Caterpillar AP1055E, AP1000E BROCHURE

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Page 1

AP1000E

AP1055E

Pavers

Cat®C7.1 or C6.6 Engine with ACERT™Technology *

Gross Power (ISO 14396) 168 kW (225 hp)

* Engine model dependent on market.

Operating Weights with C7.1 Engine

AP1000E w/AS2302C Screed 18 245 kg (40,223 lb) AP1000E w/AS3301C Screed 18 427 kg (40,625 lb) AP1000E w/AS4251C Screed 19 508 kg (43,008 lb) AP1000E w/AS4252C Screed 18 561 kg (40,920 lb)

Paving Ranges (maximum)

w/AS2302C Screed 3.05 m - 6.70 m (10' - 22') w/AS3301C Screed 3.05 m - 7.38 m (10' - 24' 2") w/AS4251C, AS4252C Screed 3.05 m - 8.00 m (10' - 26' 4")

Operating Weights with C7.1 Engine

AP1055E w/AS2302C Screed 19 894 kg (43,859 lb) AP1055E w/AS3301C Screed 20 076 kg (44,260 lb) AP1055E w/AS4251C Screed 21 158 kg (46,645 lb) AP1055E w/AS4252C Screed 20 211 kg (44,558 lb)

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PERFORMANCE FEATURES

High-production paving applications require equipment that is powerful, reliable and fuel efficient with easy-to-use features.

These pavers are equipped with leading-edge technology that reduces emissions, conserve fuel, automates mix delivery, minimizes tow-point movement, and ultimately produces high quality mats.

The advanced mix delivery system offers features that ensure smooth delivery to the screed, optimizes material utilization, and reduces cleanup while maximizing component life for lower overall operating costs.

Exceptional visibility and comfort offered through dual swingout operating stations, fumes management, and quiet operation, ensure the crew continues its productivity throughout the day.

Whether your choice of paver is equipped with the Mobil-Trac™ undercarriage or wheels, both deliver the speed, mobility, and traction to excel on all types of job sites.

Excellent serviceability provided by visual diagnostics, manual overrides, sight indicators, and clean fluid collection ensure your machine is ready when you are.

Money Making Features . . . . . . . . . . . . . . . . . . . . . . . 4, 5

Technology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7

Material Delivery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 9

Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . 10

Fumes Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Operating Console . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 13

Wheel Undercarriage. . . . . . . . . . . . . . . . . . . . . . . . 14, 15

Mobil-Trac™Undercarriage. . . . . . . . . . . . . . . . . . . 16, 17

Emissions Technology . . . . . . . . . . . . . . . . . . . . . . . 18, 19

Cat®C6.6 and C7.1 Engines . . . . . . . . . . . . . . . . . . . . . . 20

Service Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Screeds . . . . . . . . . . . . . . . . . . . . . . . 22, 23, 24, 25, 26, 27

Cat Grade and Slope . . . . . . . . . . . . . . . . . . . . . . . . 28, 29

Electric Heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Product Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Sustainability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Optional Equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35

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PAVING ALL DAY.

EVERY DAY.

Page 4

MONEY MAKING FEATURES

HIGH PERFORMANCE, RELIABLE AND DURABLE

Delivering the tonnage and producing smooth mats day after day leads to profitability. Combine these features with years of service, comfort, visibility and you have the #1 choice of paving contractors.

LEADING-EDGE TECHNOLOGY

– Tier 4 Interim/Stage IIIB compliant with Cat®C7.1 engine – Advisor display provides visual reference – Self diagnostics from multiple ECMs displayed through Advisor – Cruise control feature matches paving train – Eco-mode increases fuel efficiency – Integrated Cat Grade and Slope System – Screed lock feature prevents settling – Friction steer (AP1055E) holds steering direction in turns – Product Link option with VisionLink™ software

ADVANCED MIX DELIVERY

– Independent control of each auger and each conveyor leads to

consistent head of material – 2 or 4 sensor mix delivery system provides flexibility – Hydraulic mainframe extensions optimize flow – Reversible augers and conveyors limits spillage – Rigid screeds deliver excellent stability

EXCEPTIONAL VISIBILITY AND COMFORT

– Dual operating stations swing out for better all-around visibility – Front-mounted cooling system:

- directs hot engine air away from crew

- re-directs fumes cloud that occurs when truck dumping

– Quiet operation supports easy communication

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DURABLE MOBIL-TRAC™UNDERCARRIAGE

– Oscillating bogies minimize tow-point movement for a smoother mat – Long-belt life leads to low life-time operating cost – Excellent traction on soft or hard base materials – Smooth or tread-bar pattern belts available – Smooth-belt leads to less base disturbance and minimizes handwork – Speeds similar to wheeled pavers

WHEEL UNDERCARRIAGE

– Tight turning radius – High travel speeds – Front wheel assist or all-wheel drive options – Excellent traction on soft or hard base materials

FUMES MANAGEMENT

– Cooling exhaust, truck dumping surge, and fumes extraction are

directed away from crew – Operator-friendly environment – Fumes extraction removes vapors from tunnels and auger chamber

CAT®C7.1 ENGINE WITH ACERT

™

TECHNOLOGY *

– 168 kW (225 hp) rated power – Meets U.S. EPA Tier 4 Interim/EU Stage IIIB emissions standards – Engine power management modifies output – Automatic engine speed control improves fuel efficiency

* C6.6 engine utilized for markets that require U.S. EPA Tier 3/EU Stage IIIA emission

standards.

EXCELLENT SERVICEABILITY

– Advisor display lists service codes – Manual overrides on hydraulics – Visual indicators for routine service checks – Electronic Control Modules (ECM) monitor system performance – Long service intervals minimize costs

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1. Dual Independent Operating Stations

2. Cat Grade and Slope (option)

3. CANbus Electrical System

4. Electric Screed Heat

5. On-board 25 or 35 kW Generator

6. Mobil-Trac Undercarriage System

7. Independent Mix Delivery System

8. Engine Power Management

9. Tier 4 Interim/Stage IIIB Compliant Engine

10. Product Link Ready

11. Automatic Engine Speed Control

12. Eco-Mode

13. Advisor Display

14. Fumes Ventilation System

15. Hardtop Canopy

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LOADED WITH

TECHNOLOGY

CONTINUING TO LEAD WITH

SOLUTIONS THAT WORK.

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SMOOTH DELIVERY

CONTINUOUS FLOW LEADS TO BETTER MAT QUALITY.

Automated controls and well-designed components reduce segregation potential, maximize efficiency, and deliver a consistent head of material that leads to better mat quality.

AUTOMATED DELIVERY

– Four pumps enable individual control of each auger and each

conveyor for precise mix delivery to the screed

– Two sensor system with ratio control dials automatically adjusts

mix flow when changing paving widths

– Four sensor system utilized with the AS4251C and AS4252C

screeds monitor conveyors and augers for precise mix control

– Cat Grade and Slope provides accurate control, optimizes mix

utilization, and enables easy setup through a visual display

SMOOTH FLOW

– Wide tunnel and narrowly spaced conveyor bars of 215 mm (8.5")

ensure smooth flow to the auger chamber

– 4-position adjustable push-roller conforms to trucking fleet for

smoother exchanges

– Reversible augers and conveyors minimize spillage at the end of

the paving pass

DURABLE, LONG-LIFE COMPONENTS

– Thick floor plates, heavy-duty chains, and stout conveyor bars

deliver lasting performance and lower lifetime operating costs

– Narrow chain guards protect chains and bolt heads for extended

long-term performance

– Greaseable bearings with remote fittings flush contaminates away

from seals for longer life

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1. Fumes extraction system

2. Mix deflector plate

3. Independent control of each auger and each conveyor

4. Narrow chain guard covers

5. Thick conveyor bars

6. Narrow bar spacing – 215 mm (8.5")

7. Heavy-duty conveyor chains

8. Thick floor plates

9. Independent hopper actuation

10. Hydraulic folding front apron (optional)

11. Adjustable push-roller

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OPERATING ENVIRONMENT

COMFORT AND VISIBILITY INCREASE PERFORMANCE.

Good visibility enables effective communication that leads to smooth truck exchanges and steady material flow. Long hours of operation can take a toll on the crew — that’s why Caterpillar designs operating stations that provide good control, visibility and comfort.

DUAL INDEPENDENT OPERATING STATIONS

– Controls move with the operator – Dual independent stations offer back-up capability – Stations extend beyond frame for increased all-around visibility – Operator customization with multiple seat adjustments and tilting

consoles – 12-volt power receptacle, supports communication devices – Upper and lower tow-point indicators simplify height adjustment

for tractor and screed operators

– Cup holders offer convenience

610

EXCEPTIONAL VISIBILITY AND COMFORT

– Low profile front-mounted cooling system improves forward

visibility

– Quiet operation supports easy communication; sound suppression

material located throughout the machine

– Tilting consoles conform to operator

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FUMES MANAGEMENT SYSTEM

MORE COMFORT FOR YOUR CREW.

The ventilation system draws fumes from the conveyor tunnel as well as the auger chamber and redirects them away from the operator for a more comfortable working environment.

BETTER OPERATING CONDITIONS

– Operator-friendly environment – Top-mounted cooling system directs fumes and hot air away from crew – Fumes surge when dumping mix is redirected by the dual cooling fans – Fumes extraction system removes vapors from the conveyor tunnels and auger

chamber

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OPERATING CONSOLE

OPERATE WITH CONFIDENCE.

The Advisor display provides visual references, self diagnostics, and planning tools that keep the operator informed for better overall job site performance.

ADVISOR DISPLAY

– Multiple language selections – Monitor machine conditions, including regeneration status – Set automatic engine speed control; reduces engine speed when

delays occur

– Activate Eco-mode for increased fuel efficiency; engine speed is

reduced to 1650 rpm

– Calibrate machine components – Access service code information – Access – Reference – Store operating preferences for multiple operators – Set friction steering tension (AP1055E)

Paving Calculator

Paving by the Numbers

and start-up checklist

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Cat®operating consoles utilize positive feedback switches; the feel of fingertip activation promotes operator confidence.

INTUITIVE CONSOLES

– Grouped toggle switches ensure efficiency and performance – Cruise-control feature maintains paving speed for smoother mats – Three propel/steering modes: pave, travel, and maneuver – When utilizing 2-sensor system, ratio control dials automatically

adjust mix flow when changing paving widths

– Screed lock function prevents settling, eliminates bumps in the mat

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WHEEL UNDERCARRIAGE

RESPONSIVE POWER, SMOOTH RIDE.

EXCELLENT MANEUVERABILITY

Quick reacting speed control ensures that responsive power is immediately available, while the wheeled undercarriage provides mobility and high speed capability when moving around the job site.

– Tight turning radius for quick mobility – A position sensor located in the left steering cylinder helps

maintain consistent travel speeds when making turns by adjusting the drive speed of the propel motors according to the steering angle of the front wheels, leading to better mat quality and less wear on the drive system

– The oscillating design easily overcomes obstacles, eliminates

jarring effects and minimizes tow-point movement

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1. Oscillating Bogies

2. Steering Position Sensor

3. Dual Solid Front Steering Wheels

4. Front Wheel Assist

5. All-Wheel Drive

6. Large 18.00 R25 Sand-Rib Drive Tires

Inside Turning Radius of 0.50 m (1.5 ft)

MOBILITY

– Pave, Travel and Maneuver modes

- Pave: Improved steering control when paving

- Travel: Speeds of 0 - 20 km/hr (0 - 12 mph)

- Maneuver: Optimizes steering control and delivers an inside

turning radius of 0.50 m (1.5 ft)

FRONT WHEEL ASSIST OR ALL-WHEEL DRIVE

– Front wheel assist option provides power to the front bogie wheels

for added traction when pushing trucks or working on soft base

– All-wheel drive option provides power to the front and rear bogie

wheels, maximizing traction

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™

MOBIL-TRAC UNDERCARRIAGE

EXCELLENT TRACTION, HIGH SPEEDS.

MOBILITY

Maintenance-free and unmatched traction in both a smooth or tread-bar style belt; the Mobil-Trac™undercarriage system provides mobility and high speed capability when moving around the job site.

– High speed capability; similar to wheeled pavers – Pave, Travel and Maneuver modes

- Pave: Improved steering control when paving

- Travel: Speeds of 0 - 14.5 km/hr (0 - 9 mph)

- Maneuver: Optimizes steering control and enables the paver to

rotate within its own footprint

SMOOTH RIDE

– Oscillating bogie design delivers ride of wheeled paver – Easily overcomes obstacles, eliminates jarring effects – Guide lugs keep the tracks centered for reliable performance

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5 6

1. Oscillating Bogies

2. Rubber-Coated Components

3. Automatic Belt Tensioning

4. Pivot Point

5. Smooth Belt

6. Tread-bar Belt

PERFORMANCE

– Mobil-Trac undercarriage design minimizes tow-point movement – Front and rear bogie sets crawl over obstacles; maintaining ground

contact and minimizing tow-point movement – Smooth belt performs well on soft base materials and fresh mats – Tread-bar belt excels on loose paving/transport conditions – Outstanding traction in any condition, excellent flotation

DURABILITY

– Self-tensioning accumulators, center guide blocks and rugged

internal belt cables ensure durability

– Rubber-coated components designed to shed material and prevent

accumulation

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CLEANER POWER

SELF-ACTIVATING, LOWER EMISSIONS.

U.S. EPA TIER 4 INTERIM/EU STAGE IIIB EMISSIONS STANDARDS

– Reduces oxides of nitrogen by 50 percent from Tier 3/Stage IIIA levels – Reduces particulate matter by 90 percent from Tier 3/Stage IIIA levels – Ultra Low Sulfur Diesel (ULSD) fuel is required

- Sulfur content is reduced to 15 ppm (mg/kg)

- Bio-diesel up to B20 can be utilized when blended with ULSD

– Engine oil must meet Caterpillar ECF-3, API CJ-4/ACEA E9 specifications

- Reduced sulfated ash, phosphorus, and sulfur

EMISSIONS REDUCTION TECHNOLOGY

– The Cat C7.1 engine is equipped with a Diesel Particulate Filter (DPF) that traps soot from the

exhaust stream. The soot is removed through a process called regeneration, while the ash remains in the filter and must be removed at a required minimum service interval of 4500 hours. The C7.1 engine utilizes two types of regeneration, passive and active.

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REGENERATION

HANDS-FREE.

ACTIVE AND PASSIVE REGENERATION

– Passive regeneration occurs during normal load conditions; engine exhaust

temperatures are sufficient to remove the soot

– Active regeneration occurs when the diesel particulate filter (DPF) is at an

elevated soot level; an integrated regeneration system introduces a small amount

of fuel to remove the soot. – Regeneration occurs during normal idle periods or during operation – Regeneration does not require operator intervention

1. Diesel Particulate Filter

2. Regeneration Status (Advisor Display)

3. Regeneration Indicator (Right Console)

4. Regeneration Enable/Disable Switch

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CAT

C7.1 AND

C6.6 ENGINES

POWER YOU CAN COUNT ON.

CAT C7.1 WITH ACERT TECHNOLOGY

Durability, reliability and performance combined with lower emissions.

HIGH AMBIENT COOLING SYSTEM

– Standard, high-capacity cooling – Airflow design draws ambient air across the engine compartment

and through the coolers

– Exhaust air exits toward the hopper, providing a cooler engine

compartment and cooler operating environment

– Dual variable speed fans are electronically controlled and

hydraulically driven to provide on-demand cooling

– On-demand operation reduces engine power demand, lowers sound

levels, and increases fuel efficiency

– Cat C7.1 engine meets U.S. EPA Tier 4 Interim/EU Stage IIIB

emissions standards – Provides 168 kW (225 hp) of power – Equipped with an automatic regeneration system – The 7.1 liter engine has a displacement of (427.7 in3) and utilizes

the Cat common rail fuel delivery system – Utilizes ACERT™Technology; a series of Caterpillar engineered

innovations that provide advanced electronic control, precise fuel

delivery, and refined air management – Oil change interval of 500 hours

CAT C6.6 WITH ACERT TECHNOLOGY

– Cat C6.6 engine meets U.S. EPA Tier 3/EU Stage IIIA emissions

standards – Provides 168 kW (225 hp) of power – The 6.6 liter engine has a displacement of (403 in3) and utilizes the

Cat common rail fuel delivery system – Utilizes ACERT Technology – Oil change interval of 500 hour

Cat

C7.1

Cat C6.6

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SERVICE FEATURES

QUALITY COMPONENTS LAST LONGER, SAVE MONEY.

Maintaining productivity requires durable components that limit wear and extend equipment life.

QUICK RESOLUTION

Trouble-shooting has never been easier with the Advisor display and electronic control modules (ECM). The multiple ECMs communicate with the Advisor display. The display lists service codes, providing quick reference.

The ECMs are compatible with Cat Electronic Technician and easily connect to a laptop computer for fast technical support. Also, color-coded and numbered electrical wiring makes recognition easier when trying to locate the source of the fault code.

Manual overrides located throughout the hydraulic system ensure the machine processes every bit of material should a problem occur. The overrides also simplify troubleshooting procedures by enabling the technician to eliminate functioning systems.

– ECMs communicate with Advisor Display – ECMs compatible with Cat Electronic Technician – Color-coded and numbered electrical wiring – Manual overrides help diagnose functioning systems – Pressure test ports and oil sampling ports simplify diagnosis of the

hydraulic system

– Remote-mounted fluid drains deliver clean collection

PLAN AHEAD

Reduce service costs by planning ahead. Knowing which components need to be serviced and when the machine will need them allows service personnel to make the necessary arrangements to help you save money.

REBUILD PROGRAMS

Rebuild programs consisting of in-depth inspections of high wear items can be scheduled with your Cat Dealer in the off-season. These programs can prevent unscheduled downtime during the busy paving season.

MACHINE TRACKING MADE EASY

The optional Product Link System ensures maximum uptime and minimal repair costs by simplifying the tracking of equipment fleets. The system provides automatic machine location, hour updates, and diagnostic codes that can be used to schedule service requirements at more opportune times.

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AS2302C

VERS-A-MAT™SCREED

The narrow, quick-reacting extenders make the AS2302C VERS-A-MAT™ a perfect fit for applications that require frequent width changes.

TOP FEATURES

– Front-mounted 229 mm (9") extenders require less mix to maintain the

head of material in front of the screed – Quick-reacting extenders optimize performance around obstacles – Electrically heated screed plates offer cleaner working environment

APPLICATIONS

– High and low production job sites – Excels on variable width paving applications – Parking lots, highways, streets, rural roads, overlays

PAVING RANGES

– Standard Paving Range: 3.05 m - 5.5 m (10' - 18') – Maximum Paving Width: 6.7 m (22') with bolt-on extensions

Extender

Main Screed

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AS3301C

EXTEND-A-MAT™SCREED

Heavy-duty support tubes stabilize the extenders providing even material flow for high quality results on interstates, highways, airports and other high-production paving applications.

TOP FEATURES

– Rear-mounted extenders allow mix to easily flow out to the end gates

when increasing paving widths

– Stable support tubes promote wide width paving – Electrically heated screed plates offer cleaner working environment

APPLICATIONS

– Mainline paving applications – Interstates, airports, highways, streets, rural roads, overlays

PAVING RANGES

– Standard Paving Range: 3.05 m - 5.94 m (10' - 19' 6")

– Maximum Paving Width: 7.38 m (24' 2") with bolt-on extensions

Extender

Main Screed

Extender

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AS4251C

VIBRATORY AND TAMPER BAR SCREED

Tamper bars combined with vibratory screed plates optimize mat density behind the screed.

TOP FEATURES

– Balanced weight of 4000 kg (8,819 lb) – Analog control (potentiometer) for tamper speed, vibratory speed,

and counterbalance pressure – Double width hydraulic power extenders – Tamper bar system delivers an adjustable range up to 1700 rpm

with a stroke of 4 mm (0.16") – Adjustable vibratory screed plate range up to 3,000 vpm – 400 mm (15") dual main screed plate widths – 15 mm (0.60") screed plate thickness – Low profile frame design for good visibility into the auger chamber – Electric or LPG heated screed plates – Foldable end gates (option) reduces transport width – Power crown control (optional)

APPLICATIONS

– Excels on thin lifts and provides the ability to eliminate a

compactor due to higher densities behind the screed

– Interstates, airports, highways, streets, rural roads, overlays,

reclaimed concrete

PAVING RANGES

– Standard Paving Range: 3.05 m - 5.5 m (10' - 18') – Maximum Paving Width: 8.00 m (26' 4")

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AS4252C

VIBRATORY AND TAMPER BAR SCREED

1. Heated End Gate (optional)

2. Foldable End Gate (optional)

3. Main Screed Controls

4. Tamper Bar Eccentric Drive

5. Tamper Bar Heating Element

6. Vibratory Drive (Variable Speed)

7. LCD Operating Display

8. Tamper Bar

9. Wear Plate

10. Screed Plate Heating Element

TOP FEATURES

– Balanced weight of 3200 kg (7,055 lb) – Equipped with LCD display – Double width hydraulic power extenders – Tamper bar system delivers an adjustable range up to 1700 rpm

with a stroke of 4 mm (0.16") – Adjustable vibratory screed plate range up to 3,000 vpm – 330 mm (13") single main screed plate width – 13 mm (0.50") screed plate thickness – Electrically heated screed plates and tamper bar deliver uniform

heat distribution – Heated end gates (option) prevent mix buildup – Power crown control (standard) – Foldable end gates reduces transport width

SCREED ADVISOR DISPLAY

– Available in multiple languages – Keeps operator informed of the following:

- Temperature of each screed section

- Tamper bar speed

- Vibratory speed

- Counter-balance pressure

APPLICATIONS

– Excels on thin lifts, ability to eliminate a compactor due to higher

densities behind the screed

– Interstates, airports, highways, streets, rural roads, overlays,

reclaimed concrete (RCC)

PAVING RANGES

– Standard Paving Range: 3.05 m - 5.5 m (10' - 18') – Maximum Paving Width: 8.00 m (26' 4") with bolt-on extensions

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WIDE WIDTH PAVING PACKAGES

VERSATILE SCREED CONFIGURATIONS OPTIMIZE JOB SITE PERFORMANCE.

Screed packages contain all the components necessary to achieve the desired paving width and can include: screed extensions, auger extensions, auger support bearings, mainframe extensions and mainframe braces.

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4252C

ERS-A-MAT

2302

XTEND-A-MAT

AS3301C

VIBRATORY SCREEDS

AS2302C SCREED EXTENSIONS

These extensions are available in 305 mm (1') and 610 mm (2') lengths.

3.05 m (10')

5.5 m (18')

– 305 mm (1') extensions are electrically heated – 610 mm (2') extensions are electrically heated

AS3301C SCREED EXTENSIONS

These extensions are available in 305 mm (1') and 711 mm (2' 4") lengths.

– 305 mm (1') extensions are electrically heated – 711 mm (2' 4") extensions are electrically heated

with vibration

6.1 m (20')

6.7 m (22')

3.0 m (10')

5.9 m (19' 6")

6.6 m (21' 6")

7.4 m (24' 2")

VIBRATORY AND TAMPER BAR SCREEDS

AS4251C AND AS4252C SCREED EXTENSIONS

Bolt-on extensions are available in lengths of

0.25 m (10") and 0.75 m (30"). Quick-connect hydraulic couplings simplify attachment.

– 0.25 m (10") extensions are electrically heated with

tamper bars

– 0.75 m (30") extensions are electrically heated with

tamper bars and vibration

* Standard paving range is 2.55 m - 5.0 m (8' 4" - 16'4").

** Standard paving range when utilized on the AP1000E

and AP1055E is 3.05 m - 5.5 m (10' - 18').

2.55 m (8' 4")*

3.0 m (10')**

5.5 m (18')

6.5 m (21' 4")

7.0 m (23')

8.0 m (26' 4")

Page 28

CAT GRADE AND SLOPE SYSTEM

FACTORY INTEGRATION, EASIER TO USE, MORE ACCURATE.

Cat Grade and Slope is a factory-integrated guidance system that helps remove irregularities from the surface and control mat thickness for increased production, lower operating costs, and higher profitability. It is entirely supported by Caterpillar; ensuring the control system and paver are setup to optimize performance and meet job site requirements.

Cat Dealers offer exceptional knowledge of the grade and slope system, as well as paver and screed operation, providing a single source that meets all your paving needs.

Page 29

GRADE AND SLOPE FEATURES

1. Temperature Sensor

2. Sealed Sonic Sensor

SINGLE OR DUAL DISPLAYS – EASY VISUALIZATION

– Each LCD display is able to control one or both sides of the screed – Text-based menus offer multiple languages – Equipped with brightness and contrast controls for good visibility

in various lighting conditions

DURABLE ENCLOSURE

– Swivel capability enables visibility from a various positions – Heavy-duty design provides overnight protection

SONIC GRADE SENSORS

– Sonic sensor is equipped with five ceramic transducers in each

sensor, two readings are discarded, three are averaged – 457 mm (18") optimal height – Built-in temperature sensor accounts for temperature variation;

sealed, reliable

CONTACTING GRADE SENSORS

– Two designs; ground contacting ski, wand-type for string lines – Effective for curbs and joints

SLOPE SENSOR

– Range of ±10 degrees (17.6%) – Effective on super elevations

SONIC AVERAGING BEAM

– Equipped with up to three sensors; when paving super elevations,

the front and rear sensor can be turned off for better control of mat thickness

– Averages total deviations and adjusts tow-point by 1/3 for true

averaging; Note: When utilizing two grade sensors, tow-point is

adjusted by 1/2 of the total deviation. – Sensor height can be individually adjusted – Easily move to the next starting point without disassembly.

Discarded

Averaged

S1+S2+S3

Travel Direction

= Tow-point Movement

(True Averaging)

Page 30

ADVANCED ELECTRIC SCREED HEAT

TOUCH-PAD TECHNOLOGY WITH MULTI-ZONE HEATING AND

EVEN-HEAT DISTRIBUTION.

ELECTRIC HEAT FEATURES

– Touch-pad technology and LED indicator lights create a

user-friendly interface

– Three pre-set temperature settings for each screed section ensure

even heat distribution – Manual adjustments provide override capability – Flattened bar type heating elements deliver reliability – Temperature sensors in each screed section, including extensions – On-board diagnostics enable operator to verify fault indicators

TRACTOR-MOUNTED GENERATOR

– GFCI circuit breaker protection – Fast heat-up at low idle. – Manual breaker reset – 25 kW generator

- supplies 25 kW at 60 Hz with engine speed 1275 or higher

- provides power to the electric screed and auxiliary power panel

- utilized for normal lighting packages

– 35 kW generator

- supplies 35 kW with engine speed at 1500 rpm or higher

- provides power to the electric screed and two auxiliary power panels

- utilized for large lighting packages and wide width tamper bar screed

AUXILIARY POWER

– 7 kW of available power – Six, 120-volt receptacles – One, 240-volt receptacle – Supports high intensity discharge lighting (HID), power tools

1. Even Heat Distribution

2. Electric Heat Panel

3. Heating Element

4. Generator

5. Auxiliary Panel

Page 31

PRODUCT LINK

REDUCE COSTS.

Product Link gets you accurate, timely and useful information about the location, utilization and condition of your equipment.

TIMELY MAINTENANCE MANAGEMENT

– Easily plan and track maintenance – Start with “built-in” Caterpillar recommended service intervals and

customize to match your fleet and job needs – See what service has been done and what is due at a glance – “Click-through” features make it easy to contact your Cat Dealer for

service and maintenance

CUSTOMIZED ALERTS & DISPLAYS

– See all alerts on one screen, or any that you specify – Prioritize information; service alerts, operator-generated errors, etc. – Send alerts to the people who need them via email or text

message

USER-FRIENDLY DASHBOARD

– See individual machine status instantly – Monitor current fuel level and total usage – Stay on top of past due alerts – Idle vs. Work Time graph helps you monitor utilization

ROBUST GEO-FENCING

– Street maps and satellite view simplify set up of site boundaries – Easily draw complex, accurate boundary shapes – Provides valuable asset tracking and security monitoring tools

IDLE TIME VS. WORKING TIME

– Instantly relate and compare utilization of all assets on a job site – Make better informed equipment decisions. Are there enough

trucks delivering material or too few?

FAST PARTS ORDERING

– VisionLink™ provides “to do” checklists for common preventive

maintenance and service procedures. – “Built-in” parts lists for common procedures – Click-through to PartStore™ and automatic loading of parts lists

speed and simplify ordering.

Page 32

SUSTAINABILITY

PROVIDING SOLUTIONS THAT FUTURE GENERATIONS CAN BUILD UPON.

LOWER ENGINE EMISSIONS

– Cat C7.1 ACERT engine meets U.S. EPA Tier 4 Interim/EU Stage

IIIB emissions standards

– Utilization of low sulfur fuels and oil limits green-house gas

emissions

– Automatic engine speed control and Eco-mode reduce engine

speed leading to fuel conservation, lower emissions and lower sound levels

– Engine after-treatment system reduces emissions

OPTIMIZED MATERIAL DELIVERY

– Precise mix delivery leads to smoother mats that last longer for

future generations

– On-demand delivery results in slower moving components that

extend service life and and save resources

– Cat Grade and Slope System optimizes mix delivery resulting in

lower costs, less usage, and smoother roads for longer life

CLEANER MORE COMFORTABLE OPERATING ENVIRONMENT

– Ventilation system redirects fumes away from the crew for a

better operating environment – Lower sound levels due to reduced engine speeds – Machine compartments are equipped with sound suppression

material, limiting fatigue on the crew and surrounding environment

LONG LIFE COMPONENTS AND FASTER SERVICE

– Long life fluids extend service life – Remote drains ports provide clean collection of fluids – Washdown system utilizes eco-friendly releasing agents

Page 33

CUSTOMER SUPPORT

TOTAL CUSTOMER SUPPORT OFFERED BY ONE COMPANY.

Cat Dealers offer the highest level of support available. Whether it’s parts support, application support, machine support, or financial support, we offer it. Customer satisfaction continues to be our number one goal!

CAT DEALER SUPPORT

– Cat Financial Services to meet all of your business needs – 24 Hour Parts Support, get parts when and where you need them – Project Consulting, optimize performance of your equipment – Service Training, increase knowledge of machine components in

order to minimize downtime

– Paver Operator Training (P.O.T.), optimize machine performance

“UNTIL NOW, WE DIDN’T REALIZE WHAT

GOOD CUSTOMER SUPPORT WAS.”

~ NEW CAT PAVING CUSTOMER

Optional Equipment

Auger and Mainframe Extensions Auxiliary Power Panel Cut-Off Shoe Decelerator Pedals Ecological Washdown System and Hose Reel Feeder Sensor (Mechanical or Sonic) Friction Steering (AP1055E) Front Wheel Assist or All-Wheel Drive (AP1000E) Grade and Slope Controls (Cat/Topcon) Hard Top Canopy High Intensity Discharge Lights (w/Canopy) Leveling Devices Lights (Working or Roading) Mobil-Trac Undercarriage Belt; smooth/treadbar (AP1055E)

Oscillating Push Roller Power Folding Front Apron Power Mainframe Extensions Product Link Screed Extensions Tow-point Indicators (Upper) Track Plow (AP1055E) Truck Hitch Umbrella Up-time Kit Warning Beacon Wide Width Paving Packages Windshield (w/hard top canopy)

Page 34

AP1000E Paver Specifications

C D E

Dimensions

A Tractor length w/push roller 4.95 m (16' 3") B Length with push roller and AS2302C screed w/walkway up 5.46 m (17' 11")

Length with push roller and AS2302C screed w/walkway down 5.80 m (19') Length with push roller and AS3301C screed 6.61 m (21' 7") Length with push roller and AS4251C screed 6.52 m (21' 4") Length with push roller and AS4252C screed 6.63 m (21' 8")

C Wheel gauge width (outside to outside) 2.87 m (9' 5") D Transport width with screed end gates (hopper raised) 3.24 m (10' 8")

Transport width without screed end gates (hopper raised) 3.00 m (9' 10")

E Tractor operating width (hopper lowered) 3.52 m (11' 7") F Operating height 3.72 m (12' 2") G Transport height with fumes stack and seat lowered 2.85 m (9' 4") H Truck entry height (apron) 585 mm (23") I Truck entry width 3.52 m (11' 7") J Hopper length 2.10 m (6' 11") K Deck Height 1.77 m (5' 10")

Weights

AP1000E (Tractor only) 15 160 kg (33,352 lb)

w/AS2302C 18 245 kg (40,223 lb) w/AS3301C 18 427 kg (40,625 lb) w/AS3301C w/C6.6 engine 18 660 kg (41,138 lb) w/AS4251C 19 508 kg (43,008 lb) w/AS4251C w/C6.6 engine 19 742 kg (43,524 lb) w/AS4252C 18 561 kg (40,920 lb) w/AS4252C w/C6.6 engine 18 795 kg (41,436 lb)

Paving Range

w/AS2302C 3.05 m - 6.70 m (10' - 22') w/AS3301C 3.05 m - 7.38 m (10' - 24' 2") w/AS4251C 3.05 m - 8.00 m (10' - 26' 4") w/AS4252C 3.05 m - 8.00 m (10' - 26' 4")

Max Paving Depth 305 mm (12")

Powertrain Miscellaneous

Cat C7.1 or C6.6 ACERT Engines 168 kW (225 hp) Speeds:

Paving 61 mpm (200 fpm) w/tamper bar screed 25 mpm (82 fpm) Travel 20 km/hr (12 mph)

Fuel Tank Capacity 348 L (92 gal) Hopper Capacity* 7.1 m3(251 ft3) Electrical System 24 V, 105A alternator Generator Size 25 kW or 35 kW

* Includes tunnels

Page 35

AP1055E Paver Specifications

C D E

Dimensions

A Tractor length w/push roller 4.95 m (16' 3") B Length with push roller and AS2302C screed w/walkway up 5.46 m (17' 11")

C Track gauge width (outside to outside) 2.72 m (8' 11") D Transport width with screed end gates (hopper raised) 3.24 m (10' 8")

Transport width without screed end gates (hopper raised) 3.00 m (9' 10")

E Tractor operating width (hopper lowered) 3.60 m (11' 10") F Operating height 3.73 m (12' 3") G Transport height with fumes stack and seat lowered 2.87 m (9' 5") H Truck entry height (apron) 581 mm (23") I Truck entry width 3.52 m (11' 7") J Hopper length 2.10 m (6' 11") K Deck Height 1.79 m (5' 11")

Weights

AP1055E (Tractor only) 16 810 kg (36,982 lb)

w/AS2302C 19 894 kg (43,859 lb) w/AS3301C 20 076 kg (44,260 lb) w/AS3301C w/C6.6 engine 20 310 kg (44,776 lb) w/AS4251C 21 158 kg (46,645 lb) w/AS4251C w/C6.6 engine 21 392 kg (47,161 lb) w/AS4252C 20 211 kg (44,558 lb) w/AS4252C w/C6.6 engine 20 445 kg (45,074 lb)

Powertrain

Cat C7.1 or C6.6 ACERT Engines 168 kW (225 hp) Speeds:

Paving 61 mpm (200 fpm) w/tamper bar screed 25 mpm (82 fpm) Travel 14.5 km/hr (9 mph)

Paving Range

w/AS2302C 3.05 m - 6.70 m (10' - 22') w/AS3301C 3.05 m - 7.38 m (10' - 24' 2") w/AS4251C 3.05 m - 8.00 m (10' - 26' 4") w/AS4252C 3.05 m - 8.00 m (10' - 26' 4")

Max Paving Depth 305 mm (12")

Miscellaneous

Fuel Tank Capacity 348 L (92 gal) Hopper Capacity* 7.1 m3(251 ft3) Electrical System 24 V, 105A alternator Generator Size 25 kW or 35 kW

* Includes tunnels

Page 36

AP1000E AND AP1055E PAVER

For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www.cat.com

Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. See your Cat Dealer for available options.

CAT, CATERPILLAR, ACERT, their respective logos, and “Caterpillar Yellow,” as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission

QEHQ1486-01 (7/11)

Caterpillar AP1055E, AP1000E BROCHURE

PERFORMANCE FEATURES

CONTENTS

MONEY MAKING FEATURES

SMOOTH DELIVERY

OPERATING ENVIRONMENT

FUMES MANAGEMENT SYSTEM

OPERATING CONSOLE

WHEEL UNDERCARRIAGE

MOBIL-TRAC UNDERCARRIAGE

CLEANER POWER

REGENERATION

SERVICE FEATURES

WIDE WIDTH PAVING PACKAGES

CAT GRADE AND SLOPE SYSTEM

GRADE AND SLOPE FEATURES

ADVANCED ELECTRIC SCREED HEAT

PRODUCT LINK

SUSTAINABILITY

CUSTOMER SUPPORT