CASIO PZ-5100 Service Manual

PZ-5100

OCT. 2001
(without price)
INDEX
STOP
P
O
R
T
A
B
L
E
C
1bit DUAL D/A CONVERTER
O
M
P
P
A
C
C
S
T DI
P
R
E
Y
A
L
MEMORY
4
5 S
E
C O
N
D
S A D
V
A N
C
E D
D
I
G
I
T
A
L
S
H
O
C
K
G
U
A
R
D
DSG/ MP3 ALBUM SKIP
0
0
1
5
-
Z
MODE
A
B
Y
S
T
S
O
O
B
S
S
Model-B: USA Model-C: EU Model-E: Other Countries
PORT ABLE CD PLA YER
E
L
B
I T
A
P
M
O C
W
R
/
R
-
D
C
M
E
T
S

CONTENTS

Specifications................................................................................................................................... 1
CD Pickup Replacement.................................................................................................................. 2
Wiring Diagram................................................................................................................................3
Schematic Diagram ......................................................................................................................... 4
Exploded View ................................................................................................................................. 5
Parts List .......................................................................................................................................... 6

SPECIFICATIONS

FORMAT
System ................................................................. Compact disc digital audio system
Laser .................................................................... Semi-conductor laser
AUDIO
Frequency Response ........................................... 20~20,000 Hz, 4 dB
Headphone Output (32 ohm Volume Max.)......... 7 mW + 7 mW
POWER SOURSE
DC........................................................................ DC 3 V, Commercially available alkaline (LR6) x 2
External DC Supply ............................................. DC 4.5 V
AC ........................................................................ with supplied AC adaptor
BATTERY LIFE
Commercially available alkaline battery (AA cell/LR6)
Ausio CD .............................................................. Approx. 7 hours (DIGITAL SHOCK GUARD off)
MP3 disc .............................................................. Approx. 5 hours (DIGITAL SHOCK GUARD on)
GENERAL
Dimensions (W x H x D) ...................................... 136 x 28 x 151 mm
Weight (with Batteries) ........................................ 285 g
STANDARD ACCESSORIES
Stereo Headphones AC Power Adaptor (AD-L45060B) 120 V, 60 Hz User’s Guide
* Design and specifications are subject to change without notes.
1

CD PICKUP REPLACEMENT

PRECAUTIONS
To prevent damage caused by static electricity, the following procedures for grounding is required when opening or repairing the unit.
1. Grounding for the human body Be sure to put on a wrist-strap for grounding (with impedance lower than 106 ) whose other end is grounded. The strap works to drain away the static electricity build-up on the human body.
2. Grounding for the work table Be sure to lay on the table a conductive sheet (with impedance lower than 10 which is grounded.
3. As static electricity build-up on clothes is not drainded away , be careful not to let your clothes touch the unit.
4. The short-pad on the pick-up PCB of a spare part is short-circuited for protection during shipment. T o open the short circuit, remove the soldering quickly with a soldering iron whose insulation resistance is larger than 10M after connection to a suitable APC circuit.
6
) such as a sheet of copper
Short-pad on pickup PCB [Note] After the wire connector is connected, desolder( short-pad).
Pickup
1. Wrist-Strap for grounding
1M
1M
2. Conductive Sheet
2

WIRING DIAGRAM

h
CONTROL FFC PCB
23
23 Pins
1
Pickup
Disc Motor
Red
16
Spindle Motor
Blue
Green
Brown
Leaf Switc
Orange
Orange
MAIN PCB
16
Blue
1
Red
Orange
Orange
Brown
Green
1
FFC Connector 16 Pins
Red
1
23
Batteries
23 Pins
Black
3
ALBUM
RND.
OVER
MP3
LCD1
LCD23
A04 A05 A06 A07 A08
A09
CAS D2 D3
A04 A05 A06 A07 A08
CAS D2 D3
ALL
INTRO
PGM
CD-RW
13
A4
14
A5
15
A6
16
A7
17
A8
18
A9
19
OE/
20 21 22 23 24
A4
11
A5
12
A6
13
A7
14
A8
15
OE/
16 17 18 19 20
1-A
1-B

SCHEMA TIC DIAGRAM

43
-
-
-
-
-
JP02
JP04
JP06
JP08
2.7KD3IN4148
R53
100K
61
SEG6
62
SEG7
63
SEG8
64
SEG9
65
SEG10
66
SEG11
67
SEG12
68
SEG13
69
SEG14
70
SEG15
71
SEG16 SEG17
72
SEG18
73 74 75 76 77 78 79 80
JMP1
D2 D3 CAS A08 A07 A06 A05 A04 A09 A00 A01 A02 A03
C78
104
C77
220/10V
L8
JUMPER
12 C1
104P
VCC
DECODER GND
DECODER
RR1
Q8
12345
C12
104P
OUT1F32OUT1R33RCHG
31
34
AMUTE
35
EMP
36
HVCC
37
PSW
38
CLK
39
START
40
OFF
41
CHSVCC
42
SEL
43
PREGND
44
PSWFIL
1
3
C4
330/10V
BSEN2BATT
RESET
C5
C3
104
TT IN
R3
100
BA
choke coil
OUT2R
30
4
DEAD
C103
U1
S4
SEG6 SEG7 SEG8 SEG9
49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64
104P
C501
C80
Q9
5SW6EO7EI8
104
PLAY/PAUSES5ESP ON/OFF
R50
SEG5
SEG4
60
SEG10 SEG11 SEG12 SEG13 SEG14 SEG15 SEG16 SEG17 SEG18
LCD TEST
2
1
OPEN/CLS
HOLD
S2
102p
C79
RR2
6
FAN8038
SPRT
C8
C6
102
R49
23
SEG18
MICOM VCC
22
SEG17 SEG16 SEG15 SEG14 SEG13 SEG12 SEG11 SEG10 SEG9 SEG8 SEG7 SEG6 SEG5 SEG4 SEG3 SEG2 SEG1 SEG0 COM3 COM2 COM1 COM0
VCC A3 A2 A1 A0 A10
NC RAS/ WE/ I/O2 I/O1 VCC
VCC A3 A2 A1 A0
coil
R47 1 L1
choke
R51
0
C85
220/10V
JMP2
12 11
A03
10
A02
9
A01
8
A00
7
A10
6 5
RAS
4
WE
3
D1
2
D0
1
C93
104
C96
220/10V
10
9
A03
8
A02
7
A01
6
A00
21 20 19 18 17 16 15 14 13 12 11
10 9 8 7 6 5 4 3 2 1
VSS
U8
DRAM-16M
CAS/ I/O3 I/O4 VSS
U7
DRAM-4M
A9
5
A09
C109
600mA
DC6V
RAS/
4
RAS
WE/
3
WE
I/O2
2
D1
I/O1
1
D0
R72
22K
104P
choke coil
C2
3V ALKALINE
BT1
RR3
PIN)
POFF(5 PIN)
ART
MICOM
ST
MICOM BSENS(39
R2
100K
102
L18
C107
104P
F-
F+
T-
T+
C1
47/10V
39uH
L1
RB100A
D1
R1
47
D2
RB160R
Q1
2SA1585SR
L4
CHOKE COIL
C108
104P
10
L17
C1
104P
CAS/ I/O3 I/O4 VSS
2-A
104P
C108
2-B
321
DC1
S6
R54
1.8k
R48
100K
100K
SEG3
SEG2
SEG1
SEG0
COM3
COM2
COM1
COM0
54
50
SEG055SEG156SEG257SEG358SEG459SEG5
COM051COM152COM253COM3
SAMSUNG
3P8249XZZ-TWR9
SW
SW
SBS OPT03SBS OPT1
POFF
HOLD
CLOS
SBS SW10SBS OUT11VDD12VSS13XOUT14XIN15TEST VSS
8
9
5
7
4
6
R52
22K
C87
104
S3
RAS
WE
D1
D0
48
45
47
43
46
T1
VSS
WEB
DAT044DA
RASB
VDD
DAT2 DAT3
CASB A08 A07 A06 A05 A04 A09 A00
SAMSUNG
A01
S5L9274X01-EO
A02 A03 OEB VSS
VDD1XI2XO3XOUT4CLK5XRST6PLL0VDDA7PLL0VSSA8PLL0VBBA9FILTER010PLL1VDDA11PLL1VSSA12PLL1VBBA13FIL
16.93MHz
Y1
C81
104
1.8K
R70
CN2
R5
R8
27K
BRK124OUT4R25OUT4F26OUT3R27OUT3F28POWGND29OUT2F
23
22
IN1
21
MUTE12
20
IN2
19
MUTE34
18
IN4
17
IN3
16
VREF
15
VSYS2
14
OP+
13
OPOUT
12
VSYS1
9CT10NC11
R7
C10
1/50V
OP-
R6
390K
C7
1/50V
C9
470P
L2
332
R4
22K
Q2
C4115
U6
40
TEST241TEST142TEST0
SLO(38 PIN) SSP
4.7K
CY68-83
STOP
47
VLC048VLC149VLC2
MINT
MICOM
39
MINT
SCANEN
U5
C82
SSP SPO(34PIN)
R9
Q3
R55
46
45
16
T MLA
MDOUT
MICOM
MICOM
37
38
MDOUT
820P
C83
22K
5 1
C41
OR
INDUCT
44
VSS
(GND)A
17
36
MLAT
104
R10
S7
2.7k
VREF
(VCC)A
MCK
SSP FEO(36PIN)
43
18
35
MDATA
ER1 T
14
C84
22K
BACK/FB
R56
ESP OPT141ESP OPT242ESP OPT3
RESET19AMUTE
20
U6 20PIN
Y2
MICOM CLK(4.19MHz)
33
34
VDD
MCUCLK
PLLBYPASS15VSS
16
820P
SSP TEO(41PIN)
1 R1
22K
2SA1585SR
Q4
R13
R12
C11
47P
S8
3.3k
ESP OPT0 BATT REMOCON KEY2 KEY1(X-PLAY) SUBQ SQCK XRST MLT MDATA MCK ISTAT1(SSP) ISTAT2(FOK) DSENSE(DSP) SCOR CDMUTE MLAT MDOUT MINT HPMUTE
4.19MHz
VSS NC NC ETYPE EMP DATAO LRCKO BCKO ACLK CDC2P0 CDBCKI CDLRCKI CDDATAI CDCLK CLKEXT VDD
PIN)
SSP REF(55
1K
10
C14
104
C16
C15
C99
C98
H/P AMPVCC
NEXT/FF
40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
104
330/6.3V
R57
GND MP
A H/P
S9
S10
MODE
R60
4.7K
10K
R58
2.7K
D4
R59
MICOM MLAT MICOM MDOUT MICOM MINT
OPTION S5L9276
JMP3
A10
9274 DATA 9274 LRCK 9274 BCK 9274 ACLK 9274 C2PO 9274 CDBCK 9274 CDLRCK 9274 CDDA TA
R69
4.7K
VCC
LSI GND
LSI
CC V
LSI
LSI GND
CC V
DNG
DRAM,MICOM,DECODER
DRAM,MICOM,DECODER
R61
12k
DSP SUBQ DSP SQCK DSP XRST DSP MLT DSP MDATA DSP MCK SENSE TRCNT DSP SENSE DSP SOSI
F+
F+
PROGRAM
D5
IN4148
Q7
DSP MCK DSP MDATA
KS 9274CLK
DSP XRST
T+
T+
Q6
R62
C36
683
C31
PIN)
MICOM(42
R71
L7
683
C35
T-
T-
IN
T
TT
AR ST
BA
MICOM BSENS
JP07
104P
R87
C88
D0 D1 WE RAS D2 D3 CAS A10 A08 A07 A06
VCC
A05 A04 A09 A00 A01
GND
A02 A03
DRAM,MICOM,DECODER
R14
DRAM,MICOM,DECODER
C101
103P
GND
JUMPER
DECODER
15K
47K
R24
R21
68K
C32
10/10V
103
150K
R20
R23
180K
R22
100K C38
333
C39
R19
222
47K
470p
C34
102
C41
C33
103
C37
103
F-
F-
C94
104
J302
JP03
JP01
JP05
C100
104P
C67
C86
104P
10
MUTE
LA4533/34
MICOM H/P
U4
MUTE
MICOM H/P
C66
330/6.3V
AMP VCC H/P
C65
104 R42
VCC AMP
H/P
TA DA
LRCK
9274
9274
R73
1K
60
59
VSS
VDD
61
D0
62
D1
63
WE
64
RAS
65
D2
66
D3
67
CAS0
68
CAS1(A10)
69
AD8
70
AD7
71
AD6
72
AD5
73
AD4
74
AD9
75
AD0
76
AD1
77
AD2
78
AD3
79
VSS
80
VDDAPLL1VSSAPLL2VBBAPLL3VCO1LF4VCO2LF5VSSDPLL6VDDDPLL7PBCK8VDDD19XIN10XOUT11VSSD112TEST013EFMI14LOCK15SMEF16SMON17SMDP18SMSD19WDCK
10K
C19
104
104
C18
GND
C17
220/10V
LSI
DRAM,MICOM,DECODER,VCC
C104
104P
R26
R25
C40
102
Q5
2SA1585SR
C91
C95
100/10V
332
39K
2.2/50V
47K
R29
68K
R28
104
C42
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48
C43
47/10V
R27
22
104
R41
F+
T-
F-
GND
LD
T+
VR
PD
10111213141516
CN1
. OUT H.P
L6
JUMPER
C68
C69
474
474
470
470
R38
R39
220/10V
9
OUT1
M/SW
P/SW1IN12GND3IN24REF
10K
BCK
CDBCK 9274
9274
8
GND
GND AMP
N/P
CDDATA
CDLRCK 9274
9274
MINT054MINT155MINT256MINT357MINT458MINT5
ACLK 9274
53
RFCK
7
C2PO 9274
52
OUT2
C2PO
C74
C73
220/10V
6
R40
VCC
5
18 C1
C72
100/10V
C71
DSP MUTE
C89
104
R74
1K
50
48
51
47
46
TX
JITB
C4M
VDD349DA
VSSD2
O
U2
SAMSUNG
S5L9288C01-T
C22
104
820P
820P
C20
C21
EFM
CLK
C45
31
GND
C
EFM DSP
R30
30
29
OP
EFM
SST
R67
180K
D
A
DSP
LOCK DSP
1K
25
27
26
28
V1
ASY
CL
EFM2
LOCK
SAMSUNG
S1L9225X01-EO
R68
180K
F
VCC
VC
123456789
WDCK DSP
24
WDCK
R46
AFER W
P/U
DSP
XRST DSP
23
LOCK DSP
T ML
DSP
22
T ML
XRST
U3
473
10K
H/P AMPGND
C44
32
VCC
SPOM
SPO
FEM
FEO
SLM SLO SLP
TEM TEO
ATSC
TZC
TEIO LPF1 LPF2
LD
PD
PDA49PDC50PDB51PDD52PDF53PDE54VREF55VCC56EQC57LPB58LPC59TESO60RFM261RFM62RFO63EQI
0
E
B
47/10V
105p
SMEF DSP
A T
MDA DSP
21
C46
27K
IN R
AMP H/P
4.7/50V
MUTE DSP
44
SBCK45SBDT
SMON DSP
MCK DSP
20
TA MDA
C13
0.22/50V
C75
R65
43
MUTE
SMDP DSP
SENSE
19
AT1
MCK
IST
4pF
56k
R75
17 C1
20k
SMSD DSP
TRCNT
18
AT2 IST
S1
105p
20
WDCK DSP
17
64
BBS S/W
0.22/50V
C76
R76
56k
R44
2.7K
R43
2.7K
N
L10
H/P AMPLI
R66
20k
C70
4.7/50V
C23
4.7/50V
R15
4.7K
TST141TST242TST3
VSS
40
VDDDDAC
39
RCH-OUT
38
VSSADAC
37
VREF
36
VHALF
35
VDDADAC
34
LCH-OUT
33
SQDT
32
SQCK
31
SOSI
30
ISTAT
29
MCK
28
MDATA
27
MLT
26
XRST
25
LKFS
24
WFCK
23
TESTV
22
VDD
21
SMSD
SMON
SBCK
DSP
DSP
DSP
R33
8.2K
VCC
C51
TGU
16
ATSCO
15
FSI
14
FSEO
13
FDECT
12
FGD
11
FLB
10
FSET
9
104
FRSH
8
GND
7
DCB
6
MCP
5
DCC2
4
DCC1
3
EFM1
2
EQO
1
C48
103
C49
R32
12K
C47
R31
5.6K
L
42
-
-
-
-
L
-
OPTION ESP
H
H
L
L
-
-
H
L
H
L
40 41
-
-
OFF
PIN
Y
U6
OFF
DISABLE
10sec
20sec
45sec
ESP
SEC DISPLA
INITIAL
ESP
MODE
20PIN U6
Q10
VR1
VR1
10KA X2
27k
R64
27k
R63
R85
C90
1 Q1
LINE OUT
J1
Q12
L6
L9
C105
104P
GND LSI
100K
R18
C26
102
C25
102
R17
100K
C24
4.7/50V
R16
4.7K
C30
100/10V
C29
104
C28
C27
DSP SUBQ DSP SQCK DSP SOSI DSP SENSE DSP MCK
R45
1k
DSP MDATA DSP MLT DSP XRST
ESD
103
103
14TU
DTC1
14TU
DTC1
GND MP
A H/P
A144TU DT
Notes:
kohms).
M=1000
ohms,
F).
-6
(k=1000
(p=10
in F are
are in ohms
values
alues v
resistance
All capacitance
1. All
2.
DSP SMEF
SMDP DSP
R36
22K
R34
22K
R35
22K
R37
1M
474
C61
C60
333
104
C57
C62
102
C56
C50
C52
333
820p
C92
104
C97
100/10V
100/10V
104
C53
4.7/50V
C55
104
C59
102
C58
152
ND G
LSI
C64
104
220/10V
C63
L3
10UH
ND
VCC
G
LSI
LSI
VCC LSI
4

EXPLODED VIEW

10
19
6
8
7
17
20
16
18
14
13
15
11
12
9
14
5
3
4
1
5

PARTS LIST

PZ-5100
Notes: 1. Prices and specifications are subject to change
without pointer notice.
2. As for spare parts order and supply, refer to the “GUIDEBOOK for Spare parts Supply”, published separately.
3. The numbers in item column correspond to the same numbers in drawing.
6
N Remarks
QTY
Item Part Name Specification
N 1 9482 1470 UNIT / CD DOOR 5369-006-0-01 1 1 1 BX C N 2 9482 1471 PCB ASSY / CONTROL 5369-005-0-00 1 1 1 BK B N 3 9482 1472 N 4 9482 1627 DOOR WITH KNOB (PLAY) 5369-821-0-01 1 1 1 BA C N 5 9482 1628 DOOR WITH KNOB (MODE) 5369-822-0-01 1 1 1 BA C N 6 9482 1473 COVER / CONTROL PCB 5369-870-0-01 1 1 1 AA C N 7 9482 1474 CASE / TOP 5369-801-0-01 1 1 1 BC C N 8 9482 1475 SPRING/CD DOOR 5369-700-0-00 1 1 1 AJ C N 9 9482 1476 DOOR LOCK 5369-872-0-01 1 1 1 AF X N 10 9482 1477 KNOB / HOLE SWITCH 5369-860-0-01 1 1 1 AD X N 11 9482 1478 SPRING / DOOR LOCK 5369-701-0-00 1 1 1 AD X N 12 9482 1479 KNOB/EJECT 5369-862-0-01 1 1 1 AD X N 13 9482 1480 MECHA UNIT / CD 5369-150-0-00 1 1 1 CU B N 14 9482 1481 CUSHION / RUBBER (30) 5369-300-0-00 2 2 2 AF X N 15 9482 1629 CUSHION / RUBBER (40) 5369-301-0-00 1 1 1 AF X N 16 9482 1482 PCB ASSY / MAIN 5369-001-0-00 1 1 1 DH A N 17 9482 1483 KNOB / BASS BOOST 5369-861-0-01 1 1 1 AD C N 18 9482 1484 COVER / BATTERY 5369-807-0-01 1 1 1 AF C N 19 9482 1485 CASE / BOTTOM 5369-803-0-01 1 1 1 AX C N 20 9482 1630 BATTERY CHUSION 5369-875-0-00 2 2 2 AB C
N - 9482 1631 HEADPHONE 73-05369-00 1 0 0 BN C For USA N - 9482 1632 HEADPHONE 73-05369-01 0 1 1 AX C N - 9482 1633 AC ADAPTOR 15-05369-00 1 0 0 BN C For USA N - 9482 1637 AC ADAPTOR 15-05369-02 0 1 0 BR C For EU N - 9482 1638 AC ADAPTOR 15-05369-05 0 0 1 BT C Others
Parts Price R
Code B C E Code
DOOR WITH KNOB (MEMORY)
ACCESSORY
5369-820-0-01 1 1 1 BA C
- 7 -
Loading...