Casio DT-X5 Series, DT-X5M10E, DT-X5M10R, DT-X5M30E, DT-X5M30R Hardware Manual

DT-X5 Series

Hardware Manual

(Version 1.04)

CASIO Computer Co., Ltd.

Copyright ©2006. All rights reserved.

September 2006

2

Table of Contents

Editorial Record 4

Preface 5

Chapter 1 Overview 6

1.1 Features 6

1.2 Available Models and Options 7

1.2.1 Options and Interfaces 9

1.3 General Guide 10

1.3.1 HA-A34AT Car Mounted Battery Charger 12

1.3.2 HA-A61IO, HA-60IO Cradles 13

1.3.3 DT-5022CHG Dual Battery Charger 15

1.3.4 HA-A20BAT, DT-5025LBAT Battery Packs 16

Chapter 2 Hardware Specifications 17

2.1 DT-X5 17

2.1.1 Reference for Laser Scanner Performance 22

2.1.2 Reference for C-MOS Imager Performance 24

2.2 HA-A61IO, HA-A61IO 26

2.3 HA-A34AT 28

2.4 HA-A30CHG 29

2.5 DIP Switch Setting for HA-A61IO 30

2.6 Status Indication with LEDs 31

2.7 DT-5022CHG 32

2.8 HA-A20BAT, DT-5025LBAT 34
Chapter 3 Product Identification and Reference Numbers 35
Chapter 4 Quality References 36

4.1 Environment Performances 36

4.1.1 DT-X5 36

4.1.2 HA-A61IO, HA-A30CHG 37

4.1.3 HA-A34AT 38

4.1.4 DT-5022CHG 38

4.1.5 HA-A20BAT, DT-5025LBAT 38

4.2 Electric Performances 39

4.2.1 DT-X5 39

4.2.2 HA-A61IO, HA-A30CHG 39

4.2.3 HA-A34AT 39

4.2.4 DT-5022CHG 40

4.2.5 HA-A20BAT, DT-5025LBAT 40

4.3 Mechanical Performances 41

4.3.1 DT-X5 41

4.3.2 HA-A61IO, HA-A30CHG 41

4.3.3 DT-5022CHG 41

4.3.4 HA-A20BAT, DT-5025LBAT 42

4.4 Reliability 43

4.4.1 DT-X5 43

4.4.2 HA-A61IO, HA-A30CHG 43

4.4.3 DT-5022CHG 43

4.5 Compliance 44

4.5.1 DT-X5 44

4.5.2 HA-A61IO, HA-A30CHG 44

4.5.3 AD-S42120AE 44

3

Chapter 5 Cable Specifications 45

5.1 For Chain Connection and Short Length 45

5.2 For Chain Connection and Long Length 46
Chapter 6 Precautions 47

6.1 Handling Precautions 47

6.2 Safety 48

6.2.1 Battery Pack 48

6.2.2 General 49

CASIO is a registered trademark of CASIO Computer Co., Ltd. in Japan.
Other product names or company names in this reference manual are either trademarks or registered trademarks of
their respective owners.

No part of this document may be produced or transmitted in any form or by any means, electronic or mechanical,
for any purpose, without the express written permission of CASIO Computer Co., Ltd. in Tokyo Japan.
Information in this document is subject to change without advance notice. CASIO Computer Co., Ltd. makes no
representations or warranties with respect to the contents or use of this manual and specifically disclaims any
express or implied warranties of merchantability or fitness for any particular purpose.

© 2006 CASIO Computer Co., Ltd. All rights reserved.

4

Editorial Record

Manual
Version

no.

Date edited Page Content

0.90 March 2004 Tentative version

1.00 August 2004 Original version

1.01 September 2004 36 The content in Table 4.11 of Chapter 4 has been updated.

1.02 February 2005 all The description about C-MOS imager has been added.
7 The content in Table 1.2 of Chapter 1.2 is updated.
9 The content in Fig. 1.2 of Chapter 1.2.1 is corrected.

1.03 August 2006

32 The content in Table 2.14 of Chapter 2.7 is updated.

1.04 September 2006 7 The description about the phased out AC adaptors, MPC-577ADPE

and MPC-577ADPG, are added in Table 1.2 of Chapter 1.2.

5

Preface

A new industrial handheld terminal has been developed. CASIO introduces the DT-X5 series of handheld terminal
with built-in SH-3 (32-bit RISC type) Processor, high speed laser scanner and diverse wireless LAN
communications via Bluetooth as standard and IEEE802.11b WLAN (model dependent). Running under
Microsoft Windows CE .NET4.1 operating system, the rugged DT-X5 is designed specifically for industrial
applications.

This reference manual will explain about the hardware specifications and the details for the Laser integrated
models (DT-X5M10E, DT-X5M10R) and the C-MOS imager integrated models (DT-X5M30E, DT-X5M30R,
DT-X5M30U) and the dedicated options only.

For software and library related references, refer to the respective reference manuals released on the CASIO WEB
site at http://www.casio.co.jp/English/system/

.

6

1. Overview

1.1 Features

Incorporates .NET technology

• Uses WindowsCE .NET 4.1 operating system.

• Makes effective use of .NET resources developed by other parties.

• Employment of Embedded OS makes it possible to build a flexible WindowsCE system.

Enhanced communicating functions

• Built in Bluetooth Ver 1.1 module.

• The transfer rate of the Wireless LAN (model dependent) is 5 Mbps, which is the maximum rate of

communication for peer-to-peer connection with PC over IEEE802.11b.

• The following protocol stacks are available for Bluetooth interface:

GAP (Generic Access Profile), SDP (Service Discovery Profile), SPS (Serial Port), Dialup Network, File
Transfer.

• Security function (WEP 128 bits)

Superb reading capability

• With the installed high speed laser scanner (DT-X5M10E, DT-X5M10R) it is possible to read any industrial

1D bar code symbologies.

• Multi-step read function.

• With the installed C-MOS imager (DT-X5M30E, DT-X5M30R, DT-X5M30U) it is possible to read the

most widely used 2D symbologies as well as the industrial standard1D symbologies.

Support of outstanding development environment

Ample Microsoft development tools provided for easy application development and an advanced debug
environment.

7

1.2 Available Models and Options

Table 1.1 Models of DT-X5 series

Wireless LAN Scan Engine

Model

IEEE802.11b Bluetooth Laser C-MOS

Operating battery

DT-X5M10E No Yes Yes No Lithium-ion/ Alkaline
DT-X5M10R ETSI Yes Yes No Lithium-ion
DT-X5M30E No Yes No Yes Lithium-ion/ Alkaline
DT-X5M30R ETSI Yes No Yes Lithium-ion
DT-X5M30U No Yes No Yes Lithium-ion/ Alkaline

IEEE802.11b : WLAN module (compliant with IEEE802.11b) is integrated as standard.
Bluetooth : Bluetooth Version 1.1 module is integrated as standard
C-MOS : Capable to scan 1D/2D symbologies and to capture images.
Laser : Capable to scan 1D symbologies.
Lithium-ion : Lithium-ion battery pack (HA-A20BAT or DT-5025LBAT only)
Alkaline : AA-size alkaline battery (x 2 pcs)

Table 1.2 Options

Model Product Remark
HA-A61IO Bridge Satellite Cradle
HA-A60IO Bridge Basic Cradle
HA-A34AT Battery Charger Car Mount Unit
HA-A30CHG Cradle-type Battery Charger
DT-5022CHG Dual Battery Charger
HA-A20BAT Battery Pack 1,700 mAH, 3.7V
DT-5025LBAT Large-capacity Battery Pack 3,400 mAH, 3.7V
AD-S42120AE AC Adaptor Input range; 100 to 240 VAC
AD-S45150AU AC Adaptor Input range; 100 to 230VAC. With US

power cord. For DT-5022CHG.

AD-S45150AE AC Adaptor Input range; 100 to 230VAC, With

European and US power cords. For

DT-5022CHG.
MPC-577ADPE
MPC-577ADPG

AC Adaptor See note.

DT-827CAC Car Power Cable
DT-891WH Wall Mount Unit
DT-887AXA RS-232C cross cable Cable length; 1.5 m, 9-pin male
DT-882RSC RS-232C cross cable 25-pin male
DT-883RSC RS-232C cross cable 25-pin female
DT-888RSC RS-422 modular cable Cable length; 1.0 m
DT-380USB USB cable Cable length; 2.0 m

Note:
MPC-577ADPE and MPC-577ADPG are phased out as of August 2006. The successor models are
AD-S45150AE and AD-S45150AG..

8

The accessories in the table below are accompanied as accessory in each individual carton box of DT-X5.
Table 1.3 Accessory

Product Q’ty Remark
AA size Alkaline battery 2 For DT-X5M10E, M30E and M30U only
Alkaline battery holder 1 For DT-X5M10E, M30E and M30U only
Wrist strap 1
Large-capacity battery pack cover 1 For DT-5025LBAT
Battery pack cover 1 For DT-X5M10E, M30E and M30U only
User’s guide 1 in English and Chinese

9

1.2.1 Options And Interfaces

IrDA Ver. 1.1

Bridge Satellite

Cradle

HA-A61IO

Power Supply

Terminals

( Built-in Battery

Charge Circuit)

Battery Charger Car

Mount Unit
HA-A34AT

Dual Battery

Charger

DT-5022CHG

PC

USB

RS-232C

Battery Pack
HA-A20BAT

Large-capacity

Battery Pack

DT-5025LBAT

Access-Point

(Recommended

Option)

IrDA Printer

( Recommended

Option)

Bluetooth Module

(Ver. 1.1 Class2)

Bluetooth Equipment

(Recommended

Option)

DT-X5

AC Adaptor

AD-S42120AE

Car Power Cable

DT-827CAC

Cradle-type Battery

Charger

HA-A30CHG

AC Adaptor

AD-S42120AE

Dual Battery

Charger

DT-5022CHG

AC Adaptor
AD-S45150AU
AD-S45150AE

Battery Pack
HA-A20BAT

Large-capacity

Battery Pack

DT-5025LBAT

Bridge Satellite

Cradle

HA-A61IO

RS-422

AC Adaptor

AD-S42120AE

SS? ?

???

WLAN

( IEEE802.11b)

PC

AC Adaptor

AD-S42120AE

USB

Bridge Basic Cradle

HA-A60IO

RS-422

Fig. 1.2

10

1.3 General Guide

Views for DT-X5M10E, DT-X5M10R

Note:
The front view in Fig. 1.3 is for all the models of DT-X5 series.

Views for side and back of DT-X5M30E, DT-X5M30U and DT-X5M30R

Refer to Table 1.4 “Names of parts” in the following page for each part and its description.

Fig. 1.3

22

Fig. 1.4

11

Table 1.4 Names of parts

No. Name Description

1 Indicator 1 This indicator is green when charging is completed, and red during charging.
2 Indicator 2 This indicator is green when the bar code has been read successfully, and red

when a reading error has occurred.
3 LCD panel Displays text, operating instructions and so forth.
4 Power key Switches the power on and off (press for about one second).
5 L key This is pressed to move the cursor to the left.
6 R key This is pressed to move the cursor to the right.
7 Cursor key This functions in mainly the same manner as the cursor keys on a PC. It is

used when selecting items or scrolling the screen up and down and so on.
8 Multi key This can be set to perform arbitrary functions.
9 Numeric keys These are pressed to input numbers and letters.

10 ENT key This is pressed after entering a value or when advancing to the next step.

These keys can be assigned functions other than the functions for reading bar

codes. They are initially assigned the following default settings.

F1 : Deletes one characters to the left.

F2 : Inputs a hyphen (-).

F3 : Inputs a period (.).

F4 : Toggles to switch between numbers and alphabets (uppercase).

F5 : Inputs a space.

F6 : Functions similar to the Tab key on a PC. Used to move items for

input or selection.

F7 : Functions similar to the Tab key on a PC. Used to move items for

input or selection (but moves the opposite to F6.)

11 Function keys

F8 : Not set.

12 IR port This port is used for IR communication with another terminal or the Bridge

Satellite Cradle.

13 Power contacts Contact points for supplying power from the Bridge Satellite Cradle and

Cradle-type Battery Charger.

14 CLR key This is pressed to clear the contents of all key inputs.

This is used to make various settings or start up preliminary registered

applications by pressing in combination with a function key or numeric key.

Fn and 1 keys : Switches the backlight on and off.

Fn and 2 keys : Darkens the contrast.

15 Fn key

Fn and 3 keys : Lightens the contrast.

16 Battery pack cover

lock switches

Slide these switches when opening and closing the battery cover.

17 R Trigger key This key is used to read bar codes. It is also pressed when performing a full

reset.

18 L Trigger key This key is used to read bar codes. It is also pressed when canceling a full

reset.

19 Wrist strap hook This is used when attaching the wrist strap.
20 Reset switch This is pressed to reset the terminal.
21 Battery pack cover Covers the compartment that holds the battery pack or AA size alkaline

batteries.

Laser light is emitted from this port to read bar codes (Laser scanner

integrated models only).

22 Bar code reader port

LED lights are emitted from this port to read bar codes and stacked 2D codes

(C-MOS integrated models only).

23 Buzzer Produces a buzzer tone.
24 Maintenance

connector cover

This is used when performing maintenance and repairs. This cover should

normally not be opened.

12

1.3.1 HA-A34AT Battery Charger Car Mount Unit

View

Note:
The view in Fig. 1.5 shows HA-A34AT (Battery Charger Car Mount Unit) with HA-A30CHG (Cradle-type
Battery Charger) integrated to it.

Fig. 1.5

Power Indicator Lamp

Power Contacts

Power Switch

Car power code jack

Remove button

HA-A30CHG

HA-A34AT

13

1.3.2 HA-A61IO and HA-A60IO Cradles

Views

Refer to Table 1.5 “Names of parts” in the following page for each part name and its description.

Fig. 1.6

4

5

6

7

10

11

12

Right

Back

13

15

14

1

3

2

8

9

Top

Front

Bottom

14

Table 1.5 Names of parts

No. Part Name Description

1 IR port This port transfers data with the terminal IR port non-contact

communication.
2 Terminal detect switch This switch detects when the terminal is not seated correctly on the Cradle.
3 Power contacts Power is supplied to the terminal via these contacts.
4 Fall protector This is a removal attachment that prevents the terminal from tipping over

and falling.

This lamp indicates the mounting status of the terminal.

Off : Power off

Green : Power on, the terminal mounted correctly

5 Power indicator lamp

Red : Power on, the terminal not mounted

This lamp shows when the terminal is performing communication.

Off : No communication being performed

Green flashing : Communication in progress

6 Communication

indicator lamp

Red : Problem with a connection between two Bridge Satellite

Cradles
This lamp indicates whether the system is operating normally. Regardless of
whether or not the terminal is mounted this lamp indicates the system status
and whether or not a communication operation with the system can be
performed.
Off : System is not operating.

7 System status indicator

lamp

Green : System is operating.

8 Desktop unit This is the base when using the Cradle in a desktop configuration. Remove

the desktop unit in the case of a wall mount configuration.

9 DIP switches

(HA-A61IO only)

Use these switches to configure the Bridge Satellite Cradle as required.

10 Power switch Turns the power on and off.
11 Wall mount unit

fastening plate

The holes in this plate accept screws that secure the wall mount unit in place.

12 AC adaptor jack Connect the AC adaptor here sold separately to supply power.
13 RS-422 port

(HA-A61IO only)

This port is used when connecting to another Bridge Satellite Cradle.

14 RS-232C port

(HA-A61IO only)

This port accepts connection of an RS-232C cable for connection to a
computer for transfer of system data and file data. Use of the RS-232C port
requires installation of a special driver on the PC.

15 USB port This port accepts connection of a USB cable for connection to a computer

for transfer of system data and file data. Use of the USB port requires
installation of a special driver on the PC.

15

1.3.3 DT-5022CHG Dual Battery Charger

Fig. 1.7

Top

Left

Right

Bottom

Views

Charge status
indicators

Dual charger connection terminals

AC adaptor jack

Connection attachments

Battery pack compartments

16

1.3.4 HA-A20BAT and DT-5025LBAT Battery Packs

Views

Fig. 1.8

HA-A20BAT DT-5025LBAT

Bottom

Bottom

Side

Sid

e

Left

Left

To p

To

p

Charge/Power supply
terminals

Charge/Power
supply terminals

17

2. Hardware Specifications

2.1 DT-X5

Table 2.1

Item Specification Remark

CPU, Memory

CPU SH3 (32-bit RISC type)
Operating system Microsoft® Windows® CE .NET Ver. 4.1
RAM 16 MB (user area: approx. 7.5 MB)
FROM (OS) 32 MB
FROM (Storage) 32 MB (user area: approx. 30 MB)

Laser scanner

Method Semi-conductor laser
Laser emitting window Redirected downward at 60 degrees
Wave length 650±10 nm
Output power Less than 1 mW
Scanning speed 100±20 scans per second
Resolution 0.127 mm

PCS 0.45 or more
Depth 0 (contact) to 400 mm
Readable width 355 mm at 400 mm See Chapter 2.1.1 on page 22.
Readable symbologies See Table 2.3 on page 20.

Indoor 3,000 (fluorescent) Lux or less

Ambient light immunity

Outdoor 80,000 Lux or less

C-MOS imager

Method 300,000 pixels, monochrome
Emitting window Redirected downward at 20 degree

1D: 0.15 mm Resolution
Stacked: 0.169 mm
1D: 0.45 or greater PCS
Stacked 2D: 0.45 or greater
1D: 40 to 410 mm Depth

Stacked 2D: 50 to 250 mm
Readable width 240 mm at 410 mm See Chapter 2.1.2 on page 24.
Readable symbology Stacked code symbologies. See Table 2.4 on page 21.

Display

Display device Monochrome FSTN LCD
No. of dots 128 (w) x 160 (h)
Dot pitch 0.3 (w) x 0.3 (h) mm
Scale 4 grades
Display fonts Tahoma, Courier New, CA gothic,

Winding, MS gothic
Backlight LED

Indicator
Confirmation /Status 2 pcs x LED in red and green

Continue.

18

Input

Keyboard Cursor up-and-down key, L and R keys, Ten

keys (0 to 9), Fn key, Multi key, Function keys

(F1 to F8)
Control keys Power key, Reset switch
Trigger keys 2 pcs (on the left and right sides)

IrDA

Standard IrDA Version 1.1
Method Half-duplex
Synchronization Start/stop, frame synchronization
Baud rate 9600, 115200, 4 Mbps
Comm. range 0 (contact) to 0.3 m

WLAN

Standard IEEE802.11b
Modulation Direct sequence spread spectrum “DSSS”

Frequency range 2,400 to 2,483.5 MHz For DT-X5M10R, DT-X5M30R
Baud rate 11 Mbps (maximum)
Comm. range 150 m (outdoor), 50 m (indoor) Note 1
No. of channels 11 for FCC, 13 for ETSI

Minimum 12.5 dBm Output power

Maximum 16.0 dBm
Other feature Roaming with multiple Access-Points

Bluetooth

Standard Bluetooth Version 1.1
Comm. range Approx. 5 m Note 1
Output power Maximum 3 dBm (PowerClass 2)
Wake-up function Available

Buzzer
Sound pressure 75 dB or more
Vibrator
Available
Power

Operating battery Lithium-ion battery pack x 1 pc or

AA-size alkaline battery x 2 pcs

See Table 2.2.

Memory backup battery Lithium battery (rechargeable) on board
Battery life See Table 2.2.

HA-A20BAT: 1,700 mAH Battery capacity

DT-5025LBAT: 3,400 mAH
Backup period

(Operating battery and
memory backup
battery)

Power with AA-size Alkaline battery

RAM: Approx. 120 days
RTC : Approx. 145 days

Power with HA-A20BAT

RAM: Approx. 100 days
RTC : Approx. 125 days

Power with DT-5025LBAT

RAM: Approx. 175 days
RTC : Approx. 200 days

Conditions;

- Lithium-ion battery pack

(HA-A20BAT or
DT-5025LBAT) is fully
charged.

- AA-sized alkaline batteries

are brand new.

- The memory backup battery

is fully charged.

- The surrounding temperature

is room temperature.

Note 2

Continue.

19

Lithium-ion battery
pack charge time

HA-A20BAT

DT-5025LBAT

: Approx. 5 hours
: Approx. 10 hours

Conditions;

- The power switch is turned

off.

- The lithium-ion battery pack

is a brand new.

- The surrounding temperature

is at room temperature.

Memory backup battery
charge time

Approx. 4 days Conditions;

- Lithium-ion battery pack is

installed.

- The surrounding temperature is

at a room temperature.

Dimensions

Approx. 54 (W) x 179 (D) x 21.4 (H) mm Note 4

Weight

DT-X5M10E, M30E,
M30U

Approx. 245 g

DT-X5M10R, M30R Approx. 250 g

Note 5

Notes:

1. Concurrent use of WLAN communication and Bluetooth communication is not recommended.

2. Each memory backup period will depend on the characteristic of the terminal itself, the surroundings

including temperature, humidity. Thus, the periods described in Table 2.1 are recommended for use for
reference only. They are not guaranteed figures.

3. Backup for both data in RAM and the RTC (built-in clock) will commence when the battery pack (either

HA-A20BAT or DT-5025LBAT) runs down.

4. Any protruding part on the terminal is not measured.

5. Each weight includes the lithium-ion battery pack (HA-A20BAT) installed. The strap is excluded.

20

Table 2.2 Operating hours by model

Model

WLAN

IEEE802.11b

Scan

engine

Battery

Operating

hour

Operating mode

Alkaline batteries Approx. 200
HA-A20BAT Approx. 90

DT-X5M10E No Laser

DT-5025LBAT Approx. 180

Scanning 2 times per 10
seconds.

HA-A20BAT Approx. 90
DT-5025LBAT Approx. 180

Scanning 2 times per 10

seconds
HA-A20BAT Approx. 15
DT-5025LBAT Approx. 30

Wait : RF : scan = 6.5:2:1.5

HA-A20BAT Approx. 20

DT-X5M10R Yes Laser

DT-5025LBAT Approx. 40

Wait: RF: scan: calculation =

20:1:1:1
Alkaline batteries Approx. 42
HA-A20BAT Approx. 40

DT-X5M30E,
DT-X5M30U

No C-MOS

DT-5025LBAT Approx. 80

Scanning 2 times per 10

seconds.

HA-A20BAT Approx. 40
DT-5025LBAT Approx. 80

Scanning 2 times per 10

seconds.
HA-A20BAT Approx. 15
DT-5025LBAT Approx. 30

Wait : RF : scan = 6.5:2:1.5

HA-A20BAT Approx. 20

DT-X5M30R Yes C-MOS

DT-5025LBAT Approx. 40

Wait: RF: scan: calculation =

20:1:1:1

Notes:

• The durations of time in “Operating hour” for DT-X5M10R have been measured in the WLAN

configuration with Cisco Aironet 1100 Access-Point. These time durations may become different if other
Access-Point is employed.

• The durations of time in “Operating hour” are measured under the conditions that new battery pack (or new

alkaline batteries) is used, the surrounding temperature is at 25 ºC and the dedicated test program is used.

• In the low temperature, the operating hour powered by battery tends to be shorter.

Table 2.3 Readable 1D bar code symbologies

Symbology Output format/Append function

C-MOS

imager

Laser

scanner
EAN8/JAN8 2-digit/5-digit addon Yes Yes
EAN13/JAN13 2-digit/5-digit addon Yes Yes
UPCA NS output

2-digit/5-digit addon

Yes Yes

UPCE NS output

UPCA conversion
2-digit/5-digit addon

Yes Yes

Code39 Start/stop output

ASCII conversion

Yes Yes

Codabar (NW7) Start/stop bit output Yes Yes
Interleaved 2of5 (ITF) Yes Yes
Code93 Yes Yes

Code sets A/B Yes Yes Code128

Code set C Yes Yes
MSI (Plessey) Yes Yes
IATA Yes Yes
Code11 Yes No
RSS-14 Standard/Truncated Yes Yes
RSS Limited Yes Yes
RSS Expanded Standard Yes Yes
ISBT Yes No
Industrial2of5 (IDF) No Yes

21

Table 2.4 Readable 2D stacked code symbologies

Symbology Output format/Append function

C-MOS

imager

Laser

scanner
Code49 Yes No
PDF417 Yes No
MicroPDF Yes No
Codablock F Yes No
EAN8/13 Composite Yes No
RSS Composite Yes No
UCC/EAN128
Composite

Yes No

TLC39 Yes No
RSS-14 (Stacked type) Stacked/

Stacked Omnidirectional

Yes No

RSS Expanded (Stacked type) Stacked Yes No

22

2.1.1 Reference for Laser Scanner Performance

Reference of the laser scanner performances below for the DT-X5M10E/DT-X5M10R is provided as a guide to be
utilized by the user. The user can refer to these reference values in the table for his or her specific business
application. All the reference values have been came out from the assessment tests carried out under the basic
performance conditions below. However, it does not necessarily imply that the values are guaranteed and optimum
to any kind of business applications. They are intended for use by the user as a reference only.

Table 2.5

Symbology Specification Remark

Depth

0.127 mm 0 to 50 mm

0.15 mm 0 to 60 mm

0.25 mm 0 to 150 mm

0.33 mm 0 to 200 mm

0.5 mm 0 to 300 mm

Code39

1.0 mm 0 to 400 mm
Read angles
Pitch Code39 0.25 mm ±40 degree
Skew Code39 0.25 mm ±60 degree
Dead-zone Code39 0.25 mm ±8 degree Skew and pitch direction
Tilt Jan 13 digits 0.26 mm ±35 degree
Curb

JAN 8 digits 0.26 mm R≥15 mm
JAN 13 digits 0.26 mm R≥20 mm

PCS

0.45 or more

Ambient light immunity

Sunlight 80,000 Lux or less
Laser beam swing angle
Code39 0.25 mm 44 degree
Scanning width

60 mm At contact
355 mm At 400 mm depth

Basic scanning conditions:

Test chart : Dedicated test pattern
PCS : 0.9 or greater
Depth : 80 mm from the laser emission port
Pitch angle : 0 degree
Skew angle : 15 degree
Tilt angle : 0 degree
Surrounding temperature : 25°C
Surrounding illumination : 500 to 900 Lux.
Background of the bar code : Black

23

44444444444

4

0.25

0.33

0.5

1.

0

0 to 40

0

0 to5

0

0 to 6

0

0 to 15

0

0 to 20

0

0 to 30

0

(Unit: mm

)

Resolution

355

280

205

168

100

93

60

Fig. 2.1

24

2.1.2 Reference for C-MOS Imager Performance

Reference of the C-MOS imager performances below for the DT-X5M30E, DT-X5M30R and DT-X5M30U is
provided as a guide to be utilized by the user. The user can refer to these reference values in the table for his or her
specific business application. All the reference values have been came out from the assessment tests carried out
under the basic performance conditions below. However, it does not necessarily imply that the values are
guaranteed and optimum to any kind of business applications. They are intended for use by the user as a reference
only.

Table 2.6

No. of read digits

1D/2D Symbology Resolution Range (mm)

A: Maximum

(close)

B:

Recommended

C:

Maximum

Remark

6 mil (0.15 mm) 70 to 195 12 12 21
8 mil (0.20 mm) 60 to 135 5 12 22

10 mil (0.254 mm) 50 to 165 5 10 20
13 mil (0.33 mm) 60 to 200 5 10 19
15 mil (0.38 mm) 40 to 210 2 8 17
20 mil (0.5 mm) 70 to 260 2 8 16

Code39

40 mil (1.0 mm) 90 to 410 2 5 12

1D

UPC 13 mil (0.33 mm) 60 to 200 11 11 11

6.6 mil (0.168 mm) 60 to 115 97 100 1000 ECL4
8 mil (0.20 mm) 60 to 135 95 100 1000 ECL4
10 mil (0.254 mm) 50 to 165 100 100 1000 ECL4
15 mil (0.38 mm) 70 to 210 52 50 1000 ECL4

2D
(Stacked)

PDF417

20 mil (0.5 mm) 80 to 250 50 50 1000 ECL4

Angle

Liner (Code39 10 mil (0.25 mm)) ±35° At 110 mm from the LED emission port. Pitch
Stacked (PDF417 10 mil (0.25 mm)) ±35° At 110 mm from the LED emission port.
Liner (Code39 10 mil (0.25mm)) ±40° At 110 mm from the LED emission port. Skew

Stacked (PDF417 10 mil(0.25 mm)) ±40° At 110 mm from the LED emission port.
Dead
zone

Pitch/Skew ±5°(Pitch,

Skew)

At 110 mm from the LED emission port.

Liner (Code39 10 mil (0.25 mm)) 360° At 110 mm from the LED emission port. Tilt

Stacked (PDF417 10 mil (0.25 mm)) 360° At 110 mm from the LED emission port.
PCS

Liner (Code39 10 mil (0.25 mm)) 0.45 or greater

Stacked (PDF417 10 mil (0.25 mm)) 0.45 or greater
Surrounding illumination
100 to 100,000 Lux.
Visible angle
V_Angle = 26° H_Angle = 35°
Operating temperature (Image sensor)

High temperature 50 ºC

Low temperature -10 ºC

25

Basic scanning conditions:

Test chart : Dedicated test pattern (1D, 2D Stacked)
Resolution : 1D 0.25 mm / 2D 0.5 mm
PCS : 0.9 or greater
Read judgment : 7 times per 10 scans First Decode
Depth : 110 mm from the LED emission port
Pitch angle : α = 0 degree
Skew angle : β = 10 degree
Tilt angle : γ = 0 degree
Surrounding temperature : 25 ºC
Surrounding humidity : 30 to 50%
Surrounding illumination : 450 to 550 Lux.
Background of the symbol : White
Conditional Judgment : Readable 7 times or more per 10 scanning

L

R

F

n

1

234567890

CL

R

F1F2F3F

4

F5F6F7F

8

Readable range

NearFar

A: Max. readable digits (in close

)

B: Recommended readable digit

s

C: Max. readable digits

50 mm or more

20 mm or mor

e

Fig. 2.2

26

2.2 HA-A60IO, HA-A61IO

Table. 2.7

Item Specification Remark

Standard IrDA Ver. 1.1 compatible
Comm. method Half duplex
Synchronization Start/stop method

IrDA

Comm. speed 4 Mbps (maximum)
Standard USB Ver. 1.1 compatible
Comm. speed 12 Mbps (maximum)

USB

Connector

USB connector type B

1. VBus

2. –Data (D-)

3. +Data (D+)

4. GND

Comm. method Full duplex
Synchronization Start/stop method
Comm. speed 115.2 Kbps

RS-232C

Connector

D-Sub 9-pin (Male)

Applicable to
HA-61IO only.

Comm. method Full duplex
Synchronization Start/stop method
Comm. speed 115.2 Kbps

Applicable to
HA-A61IO only.

Interface

RS-422

Connector

RJ-45 compatible (6 pins)
3 (HA-A61IO) No. of LEDs
2 (HA-A60IO)

No. of display colors 2 (red, green)

Display Status LED

Display content

System operation status (“LINE”)
Comm. status (“DATA”)
Power status (“POWER”)

Refer to Chapter 2.6
“Status Indication
With LEDs”.

DIP switch (HA-A61IO only) 8 switches See page 30.

Input

Detection switch for DT-X5 Push switch

Input voltage DC 12V±5%

Consumption current

DC12V Approx. 3.5A While supplying

power or transmitting
data.

Plug EIAJ RC-5320A Class 4 Center pin: plus

Input from AC
adaptor

AC adaptor AD-S42120AE
Output voltage DC 5V±10%
Output current 1,500 mA (maximum)
Charge method Constant voltage With curb function on

current

Approx. 4.0 hours For HA-A20BAT

Power

Charge/supply
power

Charge time

Approx. 8.0 hours For DT-5025LBAT

Continue.

2

3

4

1

2

SG ER SD RD CD

CI CS RS D

OU

T

IN

RDI-

RDI+

SDO-

SDO+

RSO-

RSO+

RD0-

RDO+

SDI-

SDI+

RSI-

RSI+

6 5 4 3 2 1

6 5 4 3 2 1

27

Power contact

The illustration of
the power contact
on the left is viewed
at the front of the
cradle.

Weight/Dimensions

Table 2.8

Model no. Configuration Specification

In desktop state Approx. 530 g Weight
In wall mount state Approx. 620 g
In desktop state Approx. 110 (W) x 125 (D) x 128 (H) mm

HA-A61IO

Dimensions

In wall mount state Approx. 110 (W) x 148 (D) x 153 (H) mm
In desktop state Approx. 520 g Weight
In wall mount state Approx. 610 g
In desktop state Approx. 110 (W) x 125 (D) x 128 (H) mm

HA-A60IO

Dimensions

In wall mount state Approx. 110 (W) x 148 (D) x 153 (H) mm

GND

Power contact

28

2.3 HA-A34AT

Table 2.9

Item Specification Remark

No. of LEDs 1
No. of display colors 2 In red and green
Display content Power status (“POWER”)
Indicates the status of terminal being mounted on the charger.
OFF : Power is off.
Flashing in green : Power is on and the terminal is mounted on the charger.

Display Status LED

Flashing in red : Power is on but the terminal is not mounted on the charger.

Input Detection switch for the terminal Push switch

Input voltage DC 12V/24V±5%

DC 12V : Approx. 1,400 mA

Consumption current

DC 24V : Approx. 700 mA

While supplying
power.

Plug EIAJ RC-5320A Class 4 Center: plus

Input from AC
adaptor

Power cord DT-827CAC
Output voltage DC 5V±10%
Output current 2,500 mA (maximum)
Charge method Constant voltage With curb function

on current

Approx. 4.0 hours For HA-A20BAT

Charge time

Approx. 8.0 hours For DT-5025LBAT

Power

Charge/supply
power

Power supply terminals

The illustration of
the power supply
terminals on the left
is viewed at the
front of the charger.

Weight/Dimensions

Table 2.10

Specification Remark
Weight Approx. 840 g When configured with HA-A30CHG.
Dimensions Approx. 111 (W) x 243 (D) x 104 (H) mm When configured with HA-A30CHG.

GND

Power supply

terminals

29

2.4 HA-A30CHG

Table 2.11

Item Specification Remark

No. of LEDs 1
No. of display colors 2 In red and green

Display Status LED

Display content Power status (“POWER”)

Input Detection switch for DT-X5 Push switch

Input voltage DC 12V±5%
Consumption current Approx. 3.5A While supplying

power or
transmitting data.

Plug EIAJ RC-5320A Class 4 Center: plus

Input from AC
adaptor

AC adaptor AD-S42120AE
Output voltage DC5V±10%
Output current 1,500 mA (maximum)
Charge method Constant voltage With current curb

function

Approx. 4 hours For HA-A20BAT

Charge time

Approx. 8 hours For DT-5025LBAT

Power

Charge/Power
supply

Power contact

The illustration of
the power contact on
the left is viewed at
the front of the
charger.

Weight/Dimensions

Table 2.12

Configuration Specification Remark

In desktop
configuration

Approx. 510 g

Weight

In wall-mount
configuration

Approx. 600 g

In desktop
configuration

Approx. 110 (W) x 125 (D) x 128 (H) mm

Dimensions

In wall-mount
configuration

Approx. 110 (W) x 148 (D) x 153 (H) mm See note.

Note:
The dimensions include the DT-891WH Wall Mount Unit attached to HA-A30CHG.

GND

Power contact

30

2.5 DIP Switch Setting for HA-A61IO

The DIP switch is located on the rear side of the Bridge Satellite Cradle. Change the ON/OFF settings according to
your required system configuration. The new settings do not go into effect until the power switch is turned off and
then back on again.

Not used (Always set to "OFF")

Not used (Always set to "OFF")

Host computer interface

Interface 6
RS-232C OFF
USB * ON

Termination setting for daisy chain connection

Termination 5
At middle OFF
No chain/Termination* ON

Connection mode

Mode 3 4
With Host PC* OFF OFF
Chain connection ON OFF

Communication speed between Cradles

Baud rate 1 2

115,200bps * ON OFF

ON（Upper side）
OFF（Lower side）

Note:
Other DIP switch settings are used for testing and inspection purposes. Because of this, you should never use any
DIP settings other than those described above.

Fig. 2.3

* : Default setting.

31

2.6 Status Indications with LEDs

Various operational statuses on the HA-A61IO can be displayed using the LEDs. The following table describes
LED modes and their meanings.

Table 2.13

Item Specification Remark

LED

Power off. Off
Power is on and the terminal is mounted correctly. Green

Power status indicator
(POWER)

Power is on but the terminal is not mounted
correctly.

Red

2-color LED

No communication being performed. Off
Communication is in progress. Green

Comm. status indicator
(DATA)
(HA-A61IO only)

Problem with a connection between two Bridge
Satellite Cradles.

Red

2-color LED

System is not operating. Off

Line status indicator
(LINE)

System is operating. Green

2-color LED

32

2.7 DT-5022CHG

Basic Block

Table 2.14

Item Specification Remark

Basic function

Rechargeable battery pack

HA-A20BAT Battery pack (1,700 mAH)
DT-5025LBAT Large-capacity size battery pack (3,400 mAH)

Dedicated batteries only.

AC adaptor

AD-S45150AU Input; 100 to 230VAC With US power cord
AD-S45150AE Input; 100 to 230VAC With European power cord

Interface Block

Table 2.15

Item Specification Remark

Input terminals for joint block

1: VIN2 Rated DC16V Input voltage 8 to 20V
2: VIN3 Rated DC16V Input voltage 8 to 20V
3: NC NC
4: GND GND

Output terminals for joint block

1: VOUT1 DC16V Output terminal from 1st unit when AC

adaptor is used.
2: VOUT2 DC16V Output terminal from 2nd unit
3: NC NC
4: GND GND

No. of joint-able units 3 units (x DT-5022CHG)

Power Supply Block

Table 2.16

Item Specification Remark

Input

Rated voltage DC 16V
Input voltage DC 8.0 to 20V

Rated output

Rated output voltage DC 4.22V

Rated output current DC 1,600 mA
Input consumption current
Input consumption current 0.65 A When input voltage is at 16V.
Charge output terminal CH1

PIN1: + 4.22V±30mV

PIN2: - GND
Charge output terminal CH2

PIN1: + 4.22V±30mV

PIN2: - GND
Input terminal
DC jack Rated DC16V, input voltage DC 8.0 to 20.0V

33

Battery Charge Block

Table 2.17

Item Specification Remark

Charge control

Output voltage DC4.22V±30mV
Charge current (standard mode) DC1,600mA±10%
Charge current (standby mode) DC160±40mA
Full charge detection current DC120±30mA

Full charge detection voltage 4.1V Voltage control

Re-charge detection voltage 4.0V
Re-charge detection voltage DC4.0±0.1V
Input voltage DC8.0 to 20V
Timer

Charge timer (standby mode) 90 minutes
Charge timer (standard mode) 720 minutes
Trickle charge timer 120 minutes

Charge hour

HA-A20BAT Approx. 2.5 hours (for 1 pack)

Approx. 5.0 hours (for 2 packs at same time)

At 0 to 40 ºC

DT-5025LBAT Approx. 5.0 hours (for 1 pack)

Approx. 10.0 hours (for 2 packs at same time)

At 0 to 40 ºC

Temperature control Not available
No. of charge outputs 1

Operation mode

Battery pack mount detection

Battery pack not mounted LED OFF, charge output OFF

Battery pack mounted LED ON in red, charge output OFF
Check on battery pack LED ON in red, charge output OFF
Battery charge (standby mode) LED ON in red, charge output ON
Battery charge (standard mode) LED ON in red, charge output ON
Wait mode in trickle charge LED ON in green, charge output OFF
Charge in trickle mode LED ON in green, charge output ON
Charge completed LED ON in green, charge output OFF
Charge abnormal end LED flash in red, charge output OFF

Other
Priority order of battery charging Order in mounted order

Weight/Dimensions

Table 2.18

Item Specification Remark
Weight Approx. 154 g
Dimensions 100 (L) x 110 (W) x 49 (H) mm

34

2.8 HA-A20BAT, DT-5025LBAT

Table 2.19

Specification

Item

HA-A20BAT DT-5025LBAT

Remark

Rated capacity 1,700 mAH 3,400 mAH 0.2C discharge
Rated voltage 3.7V 3.7V 0.2C discharge
Discharge end voltage 2.75V 2.75V
Standard charge current 1.0 CA (=1.55A)

0 to 40 °C

1.6A

0 to 50 °C
Charge voltage 4.2±0.05V 4.2±0.05V
Charge hour
(standard mode)

2.5 hours 5.0 hours Charge on
DT-5022CHG

Weight Approx. 45 g Approx. 87g
Dimensions 57 (L) x 37 (W) x 13 (H) mm 57 (L) x 37 (W) x 24 (H) mm

35

3. Product Identification and Reference Numbers

On the back of the terminal and its options (major options only), there is a bar code and numbers printed on label as
shown in Fig. 3.1 below.
This bar code is represented by 15 digits of Code128 and by alphanumeric characters beneath the bar code. The
numbers from 1 to 9 in the figure represent identification and references of the terminal. The numbers from 10 to
14 represent a manufacturing reference which is reserved by the manufacturer. See the figure below for each
meaning.

1234 5 6 7 8 9 101112131415

Production month of the year (1 to 9, A,B,C)

Production year (last digit only. Ex. 1 represents the year 2001.)

Model number (two digits in alphanumeric)

81: DT-X5 (Domestic version)
82: DT-X5 (Domestic version)
83: DT-X5M10E
84: DT-X5M10R
86: DT-X5M30E
87: DT-X5M30U
88: DT-X5M30R
72: HA-A61IO
73: HA-A60IO

Serial number of the

terminal in 5 digits

Manufacturing references

(reserved by the

manufacturer)

Check digit

Fig. 3.1

36

4. Quality References

This chapter describes about references of the DT-X5 and its dedicated options concerned with environmental
performance, compliance, mechanical and electric durability, etc.

4.1 Environmental Performances

4.1.1 DT-X5

Table 4.1

Item Specification Condition

Operation -20 ºC to 50 ºC 0 to 40 ºC while mounting

on Cradle.

Temperature

Non-operation -20 ºC to 70 ºC

Operation 10 % to 80 %RH No condensation

Humidity

Non-operation 5% to 90 %RH No condensation

Storage in carton box

Temperature -20 ºC to 60 ºC

Humidity 90 %RH or less
Dust and water-splash proof
IP54 level (compliant with IEC60529)

See “IP (Industrial Protection) code”.

All covers on the terminal
are closed while testing.

IP (Industrial Protection) code
A cording system to indicate the degrees of protection provided by an enclosure against access to hazardous parts,
ingress of solid foreign objects, ingress of water and to give additional protection in connection with such
protection. Elements of the IP54 level and their meanings are as follows.

IP5x

Represents dust proof to level 5. This level of IP code means that the terminal is protected against solid foreign
objects including dust to penetrate the enclosure.

IPx4

Represents water-splash proof to level 4. No detrimental effect is observed even with exposure to water splashed
from any direction.

37

4.1.2 HA-A60IO, HA-A61IO, HA-A30CHG

Table 4.2

Item Specification Condition

Operation 0 ºC to 40 ºC

Temperature

Storage -10 ºC to 50 ºC

Operation 30% to 80%RH (No condensation)

Humidity

Storage 30% to 90%RH (No condensation)
Storage in carton box

Temperature -10 ºC to 50 ºC

Humidity 30% to 90%RH
Dust and water-splash proof
Not applicable.

38

4.1.3 HA-A34AT

Table 4.3

Item Specification Condition

Operation 0 ºC to 40 ºC

Temperature

Storage -40 ºC to 85 ºC

Operation 30% to 80%RH (No condensation)

Humidity

Storage 30% to 95%RH (No condensation)
Storage in carton box

Temperature -10 ºC to 50 ºC

Humidity 30% to 90%RH

4.1.4 DT-5022CHG

Table 4.4

Item Specification Condition

Operation 0 to 40 ºC

Non-operation -10 to 50 ºC When battery is not charged.

Temperature

Storage -10 to 55 ºC With carton box

Operation 20 % to 90 %RH (no condensation)

Humidity

Storage 20 % to 90 %RH (no condensation) With carton box

4.1.5 HA-A20BAT, DT-5025LBAT

Table 4.5

Item Specification Condition

Operation 0 to 40 ºC

Non-operation -5 to 50 ºC When battery is not charged.

Temperature

Storage -10 to 55 ºC With carton box

Operation 20 % to 90 %RH (no condensation)

Humidity

Storage 20 % to 90 %RH (no condensation) With carton box

39

4.2 Electrical Performances

4.2.1 DT-X5

Table 4.6

Item Specification Remark

DC1.1A/3.0V to 5V For DT-X5M10E
DC1.3A/3.0V to 5V For DT-X5M30E/DT-X5M30U
DC1.4A/3.7V to 5V For DT-X5M10R

Power consumption

DC1.6A/3.7V to 5V For DT-X5M30R

Anti-static strength

Malfunction

±4 KV (contact), ±8 KV (in air)

Destruction

±12 KV

Compliant with EN6100-4-2

4.2.2 HA-A60IO, HA-A61IO, HA-A30CHG

Table 4.7

Item Specification Remark

Approx. 0.02 A/DC12V (HA-A60IO)
Approx. 0.15 A/DC12V (HA-A61IO)
Approx. 0.02 A/DC12V (HA-A30CHG)

When the terminal is not mounted on.

Approx. 0.9 A/DC12V (HA-A60IO)
Approx. 1.0 A/DC12V (HA-A61IO)

Current
consumption

Approx. 0.9 A/DC12V (HA-A30CHG)

While supplying power, or transmitting data.

DC12V±5% (HA-A60IO)
DC12V±5% (HA-A61IO)

Input voltage

DC12 or 24V±5% (HA-A30CHG) DC24V for HA-A30CHG is only when HA-A34AT

Battery Charger Car Mount Unit is attached to it.

Anti-static strength

Malfunction ±6 KV
Destruction ±12 KV

150 pF, 330 ohm

Line noise strength
(Malfunction)

1,000 V Pulse width: 5 KHz

Burst cycle: 300 milliseconds
No. of pulses: 75 pcs
Burst period: 15 milliseconds

Power interruption 10 milliseconds or less

4.2.3 HA-A34AT

Table 4.8

Item Specification Remark

DC 12V : Approx. 1,400 mA Consumption

current

DC 24V : Approx. 700 mA

While supplying power.

Voltage DC 12V/24V±5%
Anti-static strength

Malfunction ±6 KV
Destruction ±12 KV

150 pF, 330 ohm

40

4.2.4 DT-5022CHG

Table 4.9

Item Specification Remark

Anti-static strength

Malfunction ±5 KV
Destruction ±10 KV

ESD method: 250 pF, 100 ohm
Probe: Finger type
Polarity: ±

4.2.5 HA-A20BAT, DT-5025LBAT

Table 4.10

Item Specification Remark

Anti-static strength

Malfunction ±5 KV
Destruction ±10 KV

ESD method: 250 pF, 100 ohm
Probe: Finger type
Polarity: ±

41

4.3 Mechanical Performances

4.3.1 DT-X5

Table 4.11

Item Specification Condition

Resistance to drop impact (height)

In bare condition 180 cm Onto concrete, one time on each of the 6 sides and 4

corners.
In individual carton box 70 cm or less
In master carton box 70 cm or less

Onto concrete, one time on each of the 6 sides, 1

corner, 3 edges.

Resistance to vibration 1.5 G or less 10 to 55 Hz

In X,Y, and Z directions

Reciprocally for 30 minutes

4.3.2 HA-A60IO, HA-A61IO, HA-A30CHG

Table 4.12

Item Specification Condition

Resistance to vibration 1.5 G or less 10 to 55 Hz

In X,Y, and Z directions

Reciprocally for 30 minutes
Resistance to vibration
(in package)

1.5 G or less 10 to 55 Hz
In X,Y, and Z directions
Reciprocally for 30 minutes

Resistance to impact

In bare condition 70 cm One time for 6 faces onto concrete surface
In individual carton box 70 cm or less
In master carton box 50 cm or less

One time for 6 faces, 1 corner and 3 edges

4.3.3 DT-5022CHG

Table 4.13

Item Specification Condition

Resistance to vibration 1 G or less 10 to 55 Hz

In X,Y, and Z directions
Reciprocally for 30 minutes

Resistance to vibration
(in package)

2 G or less 10 to 55 Hz

In X,Y, and Z directions
Reciprocally for 15 minutes

Resistance to impact

In bare condition 75 cm 6 faces, 1 corner and 3 edges
In individual carton box 75 cm or less 6 faces, 1 corner and 3 edges

42

4.3.4 HA-A20BAT, DT-5025LBAT

Table 4.14

Item Specification Condition

Resistance to vibration 1.5 G or less 10 to 55 Hz

In X,Y, and Z directions
Reciprocally for 30 minutes

Resistance to impact

In bare condition 100 cm 6 faces, 4 edges onto P-tile.
In individual carton box 70 cm or less 6 faces, 3 edges, 1 corner onto P-tile.

43

4.4 Reliability

4.4.1 DT-X5

Table 4.15

Item Specification Remark/Condition

Service life

Backlight 10,000 hours At half-life period
Laser scanner 10,000 hours
C-MOS imager 70,000 hours
Trigger keys 1,000,000 times For each trigger key
Other keys 500,000 times
Mounting/removing of the
terminal to/from the Cradle

10,000 times

MTBF 62,413 hours Electronic parts only
MTBF (WLAN module) 27,000 hours
Charging and discharging cycle of
battery pack

300 times or more Applicable to HA-A20BAT and

DT-5025LBAT (see notes)

Note:
The number of the cycles is assumed with the conditions below.

• The remained capacity of battery pack at the 300 cycles is approximately 58% of the full capacity.

• The surrounding temperature is 20 ºC.

• The discharge current is 1.6A constant current.

4.4.2 HA-A60IO, HA-A61IO, HA-A30CHG

Table 4.16

Item Specification Remark/Condition
MTBF for electronics parts 50,000 hours
Mounting/removing the terminal to/from Cradle 20,000 times

Power switch 5,000 times

Switch

DIP switch 10 times For HA-A61IO only
USB 500 times
RS-232C 500 times For HA-A61IO only

No. of ON/OFF times of the
connector

RS-422 100 times For HA-A61IO only

No. of ON/OFF times of the power jack 1,500 times

4.4.3 DT-5022CHG

Table 4.17

Item Specification Remark
MTBF 210,000 hours or more MIL-HDBK217F
Protection from short Internal circuit is protected from a short between

the charge terminals

44

4.5 Compliance

4.5.1 DT-X5

EMC, EMI, Safety, WLAN /Bluetooth type approvals

Table 4.18

Compliance Standard

Europe

Model

EN301.489-17

(EMI,EMS)

EN60950

(Safety)

EN60825

(Laser)

EN300.328-2

(Bluetooth,

WLAN)

EN50371
EN50361
EN50360

(SAR)
DT- X 5 M 10 E Ye s Yes Ye s Yes Ye s
DT- X 5 M 10 R Ye s Ye s Ye s Yes Ye s
DT- X 5 M 30 E Ye s Yes Ye s Yes Ye s
DT- X 5 M 30 R Ye s Ye s Ye s Yes Ye s

Columns in gray color: not applicable.

Table 4.19

Compliance Standard

USA

Model

FCC

Part 15B Class

B

UL60950-1 FCC Part 15

sub part C +

SAR

DT- X 5 M 30 U Ye s Yes Yes

4.5.2 HA-A60IO, HA-A61IO, HA-A30CHG

Table 4.20

Compliance Standard

Europe USA
EN55022:1998+A1:2000 Class B EMC
EN55024:1998+A1:2001 Class B

FCC Part 15B Class B

Safety EN60950 UL60950 3 Edition: 2000

4.5.3 AD-S42120AE, AD-S45150AU, AD-S45150AE

Table 4.21

Compliance Standard

Europe USA

Safety EN60950 (1991) 2nd edition UL1950 3 Edition

45

5. Cable Specifications

5.1 For Chain Connection and Short Length

Length; 1 meter or less

1 2 3 4 5 6

Maxmimum

1m

Modular plug

(com ppatible with

6/6-6FR SYK (Sabyo

Industrial)

1 2 3 4 5 6

Cable(see Table 5.1)

Table 5.1 Specifications of the cable

Cable
Conductor 20/0.1A
Insulator Semi-hard material P.V.C.

Core wire

Finish of external shape 20/0.1A
Insulator P.V.C. Sheath
Finish of external shape φ4.3±0.1mm
Conductance resistance 0.12ohm /m or less Characteristics
Insulation resistance 50Mohm or more

Pin layout diagram of cable for chain connection and short distance (pin-to-pin straight connection)

Wiring

Pin no. Signal Pin no. Signal

1 IRS+ 1 ORS+
2 IRS- 2 ORS­3 ISD+ 3 OSD+
4 ISD- 4 OSD­5 ORD+ 5 IRD+
6 ORD- 6 IRD-

Cradle at lower

position under the

chain connection

Cradle at higher
position under the
chain connection

Vie w from sid e

Vie w from top

Fig. 5.1

Fig. 5.2

46

5.2 For Chain Connection and Long Length

Length; 1 meter or longer

1 2 3 4 5 6

Max. 1,000m

Modular plug compatible

with 6/6-6 FR SYK50 by

Sanyo Industrial Co.

1 2 3 4 5 6

Cable compatible with SK-UTP

100M3P by Sanyo Industrial Co.

Pin layout diagram of cable for chain connection and long distance (pin-to-pin straight/twist-pair connection)

Wiring

Pin no. Signal Pin no. Signal

1 IRS+ 1 ORS+
2 IRS- 2 ORS­3 ISD+ 3 OSD+
4 ISD- 4 OSD­5 ORD+ 5 IRD+
6 ORD- 6 IRD-

Cradle at lower

position under the

chain connection

Cradle at higher
position under the
chain connection

Fig. 5.3

XXXXX

X

XXXXX

X

XXXXXX

Vie w from sid e

Vie w from top

Fig. 5.4

47

6. Precautions

6.1 Handling Precautions

Precautions for short-term storage (1 to 2 days)

• If the DT-X5 is to be stored over holidays (including Saturday and Sunday), replace the battery pack (or

AA-size alkaline batteries) with brand-new one before starting the holiday. This will conserve the built-in
memory backup battery and ensure retention of data on the terminal.

• If there is a possibility of the above or operator error (e.g., a fully charged battery has not been inserted),

practice system operation that maintains a backup to avoid loss of data due to consumption of the batteries.

Precautions for long-term storage (over one week)

• Prior to long-term storage (over one week), always back-up data in the terminal to other memory storage

device. In addition, remove the lithium-ion battery pack or AA-size alkaline batteries before storage. This can
minimize overly discharging the installed battery and minimize consumption of the memory backup battery.

• Do not store the removed battery pack or AA-size alkaline batteries at high temperature. Otherwise, it will

discharge at an accelerated rate. Note that the capacity after the battery if it is not used for 10 days at 60°C
will be 65%, and that after 20 days at 60°C will be 55%.

48

6.2 Safety

6.2.1 Battery Pack

• Never disassemble or retrofit the battery pack. The battery pack has safety mechanism and protection means

incorporated to avoid hazards. Should they be damaged, the battery pack could become hot, generate smoke,
explode, or ignite.

• Never contact the “+” and “-“ terminals with metal objects such as a wire. Also, do not carry or store the

battery with a metal necklace or hair pin. Otherwise, the battery pack may be short-circuited resulting in an
excessive current and causing the battery to become hot, smoke, explode, or catch fire.

• Neither dispose of the battery pack into a fire nor heat it. The insulation may be burnt, the gas exhaust valve

or safety mechanism may be damaged, or the internal electrolyte may ignite, causing the battery pack to
become hot, smoke, explode, or ignite.

• Neither leave nor use the battery pack in a place with a high temperature (over 80 °C) or close to a fire or hot

stove. Should the resin separator be damaged due to excessive heat, the battery pack may be short-circuited
causing it to become heated, smoke, explode, or ignite.

• Do not soak the battery pack in fresh water or sea water. If the protection means incorporated in the battery

pack is damaged, the battery pack may become hot, smoke, explode, or ignite.

• Do not attempt to charge the battery close to a fire, in direct sunlight, or in a car parked in the sun. A heated

battery pack will trigger the internal hazard protection means to stop the charging function. Or, the protection
means may be damaged and the battery may be charged with an excessive current or voltage, or have
abnormal chemical reactions induced to cause it to become hot, smoke, explode, or ignite.

• Do not stick a pin or nail in the battery pack. Neither hit it with a hammer nor stamp it. If this is done, the

battery pack may be broken or deformed resulting in a short circuit and causing it to become hot, smoke,
explode, or ignite.

• Do not hit or throw the battery pack. If the protection means incorporated in the battery pack is damaged, the

battery pack may be charged with an excessive current or voltage, or have abnormal chemical reactions
induced to cause it to become hot, smoke, explode, or ignite.

• Never use a battery pack that is significantly damaged or deformed. It may become hot, smoke, explosion, or

ignite.

• Do not attempt to solder anything directly on the battery pack surface. The insulation may be damaged or the

gas exhaust valve or safety mechanism may be damaged, causing the battery pack to become hot, smoke,
explode, or ignite.

• Do not use the battery pack in other device than the DT-X5. The performance or service life of the battery

pack may be reduced or abnormal current may flow to cause it to become hot, smoke, explode, or ignite.

• When charging the battery pack use only dedicated cradles or dedicated battery charger and its AC adaptor

available from CASIO, at a temperature between 0°C and 40°C. If the battery pack is charged with battery
chargers other than those specified by CASIO, it may be over-charged, or charged with an excessive current,
or have abnormal chemical reactions induced, causing it to become hot, smoke, explode, or ignite.

• The battery pack has a specific polarity. Do not force it into the DT-X5. Check the polarity. If the battery pack

is connected backwards, it can be incorrectly charged and have an abnormal chemical reaction induced,
causing it to become hot, smoke, explode, or ignite.

• If the internal electrolyte of the battery pack leaks and enters the eye, do not rub the eye. Rinse the eye with a

sufficient amount of clean water, such as tap water, then immediately consult with a doctor. The electrolyte
can cause eye damage.

49

6.2.2 General

• Be aware of abnormal conditions.

If the DT-X5 is continuously used in an abnormal condition, a fire or electric shock may occur. If there is an
abnormality, immediately turn off the Power switch, and be sure to remove the batteries and then contact a
CASIO distributor for repair.

• Supply Current/Voltage

Do not use the AC adaptor with an AC voltage not rated on the AC adaptor. Also, avoid drawing power from
an outlet used for multiple devices. This may cause fire or an electric shock.

• Handling the power cable

Do not damage, break, retrofit, bend, twist, or stretch the power cable. Also, do not place a heavy object on it
or heat it. If this is done, the power cable may be broken and cause a fire or electric shock.

• AC adaptor

Always use the dedicated AC adaptor. If an AC adaptor that is not specified is used, the battery pack may
explode, causing a fire or personal injury.

• Do not touch the AC adaptor with wet hands.

This may result in an electric shock. Also, place the AC adaptor in a place where it is not subject to dust and
water. Dust and dirt may cause fire and smoke, and water may cause an electric shock.

• About the electrolyte

If the internal electrolyte of the battery leaks and enters the eye, rinse it with a sufficient amount of water, then
consult with a doctor

• About the battery pack

1. Do not place the battery pack in a microwave oven or high-pressure container. If this is done, the

battery pack will be quickly heated or the contact seal may be broken causing it to become hot, smoke,
explode, or ignite.

2. If you are aware of an abnormal condition such as a smell, excessive heat, discoloration, deformation,

etc., during use, charging and storage of the battery pack, immediately remove it from the DT-X5 and
do not use it anymore. If it continuously used without proper treatment, the battery pack may become
hot, smoke, explode, or ignite.

3. If charging cannot be completed even after the specified charging period, stop the charging operation.

Otherwise, the battery pack may become hot, smoke, explode, or ignite.

4. If the battery pack leaks or generates an abnormal smell, immediately remove it away from the fire.

Otherwise, the electrolyte that has leaked may ignite causing smoke, an explosion, or fire.

5. Do not disassemble the battery pack. Neither disassemble nor retrofit this terminal. Personal burns or

injury may occur.

• About the power cable and AC adaptor

1. Do not bring the power cable close to heating equipment such as stove. The cable coating may burn or

melt, resulting in fire or electric shock.

2. Do not bring the power cable close to a container filled with liquid. If the cable becomes wet or should

the container be tipped over, a fire or electric shock may result.

3. Do not unplug the AC adaptor by pulling the power cable by hand. The cable may be damaged causing

a fire or electric shock. Always hold the plug of the cable.

4. When cradle or battery charger is not used for an extended period of time, e.g. during absences, unplug

the AC adaptor from the wall outlet.

50

• About the battery

1. Do not attempt to disassemble or solder the battery. Also, do not heat or throw the battery into a fire.

2. When the button-type battery (memory backup battery) used in this terminal is removed, exercise care

so as not to accidentally swallow it. Remain aware of the danger to infants. Store the button-type battery
in an infant-safe location. Should the battery be swallowed, immediately consult a doctor.

3. If the battery is improperly used, the electrolyte may leak and soil other objects, resulting in fire and

personal injury. Be sure to observe the following precautions:

4. Make sure of the polarity (+, or -) of the battery when installing it.

5. Do not leave this terminal unused for an extended period of time with the battery installed.

• About the battery pack

Do not use the battery pack in a place where it will be exposed to static electricity. The battery pack may
become hot, explode, or ignite.

• Avoid exposing it to water and foreign matter

Should foreign matter (metal chips, water, liquid chemicals) enter inside the product, immediately turn off the
DT-X5, remove the battery pack, and then contact a CASIO distributor.

• Memory protection

1. Contents of the DT-X5 should always be backed up in personal computer to make a separate record

from that on the terminal. The contents of the memory may accidentally be lost due to battery power
consumption, etc. This also occurs when this terminal malfunctions or is repaired.

2. When replacing the battery pack or AA alkaline batteries, always refer to the user’s guide. Improper

battery replacement may lead to unexpected loss or alteration of data.

• Place of installation

1. Do not place the DT-X5 in an environment with a significant amount of moisture or dust. Otherwise, a

fire or electric shock may occur.

2. Do not use the DT-X5 in the vicinity of a cooking table, humidifier, etc., where it will be subjected to

oily smoke or vapor. Otherwise, a fire or electric shock may occur.

3. Do not place the DT-X5 in an unstable situation, such as on a wobbling platform or shelf. It may fall

and cause personal injury.

4. Do not throw the DT-X5 into a fire. This may cause a fire or personal injury due to explosion of the

terminal.