CAT AFH1-Up, AFK1-Up, AFN1-Up, AFR1-Up, GDS1-Up Parts

...
Parts Manual
SSEEBBPP66116677--0011
MMaayy 22001133
C27 Generator Set
AAFFHH11--UUpp ((GGeenneerraattoorr)) AAFFKK11--UUpp ((GGeenneerraattoorr)) AAFFNN11--UUpp ((GGeenneerraattoorr)) AAFFRR11--UUpp ((GGeenneerraattoorr)) GGDDSS11--UUpp ((GGeenneerraattoorr SSeett)) MMJJEE11--UUpp ((EEnnggiinnee))
SSRR44BB GGeenneerraattoorr
SAFETY.CAT.COM
PPrroodduucctt aanndd DDeeaalleerr IInnffoorrmmaattiioonn
Note: For product identification plate locations, see the section “Product Identification Information” in the Operation and Maintenance Manual.
DDeelliivveerryy DDaattee::
PPrroodduucctt IInnffoorrmmaattiioonn
Model:
Product Identification Number:
Engine Serial Number:
Transmission Serial Number:
Generator Serial Number:
Attachment Serial Numbers:
Attachment Information:
Customer Equipment Number:
Dealer Equipment Number:
DDeeaalleerr IInnffoorrmmaattiioonn
Name: Branch:
Address:
Dealer Contact
Sales:
Phone Number Hours
Parts:
Service:
MMEEMMOORRAANNDDAA
MEMORANDA SEBP6167-01
TTAABBLLEE OOFF CCOONNTTEENNTTSS
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
GGEENNEERRAALL IINNFFOORRMMAATTIIOONN .. .......... .. .. ............ .. .. .......... AA44
RREEPPAAIIRR AALLTTEERRNNAATTIIVVEESS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. AA77
SSUUPPPPLLEEMMEENNTTAALL CCOOOOLLAANNTT
AADDDDIITTIIVVEESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A8
MMAAIINNTTEENNAANNCCEE PPAARRTTSS.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. AA99
IINNDDEEXX.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. ..AA1122
EENNGGIINNEE AARRRRAANNGGEEMMEENNTT .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 11
ENGINE AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . 6
ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
BBAASSIICC EENNGGIINNEE.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 1111
BASE GP-VALVE COVER & INJ
HARN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . 14
COVER GP-CYLINDER BLOCK . . . . . . . . . . . . . . . 15
COVER GP-FRONT HOUSING. . . . . . . . . . . . . . . . 17
COVER GP-OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . 18
COVER GP-VALVE MECHANISM . . . . . . . . . . . . . 20
CRANKSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CYLINDER BLOCK AS . . . . . . . . . . . . . . . . . . . . . . . 22
CYLINDER BLOCK GP. . . . . . . . . . . . . . . . . . . . . . . 24
CYLINDER HEAD AS . . . . . . . . . . . . . . . . . . . . . . . . 27
CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . 29
DAMPER & PULLEY GP . . . . . . . . . . . . . . . . . . . . . 33
DAMPER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
DRIVE GP-FAN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
FASTENER GP-GENERATOR
COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
FLYWHEEL GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
GEAR GP-REAR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
GUARD AS-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
GUARD GP-BELT. . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . . . 48
HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . . 50
HOUSING GP-FRONT. . . . . . . . . . . . . . . . . . . . . . . . 51
HOUSING GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . 52
LIFTING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . 53
MECHANISM GP-FUEL PUMP &
VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
MOUNTING GP-ALTERNATOR. . . . . . . . . . . . . . . . 56
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . 61
PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . 62
PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . . 63
PLUG GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . 64
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . 65
SEAL GP-CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . 68
SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . 70
V-BELT SET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . 73
LLUUBBRRIICCAATTIIOONN SSYYSSTTEEMM .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .... 7744
BASE AS-OIL FILTER. . . . . . . . . . . . . . . . . . . . . . . . 74
FASTENER GP-OIL PUMP
MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 76
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . 79
FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . . 80
GAUGE GP-OIL LEVEL (DIPSTICK). . . . . . . . . . . 82
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 84
LINES GP-ENGINE OIL DRAIN . . . . . . . . . . . . . . . 86
LINES GP-TURBOCHARGER OIL . . . . . . . . . . . . . 87
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . 91
REGULATOR GP-OIL LEVEL . . . . . . . . . . . . . . . . . 92
CCOOOOLLIINNGG SSYYSSTTEEMM.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 9966
LINES GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . 96
LINES GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
PUMP GP-WATER . . . . . . . . . . . . . . . . . . . . . . . . . . 100
RADIATOR & AFTERCOOLER GP . . . . . . . . . . . 102
RADIATOR & FAN GP . . . . . . . . . . . . . . . . . . . . . . 104
AAIIRR IINNLLEETT AANNDD EEXXHHAAUUSSTT SSYYSSTTEEMM .. .. .. .. .. .. .. .. .. 110066
AIR CLEANER GP. . . . . . . . . . . . . . . . . . . . . . . . . . 106
CAP AS-AIR CLEANER . . . . . . . . . . . . . . . . . . . . . 111
INSULATION GP-HEAT . . . . . . . . . . . . . . . . . . . . . 112
LINES GP-AIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . 117
MANIFOLD GP-INLET . . . . . . . . . . . . . . . . . . . . . . . 119
MOUNTING GP-AIR CLEANER . . . . . . . . . . . . . . 120
PRECLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . 121
SHIELD GP-HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . 122
SHIELD GP-TURBOCHARGER. . . . . . . . . . . . . . . 123
SILENCER GP-INLET . . . . . . . . . . . . . . . . . . . . . . . 126
SUPPORT GP-AFTERCOOLER . . . . . . . . . . . . . . 128
SUPPORT GP-AIR INLET . . . . . . . . . . . . . . . . . . . 129
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . 130
FFUUEELL SSYYSSTTEEMM .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 113322
CONTROL AS-GOVERNOR. . . . . . . . . . . . . . . . . . 132
COVER GP-FUEL FILTER BASE . . . . . . . . . . . . 133
FASTENER GP-FUEL TANK . . . . . . . . . . . . . . . . . 134
FILTER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
FILTER GP-WATER SEP & FUEL . . . . . . . . . . . 137
INJECTOR GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . 138
LINES GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
PUMP & MTG GP-FUEL
TRANSFER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . 154
PUMP GP-FUEL PRM & WATER
SEP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . 159
TANK & MTG GP-FUEL. . . . . . . . . . . . . . . . . . . . . 160
TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
SEBP6167-01
TABLE OF CONTENTS
AA11
TTAABBLLEE OOFF CCOONNTTEENNTTSS
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . 165
VALVE GP-FUEL BYPASS . . . . . . . . . . . . . . . . . . 168
EELLEECCTTRRIICCAALL AANNDD SSTTAARRTTIINNGG
SSYYSSTTEEMM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
ALTERNATOR GP-CHARGING. . . . . . . . . . . . . . . 169
BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . 170
BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
BLOCK AS-TERMINAL . . . . . . . . . . . . . . . . . . . . . . 174
BOX & MOUNTING GP . . . . . . . . . . . . . . . . . . . . . 178
BOX AS-CONTROL . . . . . . . . . . . . . . . . . . . . . . . . . 180
BOX AS-JUNCTION. . . . . . . . . . . . . . . . . . . . . . . . . 181
BOX GP-ELECTRONIC. . . . . . . . . . . . . . . . . . . . . . 182
BOX GP-EXTENSION TERMINAL . . . . . . . . . . . . 189
BOX GP-JUNCTION . . . . . . . . . . . . . . . . . . . . . . . . 200
BUS BAR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
BUS BAR GP-GENERATOR . . . . . . . . . . . . . . . . . 202
CIRCUIT BREAKER AS . . . . . . . . . . . . . . . . . . . . . 206
CIRCUIT BREAKER GP. . . . . . . . . . . . . . . . . . . . . 215
CONDUIT GP-ELECTRICAL . . . . . . . . . . . . . . . . . 219
CONNECTION GP-ELECTRICAL . . . . . . . . . . . . . 227
CONTROL & MTG GP-
ELECTRONIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
CONTROL GP-ELECTRONIC . . . . . . . . . . . . . . . . 235
CONTROL GP-UNPROGRAMMED . . . . . . . . . . . 241
COVER AS-EXTENSION BOX . . . . . . . . . . . . . . . 242
COVER GP-EXTENSION BOX . . . . . . . . . . . . . . . 243
ELEMENT GP-JACKET WATER
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
FASTENER GP-WIRING HARNESS . . . . . . . . . . 247
GROUND GP-ELECTRICAL. . . . . . . . . . . . . . . . . . 248
HARNESS AS-ALARM . . . . . . . . . . . . . . . . . . . . . . 249
HARNESS AS-BOX . . . . . . . . . . . . . . . . . . . . . . . . . 249
HARNESS AS-CONTROL. . . . . . . . . . . . . . . . . . . . 251
HARNESS AS-ENGINE. . . . . . . . . . . . . . . . . . . . . . 253
HARNESS AS-LIGHTING . . . . . . . . . . . . . . . . . . . . 255
HARNESS AS-PANEL . . . . . . . . . . . . . . . . . . . . . . . 255
HARNESS AS-POWER . . . . . . . . . . . . . . . . . . . . . . 260
HARNESS AS-SENSOR . . . . . . . . . . . . . . . . . . . . . 267
HARNESS AS-SWITCH . . . . . . . . . . . . . . . . . . . . . 268
HARNESS AS-WIRING . . . . . . . . . . . . . . . . . . . . . . 269
HEATER GP-JACKET WATER. . . . . . . . . . . . . . . 272
LAMP GP-FLOOD . . . . . . . . . . . . . . . . . . . . . . . . . . 280
LIGHTING GP-GENERATOR. . . . . . . . . . . . . . . . . 281
LINES GP-JACKET WATER
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283
MOUNTING GP-BATTERY
CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
MOUNTING GP-ELECTRONIC
CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
PANEL GP-CIRCUIT BREAKER. . . . . . . . . . . . . . 287
PLATE AS-BRUSH. . . . . . . . . . . . . . . . . . . . . . . . . . 289
SENSOR GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . 290
SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . 292
SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . 293
SENSOR GP-SPEED. . . . . . . . . . . . . . . . . . . . . . . . 296
SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . 299
STARTING MOTOR GP-ELECTRIC . . . . . . . . . . 300
STRIP GP-TERMINAL . . . . . . . . . . . . . . . . . . . . . . . 304
SUPPORT GP-BATTERY . . . . . . . . . . . . . . . . . . . . 314
SWITCH GP-DISCONNECT. . . . . . . . . . . . . . . . . . 317
SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . 319
SWITCH GP-PRESSURE . . . . . . . . . . . . . . . . . . . . 322
SWITCH GP-TOGGLE. . . . . . . . . . . . . . . . . . . . . . . 323
TRANSFORMER GP-CURRENT. . . . . . . . . . . . . . 324
TRANSFORMER GP-POTENTIAL . . . . . . . . . . . . 328
WIRING GP-ALTERNATOR . . . . . . . . . . . . . . . . . . 329
WIRING GP-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
WIRING GP-ELECTRIC STARTING . . . . . . . . . . 342
WIRING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . 345
WIRING GP-ENGINE ELECTRONIC . . . . . . . . . . 348
WIRING GP-GENERATOR. . . . . . . . . . . . . . . . . . . 350
WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . 356
WIRING GP-JACKET WATER
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357
WIRING GP-PANEL . . . . . . . . . . . . . . . . . . . . . . . . . 360
WIRING GP-SENSOR . . . . . . . . . . . . . . . . . . . . . . . 368
WIRING GP-SHUTOFF . . . . . . . . . . . . . . . . . . . . . . 371
EENNCCLLOOSSUURREESS,, GGUUAARRDDSS AANNDD
BBAASSEESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
BASE GP-GENERATOR . . . . . . . . . . . . . . . . . . . . . 372
CONTAINMENT GP-FLUID . . . . . . . . . . . . . . . . . . 373
COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . 374
COVER GP-GENERATOR . . . . . . . . . . . . . . . . . . . 375
DOOR AS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 380
DUCT GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . . . 381
ENCLOSURE GP-GENERATOR. . . . . . . . . . . . . . 383
LINES GP-DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
LOUVER GP-ENCLOSURE . . . . . . . . . . . . . . . . . . 394
MOUNTING GP-GENERATOR BASE . . . . . . . . . 396
MOUNTING GP-VIBRATION
ISOLATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
PANEL GP-SOUND SUPPRESSION. . . . . . . . . . 398
SHIELD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
GGEENNEERRAATTOORRSS .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 440000
CABLE GP-GENERATOR GROUND . . . . . . . . . . 400
CONNECTION GP-GENERATOR
LEADS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
GENERATOR AR . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
GENERATOR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
HEAT SINK AS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
HEATER GP-SPACE . . . . . . . . . . . . . . . . . . . . . . . . 505
MOUNTING GP-GENERATOR . . . . . . . . . . . . . . . 506
REGULATOR AS-VOLTAGE . . . . . . . . . . . . . . . . . 507
ROTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
ROTOR GP-GENERATOR . . . . . . . . . . . . . . . . . . . 516
SCREEN GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
OOPPEERRAATTOORR SSTTAATTIIOONN .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 552200
ALARM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
BOX GP-CONTROL PANEL . . . . . . . . . . . . . . . . . 525
AA22 TABLE OF CONTENTS
SEBP6167-01
TTAABBLLEE OOFF CCOONNTTEENNTTSS
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
CONTROL GP-ENGINE
MONITORING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
CONTROL GP-GENERATOR SET. . . . . . . . . . . . 532
CONTROL GP-LOAD SHARE
MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
COVER GP-CONTROL PANEL . . . . . . . . . . . . . . 537
MODULE GP-ALARM . . . . . . . . . . . . . . . . . . . . . . . 538
MODULE GP-RELAY DRIVER . . . . . . . . . . . . . . . 543
PANEL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . . 545
POTENTIOMETER AS . . . . . . . . . . . . . . . . . . . . . . 546
SSEERRVVIICCEE EEQQUUIIPPMMEENNTT AANNDD
SSUUPPPPLLIIEESS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547
FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547
KIT-INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 549
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . 549
SHIM PACK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 549
PPAARRTT NNUUMMBBEERR IINNDDEEXX.. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. BB11
SEBP6167-01
TABLE OF CONTENTS
AA33
GGEENNEERRAALL IINNFFOORRMMAATTIIOONN
11.. EENNGGIINNEE IIDDEENNTTIIFFIICCAATTIIOONN
Cat engines are identified with Serial Numbers and Arrangement Numbers. In some cases, Modification Numbers are also used. The serial number plate which shows these numbers is mounted on the engine.
Cat dealers need this information to determine which components were included on the engine when it was assembled at the factory. This permits accurate identification of replacement part numbers.
Effective First Quarter 2001 the Cat Product Identification Number (PIN) changed from 8 to 17 characters. In an effort to provide uniform equipment identification, Caterpillar and other construction equipment manufacturers are moving to comply with the latest version of the product identification numbering standard. Non-road machine PINs are defined by ISO 10261. The new PIN format will apply to all Cat machines and generator sets. The PIN plates and frame marking will display the 17 character PIN. The new format will look like the following:
22.. OORRDDEERRIINNGG PPAARRTTSS
Quality Cat replacement parts are available from Cat dealers throughout the world. Their parts inventories are up to date and include all parts normally required to protect your investment in Cat machines. Dealers may offer repair kits or remanufactured parts to allow selection of the most effective repair alternative for a particular situation. When ordering parts, your order should specify the quantity, part number, part name, and the serial number/product identification number of the engine for which the parts are needed.
Where:
1. Caterpillar's World Manufacturing Code (characters 1-
3)
2. Machine Descriptor (characters 4-8)
3. Check Character (character 9)
4. Machine Indicator Section (MIS) or Product Sequence Number (characters 10-17). These were previously referred to as the Serial Number.
Machines and generator sets produced before First Quarter 2001 will maintain their 8 character PIN format.
Components such as engines, transmissions, axles, etc. and work tools will continue to use an 8 character Serial Number (S/N).
33.. PPAARRTTSS MMAANNUUAALL OORRGGAANNIIZZAATTIIOONN
Product information in this manual is presented as "information elements" that represent all of the components for the specific model. Engine Arrangement and Seat Group are examples of information elements. The information elements are organized alphabetically by part name and secondarily by part number within each major section of the manual.
44.. TTAABBLLEE OOFF CCOONNTTEENNTTSS
A table of contents (TOC) is found at the beginning of the manual. The TOC lists each section of the manual with a complete list of all information elements organized as they appear in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
55.. MMAAIINNTTEENNAANNCCEE PPAARRTTSS IINNDDEEXX
The Maintenance Parts Index, located near the beginning of the manual, references most frequently used maintenance part numbers, providing description, quantity, usage and page number. This information is organized alphabetically by part description.

AA44 GENERAL INFORMATION

SEBP6167-01
GGEENNEERRAALL IINNFFOORRMMAATTIIOONN
66.. IINNDDEEXX
The index located near the front of the manual is an alphabetical listing of all information elements included in the manual. Page numbers are provided for quick reference to detailed parts identification illustrations and serviceable consist lists.
77.. PPAARRTT NNUUMMBBEERR IINNDDEEXX
A numerical index listing all part numbers and the corresponding page number(s) appears at the back of the manual.
88.. CCAAPPTTIIOONNSS
Captions located at the beginning of each information element identify the part number and part name along with additional descriptive information. S/N information found in each caption should be used to select correct information for a specific engine. Field replacement options, identification of optional attachment components, and where used ("part of") information is also provided.
The first line of a caption is shown in larger type font to indicate the beginning of an information element. Captions for additional pages that may be required to illustrate an information element will be shown in standard type font and will include the term
(contd.)
.
1111.. IINNDDEENNTTEEDD PPAARRTT NNAAMMEESS
When a part name is indented in a parts list, it is part of (included in) the group or assembly under which it is indented.
1122.. IILLLLUUSSTTRRAATTIIOONN RREEFFEERREENNCCEE LLEETTTTEERRSS
When necessary, illustrations contain reference letters (A, B, C etc.) that are intended to track lines and harnesses from one point to another. They are also used to show where to reconnect illustrations that have been separated.
1133.. AABBBBRREEVVIIAATTIIOONNSS AANNDD SSYYMMBBOOLLSS
OO..DD.. – Outside Diameter II..DD.. – Inside Diameter AA – Not Part Of This Group BB – Use As Required CC – Change From Previous Type DD – Order By The Meter EE – Order By The Centimeter FF – Not Shown GG – Order By The Inch II – Refer To Hydraulic Information System MM – Metric Part RR – Remfg Part May Be Available YY – Separate Illustration ZZ – Not Serviced Separately
99.. NNOONN--SSEERRVVIICCEEDD PPAARRTTSS
In some instances it is necessary to display non-serviced parts that are a link to lower level serviceable consist lists. These non-serviced part numbers are shown in
italic
type indicating that they are not available. All consist lists have not been converted to reflect this enhancement.
1100.. PPAARRTTSS LLIISSTT RREEFFEERREENNCCEE NNUUMMBBEERRSS
Numbers shown in the Ref No column correspond to numbers used in the associated graphic(s). An alphabetic suffix may be added to a reference number to identify lower level consist items. Numbers shown in the Graphic Ref column refer to the graphic number identifier displayed in the lower left corner of each illustration. The Graphic Ref number may be used in combination with the item Ref No to determine the correct part number. There may be intentional omission of a Ref No in a consist list as information is updated to reflect the latest serviceable part numbers.
1144.. RREEPPLLAACCEEMMEENNTT PPAARRTTSS FFOORR GGEENNEERRAATTOORRSS
Only those generators which are sold and serviced exclusively by Cat Dealers are illustrated on the following pages. Externally-regulated Cat Diesel Electric Sets are equipped with generators made by other manufacturers. Parts for these generators are NOT serviced by Caterpillar Inc. Parts lists and parts should be ordered from the manufacturer whose name is shown on the Generator Name Plate, always giving the generator rating and serial number shown.
1155.. DDEESSCCRRIIPPTTIIOONN OOFF TTYYPPEE CCHHAANNGGEESS
Type - A type is defined as any configuration change that requires an additional Information Element for an Arrangement, Group, or Assembly. If serial number breaks for types are not available, a type # ( Type 1, Type 2, etc.) will be displayed in the caption. These "type" changes are identified with a "C" note (change from previous type) in the Parts List. Only the "types" that apply to this Parts Manual will be included. Additional types may exist causing "C" notes to appear on an Information Element when no other types are shown.
SEBP6167-01
GENERAL INFORMATION
AA55
GGEENNEERRAALL IINNFFOORRMMAATTIIOONN
1166.. <<EENNDD>>
This symbol indicates the end of an information element.
NNOOTTEE::
CCoonnttiinnuuiinngg iimmpprroovveemmeenntt aanndd aaddvvaanncceemmeenntt ooff pprroodduucctt ddeessiiggnn mmaayy ccaauussee cchhaannggeess ttoo yyoouurr mmaacchhiinnee wwhhiicchh mmaayy nnoott bbee iinncclluuddeedd iinn tthhiiss ppuubblliiccaattiioonn.. WWhheenneevveerr aa qquueessttiioonn aarriisseess rreeggaarrddiinngg yyoouurr CCaatt pprroodduucctt oorr tthhiiss ppuubblliiccaattiioonn,, pplleeaassee ccoonnssuulltt yyoouurr CCaatt ddeeaalleerr ffoorr tthhee llaatteesstt aavvaaiillaabbllee iinnffoorrmmaattiioonn..
AA66 GENERAL INFORMATION
SEBP6167-01
RREEPPAAIIRR AALLTTEERRNNAATTIIVVEESS
RREEMMAANNUUFFAACCTTUURREEDD CCOOMMPPOONNEENNTTSS
As an option when making repairs consider Cat Remanufactured Components. Components that are available through the Cat Remanufactured Program are identified three ways in the parts book:
with the letter R in the note field of the parts list
with an R* at the beginning of the first line of the caption
with an *R at the end of the first line of the caption
Typical components included in the Remanufacturing Program include:
ALTERNATORS CONNECTING RODS CRANKSHAFTS - UNDERSIZE CRANKSHAFTS - UPGRADE TO NEW CYLINDER HEADS ELECTRONIC CONTROL MODULES (ECM) ELECTRONIC SENSORS FUEL INJECTORS FUEL NOZZLES FUEL PUMPS GOVERNORS OIL PUMPS PISTONS SHORT BLOCKS STARTERS TURBOCHARGERS - COMPLETE TURBOCHARGER CARTRIDGES WATER PUMPS
Cat Remanufactured engines for many engine arrangements are also available.
SEBP6167-01

REPAIR ALTERNATIVES

AA77
SSUUPPPPLLEEMMEENNTTAALL CCOOOOLLAANNTT AADDDDIITTIIVVEESS
CCUUSSTTOOMMEERR BBEENNEEFFIITTSS::
Protects against cavitation, foam, erosion, corrosion, and scale buildup in cooling systems.
Provides measured coolant conditioner.
DDEESSCCRRIIPPTTIIOONN::
Additives deplete from the coolant with normal operation. For this reason, Supplemental Coolant Additives (SCA) must be added to all heavy duty coolants at regular intervals. In addition, when not using a fully formulated, pre-charged antifreeze, like Cat DEAC, an initial charge of SCA must be added to the cooling system. The amount of SCA added to the system is dependent on the capacity of the system.
The SCA for initial fill is provided as a liquid. SCA's for maintenance intervals are available in liquid form and as a spin­on element. (No Spin-on available for 3600 Family of Engines)
NNOOTTEE::
The amount of SCA added at initial fill is not the same as the amount added at maintenance intervals.
The coolant additive elements can be used with any ethylene or propylene glycol type antifreeze which meets ASTM D4985 or ASTM D5345 Specifications.
NNOOTTEE::
For use with standard heavy duty coolant only, not for use with Extended Life Coolant.
PPAARRTTSS NNEEEEDDEEDD::
CCoooolliinngg SSyysstteemm CCaappaacciittyy
LLiitteerrss GGaalllloonnss
22-30
30-38
38-49
49-64
64-83
83-114
114-163
163-242
(6-8) 3P-2044 (1) 6V-3542 (1) 111-2370 (1)
(8-10)
(10-13)
(13-17) 3P-2044 (2) 8T-1589 (1) 9N-3368 (1)
(17-22)
(22-30)
(30-43) 3P-2044 (5)
(43-64) 3P-2044 (8) 3P-2044 (2) 9N-3718 (2)
LLiiqquuiidd SSCCAA aatt IInniittiiaall FFiillll
3P-2044 (1) 6V-3542 (1)
3P-2044 (1) 8T-1589 (1)
3P-2044 (2) 8T-1589 (1)
3P-2044 (3) 8T-1589 (1)
LLiiqquuiidd SSCCAA aatt MMaaiinntteennaannccee**
111-2372 (1) 111-2369 (1)
111-2372 (1) 111-2369 (1)
111-2372 (1)
6V-3542 (1)
3P-2044 (1) 9N-3718 (1)
3P-2044 (1) 6V-3542 (1)
SSppiinn--oonn SSCCAA MMaaiinntteennaannccee
EElleemmeenntt**
111-2371 (1)
111-2371 (2)
* Normal maintenance period is 250 hrs. See your Operation and Maintenance Manual for complete coolant maintenance instructions.
( ) Indicates quantity required.

AA88 SUPPLEMENTAL COOLANT ADDITIVES

SEBP6167-01
MMAAIINNTTEENNAANNCCEE PPAARRTTSS
PPAARRTT
DDEESSCCRRIIPPTTIIOONN
AAIIRR IINNLLEETT AANNDD EEXXHHAAUUSSTT SSYYSSTTEEMM CAP AS-AIR CLEANER 4W-5828 2 AIR CLEANER GP 107
107
FILTER ELEMENT AS-AIR (PRIMARY) 142-1339 1 AIR CLEANER GP 106
108
FILTER ELEMENT AS-AIR (SECONDARY) 142-1404 2 AIR CLEANER GP 108
106 108
109
BBAASSIICC EENNGGIINNEE BREATHER AS (CRANKCASE) 4W-3027 2 COVER GP-VALVE MECHANISM 20
PLUG-DRAIN 109-5839 1 PAN GP-OIL 60
20
PLUG-DRAIN (ENGINE OIL) 109-5839 1 PAN GP-OIL 58
60
SEAL (VALVE COVER BASE) 222-6456 1 BASE GP-VALVE COVER & INJ HARN 12
58
SEAL-CRANKSHAFT (REAR) 142-5868 1 SEAL GP-CRANKSHAFT 68
12
SEAL-INTEGRAL 234-8937 1 COVER GP-CYLINDER BLOCK 16
68 16
SEAL-VALVE COVER (CRANKCASE) 224-7506 6 COVER GP-VALVE MECHANISM 20
14
V-BELT (ALTERNATOR) 4N-8218 1 MOUNTING GP-ALTERNATOR 56
20
V-BELT SET (INCLUDES 4-BELTS) 7W-3222 1 DRIVE GP-FAN 36
56 36
NNUUMMBBEERR QQTTYY WWHHEERREE UUSSEEDD PPAAGGEE
2 AIR CLEANER GP 108
2 AIR CLEANER GP 109
280-4155 2 COVER GP-ACCESS 14
CCOOOOLLIINNGG SSYYSSTTEEMM CAP-PRESSURE VALVE 287-4786 1 RADIATOR & AFTERCOOLER GP 102 REGULATOR-TEMPERATURE (92-DEG
102
C) (COOLANT)
SEAL-LIP TYPE (WATER TEMPERATURE
97
REGULATOR)
97
EELLEECCTTRRIICCAALL AANNDD SSTTAARRTTIINNGG SSYYSSTTEEMM BATTERY (12-VOLT) (DRY) 9G-4232 2 BATTERY GP 171
CIRCUIT BREAKER (10-AMPERE) 172-6334 1 STRIP GP-TERMINAL 308
171 308
311
CIRCUIT BREAKER (12.5-AMPERE) 310-6273 2 PANEL GP-CIRCUIT BREAKER 287
304
CIRCUIT BREAKER (60-AMPERE) 337-3561 1 STRIP GP-TERMINAL 313
287
CIRCUIT BREAKER AS (10-AMPERE) 128-8065 1 STRIP GP-TERMINAL 304
313
CIRCUIT BREAKER AS (20-AMPERE) 288-3687
304
CIRCUIT BREAKER AS (60-AMPERE) 244-9656 1 WIRING GP-JACKET WATER HEATER 358
287
CIRCUIT BREAKER AS (60-AMPERE)
358
(ALTERNATOR)
CIRCUIT BREAKER AS (60-AMPERE)
331
(JACKET WATER HEATER)
CIRCUIT BREAKER AS (80-AMPERE)
218
(ALTERNATOR)
FUSE (0.5-AMPERE) 272-5835 3 STRIP GP-TERMINAL 304
329
FUSE (1.5-AMPERE) 370-6126 3 STRIP GP-TERMINAL 311
304
FUSE (10-AMPERE) 155-8755 3 STRIP GP-TERMINAL 304
311
248-5513 2 LINES GP-WATER 97
3S-9643 2 LINES GP-WATER 97
4
STRIP GP-TERMINAL 311
307-2056 1 STRIP GP-TERMINAL 304
4
PANEL GP-CIRCUIT BREAKER 287
171-2208 1 WIRING GP-ALTERNATOR 331
244-9656 1 CIRCUIT BREAKER GP 218
171-2210 1 WIRING GP-ALTERNATOR 329

SEBP6167-01 MAINTENANCE PARTS AA99

DDEESSCCRRIIPPTTIIOONN
MMAAIINNTTEENNAANNCCEE PPAARRTTSS
PPAARRTT
NNUUMMBBEERR QQTTYY WWHHEERREE UUSSEEDD PPAAGGEE
304
FUSE (15-AMPERE) 370-6127 2 STRIP GP-TERMINAL 308
311
FUSE (2-AMPERE) 7X-1705 2 STRIP GP-TERMINAL 308
308 308
FUSE (20-AMPERE) 370-6128 1 STRIP GP-TERMINAL 308
177
KEY (BATTERY DISCONNECT) 8H-5306 1 SWITCH GP-DISCONNECT 317
308
LAMP AS (24-VOLT, GREEN) 308-9783 1 CONTROL GP-ELECTRONIC 237
317
LAMP AS-INDICATOR (RED) 308-9779 1 CONTROL GP-ELECTRONIC 237
237
LAMP-HALOGEN (24-VOLT, 70-WATT) 9X-3463 1 LAMP GP-FLOOD 280
237
REGULATOR-TEMPERATURE
280
(COOLANT)
272 275
RELAY (12-AMPERE) 371-5029 2 STRIP GP-TERMINAL 310
278 310
FFUUEELL SSYYSSTTEEMM CAP AS-FUEL 242-8298 1 TANK & MTG GP-FUEL 160 CAP AS-FUEL (FILLER) 242-8298 1 TANK GP-FUEL 163
160
CAP AS-FUEL (FUEL TANK) 242-8298 1 TANK & MTG GP-FUEL 162
163
FILTER AS-WATER SEP & FUEL
162
(PRIMARY)
FILTER-FUEL (ADVANCED EFFICIENCY) 1R-0755 1 FILTER GP-FUEL 135
137
GASKET (FUEL PRIMING PUMP) 1P-0436 1 COVER GP-FUEL FILTER BASE 133
135 133
8D-8724 1 BLOCK AS-TERMINAL 177
378-4327 1 HEATER GP-JACKET WATER 272
326-1643 1 FILTER GP-WATER SEP & FUEL 137
3 STRIP GP-TERMINAL 311
1 HEATER GP-JACKET WATER 275 1 HEATER GP-JACKET WATER 278
GGEENNEERRAATTOORRSS FUSE-CERAMIC (10-AMPERE) 9Y-6027 2 GENERATOR GP 428
428 430 434 436 440 442 446 448 452 454 458 460 464 466 470 472 476 478 482 484 488 490
2 GENERATOR GP 430 2 GENERATOR GP 434 2 GENERATOR GP 436 2 GENERATOR GP 440 2 GENERATOR GP 442 2 GENERATOR GP 446 2 GENERATOR GP 448 2 GENERATOR GP 452 2 GENERATOR GP 2 GENERATOR GP 458 2 GENERATOR GP 460 2 GENERATOR GP 464 2 GENERATOR GP 466 2 GENERATOR GP 470 2 GENERATOR GP 472 2 GENERATOR GP 476 2 GENERATOR GP 478 2 GENERATOR GP 482 2 GENERATOR GP 484 2 GENERATOR GP 488 2 GENERATOR GP 490 2 GENERATOR GP 494
454
AA1100 MAINTENANCE PARTS SEBP6167-01
DDEESSCCRRIIPPTTIIOONN
MMAAIINNTTEENNAANNCCEE PPAARRTTSS
PPAARRTT
NNUUMMBBEERR QQTTYY WWHHEERREE UUSSEEDD PPAAGGEE
494 496
LLUUBBRRIICCAATTIIOONN SSYYSSTTEEMM CAP AS-ENGINE OIL FILLER 315-4134 1 FILLER GP-ENGINE OIL 76
76
FILTER-ENGINE OIL (ADVANCED
78
EFFICIENCY)
SEAL-INTEGRAL 126-2702 2 LINES GP-TURBOCHARGER OIL 89
79 89 89
OOPPEERRAATTOORR SSTTAATTIIOONN FUSE (1-AMPERE) 8K-4644 10 MODULE GP-RELAY DRIVER
LAMP (24-VOLT, 0.2-AMPERE) 7N-5876 1 ALARM GP 520
544
LAMP AS (120-VOLT, 3-WATT) 7G-9730 1 ALARM GP 520
520 520
385-1450 1 FILLER GP-ENGINE OIL 78
1R-1808 2 FILTER GP-ENGINE OIL 79
198-6068 2 LINES GP-TURBOCHARGER OIL 89
2 GENERATOR GP 496
544
SEBP6167-01 MAINTENANCE PARTS AA1111
IINNDDEEXX
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
A
AIR CLEANER GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
107 108 109
ALARM GP–REMOTE . . . . . . . . . . . . . . . . . . . . . . . . . 520
522
ALTERNATOR GP-CHARGING . . . . . . . . . . . . . . . . 169
B
BASE AS-OIL FILTER–ENGINE . . . . . . . . . . . . . . . . . 74
BASE GP-GENERATOR. . . . . . . . . . . . . . . . . . . . . . . 372
BASE GP-VALVE COVER & INJ HARN. . . . . . . . . 11
12
BATTERY (12-VOLT) (DRY) . . . . . . . . . . . . . . . . . . . 171
BATTERY CHARGER . . . . . . . . . . . . . . . . . . . . . . . . . 170
BATTERY GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
173
BLOCK AS-TERMINAL–ANNUNCIATOR . . . . . . . . 175
BLOCK AS-TERMINAL–DC TERMINAL
STRIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
BLOCK AS-TERMINAL–LOAD SHARE. . . . . . . . . . 174
BLOCK AS-TERMINAL–SWITCHGEAR . . . . . . . . . 176
BOX & MOUNTING GP . . . . . . . . . . . . . . . . . . . . . . . 179
BOX & MOUNTING GP–SIDE EXTENSION. . . . . 178
BOX AS-CONTROL–AC, DC. . . . . . . . . . . . . . . . . . . 180
BOX AS-JUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 181
BOX GP-CONTROL PANEL . . . . . . . . . . . . . . . . . . . 525
526 528
BOX GP-ELECTRONIC. . . . . . . . . . . . . . . . . . . . . . . . 183
185 186
BOX GP-ELECTRONIC–JACKET WATER
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
BOX GP-EXTENSION TERMINAL . . . . . . . . . . . . . . 189
190 191 192 194 195 197
198
BOX GP-JUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 200
BREATHER AS (CRANKCASE). . . . . . . . . . . . . . . . . 20
BUS BAR GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
BUS BAR GP-GENERATOR. . . . . . . . . . . . . . . . . . . 202
204
C
CABLE GP-GENERATOR GROUND. . . . . . . . . . . . 400
CAMSHAFT GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
CAP AS-AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . 107
108
111
CAP AS-ENGINE OIL FILLER . . . . . . . . . . . . . . . . . . 76
78
CAP AS-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
CAP AS-FUEL (FILLER). . . . . . . . . . . . . . . . . . . . . . . 163
CAP AS-FUEL (FUEL TANK) . . . . . . . . . . . . . . . . . . 162
CAP-PRESSURE VALVE . . . . . . . . . . . . . . . . . . . . . . 102
CIRCUIT BREAKER (10-AMPERE) . . . . . . . . . . . . . 304
308
311
CIRCUIT BREAKER (12.5-AMPERE) . . . . . . . . . . . 287
CIRCUIT BREAKER (60-AMPERE) . . . . . . . . . . . . . 313
CIRCUIT BREAKER AS (10-AMPERE) . . . . . . . . . 304
CIRCUIT BREAKER AS (20-AMPERE) . . . . . . . . . 287
CIRCUIT BREAKER AS (60-AMPERE) . . . . . . . . . 358
CIRCUIT BREAKER AS (60-AMPERE)
(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 331
CIRCUIT BREAKER AS (60-AMPERE) (JACKET
WATER HEATER) . . . . . . . . . . . . . . . . . . . . . . . . . . 218
CIRCUIT BREAKER AS (80-AMPERE)
(ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 329
CIRCUIT BREAKER AS–IEC, ICCB, LSI, UV . . . 208 CIRCUIT BREAKER AS–IEC, ICCB, LSIG,
UV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
CIRCUIT BREAKER AS–MCCB, LSIG . . . . . . . . . . 214
CIRCUIT BREAKER AS–UL, ICCB, LSI, UV . . . . 206
210
CIRCUIT BREAKER AS–UL, ICCB, LSIG, UV. . . 207
211
CIRCUIT BREAKER AS–UL, MCCB, LSI . . . . . . . 212
CIRCUIT BREAKER AS–UL, MCCB, LSIG . . . . . . 213
CIRCUIT BREAKER GP. . . . . . . . . . . . . . . . . . . . . . . 216
218
CIRCUIT BREAKER GP–60-AMPERE . . . . . . . . . . 215
CONDUIT GP-ELECTRICAL . . . . . . . . . . . . . . . . . . . 221
222
223
224
226 CONDUIT GP-ELECTRICAL–JACKET WATER
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
220
CONNECTION GP-ELECTRICAL . . . . . . . . . . . . . . . 227
228
230
CONNECTION GP-GENERATOR LEADS . . . . . . . 402
CONTAINMENT GP-FLUID . . . . . . . . . . . . . . . . . . . . 373
CONTROL & MTG GP-ELECTRONIC . . . . . . . . . . 232
233
CONTROL AS-GOVERNOR . . . . . . . . . . . . . . . . . . . 132
CONTROL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . 236
239
CONTROL GP-ELECTRONIC–EMCP 4.3 . . . . . . . 235
CONTROL GP-ENGINE MONITORING (DISCRETE
INPUT/OUTPUT). . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
CONTROL GP-ENGINE MONITORING (RESISTIVE
TEMPERATURE DEVICE) . . . . . . . . . . . . . . . . . . . 530
CONTROL GP-ENGINE MONITORING–INPUT/
OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
CONTROL GP-ENGINE MONITORING–RESISTIVE
TEMPERATURE DEVICE. . . . . . . . . . . . . . . . . . . . 530

AA1122 INDEX SEBP6167-01

IINNDDEEXX
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
CONTROL GP-GENERATOR SET . . . . . . . . . . . . . 532
533
CONTROL GP-GENERATOR SET (EMCP
4.3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235
CONTROL GP-LOAD SHARE MODULE . . . . . . . . 534
CONTROL GP-UNPROGRAMMED . . . . . . . . . . . . . 241
COOLER GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
CORE AS-OIL COOLER (ENGINE) . . . . . . . . . . . . . 97
COVER AS-EXTENSION BOX . . . . . . . . . . . . . . . . . 242
COVER GP-ACCESS . . . . . . . . . . . . . . . . . . . . . . . . . 374
COVER GP-ACCESS–REAR ENGINE . . . . . . . . . . . 14
COVER GP-CONTROL PANEL–
ANNUNCIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . 537
COVER GP-CYLINDER BLOCK. . . . . . . . . . . . . . . . . 15
16
COVER GP-EXTENSION BOX . . . . . . . . . . . . . . . . . 243
244
COVER GP-FRONT HOUSING . . . . . . . . . . . . . . . . . 17
COVER GP-FUEL FILTER BASE . . . . . . . . . . . . . . 133
COVER GP-GENERATOR . . . . . . . . . . . . . . . . . . . . . 375
377
379
COVER GP-OIL PAN . . . . . . . . . . . . . . . . . . . . . . . . . . 18
19
COVER GP-VALVE MECHANISM. . . . . . . . . . . . . . . 20
CRANKSHAFT GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
CYLINDER BLOCK AS. . . . . . . . . . . . . . . . . . . . . . . . . 22
23
CYLINDER BLOCK GP . . . . . . . . . . . . . . . . . . . . . . . . 24
CYLINDER HEAD AS. . . . . . . . . . . . . . . . . . . . . . . . . . 27
CYLINDER HEAD GP. . . . . . . . . . . . . . . . . . . . . . . . . . 29
31
D
DAMPER & PULLEY GP. . . . . . . . . . . . . . . . . . . . . . . 33
34
DAMPER GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
DISPENSER GP-MARKER TAPE (T0, T1, T2,
T3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
DOOR AS–WITH STORAGE. . . . . . . . . . . . . . . . . . . 380
DRIVE GP-FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
DUCT GP-ENCLOSURE. . . . . . . . . . . . . . . . . . . . . . . 381
E
ELEMENT GP-JACKET WATER HEATER . . . . . . 245
246
ENCLOSURE GP-GENERATOR. . . . . . . . . . . . . . . . 383
387 388 389 391 392
ENGINE AR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ENGINE AR-COMPLETE . . . . . . . . . . . . . . . . . . . . . . . . 6
7 8
ENGINE AR-CORE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
F
FASTENER GP-CYLINDER HEAD . . . . . . . . . . . . . . 29
FASTENER GP-FUEL TANK . . . . . . . . . . . . . . . . . . 134
FASTENER GP-GENERATOR COUPLING . . . . . . . 38
FASTENER GP-OIL PUMP MOUNTING . . . . . . . . . 75
FASTENER GP-WIRING HARNESS . . . . . . . . . . . . 247
FILLER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 76
77
78
FILM (FUSE BLOCK) . . . . . . . . . . . . . . . . . . . . . . . . . 304
FILM (INFORMATION) (GENERATOR) . . . . . . . . . 422
424
FILM GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 547
FILM-CIRCUIT BREAKER (ALTERNATOR). . . . . . 329
331
FILM-GENERATOR LIFTING . . . . . . . . . . . . . . . . . . . 422
424
FILM-IDENTIFICATION (CAT) . . . . . . . . . . . . . . . . . . 520
522
FILM-IDENTIFICATION (CATERPILLAR) . . . . . . . . 543
FILM-IDENTIFICATION (CONTROL PANEL). . . . . 236
239 FILM-IDENTIFICATION (EMCP 4 ANNUNCIATOR,
CUSTOM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
542 FILM-IDENTIFICATION (EMCP 4 ANNUNCIATOR,
FIXED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
540
FILM-IDENTIFICATION (FUSES) . . . . . . . . . . . . . . . 308
FILM-IDENTIFICATION (SERVICE
CONNECTOR). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
FILM-IDENTIFICATION (WIRE). . . . . . . . . . . . . . . . . 268
FILM-INFORMATION (ANNUNCIATOR) . . . . . . . . . 538
FILM-INFORMATION (BATTERY POWER
DISCONNECT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
FILM-INFORMATION (EMCP 4 ANNUNCIATOR,
SCR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
FILM-INFORMATION (EMCP 4 ANNUNCIATOR,
SPARE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
FILM-INFORMATION (EMCP 4 ANNUNCIATOR,
SPARE) (EMCP 4 ANNUNCIATOR) . . . . . . . . . . 541
FILM-INFORMATION (TERMINAL STRIP) . . . . . . . 202
204 402
FILM-INSTRUCTION (NO STEP). . . . . . . . . . . . . . . . 44
45
547
FILM-WARNING (SHOCK, ELECTROCUTION
HAZARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
2 3 4 5
FILTER AS-WATER SEP & FUEL
(PRIMARY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
FILTER ELEMENT AS-AIR (PRIMARY). . . . . . . . . 106
FILTER ELEMENT AS-AIR (SECONDARY) . . . . . 108
109
SEBP6167-01 INDEX AA1133
IINNDDEEXX
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
FILTER GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . 79
FILTER GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
FILTER GP-WATER SEP & FUEL . . . . . . . . . . . . . 137
FILTER-ENGINE OIL (ADVANCED
EFFICIENCY). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
FILTER-FUEL (ADVANCED EFFICIENCY) . . . . . . 135
FLYWHEEL GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
FUMES DISPOSAL GP . . . . . . . . . . . . . . . . . . . . . . . . 80
81
FUSE (0.5-AMPERE). . . . . . . . . . . . . . . . . . . . . . . . . . 304
FUSE (1-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
FUSE (1.5-AMPERE). . . . . . . . . . . . . . . . . . . . . . . . . . 311
FUSE (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 304
311
FUSE (15-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 308
FUSE (2-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
308
FUSE (20-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . . 308
FUSE-CERAMIC (10-AMPERE) . . . . . . . . . . . . . . . . 428
430
434
436
440
442
446
448
452
454
458
460
464
466
470
472
476
478
482
484
488
490
494
496
G
GASKET (FUEL PRIMING PUMP) . . . . . . . . . . . . . 133
GAUGE AS-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . . 160
163
GAUGE GP-OIL LEVEL (DIPSTICK) . . . . . . . . . . . . 82
GEAR GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
GEAR GP-REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
GENERAL AR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
GENERATOR AR. . . . . . . . . . . . . . . . . . . . . . . . . 404-425
GENERATOR GP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
428 430 432 434 436 438 440 442 444 446 448 450 452 454 456 458 460 462 464 466 468 470 472 474 476 478 480 482 484 486 488 490 492 494 496 498 499 500 501
503
GROUND GP-ELECTRICAL . . . . . . . . . . . . . . . . . . . 248
GUARD AS-BELT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
GUARD AS-BELT–ALTERNATOR . . . . . . . . . . . . . . . 44
GUARD GP-BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
GUARD GP-DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . . 48
H
HARNESS AS-ALARM . . . . . . . . . . . . . . . . . . . . . . . . 249
520
522
HARNESS AS-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
250
HARNESS AS-BOX (AC CONNECTIONS) . . . . . . 334
HARNESS AS-BOX (JUMPER) . . . . . . . . . . . . . . . . 334
HARNESS AS-BOX (PARALLEL CABINET
INTERFACE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
AA1144 INDEX SEBP6167-01
IINNDDEEXX
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
HARNESS AS-CONTROL . . . . . . . . . . . . . . . . . . . . . 251
252 286 360 364
HARNESS AS-CONTROL (CAN DATA LINK) . . . 362
364
HARNESS AS-CONTROL (DISCRETE I/O,
RTD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
HARNESS AS-CONTROL (LOAD SHARE
MODULE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
HARNESS AS-ENGINE . . . . . . . . . . . . . . . . . . . . . . . 253
HARNESS AS-ENGINE (UNIT INJECTOR). . . . . . . 12
HARNESS AS-LIGHTING. . . . . . . . . . . . . . . . . . . . . . 255
HARNESS AS-PANEL. . . . . . . . . . . . . . . . . . . . . . . . . 236
239 255 256 257 259
347
HARNESS AS-PANEL (ANNUNCIATOR). . . . . . . . 352
HARNESS AS-PANEL (CIRCUIT BREAKER). . . . 361
HARNESS AS-PANEL (DATA LINK). . . . . . . . . . . . 186
HARNESS AS-PANEL (DATA LINK). . . . . . . . . . . . 352
HARNESS AS-PANEL (HEATER) . . . . . . . . . . . . . . 186
HARNESS AS-PANEL–DATA LINK. . . . . . . . . . . . . 259
HARNESS AS-POWER. . . . . . . . . . . . . . . . . . . . . . . . 260
261
262
263
264
265
266
333
336
339
361
366
367
371 HARNESS AS-POWER–JACKET WATER
HEATER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 265
HARNESS AS-SENSOR. . . . . . . . . . . . . . . . . . . . . . . 267
268
HARNESS AS-SENSOR (COOLANT LEVEL). . . . 368
HARNESS AS-SWITCH . . . . . . . . . . . . . . . . . . . . . . . 237
268
HARNESS AS-WIRING. . . . . . . . . . . . . . . . . . . . . . . . 222
223
269
270
271
333
360
369
HARNESS AS-WIRING (AC). . . . . . . . . . . . . . . . . . . 336
HARNESS AS-WIRING (CAN2 DATA LINK) . . . . 338
HARNESS AS-WIRING (CIRCUIT BREAKER) . . . 212
213
214
HARNESS AS-WIRING (CURRENT
TRANSFORMER) . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
534
HARNESS AS-WIRING (GROUND). . . . . . . . . . . . . 400
HARNESS AS-WIRING (JACKET WATER
HEATER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
333
HARNESS AS-WIRING (TERMINAL BLOCK). . . . 304
HARNESS AS-WIRING (VOLTAGE
SENSING) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
534
HEAT SINK AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
504
HEATER GP-JACKET WATER. . . . . . . . . . . . . . . . . 272
274
275
277
278
HEATER GP-SPACE (GENERATOR) . . . . . . . . . . . 505
HEATER GP-SPACE–GENERATOR . . . . . . . . . . . . 505
HOUSING GP-FLYWHEEL. . . . . . . . . . . . . . . . . . . . . . 50
HOUSING GP-FRONT . . . . . . . . . . . . . . . . . . . . . . . . . 51
HOUSING GP-REAR. . . . . . . . . . . . . . . . . . . . . . . . . . . 52
I
INDICATOR-AIR FILTER CHANGE. . . . . . . . . . . . . 107
108
109
INJECTOR GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . 138
139
154
INSULATION GP-HEAT . . . . . . . . . . . . . . . . . . . . . . . 112
K
KEY (BATTERY DISCONNECT) . . . . . . . . . . . . . . . 317
KIT-INSTALLATION–EXCITER. . . . . . . . . . . . . . . . . . 549
L
LAMP (24-VOLT, 0.2-AMPERE) . . . . . . . . . . . . . . . . 520
LAMP AS (120-VOLT, 3-WATT). . . . . . . . . . . . . . . . 520
LAMP AS (24-VOLT, GREEN) . . . . . . . . . . . . . . . . . 237
LAMP AS-INDICATOR (RED) . . . . . . . . . . . . . . . . . . 237
LAMP GP-FLOOD–VERTICAL. . . . . . . . . . . . . . . . . . 280
LAMP-HALOGEN (24-VOLT, 70-WATT) . . . . . . . . . 280
LIFTING GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . 53
LIGHTING GP-GENERATOR. . . . . . . . . . . . . . . . . . . 281
LINES GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
115
LINES GP-COOLANT . . . . . . . . . . . . . . . . . . . . . . . . . . 96
LINES GP-DRAIN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
LINES GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 84
85
LINES GP-ENGINE OIL DRAIN. . . . . . . . . . . . . . . . . 86
SEBP6167-01 INDEX AA1155
IINNDDEEXX
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
LINES GP-FUEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
141 143 147 151
152
LINES GP-JACKET WATER HEATER . . . . . . . . . . 283
LINES GP-TURBOCHARGER OIL. . . . . . . . . . . . . . . 87
89
LINES GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
LOUVER GP-ENCLOSURE . . . . . . . . . . . . . . . . . . . . 394
395
M
MANIFOLD GP-EXHAUST . . . . . . . . . . . . . . . . . . . . . 117
MANIFOLD GP-INLET. . . . . . . . . . . . . . . . . . . . . . . . . 119
MECHANISM GP-FUEL PUMP & VALVE . . . . . . . . 55
MODULE GP-ALARM . . . . . . . . . . . . . . . . . . . . . . . . . 538
539 540
541
MODULE GP-ALARM–ANNUNCIATOR. . . . . . . . . . 542
MODULE GP-RELAY DRIVER . . . . . . . . . . . . . . . . . 543
544
MOUNTING GP-AIR CLEANER . . . . . . . . . . . . . . . . 120
MOUNTING GP-ALTERNATOR . . . . . . . . . . . . . . . . . 56
MOUNTING GP-BATTERY CHARGER. . . . . . . . . . 285
MOUNTING GP-ELECTRONIC CONTROL . . . . . . 286
MOUNTING GP-GENERATOR . . . . . . . . . . . . . . . . . 506
MOUNTING GP-GENERATOR BASE . . . . . . . . . . . 396
MOUNTING GP-VIBRATION ISOLATOR . . . . . . . . 397
P
PAN GP-OIL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
59
60
PANEL GP-CIRCUIT BREAKER . . . . . . . . . . . . . . . 287
PANEL GP-ELECTRONIC . . . . . . . . . . . . . . . . . . . . . 545
PANEL GP-SOUND SUPPRESSION . . . . . . . . . . . 398
PISTON & ROD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
PLATE & FILM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . 549
PLATE AS-BRUSH–STARTING MOTOR . . . . . . . . 289
PLATE-SERIAL NUMBER (ENGINE) . . . . . . . . . . . 549
PLATE-SERIAL NUMBER (ENGLISH) . . . . . . . . . . 422
424
PLUG GP-CYLINDER BLOCK . . . . . . . . . . . . . . . . . . 62
PLUG GP-CYLINDER HEAD . . . . . . . . . . . . . . . . . . . 63
PLUG GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
PLUG-DRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
PLUG-DRAIN (ENGINE OIL). . . . . . . . . . . . . . . . . . . . 58
POTENTIOMETER (10,000-OHM) . . . . . . . . . . . . . . 534
POTENTIOMETER (10,000-OHM) (SPEED
ADJUST). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 546
POTENTIOMETER AS (SPEED ADJUST) . . . . . . 546
POTENTIOMETER AS–SPEED CONTROL . . . . . . 546
PRECLEANER GP–AIR CLEANER . . . . . . . . . . . . . 121
PUMP & MTG GP-FUEL TRANSFER . . . . . . . . . . 153
PUMP GP-ENGINE OIL . . . . . . . . . . . . . . . . . . . . . . . . 91
PUMP GP-FUEL INJECTION . . . . . . . . . . . . . . . . . . 154
156
PUMP GP-FUEL PRIMING . . . . . . . . . . . . . . . . . . . . 158
PUMP GP-FUEL PRM & WATER SEP . . . . . . . . . 158
PUMP GP-FUEL TRANSFER . . . . . . . . . . . . . . . . . . 159
PUMP GP-WATER. . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
101
R
RADIATOR & AFTERCOOLER GP. . . . . . . . . . . . . 102
RADIATOR & FAN GP. . . . . . . . . . . . . . . . . . . . . . . . 104
REGULATOR AS (ENGINE OIL LEVEL). . . . . . . . . 92
94
REGULATOR AS-VOLTAGE (DIGITAL) . . . . . . . . . 183
REGULATOR AS-VOLTAGE–GENERATOR . . . . . 507
REGULATOR GP-OIL LEVEL . . . . . . . . . . . . . . . . . . . 92
94 REGULATOR-TEMPERATURE (92-DEG C)
(COOLANT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
REGULATOR-TEMPERATURE (COOLANT) . . . . . 272
275
278
RELAY (10-AMPERE, 24-VOLT) . . . . . . . . . . . . . . . 304
RELAY (10-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . 311
RELAY (12-AMPERE) . . . . . . . . . . . . . . . . . . . . . . . . . 308
310
RELAY (24-VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
308
310
312
RELAY AS (24-VOLT). . . . . . . . . . . . . . . . . . . . . . . . . 287
348
ROCKER ARM GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
66 67
ROTOR AS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
509
510
512
513
514
515
ROTOR GP-GENERATOR. . . . . . . . . . . . . . . . . . . . . 516
517
S
SCREEN AS (INTAKE). . . . . . . . . . . . . . . . . . . . . . . . 518
SCREEN GP-AIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 518
519
SEAL (VALVE COVER BASE) . . . . . . . . . . . . . . . . . . 12
SEAL GP-CRANKSHAFT–FRONT . . . . . . . . . . . . . . . 69
SEAL GP-CRANKSHAFT–REAR . . . . . . . . . . . . . . . . 68
SEAL-CRANKSHAFT (FRONT). . . . . . . . . . . . . . . . . . 69
SEAL-CRANKSHAFT (REAR) . . . . . . . . . . . . . . . . . . . 68
AA1166 INDEX SEBP6167-01
IINNDDEEXX
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
SEAL-INTEGRAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
16 89
SEAL-LIP TYPE (WATER TEMPERATURE
REGULATOR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
SEAL-VALVE COVER (CRANKCASE) . . . . . . . . . . . 20
SENSOR AS (FUEL LEAK) . . . . . . . . . . . . . . . . . . . 162
163
SENSOR AS-FUEL LEVEL . . . . . . . . . . . . . . . . . . . . 160
SENSOR GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 290
SENSOR GP-LIQUID LEVEL . . . . . . . . . . . . . . . . . . 292
SENSOR GP-LIQUID LEVEL (COOLANT
LOSS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
SENSOR GP-PRESSURE . . . . . . . . . . . . . . . . . . . . . 293
294
295
SENSOR GP-PRESSURE (ATMOSPHERIC) . . . . 290
SENSOR GP-PRESSURE (ENGINE OIL) . . . . . . . 290
SENSOR GP-PRESSURE (FUEL). . . . . . . . . . . . . . 135
SENSOR GP-PRESSURE (INTAKE MANIFOLD
AIR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
SENSOR GP-SPEED . . . . . . . . . . . . . . . . . . . . . . . . . 296
297
298
SENSOR GP-SPEED (CRANKSHAFT). . . . . . . . . . 290
SENSOR GP-SPEED (ENGINE-CAMSHAFT) . . . . 290
SENSOR GP-SPEED (ENGINE) . . . . . . . . . . . . . . . 290
SENSOR GP-TEMPERATURE . . . . . . . . . . . . . . . . . 299
SENSOR GP-TEMPERATURE (COOLANT) . . . . . 290
SENSOR GP-TEMPERATURE (FUEL). . . . . . . . . . 135
SENSOR GP-TEMPERATURE (INTAKE
MANIFOLD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
SENSOR GP-TEMPERATURE (OIL, ENGINE) . . 290
SENSOR-PRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . 294
SENSOR-TEMPERATURE . . . . . . . . . . . . . . . . . . . . . 299
SHIELD GP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
SHIELD GP-HEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
SHIELD GP-TURBOCHARGER . . . . . . . . . . . . . . . . 123
124 125
SHIM PACK (INCLUDES 13-SHIMS) . . . . . . . . . . . . 38
506
SHIM PACK–GENERATOR . . . . . . . . . . . . . . . . . . . . 549
SILENCER GP-INLET . . . . . . . . . . . . . . . . . . . . . . . . . 126
SOLENOID AS-STARTING MOTOR (24-
VOLT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
STARTING MOTOR GP-ELECTRIC . . . . . . . . . . . . 300
301
STRIP GP-TERMINAL. . . . . . . . . . . . . . . . . . . . . . . . . 306
308
310
311
312
313
STRIP GP-TERMINAL–AC . . . . . . . . . . . . . . . . . . . . . 304
SUPPORT GP-AFTERCOOLER . . . . . . . . . . . . . . . . 128
SUPPORT GP-AIR INLET . . . . . . . . . . . . . . . . . . . . . 129
SUPPORT GP-BATTERY. . . . . . . . . . . . . . . . . . . . . . 314
315
SUPPORT GP-ENGINE . . . . . . . . . . . . . . . . . . . . . . . . 71
SUPPORT GP-ENGINE–FRONT, WIDE. . . . . . . . . . 70
SWITCH AS-PUSH BUTTON . . . . . . . . . . . . . . . . . . 371
SWITCH AS-TOGGLE (ALARM) . . . . . . . . . . . . . . . 236
239 520 522
SWITCH AS-TOGGLE (FUEL PRIMING
PUMP). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323
SWITCH GP-DISCONNECT–BATTERY . . . . . . . . . 317
318
SWITCH GP-MAGNETIC . . . . . . . . . . . . . . . . . . . . . . 319
320
321
SWITCH GP-MAGNETIC (24-VOLT) . . . . . . . . . . . . 287
SWITCH GP-MAGNETIC (24-VOLT) (AIR INLET
HEATER) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
SWITCH GP-MAGNETIC (24-VOLT)
(STARTING). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319
SWITCH GP-PRESSURE. . . . . . . . . . . . . . . . . . . . . . 322
SWITCH GP-PUSH BUTTON (LIGHT
SWITCH). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
SWITCH GP-TOGGLE . . . . . . . . . . . . . . . . . . . . . . . . 323
SWITCH-AUXILIARY (SINGLE POLE, DUAL
THROW) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
207 208 209 210 211 212 213 214 216
T
TANK & MTG GP-FUEL . . . . . . . . . . . . . . . . . . . . . . 160
162
TANK GP-FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
TRANSFORMER GP-CURRENT . . . . . . . . . . . . . . . 324
325
326
327
TRANSFORMER GP-POTENTIAL . . . . . . . . . . . . . . 328
TUBE AS-OIL FILLER. . . . . . . . . . . . . . . . . . . . . . . . . . 76
TURBOCHARGER GP . . . . . . . . . . . . . . . . . . . . . . . . 130
131
V
V-BELT (ALTERNATOR) . . . . . . . . . . . . . . . . . . . . . . . 56
V-BELT SET (INCLUDES 4-BELTS) . . . . . . . . . . . . . 36
V-BELT SET–INCLUDES 4-BELTS, FAN
DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
VALVE GP-CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
166
167
VALVE GP-CHECK–FUEL . . . . . . . . . . . . . . . . . . . . . . 73
VALVE GP-FUEL BYPASS . . . . . . . . . . . . . . . . . . . . 168
SEBP6167-01 INDEX AA1177
IINNDDEEXX
NNAAMMEE PPAAGGEE NNAAMMEE PPAAGGEE
W
WATER SEP & FUEL PRM PUMP GP . . . . . . . . 158
WIRING GP-ALTERNATOR. . . . . . . . . . . . . . . . . . . . 329
331
WIRING GP-BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333
334 336 338 339 340
WIRING GP-ELECTRIC STARTING . . . . . . . . . . . . 342
344
WIRING GP-ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . 345
346
347
WIRING GP-ENGINE ELECTRONIC. . . . . . . . . . . . 348
WIRING GP-GENERATOR. . . . . . . . . . . . . . . . . . . . . 351
354
355 WIRING GP-GENERATOR–ANNUNCIATOR
HARNESS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
WIRING GP-GENERATOR–VOLTAGE
SENSING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
WIRING GP-HEATER . . . . . . . . . . . . . . . . . . . . . . . . . 356
WIRING GP-JACKET WATER HEATER . . . . . . . . 357
358
WIRING GP-PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . 360
361 362 364 365
367
WIRING GP-PANEL–CIRCUIT BREAKER . . . . . . . 366
WIRING GP-SENSOR. . . . . . . . . . . . . . . . . . . . . . . . . 368
369
WIRING GP-SHUTOFF. . . . . . . . . . . . . . . . . . . . . . . . 371
AA1188 INDEX SEBP6167-01
EENNGGIINNEE AARRRRAANNGGEEMMEENNTT

388-4919 ENGINE AR

S/N: MJE1-UP
SMCS-1000
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
YR 5N-5692 1 ALTERNATOR GP-CHARGING 169 Y 364-5713 1 BOX GP-JUNCTION 200 Y 396-2195 1 CONTROL & MTG GP-ELECTRONIC 233 Y 350-9971 1 COVER GP-ACCESS 14 Y 393-1537 1 COVER GP-CYLINDER BLOCK 15 Y 238-9863 1 COVER GP-FRONT HOUSING 17 Y 373-6589 1 COVER GP-VALVE MECHANISM 20 Y 419-0073 1 DAMPER & PULLEY GP 34 Y 385-9397 1 ENGINE AR-CORE 9 Y 349-7577 1 FILLER GP-ENGINE OIL 76 Y 264-1492 1 Y 258-4884 1 FLYWHEEL GP 39 Y 417-3704 1 Y 224-1213 1 GEAR GP-REAR 42 Y 353-3785 1 GUARD GP-DAMPER 48 Y 305-7067 1 HOUSING GP-FLYWHEEL 50 Y 235-2014 1 LIFTING GP-ENGINE 53 Y 310-8396 1 LINES GP-AIR 113 Y 122-1790 1 LINES GP-ENGINE OIL 84 Y 373-6409 1 Y 377-0777 1 LINES GP-FUEL 143 Y 261-0502 1 LINES GP-TURBOCHARGER OIL 87 Y 255-5536 1 Y 261-0500 1 MANIFOLD GP-EXHAUST 117 Y 329-0099 1 MANIFOLD GP-INLET 119 Y 377-4751 1 MOUNTING GP-AIR CLEANER 120 Y 303-6241 1 MOUNTING GP-ALTERNATOR 56 Y 347-6578 1 PAN GP-OIL 58 Y 122-9798 1 PLATE & FILM GP 549 Y 282-4895 1 PLUG GP-CYLINDER BLOCK 62 Y 223-6407 1 PLUG GP-CYLINDER HEAD 63 Y 276-4879 1 PLUG GP-ENGINE 64 Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 153 Y 230-4172 1 Y 373-6718 1 SENSOR GP-ENGINE 290 Y 391-7181 1 SHIELD GP-HEAT 122 Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 300 Y 318-1713 1 SUPPORT GP-AFTERCOOLER 128 Y 7N-9078 1 Y 343-1685 1 Y 376-3092 1 WIRING GP-ALTERNATOR 329 Y 364-6730 1 WIRING GP-ELECTRIC STARTING 344 Y 373-6716 1 WIRING GP-ENGINE ELECTRONIC 348
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
FILTER GP-ENGINE OIL (ENGINE)
GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE)
LINES GP-FUEL (WATER SEPARATOR)
LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR)
PUMP GP-WATER (JACKET WATER)
SUPPORT GP-ENGINE (FRONT, WIDE) SUPPORT GP-ENGINE (REAR)
i05261239
SSEEEE
PPAAGGEE
79
82
141
97
100
70 71
R - REMFG PART MAY BE AVAILABLE Y - SEPARATE ILLUSTRATION
SEBP6167-01 1 of 1
PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
<<EENNDD>>

ENGINE ARRANGEMENT 11

EENNGGIINNEE AARRRRAANNGGEEMMEENNTT

388-4920 ENGINE AR

S/N: MJE1-UP
SAE #0 FLYWHEEL . 60-HERTZ LOW BSFC. SIDE MOUNTED TURBOS
SMCS-1000 i05242230
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
YR 5N-5692 1 ALTERNATOR GP-CHARGING 169 Y 364-5713 1 BOX GP-JUNCTION 200 Y 396-2195 1 CONTROL & MTG GP-ELECTRONIC 233 Y 350-9971 1 COVER GP-ACCESS 14 Y 393-1537 1 COVER GP-CYLINDER BLOCK 15 Y 238-9863 1 COVER GP-FRONT HOUSING 17 Y 373-6589 1 COVER GP-VALVE MECHANISM 20 Y 419-0073 1 DAMPER & PULLEY GP 34 Y 385-9396 1 ENGINE AR-CORE 9 Y 349-7577 1 FILLER GP-ENGINE OIL 76 Y 264-1492 1 FILTER GP-ENGINE OIL 79 Y 258-4884 1 FLYWHEEL GP 39 Y 417-3704 1 Y 224-1213 1 GEAR GP-REAR 42 Y 353-3785 1 GUARD GP-DAMPER 48 Y 305-7067 1 HOUSING GP-FLYWHEEL 50 Y 235-2014 1 LIFTING GP-ENGINE 53 Y 310-8396 1 LINES GP-AIR 113 Y 122-1790 1 LINES GP-ENGINE OIL 84 Y 373-6409 1 LINES GP-FUEL 141 Y 377-0777 1 LINES GP-FUEL 143 Y 261-0502 1 LINES GP-TURBOCHARGER OIL 87 Y 255-5536 1 Y 261-0500 1 MANIFOLD GP-EXHAUST 117 Y 329-0099 1 MANIFOLD GP-INLET 119 Y 377-4751 1 MOUNTING GP-AIR CLEANER 120 Y 303-6241 1 MOUNTING GP-ALTERNATOR 56 Y 347-6578 1 PAN GP-OIL 58 Y 122-9798 1 PLATE & FILM GP 549 Y 282-4895 1 PLUG GP-CYLINDER BLOCK 62 Y 223-6407 1 PLUG GP-CYLINDER HEAD 63 Y 276-4879 1 PLUG GP-ENGINE 64 Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 153 Y 230-4172 1 Y 373-6718 1 SENSOR GP-ENGINE 290 Y 391-7181 1 SHIELD GP-HEAT 122 Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 300 Y 318-1713 1 SUPPORT GP-AFTERCOOLER 128 Y 7N-9078 1 SUPPORT GP-ENGINE 70 Y 343-1685 1 Y 376-3092 1 WIRING GP-ALTERNATOR 329 Y 364-6730 1 WIRING GP-ELECTRIC STARTING 344 Y 373-6716 1 WIRING GP-ENGINE ELECTRONIC 348
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
GAUGE GP-OIL LEVEL (DIPSTICK)
LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR)
PUMP GP-WATER (JACKET WATER)
SUPPORT GP-ENGINE (REAR)
SSEEEE
PPAAGGEE
82
97
100
71
R - REMFG PART MAY BE AVAILABLE Y - SEPARATE ILLUSTRATION
22 ENGINE ARRANGEMENT
PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
<<EENNDD>>
1 of 1 SEBP6167-01
EENNGGIINNEE AARRRRAANNGGEEMMEENNTT

388-4921 ENGINE AR

S/N: MJE1-UP
SAE #0 FLYWHEEL. 60-HERTZ LOW BSFC. SIDE MOUNTED TURBOS
SMCS-1000 i05332727
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
YR 5N-5692 1 ALTERNATOR GP-CHARGING 169 Y 364-5713 1 BOX GP-JUNCTION 200 Y 396-2195 1 CONTROL & MTG GP-ELECTRONIC 233 Y 350-9971 1 COVER GP-ACCESS 14 Y 397-5083 1 COVER GP-CYLINDER BLOCK 16 Y 238-9863 1 COVER GP-FRONT HOUSING 17 Y 373-6589 1 COVER GP-VALVE MECHANISM 20 Y 267-2104 1 DAMPER & PULLEY GP 33 Y 388-0983 1 DRIVE GP-FAN 36 Y 385-9396 1 ENGINE AR-CORE 9 Y 349-7577 1 FILLER GP-ENGINE OIL 76 Y 264-1492 1 FILTER GP-ENGINE OIL 79 Y 258-4884 1 FLYWHEEL GP 39 Y 417-3704 1 Y 224-1213 1 GEAR GP-REAR 42 Y 353-3778 1 GUARD GP-BELT 46 Y 305-7067 1 HOUSING GP-FLYWHEEL 50 Y 235-2014 1 LIFTING GP-ENGINE 53 Y 310-8396 1 LINES GP-AIR 113 Y 122-1790 1 LINES GP-ENGINE OIL 84 Y 373-6409 1 LINES GP-FUEL 141 Y 377-0777 1 LINES GP-FUEL 143 Y 261-0502 1 LINES GP-TURBOCHARGER OIL 87 Y 255-5536 1 Y 261-0500 1 MANIFOLD GP-EXHAUST 117 Y 329-0099 1 MANIFOLD GP-INLET 119 Y 377-4751 1 MOUNTING GP-AIR CLEANER 120 Y 303-6241 1 MOUNTING GP-ALTERNATOR 56 Y 394-4760 1 PAN GP-OIL 60 Y 122-9798 1 PLATE & FILM GP 549 Y 282-4895 1 PLUG GP-CYLINDER BLOCK 62 Y 223-6407 1 PLUG GP-CYLINDER HEAD 63 Y 276-4879 1 PLUG GP-ENGINE 64 Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 153 Y 230-4172 1 Y 397-5686 1 REGULATOR GP-OIL LEVEL 94 Y 373-6718 1 SENSOR GP-ENGINE 290 Y 391-7181 1 SHIELD GP-HEAT 122 Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 300 Y 318-1713 1 SUPPORT GP-AFTERCOOLER 128 Y 7N-9078 1 SUPPORT GP-ENGINE 70 Y 343-1685 1 Y 376-3092 1 WIRING GP-ALTERNATOR 329 Y 364-6730 1 WIRING GP-ELECTRIC STARTING 344 Y 373-6716 1 WIRING GP-ENGINE ELECTRONIC 348
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
GAUGE GP-OIL LEVEL (DIPSTICK)
LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR)
PUMP GP-WATER (JACKET WATER)
SUPPORT GP-ENGINE (REAR)
SSEEEE
PPAAGGEE
82
97
100
71
R - REMFG PART MAY BE AVAILABLE Y - SEPARATE ILLUSTRATION
SEBP6167-01 1 of 1
PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
<<EENNDD>>
ENGINE ARRANGEMENT 33
EENNGGIINNEE AARRRRAANNGGEEMMEENNTT

394-4678 ENGINE AR

S/N: MJE1-UP
SMCS-1000
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
YR 5N-5692 1 ALTERNATOR GP-CHARGING 169 Y 364-5713 1 BOX GP-JUNCTION 200 Y 396-2195 1 CONTROL & MTG GP-ELECTRONIC 233 Y 350-9971 1 COVER GP-ACCESS 14 Y 393-1537 1 COVER GP-CYLINDER BLOCK 15 Y 238-9863 1 COVER GP-FRONT HOUSING 17 Y 396-5693 1 COVER GP-OIL PAN 18 Y 373-6589 1 COVER GP-VALVE MECHANISM 20 Y 267-2104 1 DAMPER & PULLEY GP 33 Y 385-9396 1 ENGINE AR-CORE 9 Y 394-5282 1 FILLER GP-ENGINE OIL 77 Y 264-1492 1 FILTER GP-ENGINE OIL 79 Y 258-4884 1 FLYWHEEL GP 39 Y 417-3704 1 Y 224-1213 1 GEAR GP-REAR 42 Y 305-7067 1 HOUSING GP-FLYWHEEL 50 Y 235-2014 1 LIFTING GP-ENGINE 53 Y 310-8396 1 LINES GP-AIR 113 Y 144-4306 1 LINES GP-ENGINE OIL 85 Y 373-6409 1 LINES GP-FUEL 141 Y 377-0777 1 LINES GP-FUEL 143 Y 361-6014 1 LINES GP-TURBOCHARGER OIL 89 Y 255-5536 1 Y 261-0500 1 MANIFOLD GP-EXHAUST 117 Y 329-0099 1 MANIFOLD GP-INLET 119 Y 377-4751 1 MOUNTING GP-AIR CLEANER 120 Y 303-6241 1 MOUNTING GP-ALTERNATOR 56 Y 384-5029 1 PAN GP-OIL 59 Y 282-4895 1 PLUG GP-CYLINDER BLOCK 62 Y 223-6407 1 PLUG GP-CYLINDER HEAD 63 Y 276-4879 1 PLUG GP-ENGINE 64 Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 153 Y 230-4172 1 Y 373-6718 1 SENSOR GP-ENGINE 290 Y 391-7181 1 SHIELD GP-HEAT 122 Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 300 Y 318-1713 1 SUPPORT GP-AFTERCOOLER 128 Y 7N-9078 1 SUPPORT GP-ENGINE 70 Y 343-1685 1 Y 376-3092 1 WIRING GP-ALTERNATOR 329 Y 364-6730 1 WIRING GP-ELECTRIC STARTING 344 Y 373-6716 1 WIRING GP-ENGINE ELECTRONIC 348
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE)
LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR)
PUMP GP-WATER (JACKET WATER)
SUPPORT GP-ENGINE (REAR)
i05322169
SSEEEE
PPAAGGEE
82
97
100
71
R - REMFG PART MAY BE AVAILABLE Y - SEPARATE ILLUSTRATION
44 ENGINE ARRANGEMENT
PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
<<EENNDD>>
1 of 1 SEBP6167-01
EENNGGIINNEE AARRRRAANNGGEEMMEENNTT

395-3458 ENGINE AR

S/N: GDS1-UP
60-HERTZ. LOW BSFC
AN ATTACHMENT
SMCS-1000
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
YR 5N-5692 1 ALTERNATOR GP-CHARGING 169 Y 364-5713 1 BOX GP-JUNCTION 200 Y 396-2195 1 CONTROL & MTG GP-ELECTRONIC 233 Y 350-9971 1 COVER GP-ACCESS 14 Y 397-5083 1 COVER GP-CYLINDER BLOCK 16 Y 238-9863 1 COVER GP-FRONT HOUSING 17 Y 396-5704 1 COVER GP-OIL PAN 19 Y 373-6589 1 COVER GP-VALVE MECHANISM 20 Y 267-2104 1 DAMPER & PULLEY GP 33 Y 385-9396 1 ENGINE AR-CORE 9 Y 394-5282 1 FILLER GP-ENGINE OIL 77 Y 264-1492 1 FILTER GP-ENGINE OIL 79 Y 258-4884 1 FLYWHEEL GP 39 Y 417-3704 1 Y 224-1213 1 GEAR GP-REAR 42 Y 305-7067 1 HOUSING GP-FLYWHEEL 50 Y 235-2014 1 LIFTING GP-ENGINE 53 Y 310-8396 1 LINES GP-AIR 113 Y 144-4306 1 LINES GP-ENGINE OIL 85 Y 373-6409 1 LINES GP-FUEL 141 Y 377-0777 1 LINES GP-FUEL 143 Y 361-6014 1 LINES GP-TURBOCHARGER OIL 89 Y 255-5536 1 Y 261-0500 1 MANIFOLD GP-EXHAUST 117 Y 329-0099 1 MANIFOLD GP-INLET 119 Y 377-4751 1 MOUNTING GP-AIR CLEANER 120 Y 303-6241 1 MOUNTING GP-ALTERNATOR 56 Y 384-5029 1 PAN GP-OIL 59 Y 282-4895 1 PLUG GP-CYLINDER BLOCK 62 Y 223-6407 1 PLUG GP-CYLINDER HEAD 63 Y 276-4879 1 PLUG GP-ENGINE 64 Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 153 Y 230-4172 1 Y 391-3034 1 REGULATOR GP-OIL LEVEL 92 Y 373-6718 1 SENSOR GP-ENGINE 290 Y 391-7181 1 SHIELD GP-HEAT 122 Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 300 Y 318-1713 1 SUPPORT GP-AFTERCOOLER 128 Y 7N-9078 1 SUPPORT GP-ENGINE 70 Y 343-1685 1 Y 376-3092 1 WIRING GP-ALTERNATOR 329 Y 364-6730 1 WIRING GP-ELECTRIC STARTING 344 Y 373-6716 1 WIRING GP-ENGINE ELECTRONIC 348
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE)
LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR)
PUMP GP-WATER (JACKET WATER)
SUPPORT GP-ENGINE (REAR)
i05195739
SSEEEE
PPAAGGEE
82
97
100
71
R - REMFG PART MAY BE AVAILABLE Y - SEPARATE ILLUSTRATION
SEBP6167-01 1 of 1
PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
<<EENNDD>>
ENGINE ARRANGEMENT 55
EENNGGIINNEE AARRRRAANNGGEEMMEENNTT

349-5619 ENGINE AR-COMPLETE

S/N: MJE1-UP
PART OF 363-8269 GENERAL AR
SMCS-1000
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
YR 5N-5692 1 ALTERNATOR GP-CHARGING 169 Y 364-5713 1 BOX GP-JUNCTION 200 Y 396-2195 1 CONTROL & MTG GP-ELECTRONIC 233 Y 393-1537 1 COVER GP-CYLINDER BLOCK 15 Y 238-9863 1 COVER GP-FRONT HOUSING 17 Y 373-6589 1 COVER GP-VALVE MECHANISM 20 Y 267-2104 1 DAMPER & PULLEY GP 33 Y 388-0983 1 DRIVE GP-FAN 36 Y 385-9397 1 ENGINE AR-CORE 9 Y 349-7577 1 FILLER GP-ENGINE OIL 76 Y 264-1492 1 Y 258-4884 1 FLYWHEEL GP 39 Y 417-3704 1 Y 224-1213 1 GEAR GP-REAR 42 Y 353-3778 1 GUARD GP-BELT 46 Y 305-7067 1 HOUSING GP-FLYWHEEL 50 Y 235-2014 1 LIFTING GP-ENGINE 53 Y 310-8396 1 LINES GP-AIR 113 Y 122-1790 1 LINES GP-ENGINE OIL 84 Y 373-6409 1 Y 377-0777 1 LINES GP-FUEL 143 Y 261-0502 1 LINES GP-TURBOCHARGER OIL 87 Y 255-5536 1 Y 261-0500 1 MANIFOLD GP-EXHAUST 117 Y 329-0099 1 MANIFOLD GP-INLET 119 Y 377-4751 1 MOUNTING GP-AIR CLEANER 120 Y 303-6241 1 MOUNTING GP-ALTERNATOR 56 Y 347-6578 1 PAN GP-OIL 58 Y 122-9798 1 PLATE & FILM GP 549 Y 282-4895 1 PLUG GP-CYLINDER BLOCK 62 Y 223-6407 1 PLUG GP-CYLINDER HEAD 63 Y 276-4879 1 PLUG GP-ENGINE 64 Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 153 Y 230-4172 1 Y 373-6718 1 SENSOR GP-ENGINE 290 Y 391-7181 1 SHIELD GP-HEAT 122 Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 300 Y 318-1713 1 SUPPORT GP-AFTERCOOLER 128 Y 7N-9078 1 Y 343-1685 1 Y 376-3092 1 WIRING GP-ALTERNATOR 329 Y 364-6730 1 WIRING GP-ELECTRIC STARTING 344 Y 373-6716 1 WIRING GP-ENGINE ELECTRONIC 348
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
FILTER GP-ENGINE OIL (ENGINE)
GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE)
LINES GP-FUEL (WATER SEPARATOR)
LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR)
PUMP GP-WATER (JACKET WATER)
SUPPORT GP-ENGINE (FRONT, WIDE) SUPPORT GP-ENGINE (REAR)
i05259477
SSEEEE
PPAAGGEE
79
82
141
97
100
70 71
R - REMFG PART MAY BE AVAILABLE Y - SEPARATE ILLUSTRATION
66 ENGINE ARRANGEMENT
PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
<<EENNDD>>
1 of 1 SEBP6167-01
EENNGGIINNEE AARRRRAANNGGEEMMEENNTT

349-5622 ENGINE AR-COMPLETE

S/N: MJE1-UP
PART OF 363-8270 GENERAL AR
SMCS-1000
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
YR 5N-5692 1 ALTERNATOR GP-CHARGING 169 Y 364-5713 1 BOX GP-JUNCTION 200 Y 396-2195 1 CONTROL & MTG GP-ELECTRONIC 233 Y 393-1537 1 COVER GP-CYLINDER BLOCK 15 Y 238-9863 1 COVER GP-FRONT HOUSING 17 Y 373-6589 1 COVER GP-VALVE MECHANISM 20 Y 267-2104 1 DAMPER & PULLEY GP 33 Y 388-0983 1 DRIVE GP-FAN 36 Y 385-9396 1 ENGINE AR-CORE 9 Y 349-7577 1 FILLER GP-ENGINE OIL 76 Y 264-1492 1 Y 258-4884 1 FLYWHEEL GP 39 Y 417-3704 1 Y 224-1213 1 GEAR GP-REAR 42 Y 353-3778 1 GUARD GP-BELT 46 Y 305-7067 1 HOUSING GP-FLYWHEEL 50 Y 235-2014 1 LIFTING GP-ENGINE 53 Y 310-8396 1 LINES GP-AIR 113 Y 122-1790 1 LINES GP-ENGINE OIL 84 Y 373-6409 1 Y 377-0777 1 LINES GP-FUEL 143 Y 261-0502 1 LINES GP-TURBOCHARGER OIL 87 Y 255-5536 1 Y 261-0500 1 MANIFOLD GP-EXHAUST 117 Y 329-0099 1 MANIFOLD GP-INLET 119 Y 377-4751 1 MOUNTING GP-AIR CLEANER 120 Y 303-6241 1 MOUNTING GP-ALTERNATOR 56 Y 347-6578 1 PAN GP-OIL 58 Y 282-4895 1 PLUG GP-CYLINDER BLOCK 62 Y 223-6407 1 PLUG GP-CYLINDER HEAD 63 Y 276-4879 1 PLUG GP-ENGINE 64 Y 223-6421 1 PUMP & MTG GP-FUEL TRANSFER 153 Y 230-4172 1 Y 373-6718 1 SENSOR GP-ENGINE 290 Y 391-7181 1 SHIELD GP-HEAT 122 Y 249-0635 1 STARTING MOTOR GP-ELECTRIC 300 Y 318-1713 1 SUPPORT GP-AFTERCOOLER 128 Y 7N-9078 1 SUPPORT GP-ENGINE 70 Y 343-1685 1 Y 376-3092 1 WIRING GP-ALTERNATOR 329 Y 364-6730 1 WIRING GP-ELECTRIC STARTING 344 Y 373-6716 1 WIRING GP-ENGINE ELECTRONIC 348
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
FILTER GP-ENGINE OIL (ENGINE)
GAUGE GP-OIL LEVEL (DIPSTICK) (ENGINE)
LINES GP-FUEL (WATER SEPARATOR)
LINES GP-WATER (ENGINE OIL CLR/WTR TEMP RGLTR)
PUMP GP-WATER (JACKET WATER)
SUPPORT GP-ENGINE (REAR)
i05259479
SSEEEE
PPAAGGEE
79
82
141
97
100
71
R - REMFG PART MAY BE AVAILABLE Y - SEPARATE ILLUSTRATION
SEBP6167-01 1 of 1
PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
<<EENNDD>>
ENGINE ARRANGEMENT 77
EENNGGIINNEE AARRRRAANNGGEEMMEENNTT

389-2733 ENGINE AR-COMPLETE

S/N: GDS1-UP
SMCS-1000 i05227843
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
Y 388-4919 1 ENGINE AR 1
Y - SEPARATE ILLUSTRATION
<<EENNDD>>
SSEEEE
PPAAGGEE

389-2734 ENGINE AR-COMPLETE

S/N: GDS1-UP
SMCS-1000 i05233714
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
Y 388-4920 1 ENGINE AR 2
Y - SEPARATE ILLUSTRATION
<<EENNDD>>
SSEEEE
PPAAGGEE

389-2735 ENGINE AR-COMPLETE

S/N: GDS1-UP
SMCS-1000 i05233722
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
QQTTYY
1 2 3 4 5 6 (PRODUCT LEVEL)
Y 388-4921 1 ENGINE AR 3
Y - SEPARATE ILLUSTRATION
<<EENNDD>>
SSEEEE
PPAAGGEE

389-2736 ENGINE AR-COMPLETE

S/N: GDS1-UP
SMCS-1000
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
QQTTYY
Y 394-4678 1 ENGINE AR 4
Y - SEPARATE ILLUSTRATION
1 2 3 4 5 6 (PRODUCT LEVEL)
<<EENNDD>>
i05262179
SSEEEE
PPAAGGEE

397-4842 ENGINE AR-COMPLETE

S/N: GDS1-UP
1800 RPM. LOW BSFC
AN ATTACHMENT
SMCS-1000
PPAARRTT NNAAMMEE
NNOOTTEE PPAARRTT NNUUMMBBEERR
QQTTYY
Y 395-3458 1 ENGINE AR
Y - SEPARATE ILLUSTRATION
1 2 3 4 5 6 (PRODUCT LEVEL)
<<EENNDD>>
i05195727
SSEEEE
PPAAGGEE
5
88 ENGINE ARRANGEMENT
1 of 1 SEBP6167-01
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