Carrier 69NT40-489-100 PARTS LIST

Container Refrigeration

SERVICE PARTS LIST

69NT40--489--100 Series

EverFresh Controlled Atmosphere

Container Refrigeration Units

T--305PL Rev B Change 6/10

for

SERVICE PARTS LIST

CONTAINER REFRIGERATION UNIT

EVERFRESH

CONTROLLED ATMOSPHERE

Model

69NT40-489-100 Series

PARAGRAPH NUMBER Page

1 QUICK LIST -- CLAMPS, FILTER--DRIER, FUSE, TY--RAPS, AND WIRE TERMINALS 1............

2 REFRIGERATION UNIT ASSEMBLY 2....................................................

2.1 REFRIGERATION UNIT -- AREA LOCATOR 2..........................................

2.2 RAIN GUTTERS 4..................................................................

2.3 HANDLES 5.......................................................................

2.4 CONTROL BOX DOOR 6............................................................

2.5 CONTROL BOX 8..................................................................

2.6 CONTROL BOX -- STD ELECTRICAL COMPONENTS, RM AND HOURMETER 10..........

2.7 CONTROL BOX -- EVAP FAN CAPABILITY, EBS and EDS, EBS ONLY and CFS 12..........

2.8 CONTROL BOX -- CONTROLLER MODULE SECTION AND SOFTWARE CARDS 14........

2.9 CONTROL BOX -- DISPLAY MODULE AND COMMUNICATIONS INTERFACE MODULE 17.

2.10 CONDENSER FAN MOTOR AND COIL 18..............................................

2.11 CONDENSER FAN GRILLE ASSEMBLY 20.............................................

2.12 COMPRESSOR TUBING 22..........................................................

2.13 RECEIVER 24.......................................................................

2.14 WATER--COOLED CONDENSER 26...................................................

2.15 SRS AND STS 28....................................................................

2.16 BACK PANEL ASSEMBLY -- OPTION 4, Aluminum HINGED 29...........................

2.17 UPPER FRESH AIR MAKE--UP AND ACCESS PANEL 30................................

2.18 EVAPORATOR FAN ASSEMBLY 32....................................................

2.19 EVAPORATOR COIL -- REAR PANELS REMOVED 34...................................

2.20 USDA OPTION 36...................................................................

2.21 COMPRESSOR MTG., GUARD, CRANKCASE AND DRAIN LINE HEATER COMPONENTS 38

2.22 COMPRESSOR GAUGES AND TRANSDUCERS 40.....................................

2.23 CABLE RESTRAINT COMPONENTS 42................................................

2.24 VOLTAGE CABLES 44...............................................................

2.25 AUTOTRANSFORMER KIT 46........................................................

2.26 LABELS AND DECALS 48..............................................................

3 INTERROGATOR AND ACCESSORIES 50

3.1 DATAREADER 50....................................................................

3.2 INTERROGATOR RECEPTACLE 52...................................................

4 COMPRESSOR ASSEMBLY 54...........................................................

5 CONTROLLED ATMOSPHERE EQUIPMENT ASSEMBLY 58.................................

5.1 CONTROLLED ATMOSPHERE EQUIPMENT -- AREA LOCATOR 58.......................

5.2 CONTROLLED ATMOSPHERE CONTROL BOX DOOR 60...............................

5.3 CONTROLLED ATMOSPHERE CONTROL BOX 62......................................

5.4 CONTROLLED ATMOSPHERE CONTROL BOX -- SHIELD REMOVED 64..................

5.5 CALIBRATION, GAS CHARGE AND PRESSURIZATION/GAUGE PORTS 66...............

5.6 EVAPORATOR FAN DECK 68.........................................................

5.7 EVAPORATOR -- BACK PANELS REMOVED 70.........................................

5.8 DRAIN SOLENOID VALVES 74........................................................

5.9 MEMBRANE AIR FILTER ASSEMBLY 76...............................................

5.10 AIR INTAKE FILTER 78...............................................................

5.11 AIR COMPRESSOR Part Number 18--00052--03SV 80...................................

5.12 AIR COMPRESSOR Part Number 18--00099 82.........................................

.................................................

i T-305PL

PARAGRAPH NUMBER

5.13 AIR COMPRESSOR MOUNTING 84...................................................

5.14 PRE--TRIP KIT AND DOOR INTERLOCK SYSTEM 86...................................

6 CONTROLLER CONFIGURATION 88......................................................

6.1 REFRIGERATION CONTROLLER/DATACORDER CONFIGURATION 88...................

7 TOOLS 89..............................................................................

Page

iiT-305PL

INTRODUCTION

1 INTRODUCTION

The Carrier Transicold model 69NT40--489--100 series units are of lightweight aluminum frame construction, designed to fit in the front of a container and serve as the container front wall.

2 CONFIGURATION IDENTIFICATION

Unit identification information is provided on a plate located near the refrigeration compressor. The plate provides the unit model number, the unit serial number and the unit parts identification number (PID). The model number identifies the overall unit configuration, while the PID provides information on specific optional equipment, factory provision to allow for field installation of optional equipment, and differences in detailed parts.

Configuration identification for the models covered herein are provided in the Carrier Transicold Container Unit Matrix manual, publication T--300.

3 OPTION DESCRIPTIONS

Various options may be factory or field-fitted to the base unit. These options are listed in the tables and described in the following subparagraphs.

3.1 Battery

The refrigeration controller may be fitted with standard replaceable batteries or rechargeable battery pack. The unit is fitted with the EverFresh controlled atmosphere option. The CA controller may be fitted with the same battery option.

3.2 Dehumidification

The unit may be fitted with a humidity sensor. This sensor allows setting of a humidity set point in the controller. In the dehumidification mode, the controller will operate to reduce internal container moisture level.

3.3 Control Box

The control box may be of aluminum or composite material, and each type box may be fitted with a lockable door.

3.4 Temperature Readout

The unit may be fitted with suction and discharge temperature sensors. The sensor readings may be viewed on the controller display.

3.5 Pressure Readout

The unit may be fitted with suction and discharge pressure gauges, or suction and discharge transducers or no pressure readout. The transducer readings may be viewed on the controller display.

3.6 USDA

The unit may be supplied with fittings for additional temperature probes, which allow recording of USDA Cold Treatment data by the integral DataCORDER function of the Micro--Link refrigeration controller.

3.7 Interrogator

Units that use the DataCORDER function are fitted with interrogator receptacles for connection of equipment to download the recorded data. Two receptacles may be fitted; one accessible from the front of the container and the other mounted inside the container (with the USDA receptacles).

3.8 Remote Monitoring

The unit may be fitted with a remote monitoring receptacle. This item allows connection of remote indicators for COOL, DEFROST and IN RANGE. Unless otherwise indicated, the receptacle is mounted at the control box location.

3.9 Communications

The unit may be fitted with a communications interface module. The communications interface module is a slave module, which allows communication with a master central monitoring station. The module will respond to communication and return information over the main power line. Refer to the ship master system technical manual for further information.

3.10 Compressor, Refrigeration

The unit is fitted with a single-speed reciprocating compressor.

3.11 Condenser Coil

The unit may be fitted with a 2-row or 4-row coil using nominal 3/8 inch tubing, or a 3-row coil using 7mm tubing. The required refrigerant charge is different for each coil.

3.12 Autotransformer

An autotransformer may be provided to allow operation on 190/230, 3-phase, 50/60 hertz power. The autotransformer raises the supply voltage to the nominal 380/460 volt power required by the base unit. The autotransformer may also be fitted with an individual circuit breaker for the 230 volt power.

If the unit is fitted with an autotransformer and communications module, the autotransformer will be fitted with a transformer bridge unit (TBU) to assist in communications.

3.13 Gutters

Rain gutters may be fitted over the control box and EverFresh control box to divert rain away from the controls.

3.14 Handles

The unit may be fitted with handles to facilitate access to stacked containers. These handles may include a fixed handle (located at the right side of the unit) and/or hinged handles at the left side and center (attached to the condenser coil cover).

iii

T-305PL

3.15 Water Cooling

The refrigeration system may be fitted with a watercooled condenser. The condenser is constructed using copper--nickel tube for seawater applications. The water-cooled condenser is in series with the air-cooled condenser and replaces the standard unit receiver. When operating on the water-cooled condenser, the condenser fan is deactivated by either a water pressure switch or condenser fan switch.

3.16 Back Panels

The refrigeration system may be fitted with either aluminum or stainless steel back panels. Panels may be fitted with access doors and/or hinge mounting.

3.17 460 Volt Cable

Various power cable and plug designs are available for the main 460 volt supply. The plug options tailor the cables to each customer’s requirements.

3.18 230 Volt Cable

Units equipped with an autotransformer require an additional power cable for connection to the 230 volt source. Various power cable and plug designs are available. The plug options tailor the cables to each customers requirements.

3.19 Cable Restraint

Various designs are available for storage of the power cables. These options are variations of the compressor section front cover.

3.20 Upper Air (Fresh Air Make Up)

The unit is fitted with an upper fresh air makeup assembly. The openings may also be fitted with screens.

3.21 Controlled Atmosphere

The controlled atmosphere system is of the two purity type. This provides a second level of operation when additional removal of carbon dioxide is required. All units covered in this manual are fitted with the controlled atmosphere option.

3.22 Arctic Mode

To improve operation in cold ambients, the unit may be fitted with a crankcase heater and/or a condensate drain line heater. The crankcase heater is operated before start--up to warm the compressor oil and boil off any liquid refrigerant that may be present in the crankcase. The drain line heater is operated to prevent freezing of the evaporator condensate drain system.

3.23 Humidification

The unit may be equipped with the Carrier Transicold NatureFresh humidity management system. The system includes a water tank, water pump, water heater, and atomizer along with various control and monitoring devices. It is designed to add additional moisture into the supply air for control of cargo moisture level. A separately bound manual covering operation and parts for the CTD NatureFresh System is available (see the following chart).

Manual

Number

T-297

Equipment

Covered

Humidity Management

System Option

Type of Manual

Technical

Supplement

3.24 Power Correction

The unit may be fitted with a set of power factor correction capacitors to assist in correction of imbalance in current draw by the compressor.

3.25 Evaporator

Evaporator section options include a hermetic thermal expansion valve with a choice of two sizes of heat exchangers.

3.26 Evaporator Fan Operation

The units are fitted with Normal Evaporator Fan Operation. Opening of an evaporator fan internal protector will shut down the unit.

3.27 Labels

Operating Instruction and Function Code listing labels will differ depending on the options installed. For example, additional operating instructions are required to describe start--up of a unit equipped with an autotransformer. Where the labels are available with additional languages, they are listed in the parts list.

3.28 Plate Set

Each unit is equipped with a tethered set of wiring schematic and wiring diagram plates. The plate sets are ordered using a seven digit base part number and a two digit dash number. EverFresh controlled atmosphere units have a second set of plates for the controlled atmosphere system. These plate sets are numbered and ordered in the same manner. (See Unit Matrix)

3.29 Controller

There are two controllers in the unit. The refrigeration controller controls the temperature and the EverFresh controller controls the Controlled Atmosphere components. Replacement controllers may be ordered as a universal unconfigured controller (without configuration software) or configured.

3.30 Stepper Drive

All the units covered by this manual have suction modulating valves, which act to control system capacity. Units indicated as being fitted with “stepper drive” have digital control motors fitted to the suction modulating valve to open and close the valve in steps as required.

3.31 Condenser Grille

Two styles of condenser grilles are available -- direct bolted grilles and hinged grilles.

3.32 Emergency Bypass

The unit may be equipped with switches to allow emergency bypass of the controller. The EMERGENCY BYPASS switch functions to bypass the controller in the event of controller failure. The EMERGENCY DEFROST switch functions to bypass the all controls and place the unit in the defrost mode.

T-305PL

OPTION LEGEND

General

X Features that apply to model

P Factory Installation of Equipment to

Battery Codes

S Standard (throw away) Cells

R Rechargeable Cells

Control Box Codes

A Aluminum Box without Door Lock

AL Aluminum Box with Door Lock

C Composite Box without Door Lock

CL Composite Box with Door Lock

Pressure Readout Codes

G Factory Installed Pressure Gauges

T Factory Installed Pressure Transducers

SG Factory Installed Suction Pressure Gauge

USDA Codes

D Option D

V Option V

Interrogator Codes

1 Left Straight Mount

2 Right Mount

3 Box Mount

4 Left Mount

5 Left Angled Mount

6 Right Mount

Back Panel Codes

4 Hinged Panels

Communications Codes

1 Standard

2 HighDataRate

3 Chipset Modem

3l Chipset Modem Low Data Rate

3h Chipset Modem High Data Rate

Feature Not Applicable

Allow Field Installation

Compressor Codes

1R Single Speed Reciprocating

Condenser/Receiver Codes

2 Two Row Coil

3 Three Row (7mm) Coil

4 Four Row Coil

AutoTransformer Codes

1 Transformer Fitted

2 Transformer with CB2 Fitted

3 Transformer with CB2 and Receptacle

4 Transformer with CB2 and TBU

Gutter Codes

2 Standard Length Bolted Gutters

Handle Codes

1 Two Side and One Center

2 Two Side

3 One Center

4 One Right Side and Two Center

Thermometer Port Codes

1 Supply Air Port

2 Return Air Port

B Both Ports

Water Cooling Codes

W Water Pressure Switch

F Condenser Fan Switch

460 Volt Cable Codes

1 Option1

2 Option 2

3 Option 3

4 Option 4

5 Option 5

6 Option 6

7 Option 7

8 Option 8

9 Option 9

T-305PL

230 Volt Cable Codes

1 Option 1

2 Option 2

3 Option 3

4 Option 4

5 Option 5

6 Option 6

7 Option 7

8 Option 8

9 Option 9

Cable Restraint Codes

1 Cable Door

2 Left Bungy Cord Only

3 J--Hook

4 Left and Right Bungy Cord

5 Left Bungy Cord with Left Extended Guard

6 Left and Right Bungy Cords with Extended

Guards

Upper Air Codes

2 Upper Fresh Air Installed

3 Upper Fresh Air Installed with Screen

Controlled Atmosphere

1 TransFresh

2 Carrier Transicold EverFresh System

Arctic Mode Codes

C Crankcase Heater

L Drain Line Heater

B Both Crankcase Heater and Drain Line Heater

Condenser Grille Codes

B Bolted Grille

H Hinged Grille

Evaporator Codes

1 Original Coil with Semi--Hermetic TXV and

Standard Heat Exchanger

Evaporator Fan Codes

1 Normal Evaporator Fan Operation

Label Codes

1 English

2 English / Spanish

Emergency Bypass Codes

B Emergency Bypass and Emergency Defrost

EB Emergency Bypass Only

Ordering Instructions

All orders and inquiries for parts must include: Parts Identification Number (PID), Model Number, Unit Serial Number, Part Number, Description of part as shown on list, and Quantity required. Address all correspondence for parts to the following address:

CARRIER TRANSICOLD DIVISION

Replacement Components Group, TR-20

P.O. Box 4805, Syracuse, New York 13221

or FAX to: (315) 432-3778

Letter Designations

The following letter designations are used to classify parts throughout this list:

A/R = As Required N/A = Not Available NS = Not shown in illustration NSS = Not sold separately -- Order next higher assembly or kit PID = Parts Identification Number -- essential to identify unit configuration. PL = Purchase Locally SST = Stainless Steel -- 300 Series unless otherwise specified. SV = Suffix SV -- added to part number designates service replacement part.

T-305PL

1 QUICK LIST -- CLAMPS, FILTER--DRIER, FUSE, TY--RAPS, AND WIRE TERMINALS

PART NO. DESCRIPTION

34--00373--51 Clamp, Tube, 1/4, SST 34--00373--53 Clamp, Tube, 3/8, SST 34--00373--05 Clamp, Tube, 1/2, SST 34--00373--07 Clamp, Tube, 5/8, SST 34--00373--59 Clamp, Tube, 3/4, SST 34--00373--11 Clamp, Tube, 7/8, SST 34--00373--65 Clamp, Tube, 1--1/8, SST 34--00373--67 Clamp, Tube, 1--1/4, SST 34--00373--69 Clamp, Tube, 1--3/8, SST 34--00373--71 Clamp, Tube, 1--1/2, SST 22--00066--01 Connector, Butt End, Wire Range -- 22 to 16 AWG 22--00066--02 Connector, Butt End, Wire Range -- 16 to 14 AWG 22--00066--03 Connector, Butt End, Wire Range -- 12 to 10 AWG 22--00041--00 Connector, Closed End, Wire Range -- 22 to 14 AWG 22--00041--02 Connector, Closed End, Wire Range -- 18 to 10 AWG

66U1--7472--1 Filter--Drier

22--02336--02 Fuse, 5 Amp (F1 and F2) 22--02336--04 Fuse, 10 Amp (F3) 22--01140--01 Ring Terminal, #6, Wire Range -- 12 to 10 AWG 22--01140--02 Ring Terminal, #10, Wire Range -- 12 to 10 AWG 22--01140--04 Ring Terminal, 3/8, Wire Range -- 12 to 10 AWG 22--00119--04 Ring Terminal, 1/4, Wire Range -- 12 to 10 AWG 22--00120--04 Ring Terminal, #10, Wire Range -- 16 to 14 AWG 22--00120--07 Ring Terminal, 5/16, Wire Range -- 16 to 14 AWG 22--00121--07 Ring Terminal, #10, Wire Range -- 22 to 16 AWG 22--01139--04 Ring Terminal, 3/8, Wire Range -- 16 to 14 AWG 22--01141--01 Spade Terminal, 1/4 X 5/16, Wire Range -- 16 to 14 AWG 22--00595--01 Spade Terminal, 3/8, Wire Range -- 12 to 10 AWG 22--01106--00 Spiral Wrap, 1/4 Diameter X 25 Feet Long 22--01107--00 Spiral Wrap, 1/2 Diameter X 25 Feet Long

66U1--3803 Tube, Heat Shrink, 1/4 ID X 2--1/8 Long

66U1--3803--1 Tube, Heat Shrink, 1/2 ID X 2--3/4 Long

44--01043--05 Ty--Raps, 5--1/2 Inches Long 44--01043--07 Ty--Raps, 11.00 Inches Long

22--50007 Series Wire Markers

07--00345--00 Sealant, Pipe (Used to seal fittings on unit with R--134a) 07--00313--00 Cleaner, Coil 76--00397--00 Paint, Compressor Touch--Up, Blue

T-305PL

2 REFRIGERATION UNIT ASSEMBLY

2.1 REFRIGERATION UNIT -- AREA LOCATOR

Item 1, Controlled Atmosphere Equipment, Refer to Section

2T-305PL

2.1 REFRIGERATION UNIT -- AREA LOCATOR (Continued)

Item Section Number Area Description

1 Refer to Section 5 Controlled Atmosphere Equipment 2 Refer to Section 2.17 Upper Fresh Air Makeup and Access Panels 3 Refer to Section 2.26 Labels and Decals 4 Refer to Section 2.18 Evaporator Fan Assembly 5 Refer to Section 2.10 Condenser Fan Motor and Coils 6 Refer to Section 2.11 Condenser Fan Grille 7 Refer to Section 2.2 Rain Gutters 8 Refer to Section 2.4-- 2.9 Box, Control 9 Refer to Section 2.3 Handles

10 Refer to Section 2.10 Condenser Coil

11 Refer to Section 2.13 or 2.14 Receiver or Water-- Cooled Condenser 12 Refer to Sections 2.21 or 4 Compressor 13 Refer to Section 2.21 Guard, Compressor 14 Refer to Section 2.24 Power Cables 15 Refer to Section 2.24 Power Plugs 16 Refer to Section 2.25 Autotransformer 17 Refer to Section 3 Interrogator and Accessories

T-305PL

2.2 RAIN GUTTERS

Item Part Number Description Qty

OPTION 2 -- STANDARD LENGTH

1 69NT35--3987 Gutter, Rain (Standard -- Right Side) 1 2 69NT35--7078 Angle, Rain Gutter (Left Side) 1

4T-305PL

2.3 HANDLES

Item Part Number Description Qty

OPTION 1 -- TWO SIDE, ONE CENTER

1 69NT35--81 13 Handle, Fixed 2 2 69NT40--657-- 2 Handle, Hinged 1

OPTION 2 -- TWO SIDE

1 69NT35--81 13 Handle, Fixed 2

OPTION 3 -- ONE CENTER

2 69NT40--657-- 2 Handle, Hinged 1

OPTION 4 -- ONE RIGHT SIDE, TWO CENTER

1 69NT35--81 13 Handle, Fixed 1 2 69NT40--657-- 2 Handle, Hinged 2

T-305PL

2.4 CONTROL BOX DOOR

12 4

6 5 7

Control Box

Control Box Door

Hinge Assembly -- Sectional View

Door Assembly -- Partial Back View

6T-305PL

18 15 11 19

2.4 CONTROL BOX DOOR (Continued)

Item Part Number Description Qty

1 69NT42--688-- 7 Door Assembly -- Includes: 1 2 42--00270--02 Gasket, Door 1 3 58--04366--00SV Window and Gasket Assembly, Control Box Door, Lexan 1 4 34--06169--00 Washer, Retaining, SST 2 5 66U1--6811--8 Screw, Retaining, Panel, 0.300--0.625, SST 2 5 66U1--6811--15 Screw, Retaining, Wing, 0.300--0.625, SST 2 6 34--06053--00 Washer, Mylar, 0.25 ID X 0.80 OD 4 7 44--00300--01 Hinge, Half 1 8 44--00300--02 Hinge, Half 1 9 44--00300--03 Pin Assembly, with Tether 1

10 58--04101--01 Protector, Mylar (Hinge) (Not Needed with Composite Box) 2

11 34--01167--01 Retainer, Nut 2 12 58--04101--00 Protector, Mylar (Hinge) 2 13 66U1--2403--1 Screw, Truss Head, #10--24 X 3/4 Long, SST 4 14 66U1--5331--3 Washer, Lock, #10, SST 7 15 66U1--5321--8 Washer, Flat, #10, SST 7 16 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 4 17 68--13577--00 Pocket, Placard 1 18 34--00665--09 Locknut, Hex Head, #10--24, SST 3 19 34--06107--00 Rivet, Blind, 1/8 Diameter, Grip Range -- 0.188--0.250 3 20 66U1--5371--7 Screw, #10--24 X 1/2 Long, SST 4 21 66U1--5321--8 Washer, Flat, #10, SST 4 22 58--04346--00 Door Strap Kit 1

T-305PL

2.5 CONTROL BOX

3 4

7 8

13 14

5 9

OPTION C and CL -- COMPOSITE BOX

17 18 19

In Box

8T-305PL

2.5 CONTROL BOX (Continued)

Item Part Number Description Qty

1 -- Plate, Schematic and Diagram (Refer to T--300, Container Unit Matrix) 1 2 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 2 3 69NT43--125-- 1 Shield, High Voltage (Plastic) -- Includes: 1 4 44--00343--00 Hinge 2 5 34--00928--02 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/8--3/16, SST 4 6 34--50015--00 Stud and Retainer Package -- Includes: 4 7 NSS Stud, Fastener 1 8 NSS Retainer, Fastener Stud 1 9 34--06139--03 Receptacle 4

10 69NT43--124-- 4SV Shield, Low Voltage (Lexan) with Tether 1

11 62--03957--02 Label, Danger--High Voltage 1

OPTION A and AL, Aluminum CONTROL BOX

12 86--04237--03 Control Box, Standard Aluminum 1 13 68--12791--00 Bracket, Lock (See Note 1) 1

34--01142--01 Receptacle, Retaining 1

34--01152--02 Receptacle, Retaining (See Note 2) 1

34-- 00928--01 Rivet, Blind, 1/8 Diameter, Grip Range 1/16 -- 1/8 2

34-- 00928--03 Rivet, Blind, 1/8 Diameter, Grip Range 3/16 -- 1/4 (See Note 2) 2

NOTES

1. The bracket is welded to the control box -- order Item #11 for locking plate.

2. When Item #11 is used, 34--01152--02 and rivets, 34--00928--03 are to be used in the upper door location.

OPTION C and CL -- COMPOSITE CONTROL BOX

16 58--04668--01 Control Box, Standard Composite 1

69NT35--6272 Bracket, Non--Locking 1

69NT35--2287 Bracket, Locking (See Note 3) 1

18 34--01142--01 Receptacle, Retaining 1

34-- 00928--01 Rivet, Blind, 1/8 Diameter, Grip Range 1/16 -- 1/8 2

34-- 00928--02 Rivet, Blind, 1/8 Diameter, Grip Range 1/18 -- 3/16 (See Note 4) 2

20 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 2 NS 76--00724--00SV Crack, Chip and Hole Repair Kit 1 NS 76--50084--00SV Insert Repair Kit -- Includes: 1

21 34--06231--01 Insert -- 17.53 X 9.91 mm (0.690 X 0.390 in) 1/4--20 Threads -- NSS 10

22 34--06231--03 Insert -- 15.88 X 6.35 mm (0.625 X 0.250 in) 10--24 Threads -- NSS 10

23 34--06231--04 Insert -- 25.15 X 7.54 mm (0.990 X 0.297 in) 10--24 Threads -- NSS 10

24 34--06231--05 Insert -- 10.16 X 9.53 mm (0.400 X 0.375 in) 10--24 Threads -- NSS 10

25 34--06231--06 Insert -- 12.70 X 9.91 mm (0.500 X 0.390 in) 1/4--20 Threads -- NSS 10

26 34--06231--07 Insert -- 9.53 X 6.76 mm (0.375 X 0.266 in) 10--24Threads -- NSS 10 NS 02--00082--00 Durabond Epoxy -- NSS 1 NS 07--00390--00 Static Mixing Tube -- NSS 1 NS 07--00391--00 Application Gun -- Required for Insert Repair 1

NOTES

3. The bracket is bolted to the control box -- order 69NT35--2287 for locking bracket.

4. When 69NT35--2287 is used, 34--00928--02, rivet, is to be used in the upper door location.

T-305PL

9.6 CONTROL BOX -- SHIELDS REMOVED, STD ELECTRICAL COMPONENTS, RM AND HOURMETER

1 2

6 7

40 41

36 37 38 39

30 13 32 33

34 35

20 26 27 28

19 20 25

22 23 24

6 7

19 20

16 or 43

11 12

14 15

44 45

Remote Monitoring ---

Lower/External Mounting

HOURMETER

Item Part Number Description Qty

1 66U1--3823

Hourmeter 1

2 66U1--6651--15 Screw, Pan Head, #4--40 X 3/4 Long, SST

68-- 12496--00 Bracket, Hourmeter 1

66U1-- 5381 Screw, Hex Head, #10--24 X .50 Long, SST 2

10-- 00431--07 Contactor, Compressor (CH) (30 Amp) 1

34-- 06243--00 Screw, Pan Head, (Thread Cutting) #8-- 32 X 3/4 Long, SST 10

10-- 00431--06 Contactors, (CF), (HR) and (EF and ES) (12 Amp) 4

10T-305PL

9.6 CONTROL BOX -- SHIELDS REMOVED, STANDARD ELECTRICAL COMPONENTS (Continued)

Item Part Number Description Qty

68-- 13427--00SV Panel, Contactor -- Includes: 1

58-- 00967--00 Spacer (Used with Sheet Metal Control Box Only) 5

34-- 00655--08 Screw, Hex Head, 1/4-- 20 x 1.00 Long, SST 4

34-- 00928--01 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/16 -- 1/8 6

34-- 01142--01 Receptacle 1

10-- 01129--07SV Switch, Toggle (On--Off) 1

66U1-- 9752 Seal, Bushing 1

10-- 01129--10 Switch, Toggle (MDS) 1

58-- 04145--01 Plate, Switch A/R

68-- 14796--00 Plate, Switch (Start Only) NT--1200 and Up A/R

68-- 14796--02 Plate, Switch (Start and Defrost LED), NT-- 1200 and Up A/R

68-- 14796--05 Plate, Switch (Start and MDS), NT--1200 and Up A/R

69NT41-- 982-- 3 Plate, Ground 1

10-- 00332--07 Transformer, Base Unit 1

10-- 00332--05 Transformer, Base Unit (Do NOT use with Composite Box) 1 66U1-- 5371-- 7 Screw, Hex Head, #10-- 24 X 1/2 Long, SST A/R

66U1-- 5321-- 8 Washer, Flat, #10, SST A/R

10-- 00431--02 Contact, Auxiliary 1

34-- 00663--07 Washer, Lock, #6, SST 4

66U1-- 7842-- 13 Circuit Breaker -- 460 VAC, 25 Amp, (CB1) 1

66U1-- 6651-- 4 Screw, Pan Head, #6-- 32 X 3/8 Long, SST 4

69NT35-- 6278 Bracket, Circuit Breaker 1

10-- 00439--00 Transformer, Current Sensing (CS) 1

66U1-- 5371-- 10 Screw, Hex Head, #10--24 X 1.00 Long, SST 2

66U1-- 5321-- 8 Washer, Flat, #10, SST 2

66CH1--1172-- 46 Trim, Flexible (85 Feet Long, Cut to Length) A/R

29 30 79--66669--00 Pad, Key -- Includes: 1 31 NSS Dot, Indicator (Green) -- See Note 1 32 NSS Gasket (Between Keypad and Keypad Plate Assembly 1 33 NSS Plate Assembly, Keypad Mounting 1 34 34--66629--05 Screw, Pan Head, #10--24 X 3/4 Long, SST (Use with Composite Box) 6 35 34--06212--10 Washer, Mylar, 0.205 ID X 0.600 OD 6

NOTE: If unit is not already fitted with green indicator dot (Item 31) on upper right corner of control box door, install dot as illustrated after the replacement of this key pad.

REMOTE MONITORING (STANDARD LOCATION)

22-- 02341--00 Receptacle, Remote Monitoring (RM) 1

22-- 02368--00 Plug, Remote Monitoring 1

22-- 02341--01 Cap and Tether, Receptacle Assembly 1

66U1-- 6835 Gasket, Remote Monitoring Receptacle 1

34-- 00848--10 Screw, Round Head, #4--40 X 5/8 Long, SST 4

66U1-- 5321-- 6 Washer, Flat, 0.125 ID, SST 4

34-- 00667--05 Nut, Self Locking, #4--40, SST 4

58-- 04145--00 Plate, Switch, with RM A/R

68-- 14796--03 Plate, Switch, with RM NT--1200 and up A/R

68-- 14796--06 Plate, Switch with RM and MDS, NT-- 1200 and Up A/R

T-305PL

REMOTE MONITORING (LOWER LEFT/EXTERNAL LOCATION)

22-- 01889--00 Receptacle, Remote Monitoring (RM) 1

69NT40-- 222 Bracket 1

9.7 CONTROL BOX -- SHIELDS REMOVED, EV AP FAN CAPABILITY, EBS and EDS, EBS ONLY and CFS

1 2 3 4

Bottom Right Corner of Unit

6 9

EBS and EDS

11 12

6 9

EBS Only

14 15 16

12T-305PL

2.7 CONTROL BOX -- SHIELDS REMOVED, EVAP FAN CAPABILITY (Continued)

Item Part Number Description Qty

OPTION 1 -- NORMAL EVAPORATOR FAN OPERATION

See Section 2.6 Items 6 and 7 for correct contactor placement

OPTION B -- EMERGENCY BYPASS SWITCH AND EMERGENCY DEFROST SWITCH

1 10--00416--00 Module, Emergency Bypass 1 2 66U1--5371--6 Screw, Machine Hex Head, #10-- 24 X 0.75 Long, SST 2 3 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2 4 66U1--5321--8 Washer, Flat, #10, SST 2

58-- 04145--09 Plate, Switch (With Light Location) 1

58-- 04145--07 Plate, Switch (With Light Location, with RM) 1

68-- 14796--01 Plate, Switch (With Light Location) NT--1200 and up A/R

68-- 14796--02 Plate, Switch (With Light Location) NT--1200 and up A/R

68-- 14796--04 Plate, Switch (With Light Location, with RM) NT-- 1200 and Up A/R

6 10--01129--07SV Switch, T oggle 2 7 68--12544--01 Bracket 1 8 34--06223--00 Screw, Captive Washer, #10--24 X .56 Long, SST 2

9 10--01129--20 Hex Nut 2 10 66U1--9752 Seal, Bushing 2 11 22--01455--02 Holder Assembly, Fuse 1 12 22--02336--02 Fuse, 5 Amp 1 13 62--02874--01 Label, EB and ED 1 14 22--00518--01 Base,PilotLight 1 15 22--00519--03 Light Assembly, Pilot 1 16 22--00049--01 Lamp, 24VDC 1

OPTION EB -- EMERGENCY BYPASS SWITCH ONLY

1 10--00416--00 Module, Emergency Bypass 1

2 66U1--5371--6 Screw, Machine, Hex Head, #10--24 X 0.75 Long, SST 2

3 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2

4 66U1--5321--8 Washer, Flat, #10, SST 2

6 10--01129--07SV Switch, T oggle 1

7 68--12544--01 Bracket 1

8 34--06223--00 Screw, Captive Washer, #10--24 X .56 Long, SST 2

9 10--01129--20 Hex Nut 1 10 66U1--9752 Seal, Bushing 1 17 62--02874--00 Label, EB Upper 1 18 62--02874--02 Label, EB Lower 1

OPTION F -- CONDENSER FAN SWITCH

19 10--00298--01 Switch, Toggle (CFS) 1 20 66U1--9752 Seal, Bushing 1

58-- 04145--06 Plate, Switch (With Extra Switch Location) 1

T-305PL

2.8 CONTROL BOX -- CONTROLLER MODULE SECTION AND SOFTWARE CARDS

9 10 11 12

13 10 12

View -- Back of Controller/DataCORDER Module

3 4

5 6

14T-305PL

2.8 CONTROL BOX -- CONTROLLER MODULE SECTION AND SOFTWARE CARDS (Continued)

Item Part Number Description Qty

1 -- Module, Controller/DataCORDER -- RefertoSection6-- Includes: -- 2 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 1 3 69NT35--2692 Washer, Fender, 0.063 Thick, SST 1 4 58--01184--00 Retainer, Screw, 0.141 ID 1 5 22--02336--04 Fuse, 10 Amp (F3) 3 6 22--02336--02 Fuse, 5 Amp (F1 and F2) 1 7 62--02719--00 Label, Controller/DataCORDER Port 1 8 12--00397- -00/5124 Card, Controller/DataCORDER Operation Software 1

NS 12--00402--xx Card, Configuration Software 1

9 22--01777--00SV Connector (EC A--K) -- 30-- Pin 1

10 22--01777--03 Socket, 20 AWG 35

11 22--50100--00 Socket, 18 AWG 4 12 22--01777--04 Plug, Sealing 21 13 22--01777--01SV Connector (EC L--Y) -- 30--Pin 1 14 22--01556--02 Connector (KA) -- 14--Pin 1 15 22--01556--01 Connector (KB) -- 10--Pin 1

NS 22--01621--23 Connector (KP) -- 9--Pin (Connects to Ribbon Cable) 1

16 22--01622--01 Connector (MA) -- 12--Pin 1 17 22--01622--02 Connector (MB) -- 16--Pin 1 18 22--01622--00 Connector (MC) -- 8--Pin 1

NS 09--00369--00SV Battery, Real Time Clock, (Within the Controller) 1 NS 22--50157--00 Wire Harness, Controller to Current Sensing Transformer) 1 NS 22--01713--06 Wire Harness, Display Module to Controller/DataCORDER Module 1 NS 62--02735--00 Label, Warning, Don’t use 12--00327 ! --(Located on Control Box Behind

the Controller/DataCORDER Module)

NS 62--02738--05 Label, Warning, 5108 Series -- (Located on the Bottom Panel of the Control

Box Between the Transformer and the Communications Interface Module)

19 76--50141--00 PC Card Adapter and Cover (For Use with 12--00594 series ML3 Cards) 1

OPTION R -- RECHARGEABLE BATTERY PACK

20 30--00407--02SV Battery Pack -- Controller/DataCORDER Module 1

OPTION S -- STANDARD CELLS

21 PL Battery (AA) 6 22 30--00407--00 Cover, Controller Battery 1

T-305PL

2.9 CONTROL BOX -- DISPLAY MODULE AND COMMUNICATIONS INTERFACE MODULE SECTION

2 3

9 10 11

16T-305PL

12 13

2.9 CONTROL BOX -- DISPLAY MODULE AND COMMUNICATIONS INTERFACE MODULE SECTION (Continued)

Item Part Number Description Qty

1 12--00433--00RP Module, Display 1 2 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 4 3 69NT35--2692-- 4 Washer, Fender, 0.063 Thick, SST 4 4 22--01621--03 Connector (MK), 9--Pin 1 5 22--01621--02 Connector (MB), 16--Pin 1 6 22--02396--03 Connector (CIC), 7--Pin 1 7 22--02396--02 Connector (CIB), 3--Pin 1 8 22--01556--00 Connector (CIA), 7--Pin 1

NS 22--01713--02 Wire Harness, Keypad to Display Module 1

OPTION 1 -- COMMUNICATIONS INTERFACE MODULE -- STANDARD

9 12--00573--00SV Module, Communications Interface -- Includes: 1

10 66U1--3442--2 Stud, Fastener, 1/4 Turn, 0.705 Long, SST 4

11 66U1--9212--1 Retainer, Push--on 4 12 34--06223--00 Screw, Captive Washer #10--24 X 0.56, SST 4 13 58--01184--00 Retainer, Screw 0.75 OD 4

OPTION 2 -- COMMUNICATIONS INTERFACE MODULE -- HIGH DATA RATE

9 12--00573--00SV Module, Communications Interface -- Includes: 1

10 66U1--3442--2 Stud, Fastener, 1/4 Turn, 0.705 Long, SST 4

11 66U1--9212--1 Retainer, Push--on 4 12 34--06223--00 Screw, Captive Washer #10--24 X 0.56, SST 4 13 58--01184--00 Retainer, Screw 0.75 OD 4

OPTION 3 -- COMMUNICATIONS I NTERFACE MODULE -- CHIPSET MODEM

9 12--00573--00SV Module, Communications Interface -- Includes: 1

10 66U1--3442--2 Stud, Fastener, 1/4 Turn, 0.705 Long, SST 4

11 66U1--9212--1 Retainer, Push--on 4 12 34--06223--00 Screw, Captive Washer #10--24 X 0.56, SST 4 13 58--01184--00 Retainer, Screw 0.75 OD 4

OPTION 4 -- COMMUNICATIONS INTERFACE MODULE -- LOW DATA RATE

9 12--00275--19SV Module, Communications Interface -- Includes: 1

10 66U1--3442--2 Stud, Fastener, 1/4 Turn, 0.705 Long, SST 4

11 66U1--9212--1 Retainer, Push--on 4 12 34--06223--00 Screw, Captive Washer #10--24 X 0.56, SST 4 13 58--01184--00 Retainer, Screw 0.75 OD 4

T-305PL

2.10 CONDENSER FAN MOTOR AND COIL

Option 3 or Option 2, 4

16 17 18 19 20 21 22

16 17 23 24 25

12 13 14 15

7 8

4 5 6

18T-305PL

2.10 CONDENSER FAN MOTOR AND COIL (Continued)

Item Part Number Description Qty

1 38--00585--00 Fan, Condenser 1 2 62--02785--00 Label, CE 1 3 54--00586--20 Motor, Condenser -- Includes: 1 4 04--50029--00 Bearing 2 5 22--01997--05 Pin A/R 6 22--01997--10 Pin, Grounding A/R 7 34--00667--12 Nut, Self--Locking, 5/16--18 4 8 34--01181--01 Washer, Flat 8 9 34--06053--02 Washer, 0.375 ID X 1.000 OD 4

10 69NT35--6112 Protector, Condenser Fan Motor Mounting 2

11 66U1--5361 Screw, Cap HXHD, 5/16--18 X 1.25 4 12 69NT35--3452 Shim 1 13 69NT35--3452--1 Shim 1 14 69NT35--3452--2 Shim 1 15 69NT35--3452--3 Shim 1

OPTION 2 -- TWO ROW CONDENSER COIL

Use Option 4 for 2--Row Coil Replacement

OPTION 3 -- THREE ROW (7MM) CONDENSER COIL

68--13455--00 Cover, Condenser Coil, Blue Includes: 1

68--13455--03 Cover, Condenser Coil, White Includes: 1 58--04480--00 Bumper (For Use With Uncoated Center Handles) A/R

58--04481--00 Plug (For Use with Coated Handles or Units with no Center Handle) A/R 18 81--01575--00SV Coil, Condenser(Copper), 7MM 3--Row -- Includes Mylar Washers 1 19 66CH1--1172--16 Trim, Flexible 2 20 69NT35--8693--7 Protector (Apply Between Frame and Coil and Coil Cover) 4 21 69NT35--8693--10 Protector (Apply Between Frame and Coil and Coil Cover) 2 22 58--04026--41 Protector,Mylar (Apply Between Coil and Coil Cover, RH and LH Sides) 2

OPTION 4 -- FOUR ROW (3/8”) CONDENSER COIL

68--13201--01 Cover, Condenser Coil, Blue Includes: 1 16

69NT43--148--4 Cover, Condenser Coil, White Includes: 1

58--04480--00 Bumper (For Use with Uncoated Center Handles) A/R 17

58--04481--00 Plug (For Use with Coated Handles or Units with no Center Handle) A/R 23 69NT43--202-- 10SV Coil, Condenser (Copper), 4--Row -- Includes Mylar Washers 1 24 69NT35--8703 Protector (Apply Between Frame and Coil and Coil Cover) 4 25 58--04026--10 Protector,Mylar (Apply Between Coil and Coil Cover, RH and LH Sides) 2

T-305PL

2.11 CONDENSER FAN GRILLE ASSEMBLY

234 51

234 5

1918 OR

BOLTED CONDENSER FAN GRILLE

Item Part Number Description Qty

OPTION B -- BOLTED CONDENSER FAN GRILLE, STANDARD PARTS

1 34--06051--36 Rivnut, 1/4--20 A/R 2 34--06053--03 Washer, 0.250 ID X 1.000 OD A/R 3 69NT35--2692-- 1 Washer, Fender, 1/4 A/R 4 34--00663--11 Washer, Lock, 1/4 Spring A/R 5 66U1--5361--25 Screw, Cap HXHD, 1/4--20 X 0.75 A/R

BLUE PANEL

-- 79--66635--00 Grille and Venturi Assembly, Blue -- Includes: 1 6 68--12635--05 Panel Venturi 1 7 86--04637--00 Grille Assembly 1 8 34--00928--07 Rivet, Blind 8 9 62--11273--00 Label, Rotation 1

WHITE PANEL

-- 79--66635--01 Grille and Venturi Assembly, White -- Includes 1 6 68--12635--22 Panel Venturi 1 7 86--04637--02 Grille Assembly 1 8 34--00928--07 Rivet, Blind 8 9 62--11273--00 Label, Rotation 1

ORANGE PANEL

-- 79--66635--02 Grille and Venturi Assembly, Orange -- Includes 1 6 68--12635--06 Panel Venturi 1 7 86--04637--01 Grille Assembly 1 8 34--00928--07 Rivet, Blind 8 9 62--11273--00 Label, Rotation 1

OPTION B

HINGED CONDENSER FAN GRILLE

OPTION H

15 19

20T-305PL

2.11 CONDENSER FAN GRILLE ASSEMBLY (Continu ed)

Item Part Number Description Qty

OPTION H -- HINGED CONDENSER FAN GRILLE, STANDARD PARTS

8 34--00928--07 Rivet, Blind 8

10 58--04101--07 Protector 4

11 44--00374--00 Hinge 2 12 34--06179--00 Screw, HXHD, Sems #10--24 x 7/16 4 13 34--06169--00 Washer, Retaining, SST 2 14 34--06053--03 Washer, Mylar, 1/4 ID X 1.00 OD 4 15 69NT35--2692--1 Washer, Fender, 1/4, SST 2

BLUE PANEL WITH SLOTTED SCREW

Use Standard Parts with Items Below:

-- 79--66635--03 Grille and Venturi Assembly, Blue, Slotted Screw -- Includes 1 16 68--12635--03 Panel, Venturi 1 17 86--04637--00 Grille Assembly 1 18 66U1--6811--8 Screw, Retaining, SST 2

WHITE PANEL WITH SLOTTED SCREW

Use Standard Parts with Items Below:

-- 79--66635--04 Grille and Venturi Assembly, White, Slotted Screw -- Includes 1 16 68--12635--21 Panel, Venturi 1 17 86--04637--02 Grille Assembly 1 18 66U1--6811--8 Screw, Retaining 2

ORANGE PANEL WITH SLOTTED SCREW

Use Standard Parts with Items Below:

-- 79--66635--05 Grille and Venturi Assembly, Orange, Slotted Screw -- Includes 1 16 68--12635--04 Panel, Venturi 1 17 86--04637--01 Grille Assembly 1 18 66U1--6811--8 Screw, Retaining 2

BLUE PANEL WITH PHILLIPS SCREW

Use Standard Parts with Items Below:

-- 79--66635--06 Grille and Venturi Assembly, Blue, Phillips Screw -- Includes 1 16 68--12635--03 Panel, Venturi 1 17 86--04637--00 Grille Assembly 1 19 66U1--6811--12 Screw, Retaining 2

WHITE PANEL WITH PHILLIPS SCREW

Use Standard Parts with Items Below:

-- 79--66635--07 Grille and Venturi Assembly, White, Phillips Screw -- Includes 1 16 68--12635--21 Panel, Venturi 1 17 86--04637--02 Grille Assembly 1 19 66U1--6811--12 Screw, Retaining 2

ORANGE PANEL WITH PHILLIPS SCREW

Use Standard Parts with Items Below:

-- 79--66635--08 Grille and Venturi Assembly, Orange, Phillips Screw -- Includes 1 16 68--12635--04 Panel, Venturi 1 17 86--04637--01 Grille Assembly 1 19 66U1--6811--12 Screw, Retaining 2

T-305PL

2.12 COMPRESSOR TUBING

14 16 17

12 14 15

18 14

14 15

16 17

2 4

22T-305PL

+ 76 hidden pages

Carrier 69NT40-489-100 PARTS LIST

TABLE OF CONTENTS

INTRODUCTION

OPTION LEGEND