the start switch is in the OFF position. Remove the engine start switch key only while the start switch is in the OFF position. If the engine is not running, turn the engine start switch key to the OFF position in order to prevent the fault alarm from sounding.
ON – The engine start switch will return
to the ON position when the engine start
switch key is released from the START position. When the engine is not running, the indicator lights and the fault alarm will remain on until the engine start switch is turned to the OFF position.
START – Turn the engine start switch
key to the START position in order to
start the engine. Release the engine start switch key after the engine starts. The fault alarm should shut off after the engine oil pressure rises.
The transmission control lever must be in the NEUTRAL position and the hydraulic control levers
must be in the HOLD position before you turn the engine start switch and before you start the engine.
Note: The engine may fail to start after the key is turned to the start position. If this happens, the key must be returned to the OFF position. Attempt to start the engine again.
When you are not operating the machine, remove the key.
Starting Aid Switch (21)
Parking Brake Engaged – Pull up the parking brake
lever in order to engage the parking brake. The parking brake indicator light on the front console will come on when the engine start switch is turned on and when the parking brake is engaged.
Parking Brake disengaged – Push down the parking brake lever in order to disengage the parking brake. Slightly raise the parking brake lever and pull in the release lever before you disengage the parking brake.
Do not spray ether into engine when using ther­mal starting aid to start engine. Personal injury and machine damage could result. Follow the procedures in this manual.
Starting Aid Switch – The starting aid
switch is located on the right side
console.
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Operation Section
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If the machine fails to start due to cold ambient temperatures, the glow plugs can be activated in
order to provide heated fuel to the inlet manifold. Refer to Operation and Maintenance Manual, “Starting Below 0°C (32°F)” for the starting procedure with the glow plugs.
Rotating Beacon (22)
Rotating Beacon Light (If Equipped) – Press the top of the switch in order to
turn on the rotating beacon light. Press the bottom of the switch in order to turn off the rotating beacon light. The rotating beacon light is used to alert other vehicles when the machine is being roaded from one job to another job.
Front Floodlights (23)
Front Floodlights (If Equipped) – The
switch is a two-position switch (If
Equipped).
Push the bottom of the switch for the front running lights (If Equipped) or the OFF position if the machine is not equipped with front running lights. Push the top of the switch for the two front floodlights.
Front Floodlights (If Equipped) – The
switch is a three-position switch (If
Equipped).
Push the bottom of the switch for the Front Running Lights. Push the switch to the middle position for the two front floodlights. Push the top of the switch in order to turn on all four front floodlights.
Rear Floodlights (24)
Rear Floodlights (If Equipped) – The
switch is a two-position switch (If
Equipped).
Push the bottom of the switch to the OFF position in order to turn off the rear floodlights. Press the switch to the middle position for the two rear floodlights. Press the top of the switch in order to turn on all four rear floodlights.
Rear Fog Light (25)
Rear Fog Lamp (If Equipped) – Press the top of the switch in order to turn on the rear fog lamp. Press the bottom of the
switch in order to turn off the rear fog lamp.
The rear fog lamp will only operate when the headlights are being used.
Sideshift Control (26)
Refer to Operation and Maintenance Manual, “Sideshift Control” for more information.
Rear Wiper/Washer Switch (27)
Rear Window Wiper – Place the switch in the middle position in order to
activate the rear window wiper. Push the bottom of the switch in order to shut off the window wiper.
Rear Window Washer – Push the top of
the switch and hold in order to activate
the rear window washer.
Horn (28) (If Equipped)
Horn – Press the top of the switch in
order to sound the horn. Use the horn
for alerting personnel or for signaling personnel.
Throttle Control (29)
Press the bottom of the switch for the OFF position in order to turn off the rear floodlights. Press the top of the switch in order to turn on the rear floodlights.
Rear Floodlights (If Equipped) – The switch is a three-position switch (If Equipped).
Accelerator Lever – This lever controls the engine
speed for backhoe operation.
Operate the machine in the green operating range on the tachometer.
High Idle – Move the lever away from the
operator for a faster idle speed.
Low Idle – Move the lever toward the
operator for a lower idle speed.
For roading or loader operation, keep the lever in the low idle position. Use the accelerator pedal to change the engine speed.
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Operation Section 422E, 428E, 434E Mechanical Control
Note: When you are digging with the backhoe, the maximum recommended engine speed is 1800 rpm.
Stabilizer Controls (30)
Refer to Operation and Maintenance Manual, “Stabilizer Control” for more information.
Boom Lock (31)
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Objects may be lifted while the boom transport lock is
NOTICE
engaged. However, machine damage can result if both hooks are not fully engaged with the boom transport lock pins prior to lifting objects.
Boom Lock
Illustration 108 g01925739
1. Close the bucket and completely move in the stick.
Slowly move the boom upward until the boom is inward.
Illustration 109 g01925718
3. Make sure that the hook engages over the lock in
order to secure the boom into the LOCK position. Activate the boom downward in order to force the boom against the boom transport lock. This will improve the ride of the machine.
Boom Release
1. Slowly move the boom upward until the boom is
inward.
2. Move the boom lock lever toward the rear of the
machine to the lock position.
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Illustration 110 g01925718
2. Pull the boom lock lever toward the front of the
machine in order to disengage the boom lock. This will allow movement of the backhoe for operation.
91
Operation Section
422E, 428E, 434E Mechanical Control
Note: To ensure that the stability alarm is working properly before use, press the top of switch (35) to activate the stability alarm. Fully raise the boom and stall the boom against the stops. The stability alarm should sound and the action light should illuminate.
Note: The stability alarm switch should not be activated during normal digging.
Fan Switch (36)
Heater Fan Switch – This switch controls the three-
speed blower fan motor.
Press the bottom of the switch for the LOW position of the fan.
Press the switch to the middle position for the MEDIUM fan speed.
Press the top of the switch for the HIGH fan speed.
Backhoe Controls (32)
Refer to Operation and Maintenance Manual, “Controls ” for more information.
Quick Coupler (33, 34) (If Equipped)
Two electrical switches are located inside the cab. Use of both switches is required in order to release
the work tool. Switch (33) is a two-position switch used to unlock the work tool rear pin locking mechanism. Switch (34) is a momentary switch used to unlock the work tool front pin locking mechanism. Switch (34) will function only when switch (33) is in the unlock position.
For more information, refer to Operation and Maintenance Manual, “Quick Coupler Operation (Hydraulic Pin Grabber Quick Coupler)”.
Object Handling Stability Alarm Switch (35) (If Equipped)
Stability Alarm Switch – Press the top of switch (35) to activate the stability
alarm. The stability alarm must be activated when you perform an object handling operation. When you lift a load that exceeds the maximum rated load the stability alarm will sound and an action light will illuminate on the right side console, refer to Operation and Maintenance Manual, “Monitoring System” for more information. To disengage the stability alarm press the bottom of switch (35).
Variable Temperature Control (37)
Heating Variable – Turn the knob between COOL (left) and WARM (right).
Heating and Cooling Control (38)
Heating – Press the top of the switch to the ON position. Turn the blower fan
switch control to the desired speed (LOW, MEDIUM, or HIGH). Adjust the temperature control knob for the desired temperature.
Press the switch to the middle position for the blower OFF position.
Cooling (If Equipped) – Press the bottom
of the switch to the air conditioning ON
position. Turn the blower fan switch control to the desired speed (LOW, MEDIUM, or HIGH). Adjust the temperature control knob for the desired temperature.
Note: When you are using the cooling system, close
all unused vents in order to provide maximum cooling.
Pressurizing – When heating or cooling is not desired, pressure inside the cab will help keep out dust.
To produce the volume of air that is needed to keep out dust, set the blower fan switch control to LOW, to
MEDIUM, or to HIGH. Adjust the temperature control knob to the desired temperature.
Defogging – Use the cooling system to remove moisture from the air in the cab. This will prevent moisture from forming on the windows.
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Operation Section 422E, 428E, 434E Mechanical Control
Press the switch to the air conditioning ON position. Turn the blower fan switch control to the desired
speed (LOW, MEDIUM, or HIGH). Adjust both control knobs until the moisture level is lowered and the
windows are free of moisture.
VENTILATION – When heating, cooling, or defogging is not desired, the system can be used in order to provide ventilation. Turn the blower fan switch to the desired speed (LOW, MEDIUM, or HIGH). Adjust the temperature control knob to the desired temperature.
Cab Door
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Windows
Door Windows
Illustration 111 g01925722
Cab Doors – Pull the door latch in order to open the door. Open the door all the way to the fully open position. The door will remain in this position. Both doors operate the same way.
The doors should be closed while you operate the machine. While the doors are shut, the windows can
be opened for better cab air flow.
Illustration 113 g01098902
Move the window latch in order to open the window.
Rear Window
Note: The rear window must be closed when the
machine is operated with a work tool that may discharge debris. If the machine is not equipped with the rear window, a polycarbonate shield must be used when the machine is operated with a work tool that may discharge debris.
The cab rear window has several operational features from the inside of the cab by the operator.
Illustration 112 g01098892
Cab Door Release Lever – Move the lever in order to unlatch the door and open the door.
Illustration 114 g01530735
Move the latches above the plastic handles in order to release the window from the LOCKED position. Pull the handles toward the seat and then push the handles upward until the latches engage in order to stow the window.
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To lower the window from the stowed position, move the latches by the plastic handles. Pull the handles downward, and push the handles toward the rear of the machine until the latches lock into position.
Note: Make sure that the rear window is free from obstructions before you open or before you close the rear window.
Interior Dome Light
Interior Dome Light – Push the top of the light in order to turn on the interior dome light. Push the bottom of the light
in order to turn off the interior dome light.
i05215115
Operator Controls
(432E, 434E Pilot Control, 442E, 444E)
SMCS Code: 7300; 7451
93
Operation Section
Operator Controls
S/N: JBA1–Up
S/N: NBA1–Up
S/N: EME1–Up
S/N: SJL1–Up
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Operation Section 432E, 434E Pilot Control, 442E, 444E
SEBU8475-10
Illustration 115 g01924659
(1) Quick Coupler Control (If Equipped) (2) Continuous Flow Control (Loader) (3) Auxiliary Circuit Control (If Equipped) (4) Transmission Neutral Lock (5) Hazard Flashers (6) All Wheel Steer Position Gauge (If
Equipped) (7) Autoshift Control (If Equipped) (8) Ride Control (If Equipped)
(9) Roading Lights (10) Two Wheel Steer/Four Wheel Steer (If
Equipped) (11) All Wheel Steer Control (If Equipped) (12) Turn Signal Control and Front Window
Wiper (13) Transmission Speed Control (If
Equipped) (14) Throttle Control
(15) Differential Lock Control (16) Service Brakes (17) Steering Wheel Tilt Control (If
Equipped) (18) Horn (19) Transmission Direction Control (20) All Wheel Drive Control (If Equipped) (21) Work Tool Control (If Equipped)
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Operation Section
432E, 434E Pilot Control, 442E, 444E
Illustration 116 g02681336
(22) Loader Control (23) Parking Brake Control (24) Starting Aid Switch (25) Engine Start Switch (26) Rotating Beacon (27) Front Floodlights (28) Rear Floodlights (29) Rear Fog Light (If Equipped) (30) Sideshift Control (31) Rear Wiper/Washer Switch
(32) Continuous Flow Control (Backhoe) (33) Throttle Control (34) Stabilizer Controls (35) Boom Lock (36) Joystick Control (37) Console Latch (38) Joystick Control (39) Quick Coupler Lock/Unlock (Rear Pin)
(If Equipped)
(40) Quick Coupler Unlock (Front Pin) (If
Equipped) (41) Object Handling Stability Alarm Switch
(If Equipped) (42) Fan Switch (43) Variable Temperature Control (44) Heating and Cooling Control (45) Hydraulic Lockout
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Operation Section 432E, 434E Pilot Control, 442E, 444E
SEBU8475-10
Quick Coupler Control (1) (If Equipped)
Improper attachment of work tools could result in injury or death.
Do not operate this machine until you have posi­tive indication that the coupler pins are fully en­gaged. Check for engagement by:
1. Tilt the work tool down.
2. Put downward pressure on the work tool.
3. Back the machine up and make sure there is not any movement between the work tool and the quick coupler assembly.
The quick coupler pin switch with the red lock button is used to engage the pins. The quick coupler pin switch is also used to disengage the quick coupler pins.
NOTICE
Auxiliary hoses for work tools must be removed be­fore the quick coupler pins are disengaged.
Pulling the work tools with the auxiliary hoses could result in machine damage.
Disengage – Pull the red button downward and push down on the top of
the quick coupler pin switch to the unlocked position. When the quick coupler pin switch is in the UNLOCKED position, hold the switch for approximately 5 seconds until the coupler pins disengage.
Engage – Press the bottom of the quick
coupler pin switch in order to engage
the quick coupler pins. The quick coupler pin switch should be in the LOCKED position when you are not disengaging the quick coupler pins.
NOTICE
Auxiliary hoses for work tools must be attached after the quick coupler pins are engaged.
Operating the work tool without the hoses properly at­tached may result in damage to the work tool.
Note: Operating the quick coupler switch will deactivate the ride control system for a short time. Deactivating the ride control systems enables easier changing of work tools.
Continuous Flow Control (Loader) (2)
Continuous Flow Switch – The momentary switch is located on the
front console on the left-hand side. This switch works with the thumb wheel on the loader control. Once the operator selects the desired flow rate with the thumb wheel press the momentary switch in order to maintain the desired flow. Press the switch again in order to return flow control to the thumb wheel on the loader control.
Auxiliary Circuit Control (3) (If Equipped)
AUXILIARY – The switch allows the
operator to activate a 12 V auxiliary
circuit. Press the top of the switch in order to energize the auxiliary function. Press the bottom of the switch in order to turn off the auxiliary function. The auxiliary circuit can control a separate function such as a water sprayer for a broom.
Transmission Neutral Lock (4)
Always engage the parking brake and transmis­sion neutral lock before dismounting the ma­chine, operating the backhoe or engaging the boom lock for the transport position. Failure to do so could allow unexpected machine move­ment, resulting in personal injury or death.
Transmission Neutral Lock – The
transmission neutral lock is located on
the left side of the front console.
Locked – Press the top of the switch in order to lock
the transmission direction control lever into the NEUTRAL position.
Unlocked – Press the bottom of the switch in order to deactivate the transmission neutral lock.
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Note: If the transmission neutral lock has been activated, shift the direction control lever into the NEUTRAL position before you shift the direction control lever into the FORWARD position. If the transmission neutral lock has been activated, shift the direction control lever into the NEUTRAL position before you shift the direction control lever into the REVERSE position. The direction control lever must first be shifted into the NEUTRAL position in order to allow movement of the machine.
Note: When you exit the machine push the top of the transmission neutral lock switch in order to prevent the machine from moving out of the NEUTRAL position. Engage the parking brake in order to prevent machine movement when the transmission is in neutral. Refer to the Operation and Maintenance Manual, “Transport Positions”.
Hazard Flashers (5)
Hazard Flashers – The hazard switch is located on the right-hand side of the
front console. Push the left side of the switch in order to activate the hazard flashers. Both turn signal lights will flash. Push the right side of the switch in order to deactivate the hazard flashers.
All Wheel Steer Position Gauge (6) (If Equipped)
The kickdown function is activated by momentarily pressing the transmission neutralizer button. The transmission neutralizer button is located on the
loader control. The transmission will kick down only if the current ground speed is within the working range of the next lower gear. If the ground speed is above the working range of the next lower gear, the transmission will wait until the ground speed decreases. If the ground speed does not decrease, the transmission control will not kick down.
Push the top of the switch for the autoshift function in the automatic mode. Push the top of the switch prior to shifting the transmission into forward or reverse in order to activate the autoshift function.
Manual Mode – Press the bottom of the switch in order to disable the autoshift control.
The manual mode allows the operator to select the desired speed and the desired direction of the machine.
Ride Control (8) (If Equipped)
Ride Control – Travel at high speeds over rough terrain causes bucket
movement and a swinging motion. The system for ride control acts as a shock absorber by absorbing forces from the bucket and by dampening forces from the bucket. This system also stabilizes the entire machine.
The all wheel steer position gauge will indicate the position of the rear wheels.
Autoshift Control (7) (If Equipped)
Automatic Mode – Press the top of the switch in order to activate the autoshift.
The operator selects the highest desired gear for the transmission with the transmission shift lever. When
the autoshift control is activated, the transmission will not shift higher than the gear that is selected. The
transmission will only shift into fifth gear when fourth gear is selected. When fourth gear is selected, the transmission will shift between second gear, third gear, fourth gear, and fifth gear. The autoshift control will select the proper transmission gear according to the ground speed of the machine.
Note: Fifth gear is only available when the autoshift control is enabled. When the transmission is in manual mode, the maximum forward gear is fourth gear.
Ride control can cause inadvertent movement of the loader arms if not used correctly. Don't use
when using loader or backhoe.
The ride control must be turned off in order to raise the front tires off the ground with the loader
bucket.
Note: In some countries that require lock valves for material handling applications, the ride control must be turned off so that the lock valves can function properly. Lock valves and ride control cannot function at the same time.
Automatic Ride Control – Push the top
of the switch in order to turn on the
automatic ride control.
The automatic ride control automatically turns on when the ground speed exceeds a preset speed of approximately 9.5 km/h (5.9 mph). The automatic ride control automatically shuts off during low speed travel mode.
OFF – Put the switch in the CENTER
position in order to turn off the ride
control.
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ON – Push the bottom of the switch in order to turn on the system for ride control.
The ride control will smooth the ride of the machine during travel.
Roading Lights (9)
Front Running Lights – The front running light switch is located on the
right side of the front console. Push the bottom of the switch for the OFF position. The middle position is for the panel lights, for the tail lights, and for the position lights. The top position adds running lights to the following lighting groups: panel lights, tail lights and position lights. If the lights are left in the ON position when the engine start switch is in the OFF position an alarm will sound.
Two-Wheel Steer Mode/Four-Wheel Steer Mode (10)
Two-Wheel Steer – Press the bottom of
switch (10) to activate the Two-Wheel
Steer mode. The Two-Wheel Steer mode offers the capability to operate the machine on the road. The Two-Wheel Steer mode is used when additional maneuvering capability is not needed. Only the front axle is used to steer the machine. Use this mode when you are roading the machine. When you are operating the machine in this mode the indicator light will not be on.
Four-Wheel Steer – Slide down the red
button located on switch (10) and then
depress the top of switch (10). The machine will now be in circle steer mode or the machine now will be in crab steer mode. This is dependent upon the placement of the All Wheel Steer control (11).
The All Wheel Steer (AWS) has three steering modes: Two-Wheel Steer, Circle Steer, and crab
steer. When you operate the machine for the first time, become familiar with the three modes by trying each one. This should be done in an area that is clear
of personnel and of obstacles.
The All Wheel Steer mode consists of the following components:
• A Two-Wheel Steer/Four-Wheel Steer Mode switch.
• An All Wheel Steer Control switch that allows the operator to choose from circle steer or crab steer
• A rear axle position gauge
Three modes provide maximum machine performance under various conditions at the job site.
Two-Wheel Steer – The Two-Wheel Steer mode offers the capability to operate the
machine on the road. The Two-Wheel Steer mode is used when additional maneuvering capability is not needed. Only the front axle is used to steer the machine. Use this mode when you are roading the machine. When you are operating the machine in this mode the indicator light will not be on.
Circle Steer Mode – The Circle Steer
Mode (1) provides reduced turning radii
and tighter operation in confined spaces. The front and rear axles are used to steer the machine. When you are operating the machine in the Circle Steer mode, the indicator light will come on.
Crab Steer Mode – The crab steer mode
allows the rear wheels to turn in the
same direction as the front wheels which will allow the machine to move in a diagonal direction. The front and rear axles are used to steer the machine
All Wheel Steer Control (11) (If Equipped)
Personal injury or death can result if the machine is roaded in any mode other than front wheel steer.
Always road the machine with the rear wheels centered and the machine in the front wheel steer
mode.
Before changing from one steering mode to another,
NOTICE
always center both the front and rear wheels.
Before you return to the Two-Wheel Steer mode or to the Circle Steer mode, the front wheels and rear
wheels must be centered. Observe the rear axle position gauge on the front console. Then, move the
All Wheel Steer switch to the desired mode.
NOTICE
Failure to recenter the steering system at least once per day may result in a reduction in steering effectiveness.
The steering must be realigned under the following conditions:
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• The start of each work shift
• One time during the work shift
• Steering difficulty occurs.
• The machine will be roaded.
• The machine has Traveled 24 km (15 mi) on a public road in Two-Wheel Steer mode.
Note: If the all wheel steer position gauge (6) is positioned in the green shaded area the steering does not need to be realigned.
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Synchronizing the Wheels
Illustration 117 g00830965
In a static position, select the circle steer mode and turn the steering wheel so that the rear wheels are turned to full lock.
Illustration 119 g01967073
Select the circle steer mode and turn the steering wheel until the front wheels are facing straight ahead.
Illustration 120 g01967574
The rear wheels should also be facing straight ahead. The all wheel steer position gauge should be positioned in the green shaded area.
Turn Signal Control and Front Window Wiper (12)
Illustration 118 g00282686
Select the Two-Wheel steer mode and turn the front wheels to the opposite full lock.
Directional Turn Signals
Directional Turn Signals – The directional turn signal lever is on the right side of the steering column.
Left Directional Signal Lights – Push the lever
away from the operator in order to activate the left turn signals. When the lever is pushed forward away from the operator, an indicator light will illuminate on the front dash. The left turn signal will flash until the lever is manually returned to the OFF position.
OFF Position – In the OFF position, the directional signal lights will not flash.
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Right Directional Signal Lights – Pull the lever toward the operator in order to activate the Right turn signals. When the lever is pulled back toward the operator, an indicator light will illuminate on the front dash. The right turn signal will flash until the lever is manually returned to the OFF position.
Note: The directional turn signals will automatically be returned to the OFF if your machine is equipped with the steering column tilt.
Front Window Wiper/Washer
Window Wipers – Rotate the handle away from the operator in order to activate the window wipers. There are
four positions for the window wipers.
OFF – When the handle is in the OFF position, the wipers will be off.
INTERMITTENT POSITION – The wipers will operate intermittently.
CONTINUOUS POSITION 1 – The wipers will operate continuously. This is the slow continuous speed.
CONTINUOUS POSITION 2 – The wipers will operate continuously. This is the fast continuous speed.
Move the transmission speed lever according to the shift pattern on the machine.
Decelerating the machine and/or applying the brakes is recommended when you are changing speeds. This permits operator comfort and maximum service life of the power train components.
Illustration 121 g01200208
Transmission Neutralizer Button – Push the button and hold the button when you
are changing speed ranges. This will disengage the transmission from the driving wheels.
When all available engine power is desired for the loader hydraulics, push the transmission neutralizer button that is located on the loader control lever.
Window Washer – Push the button at the end of the handle in order to activate the window washer.
High/Low Beam Switch
High/Low Beam Switch (If Equipped) – The high/low beam switch is located on
the right side of the steering column. Pull the high/low beam switch in order to activate the high beams momentarily. Push the switch backward in order to activate the high beams of the front running lights. The alert indicator for the high beams will come on.
Note: The high/low beam switch is functional only
while the running lights are on.
Transmission Speed Control (13)
Transmission Speed Control – Push the
transmission neutralizer button and hold the transmission neutralizer button in order to neutralize the transmission. Then, move the lever to one of the four desired travel speeds. Speed changes are
possible when you are moving and when the machine is at full engine speed.
Throttle Control (14)
Accelerator Pedal – Push down the pedal in order to
increase travel speed. Release the pedal in order to decrease travel speed. The accelerator pedal will return to the low idle setting.
Use the pedal to reduce engine rpm for directional shifts when you use the loader.
Differential Lock Control (15)
NOTICE
Do not engage the differential lock if the machine is in third gear or above. Machine damage may occur.
Differential Lock Pedal – Push down the pedal in order to engage the differential
lock. The differential lock can prevent wheel slippage. Use the differential lock pedal when the machine is moving on soft ground or on wet ground. Apply the differential lock when the wheel is slipping. This will ensure positive engagement. Reduce the engine speed to the idle speed range before you engage the differential lock in order to minimize shock loads on the rear axle.
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