CD Mechanism......................................................................................................................... 30
DISASSEMBLY INSTRUCTIONS
1. Remove five screws A holding the case assembly.
2. Remove the CD mechanism unit.
3. Remove screw B holding the CD AMP unit.
4. Remove screw C and pull out the shaft holding the CD door.
5. Remove four screws D holding the display PCB unit.
Shaft
CD door
Display PCB unit
CD mechanism unit
Upper case
CD AMP unit
Lower case
1
CD ADJUSTMENT
Precautions
To prevent damage caused by static electricity, the following procedures for grounding is requir or repairing
the unit.
Shorting tab
Desolder here
Pickup
[Note] Remove the connection after installed.
1. Wrist-Strap
for grounding
1MΩ
1MΩ
2. Conductive Sheet
Pickup
1. Grounding for the human body
Be sure to put on a wrist-strap for grounding (with impedance lower than 106 Ω) whose other end is
grounded. The strap works to drain away the static electricity build-up on the human body.
2. Grounding for the work table
Be sure to lay on the table a conductive sheet (with impedance lower than 106 Ω) such as a sheet of
copper which is grounded.
3. As static electricity build-up on clothes is not drainded away, be careful not to let your clothes touch the
unit.
4. The short-pad on the pick-up PCB of a spare part is short-circuited for protection during shipment. To
open the short circuit, remove the soldering quickly with a soldering iron whose insulation resistance is
larger than 10MΩ after connection to a suitable APC circuit.
Equipment Required
* Multi Meter
* Oscilloscope
* Compact Disc
* Dummy Load 10 kΩ
2
BLOCK DIAGRAM
3
TROUBLESHOOTING
RESUME switch off and insert a disc.
Close CD door and press PLAY button.
Is “00” flashing
on LCD ?
Yes
Is “01” displayed
after “00” flashed ?
Yes
Is the audio signal
present at the output
terminals ?
Yes
Press or key.
No
1
No
2
No
3
Can a selected
track number be searched
smoothly ?
Yes
DSG switch on.
Is there any
aufio signal present at the
output terminals ?
Yes
OK
No
4
No
5
4
Repair Item 1: At power on, “00” is not displayed.
1
Power on
Figure 1
3.2 V
Is +3.2 V lines normal ?
Yes
Is the waveform
at IC104 pin 28 like that
shown in fig. 1 ?
Yes
Does 5 MHz clock pulse
appear at IC104 pin 29 ?
Yes
* IC104 is defective.
* Check circuit around IC104 and
CN102 for loose soldering and heat
seal connecting.
No
No
No
* RESUME switch (SW101) off position.
* Q106, Q107 or Q108 is defective.
* Check circuit around IC101 and IC104.
* IC101 is defective.
* Check circuit around IC101 and IC104.
* Crystal (X102) is defective.
* IC104 is defective.
* Check circuit around IC104 and X102.
Repair Item 2: “-- --” is displayed instead of playing first song track.
2
Check how much times it takes until “-- --”
is displayed after PLAY button is pressed.
About
14 sec
Over
14 sec
AB
5
Repair Item 2-A
A
Does the LASER emit ?
Yes
Does the lens moves
up and down ?
Yes
Note: Connect GND to door switch by removing the
!
top cabinet. Than open the top cover and check the
radiation power with an optical power meter. If an
optical power meter is not available, watch the
radiation through the lens of the pickup unit at a
minimum distance of 30 cm from the pickup unit.
!
No
A1
!
No
A2
E = more than 0.9 V
Figure 2
>1.5
Figure 3
Figure 4
Load a disc and close the CD door.
Then check the following.
Is the waveform
at testpoint IRF like that
shown in fig. 2 ?
Yes
Is the waveform
at IC102 pin 1 (FEO) like that
shown in fig. 3 ?
Yes
Is the waveform
at IC102 pin 45 (TEO) like that
shown in fig. 4 ?
Yes
No
No
No
* Check flexible PCB connect.
* Check soldering for IC101, IC102 and
IC103.
* IC101, IC102 or IC103 is defective.
* Pickup is defective.
* Check circuit between IC102 pins1 and
2.
* IC102 is defective.
* Check flexible PCB connect.
* IC102 is defective.
* Check circuit around TE line.
* IC102 is defective.
* Pickup unit is defective.
6
Repair Item 2-A1: Laser does not emit.
A1
Is Q107
Base=2.8 V ?
(Play)
Yes
* Check circuit around Q107.
* Check flexible PCB connect.
* Q107 is defective.
* Pickup is defective.
No
* Check circuit around IC104 pins 1, 2 and 3.
* Check circuit around IC103 pins 7, 8 and 9.
* Check around IC102 pins 37, 36 and IC101
pin 44.
* IC102, IC103 or IC104 is defective.
Repair Item 2-A2: Object lens of pickup unit does not move up and down.
1.8 V
A2
Is the waveform
IC101 pins 26 and 27 like
that shown in fig. 5 ?
Yes
No
Is the waveform
at IC102 pin 6 (FOD) like
that shown in fig. 6 ?
Figure 5
No
Yes
Figure 6
1 V
* Pickup is defective.
* Check circuit and IC101.
* IC101 is defective.
7
* Check soldering of IC102 pin 6.
* IC102 is defective.
Repair Item 2-B
~1.1 V
B
Figure 7
When the waveform at IRF with an
osilloscope.
Is the waveform
at IC102 pin 35 like that
shown in fig. 7 ?
Yes
* Check IC103 pins 32, 34, 4, 5, 36,
37, 38, 57, 21 and circuit around
them.
* Check IC103 pins 8, 9 and 77.
* IC104 or IC103 is defective.
No
* Check soldering of C159 and IC103 pins
35 and 21.
* IC103 is defective.
8
Repair Item 3: No audio signal.
3
Is IC108 pin 11 low ?
Yes
Does audio signal
appear at IC103 pins 67 (OUTR)
and 74 (OUTL) ?
No
Is IC103 pin 44 2.1 MHz
?
Yes
Is IC103 pin 40 (LRCLKI)
44.1 MHz ?
No
Yes
No
No
* Check circuit around IC108.
* IC108 is defective.
* Check circuit around IC108.
* IC108 is defective.
Yes
Does a digital
signal appear IC103 pin
42 (DATAI) ?
Yes
* Check soldering around IC103 and
IC106.
* IC103 or IC106 is defective.
No
* Check soldering around IC103 and
IC106.
* IC103 or IC106 is defective.
9
Repair Item 4: Selected track number cannot be searched.
4
Press or key.
VC0
Figure 8
Figure 9
Is the waveform
at TE like that shown
in fig. 8 ?
Press or key.
Is the waveform
at TE like that shown
in fig. 9 ?
* IC103 is defective.
No
No
Yes
Yes
* Pickup NG.
* Check mechanism unit and sled motor.
* Pickup unit is defective.
Repair Item 5: No audio signal output.
5
* Check soldering of IC106 and IC107.
* IC106 is defective.
* IC107 is defective.
10
CD AMP PCB Top View
PCB VIEWS
CD Door PCB Top View
11
CD AMP PCB Bottom View
12
WIRING DIAGRAM
13
IC LEAD IDENTIFICATION AND INTERNAL DIAGRAMS
IC101: BA6894K
14
IC102: CXA1992AR
15
IC103: CXD2589Q
16
IC104: CXP83416-127R
17
IC106: SM5859AF-TF
18
IC107: KM44V1004CJ-6
19
IC108: BA3574BFS
IC109, IC110: NJM3414AM-TE2
20
CD Amplifier
SCHEMATIC DIAGRAMS
21
Notes:
1. All resistance values are in ohms (k=1000 ohms, M=1000 kohms).
2. All capacitance values are In lF (P=10-6 µF).
3. All resistors are 1/16 watt, unless otherwise specified.
PIck-upCD Door
22
PARTS LIST
PZ-7
Notes: 1. Prices and specifications are subject to change
without pointer notice.
2. As for spare parts order and supply, refer to the
“GUIDEBOOK for Spare parts Supply”, published
separately.
3. The numbers in item column correspond to the
same numbers in drawing.
23
NItemCode No.Parts NameSpecificationQ'ty RRemark
Note :
N - New parts
M - Minimum order/supply quantity
R - Rank
ELECTRICAL PARTS
DIODES
D101/1022390 1883DiodeRB160L-40TE252C PZ-7 Common
D1032390 1729DiodeRB411DT1461C PZ-7 Common
D106/107/108/1107101 1194DiodeMA111-TX4C PZ-7 Common
D801/802/8032310 8399DiodeRD5.6ESB23C PZ-7 Common
IC's
NIC1011915 0140IC / BA6894K0911-204-0-001A PZ-7 Common
NIC1021915 0141IC / CXA1992AR0911-203-9-001A PZ-7 Common
NIC1031915 0142IC / CXD2589Q0911-203-8-001A PZ-7 Common
NIC1041915 0143IC / CXP83416-127R0037-405-0-001A PZ-7 Common
NIC1061915 0144IC / SM5859AF-TF0911-842-3-001A PZ-7 Common
NIC1071915 0145IC / KM44V1004CJ-60911-839-4-001A PZ-7 Common
NIC1081915 0146IC / BA3574BFS0911-204-1-001A PZ-7 Common
NIC109/1101915 0147IC / NJM3414AM-TE20911-842-2-001A PZ-7 Common
JACK
J1013502 0003Jack / powerMOJ-D201LK1B PZ-7 Common
J1021909 5601JackHSJ1715011101B PZ-7 Common
COIL
L101/1043841 1568CoilRCR-875D-330LM2C PZ-7 Common
L1023013 1197CoilRCH-875-100M1C PZ-7 Common
NL1031915 0148Coil / RCR-664D-102K0990-561-0-251C PZ-7 Common
L1053841 1869Coil0990-869-5-051C PZ-7 Common
LCD PANEL
NLC1011915 0149LCD0040-420-0-00131C PZ-7 Common
TRANSISTORS
Q1012253 0709Transistor2SD1758TLQ1B PZ-7 Common
Q102/103/1041909 9831Transistor2SD1302-T3B PZ-7 Common
Q105/1191909 6532Transistor2SB1132Q2B PZ-7 Common
Q107/108/116/117
Q121
Q109/110/111/112
Q115/118/120/127
Q1131909 5851TransistorDTA114TKA1B PZ-7 Common
Q1141909 5850TransistorDTC114TKA1B PZ-7 Common
NSW1011915 0150Switch / slide0028-434-0-00131C PZ-7 Common
SW1023412 1484Switch / pushESE11S1C PZ-7 Common
SW1033412 1498Switch / slideSS347B22H4.4K1C PZ-7 Common
NSW104~1091915 0151Switch / TP-tach0028-667-0-00016C PZ-7 Common
VR1012765 1764Potentiometer0031-639-1-031C PZ-7 Common
NX1011915 0152Resonator / ceramic 0038-999-0-001C PZ-7 Common
NX1021915 0153Resonator / ceramic 0038-800-0-001C PZ-7 Common
2250 1288Transistor2SA1037K-S5B PZ-7 Common
2252 1211Transistor2SC2412K-BR8B PZ-7 Common
SWITCHES
VARIABLE RESISTORS
OSCILLATOR
24
NItemCode No.Parts NameSpecificationQ'ty RRemark
Note :
N - New parts
M - Minimum order/supply quantity
R - Rank
MECHANICAL PARTS
N11915 7002Case / upper2563-808-0-011X PZ-7 Common
26924 3190Label / FCC caution0074-235-0-001X for USA
26923 6070Label / caution0074-227-0-001X for EU
N31915 0162Knob / open2563-861-0-011X PZ-7 Common
N41915 0156Lever / lock2563-270-0-001X PZ-7 Common
N51915 0110Mechanical unit / CD2597-050-0-001C PZ-7 Common
N61915 0165Amp PCB unit / CD2563-002-0-001C PZ-7 Common
N71915 0166Spring A1 / battery2569-184-1-001X PZ-7 Common
N81915 0167Spring A2 / battery2569-185-1-001X PZ-7 Common
N91915 0158Case / lower2563-810-0-011X PZ-7 Common
N101915 0160Cover / battery2563-806-0-011X PZ-7 Common
N111915 0155Label / rear2511-850-0-831X PZ-7 Common
N121915 0164Label / Identification2540-850-0-021X PZ-7 Common
N131915 0163Foot2563-885-0-002X PZ-7 Common
N141915 0168Display PCB unit2563-005-0-001X PZ-7 Common
N14-11915 0174Heat seal2569-560-0-001X PZ-7 Common
N14-21915 0175FPC2563-550-0-911X PZ-7 Common
N151915 7003Door unit / CD2563-804-0-051X for USA
N151915 7004Door unit / CD2563-804-0-041X for EU
N161915 0161Button / operation2563-860-0-011X PZ-7 Common
CD MECHANISM
N51915 0110Mechanical unit / CD2597-050-0-001C PZ-7 Common
N5-11915 0171Laser pick up0020-015-0-00011C PZ-7 Common
N5-21915 0172Motor / slide0022-107-0-00131X PZ-7 Common
N5-31915 0173Motor / CD drive0022-093-0-001X PZ-7 Common
5-43412 1505Switch / micro0036-819-0-001X PZ-7 Common
5-56923 5210Gear / motor1497-255-1-001X PZ-7 Common
N5-61915 0174Gear A2597-256-0-001X PZ-7 Common
N5-71915 0175Gear B2597-257-0-001X PZ-7 Common
ACCESSORY
NZ0091915 0176Headphone0025-072-0-03211X for USA
NZ0091915 0177Innerphone0025-537-0-01131X for EU
Z0101014 9060Adaptor / AC-DC(120/6V)0027-194-0-01131X for USA
Z01019100178Adaptor / AC-DC(230/6V)0027-195-0-01131X for EU
25
Capacitors and resistors can not be supplied, because they will be available in your country.
CAPACITOR
ItemSpecificationQ’ty
C: Chip type
C101 Ceramic, C 25V0.1 µF +80/-20%1
C102 Electrolytic 10V100 µF!20%1
C103 Ceramic, C 16V1 µF +80/-20%1
C105 Electrolytic 10V100 µF!20%1
C106 Ceramic, C 50V33 PF!5%1
C107 Ceramic, C 25V0.1 µF +80/-20%1
C108 Electrolytic 6.3V220 µF!20%1
C111 Ceramic, C 6.3V47 µF!20%1
C112 Electrolytic 6.3V220 µF!20%1
C115 Ceramic, C 50V0.01 µF +80/-20%1
C117 Ceramic, C 6.3V10 µF!20%1
C119 Ceramic, C4V47 µF!20%1
C120 Ceramic, C 50V1000 PF!10%1
C121 Ceramic, C 50V0.01 µF!10%1
C122 Ceramic, C 25V0.1 µF +80/-20%1
C123 Ceramic, C 25V 0.022 µF!10%1
C124 Ceramic, C 16V1 µF +80/-20%1
C125 Ceramic, C 50V390 PF!5%1
C126 Electrolytic 6.3V22 µF!20%1
C127 Ceramic, C 16V1 µF +80/-20%1
C129 Ceramic, C 50V0.01 µF!10%1
C131 Ceramic, C 50V2200 PF!10%1
C132 Ceramic, C 25V0.1 µF!10%1
C133 Ceramic, C 16V 0.033 µF!10%1
C134 Ceramic, C 50V0.01 µF!10%1
C135 Ceramic, C 50V100 PF!5%1
C136 Ceramic, C 25V 0.056 µF!10%1
C137 Ceramic, C 6.3V4.7 µF!20%1
C138 Ceramic, C 50V0.01 µF!10%1
C139 Ceramic, C 6.3V22 µF!20%1
C140 Ceramic, C 6.3V3.3 µF!20%1
C141 Ceramic, C 50V0.01 µF!10%1
C142 Ceramic, C 16V 0.033 µF!10%1
C143 Ceramic, C 50V0.01 µF!10%1
C144 Ceramic, C 16V 0.033 µF!10%1
C145 Ceramic, C 50V0.01 µF!10%1
C146 Ceramic, C 50V27 PF!5%1
C147 Ceramic, C 16V1 µF +80/-20%1
C148 Ceramic, C 25V 0.022 µF!10%1
C149 Ceramic, C 50V0.01 µF!10%1
C150 Ceramic, C 50V4700 PF!10%1
C151 Ceramic, C 50V4700 PF!10%1
C152 Ceramic, C 25V0.1 µF!10%1
C153 Ceramic, C 25V 0.022 µF!10%1
C154 Ceramic, C 6.3V10 µF!20%1
C156 Ceramic, C 16V1 µF +80/-20%1
C157 Ceramic, C 16V1 µF +80/-20%1
C158 Ceramic, C 25V0.1 µF +80/-20%1
C159 Ceramic, C 50V4700 µF!10%1
C160 Ceramic, C 16V 0.047 µF!10%1
C161 Ceramic, C 50V1500 PF!10%1
C162 Ceramic, C 50V0.01 µF!10%1
C163 Ceramic, C 16V1 µF +80/-20%1
C164 Ceramic, C 50V0.01 µF!10%1
C165 Ceramic, C 50V30 PF!5%1
ItemSpecificationQ’ty
C166 Ceramic, C 50V30 PF!5%1
C168 Ceramic, C 25V0.1 µF +80/-20%1
C169 Ceramic, C 6.3V47 µF!20%1
C170 Ceramic, C 50V56 PF!5%1
C172 Ceramic, C 25V0.1 µF +80/-20%1
C175 Ceramic, C 25V0.1 µF +80/-20%1
C176 Ceramic, C 16V1 µF +80/-20%1
C180 Ceramic, C 25V0.1 µF +80/-20%1
C183 Ceramic, C 25V0.1 µF +80/-20%1
C184 Ceramic, C 16V1 µF +80/-20%1
C186 Ceramic, C 16V1 µF +80/-20%1
C187 Ceramic, C 25V0.1 µF +80/-20%1
C188 Ceramic, C 6.3V4.7 µF!20%1
C189 Ceramic, C 16V1 µF +80/-20%1
C190 Ceramic, C 6.3V10 µF!20%1
C191 Ceramic, C 16V1 µF +80/-20%1
C192 Ceramic, C 6.3V10 µF!20%1
C193 Ceramic, C 25V22 µF +80/-20%1
C194 Ceramic, C 6.3V22 µF!20%1
C195 Electrolytic 6.3V100 µF!20%1
C197 Electrolytic 6.3V220 µF!20%1
C198 Ceramic, C 6.3V10 µF!20%1
C199 Ceramic, C 16V1 µF +80/-20%1
C200 Ceramic, C 16V 0.047 µF!10%1
C201 Ceramic, C 16V1 µF +80/-20%1
C202 Ceramic, C 16V1 µF +80/-20%1
C203 Ceramic, C 16V1 µF +80/-20%1
C205 Ceramic, C 6.3V10 µF!20%1
C206 Ceramic, C 16V1 µF +80/-20%1
C207 Ceramic, C 6.3V47 µF!20%1
C209 Ceramic, C 50V 1000 PF!10%1
C210 Ceramic, C 50V 1000 PF!10%1
C212 Ceramic, C 16V1 µF +80/-20%1
C213 Ceramic, C 50V150 PF!5%1
C214 Ceramic, C 50V 1000 PF!10%1
C216 Ceramic, C 50V 1000 PF!10%1
C217 Ceramic, C 50V 1000 PF!10%1
C220 Ceramic, C 50V 1000 PF!10%1
C221 Ceramic, C 50V 1000 PF!10%1
C301 Ceramic, C 50V680 PF!10%1
C302 Ceramic, C 50V680 PF!10%1
C303 Ceramic, C 50V150 PF!5%1
C304 Ceramic, C 50V150 PF!5%1
C305 Ceramic, C 6.3V10 µF!20%1
C306 Ceramic, C 6.3V10 µF!20%1
C307 Ceramic, C 6.3V10 µF!20%1
C308 Ceramic, C 6.3V10 µF!20%1
C309 Ceramic, C 25V0.22 µF +80/-20%1
C310 Ceramic, C 25V0.22 µF +80/-20%1
C311 Ceramic, C 16V1 µF +80/-20%1
C401 Ceramic, C 50V 1000 PF!10%1
26
RESISTOR
All resistors are chip type, 1/16watts, !5% unless
otherwise specified.