Casio DT-X5 Series, DT-X5M10E, DT-X5M10R, DT-X5M30E, DT-X5M30R Hardware Manual

DT-X5 Series

Hardware Manual

(Version 1.04)

CASIO Computer Co., Ltd.

Copyright ©2006. All rights reserved.

September 2006

2

Table of Contents

Editorial Record 4

Preface 5

Chapter 1 Overview 6

1.1 Features 6

1.2 Available Models and Options 7

1.2.1 Options and Interfaces 9

1.3 General Guide 10

1.3.1 HA-A34AT Car Mounted Battery Charger 12

1.3.2 HA-A61IO, HA-60IO Cradles 13

1.3.3 DT-5022CHG Dual Battery Charger 15

1.3.4 HA-A20BAT, DT-5025LBAT Battery Packs 16

Chapter 2 Hardware Specifications 17

2.1 DT-X5 17

2.1.1 Reference for Laser Scanner Performance 22

2.1.2 Reference for C-MOS Imager Performance 24

2.2 HA-A61IO, HA-A61IO 26

2.3 HA-A34AT 28

2.4 HA-A30CHG 29

2.5 DIP Switch Setting for HA-A61IO 30

2.6 Status Indication with LEDs 31

2.7 DT-5022CHG 32

2.8 HA-A20BAT, DT-5025LBAT 34
Chapter 3 Product Identification and Reference Numbers 35
Chapter 4 Quality References 36

4.1 Environment Performances 36

4.1.1 DT-X5 36

4.1.2 HA-A61IO, HA-A30CHG 37

4.1.3 HA-A34AT 38

4.1.4 DT-5022CHG 38

4.1.5 HA-A20BAT, DT-5025LBAT 38

4.2 Electric Performances 39

4.2.1 DT-X5 39

4.2.2 HA-A61IO, HA-A30CHG 39

4.2.3 HA-A34AT 39

4.2.4 DT-5022CHG 40

4.2.5 HA-A20BAT, DT-5025LBAT 40

4.3 Mechanical Performances 41

4.3.1 DT-X5 41

4.3.2 HA-A61IO, HA-A30CHG 41

4.3.3 DT-5022CHG 41

4.3.4 HA-A20BAT, DT-5025LBAT 42

4.4 Reliability 43

4.4.1 DT-X5 43

4.4.2 HA-A61IO, HA-A30CHG 43

4.4.3 DT-5022CHG 43

4.5 Compliance 44

4.5.1 DT-X5 44

4.5.2 HA-A61IO, HA-A30CHG 44

4.5.3 AD-S42120AE 44

3

Chapter 5 Cable Specifications 45

5.1 For Chain Connection and Short Length 45

5.2 For Chain Connection and Long Length 46
Chapter 6 Precautions 47

6.1 Handling Precautions 47

6.2 Safety 48

6.2.1 Battery Pack 48

6.2.2 General 49

CASIO is a registered trademark of CASIO Computer Co., Ltd. in Japan.
Other product names or company names in this reference manual are either trademarks or registered trademarks of
their respective owners.

No part of this document may be produced or transmitted in any form or by any means, electronic or mechanical,
for any purpose, without the express written permission of CASIO Computer Co., Ltd. in Tokyo Japan.
Information in this document is subject to change without advance notice. CASIO Computer Co., Ltd. makes no
representations or warranties with respect to the contents or use of this manual and specifically disclaims any
express or implied warranties of merchantability or fitness for any particular purpose.

© 2006 CASIO Computer Co., Ltd. All rights reserved.

4

Editorial Record

Manual
Version

no.

Date edited Page Content

0.90 March 2004 Tentative version

1.00 August 2004 Original version

1.01 September 2004 36 The content in Table 4.11 of Chapter 4 has been updated.

1.02 February 2005 all The description about C-MOS imager has been added.
7 The content in Table 1.2 of Chapter 1.2 is updated.
9 The content in Fig. 1.2 of Chapter 1.2.1 is corrected.

1.03 August 2006

32 The content in Table 2.14 of Chapter 2.7 is updated.

1.04 September 2006 7 The description about the phased out AC adaptors, MPC-577ADPE

and MPC-577ADPG, are added in Table 1.2 of Chapter 1.2.

5

Preface

A new industrial handheld terminal has been developed. CASIO introduces the DT-X5 series of handheld terminal
with built-in SH-3 (32-bit RISC type) Processor, high speed laser scanner and diverse wireless LAN
communications via Bluetooth as standard and IEEE802.11b WLAN (model dependent). Running under
Microsoft Windows CE .NET4.1 operating system, the rugged DT-X5 is designed specifically for industrial
applications.

This reference manual will explain about the hardware specifications and the details for the Laser integrated
models (DT-X5M10E, DT-X5M10R) and the C-MOS imager integrated models (DT-X5M30E, DT-X5M30R,
DT-X5M30U) and the dedicated options only.

For software and library related references, refer to the respective reference manuals released on the CASIO WEB
site at http://www.casio.co.jp/English/system/

.

6

1. Overview

1.1 Features

Incorporates .NET technology

• Uses WindowsCE .NET 4.1 operating system.

• Makes effective use of .NET resources developed by other parties.

• Employment of Embedded OS makes it possible to build a flexible WindowsCE system.

Enhanced communicating functions

• Built in Bluetooth Ver 1.1 module.

• The transfer rate of the Wireless LAN (model dependent) is 5 Mbps, which is the maximum rate of

communication for peer-to-peer connection with PC over IEEE802.11b.

• The following protocol stacks are available for Bluetooth interface:

GAP (Generic Access Profile), SDP (Service Discovery Profile), SPS (Serial Port), Dialup Network, File
Transfer.

• Security function (WEP 128 bits)

Superb reading capability

• With the installed high speed laser scanner (DT-X5M10E, DT-X5M10R) it is possible to read any industrial

1D bar code symbologies.

• Multi-step read function.

• With the installed C-MOS imager (DT-X5M30E, DT-X5M30R, DT-X5M30U) it is possible to read the

most widely used 2D symbologies as well as the industrial standard1D symbologies.

Support of outstanding development environment

Ample Microsoft development tools provided for easy application development and an advanced debug
environment.

7

1.2 Available Models and Options

Table 1.1 Models of DT-X5 series

Wireless LAN Scan Engine

Model

IEEE802.11b Bluetooth Laser C-MOS

Operating battery

DT-X5M10E No Yes Yes No Lithium-ion/ Alkaline
DT-X5M10R ETSI Yes Yes No Lithium-ion
DT-X5M30E No Yes No Yes Lithium-ion/ Alkaline
DT-X5M30R ETSI Yes No Yes Lithium-ion
DT-X5M30U No Yes No Yes Lithium-ion/ Alkaline

IEEE802.11b : WLAN module (compliant with IEEE802.11b) is integrated as standard.
Bluetooth : Bluetooth Version 1.1 module is integrated as standard
C-MOS : Capable to scan 1D/2D symbologies and to capture images.
Laser : Capable to scan 1D symbologies.
Lithium-ion : Lithium-ion battery pack (HA-A20BAT or DT-5025LBAT only)
Alkaline : AA-size alkaline battery (x 2 pcs)

Table 1.2 Options

Model Product Remark
HA-A61IO Bridge Satellite Cradle
HA-A60IO Bridge Basic Cradle
HA-A34AT Battery Charger Car Mount Unit
HA-A30CHG Cradle-type Battery Charger
DT-5022CHG Dual Battery Charger
HA-A20BAT Battery Pack 1,700 mAH, 3.7V
DT-5025LBAT Large-capacity Battery Pack 3,400 mAH, 3.7V
AD-S42120AE AC Adaptor Input range; 100 to 240 VAC
AD-S45150AU AC Adaptor Input range; 100 to 230VAC. With US

power cord. For DT-5022CHG.

AD-S45150AE AC Adaptor Input range; 100 to 230VAC, With

European and US power cords. For

DT-5022CHG.
MPC-577ADPE
MPC-577ADPG

AC Adaptor See note.

DT-827CAC Car Power Cable
DT-891WH Wall Mount Unit
DT-887AXA RS-232C cross cable Cable length; 1.5 m, 9-pin male
DT-882RSC RS-232C cross cable 25-pin male
DT-883RSC RS-232C cross cable 25-pin female
DT-888RSC RS-422 modular cable Cable length; 1.0 m
DT-380USB USB cable Cable length; 2.0 m

Note:
MPC-577ADPE and MPC-577ADPG are phased out as of August 2006. The successor models are
AD-S45150AE and AD-S45150AG..

8

The accessories in the table below are accompanied as accessory in each individual carton box of DT-X5.
Table 1.3 Accessory

Product Q’ty Remark
AA size Alkaline battery 2 For DT-X5M10E, M30E and M30U only
Alkaline battery holder 1 For DT-X5M10E, M30E and M30U only
Wrist strap 1
Large-capacity battery pack cover 1 For DT-5025LBAT
Battery pack cover 1 For DT-X5M10E, M30E and M30U only
User’s guide 1 in English and Chinese

9

1.2.1 Options And Interfaces

IrDA Ver. 1.1

Bridge Satellite

Cradle

HA-A61IO

Power Supply

Terminals

( Built-in Battery

Charge Circuit)

Battery Charger Car

Mount Unit
HA-A34AT

Dual Battery

Charger

DT-5022CHG

PC

USB

RS-232C

Battery Pack
HA-A20BAT

Large-capacity

Battery Pack

DT-5025LBAT

Access-Point

(Recommended

Option)

IrDA Printer

( Recommended

Option)

Bluetooth Module

(Ver. 1.1 Class2)

Bluetooth Equipment

(Recommended

Option)

DT-X5

AC Adaptor

AD-S42120AE

Car Power Cable

DT-827CAC

Cradle-type Battery

Charger

HA-A30CHG

AC Adaptor

AD-S42120AE

Dual Battery

Charger

DT-5022CHG

AC Adaptor
AD-S45150AU
AD-S45150AE

Battery Pack
HA-A20BAT

Large-capacity

Battery Pack

DT-5025LBAT

Bridge Satellite

Cradle

HA-A61IO

RS-422

AC Adaptor

AD-S42120AE

SS? ?

???

WLAN

( IEEE802.11b)

PC

AC Adaptor

AD-S42120AE

USB

Bridge Basic Cradle

HA-A60IO

RS-422

Fig. 1.2

10

1.3 General Guide

Views for DT-X5M10E, DT-X5M10R

Note:
The front view in Fig. 1.3 is for all the models of DT-X5 series.

Views for side and back of DT-X5M30E, DT-X5M30U and DT-X5M30R

Refer to Table 1.4 “Names of parts” in the following page for each part and its description.

Fig. 1.3

22

Fig. 1.4

11

Table 1.4 Names of parts

No. Name Description

1 Indicator 1 This indicator is green when charging is completed, and red during charging.
2 Indicator 2 This indicator is green when the bar code has been read successfully, and red

when a reading error has occurred.
3 LCD panel Displays text, operating instructions and so forth.
4 Power key Switches the power on and off (press for about one second).
5 L key This is pressed to move the cursor to the left.
6 R key This is pressed to move the cursor to the right.
7 Cursor key This functions in mainly the same manner as the cursor keys on a PC. It is

used when selecting items or scrolling the screen up and down and so on.
8 Multi key This can be set to perform arbitrary functions.
9 Numeric keys These are pressed to input numbers and letters.

10 ENT key This is pressed after entering a value or when advancing to the next step.

These keys can be assigned functions other than the functions for reading bar

codes. They are initially assigned the following default settings.

F1 : Deletes one characters to the left.

F2 : Inputs a hyphen (-).

F3 : Inputs a period (.).

F4 : Toggles to switch between numbers and alphabets (uppercase).

F5 : Inputs a space.

F6 : Functions similar to the Tab key on a PC. Used to move items for

input or selection.

F7 : Functions similar to the Tab key on a PC. Used to move items for

input or selection (but moves the opposite to F6.)

11 Function keys

F8 : Not set.

12 IR port This port is used for IR communication with another terminal or the Bridge

Satellite Cradle.

13 Power contacts Contact points for supplying power from the Bridge Satellite Cradle and

Cradle-type Battery Charger.

14 CLR key This is pressed to clear the contents of all key inputs.

This is used to make various settings or start up preliminary registered

applications by pressing in combination with a function key or numeric key.

Fn and 1 keys : Switches the backlight on and off.

Fn and 2 keys : Darkens the contrast.

15 Fn key

Fn and 3 keys : Lightens the contrast.

16 Battery pack cover

lock switches

Slide these switches when opening and closing the battery cover.

17 R Trigger key This key is used to read bar codes. It is also pressed when performing a full

reset.

18 L Trigger key This key is used to read bar codes. It is also pressed when canceling a full

reset.

19 Wrist strap hook This is used when attaching the wrist strap.
20 Reset switch This is pressed to reset the terminal.
21 Battery pack cover Covers the compartment that holds the battery pack or AA size alkaline

batteries.

Laser light is emitted from this port to read bar codes (Laser scanner

integrated models only).

22 Bar code reader port

LED lights are emitted from this port to read bar codes and stacked 2D codes

(C-MOS integrated models only).

23 Buzzer Produces a buzzer tone.
24 Maintenance

connector cover

This is used when performing maintenance and repairs. This cover should

normally not be opened.

12

1.3.1 HA-A34AT Battery Charger Car Mount Unit

View

Note:
The view in Fig. 1.5 shows HA-A34AT (Battery Charger Car Mount Unit) with HA-A30CHG (Cradle-type
Battery Charger) integrated to it.

Fig. 1.5

Power Indicator Lamp

Power Contacts

Power Switch

Car power code jack

Remove button

HA-A30CHG

HA-A34AT

13

1.3.2 HA-A61IO and HA-A60IO Cradles

Views

Refer to Table 1.5 “Names of parts” in the following page for each part name and its description.

Fig. 1.6

4

5

6

7

10

11

12

Right

Back

13

15

14

1

3

2

8

9

Top

Front

Bottom

14

Table 1.5 Names of parts

No. Part Name Description

1 IR port This port transfers data with the terminal IR port non-contact

communication.
2 Terminal detect switch This switch detects when the terminal is not seated correctly on the Cradle.
3 Power contacts Power is supplied to the terminal via these contacts.
4 Fall protector This is a removal attachment that prevents the terminal from tipping over

and falling.

This lamp indicates the mounting status of the terminal.

Off : Power off

Green : Power on, the terminal mounted correctly

5 Power indicator lamp

Red : Power on, the terminal not mounted

This lamp shows when the terminal is performing communication.

Off : No communication being performed

Green flashing : Communication in progress

6 Communication

indicator lamp

Red : Problem with a connection between two Bridge Satellite

Cradles
This lamp indicates whether the system is operating normally. Regardless of
whether or not the terminal is mounted this lamp indicates the system status
and whether or not a communication operation with the system can be
performed.
Off : System is not operating.

7 System status indicator

lamp

Green : System is operating.

8 Desktop unit This is the base when using the Cradle in a desktop configuration. Remove

the desktop unit in the case of a wall mount configuration.

9 DIP switches

(HA-A61IO only)

Use these switches to configure the Bridge Satellite Cradle as required.

10 Power switch Turns the power on and off.
11 Wall mount unit

fastening plate

The holes in this plate accept screws that secure the wall mount unit in place.

12 AC adaptor jack Connect the AC adaptor here sold separately to supply power.
13 RS-422 port

(HA-A61IO only)

This port is used when connecting to another Bridge Satellite Cradle.

14 RS-232C port

(HA-A61IO only)

This port accepts connection of an RS-232C cable for connection to a
computer for transfer of system data and file data. Use of the RS-232C port
requires installation of a special driver on the PC.

15 USB port This port accepts connection of a USB cable for connection to a computer

for transfer of system data and file data. Use of the USB port requires
installation of a special driver on the PC.

15

1.3.3 DT-5022CHG Dual Battery Charger

Fig. 1.7

Top

Left

Right

Bottom

Views

Charge status
indicators

Dual charger connection terminals

AC adaptor jack

Connection attachments

Battery pack compartments