Carrier 69NT40-489-100 PARTS LIST

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Container Refrigeration

SERVICE PARTS LIST

69NT40--489--100 Series

EverFresh Controlled Atmosphere

Container Refrigeration Units

T--305PL Rev B Change 6/10

for

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SERVICE PARTS LIST

CONTAINER REFRIGERATION UNIT

EVERFRESH

CONTROLLED ATMOSPHERE

Model

69NT40-489-100 Series

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PARAGRAPH NUMBER Page

1 QUICK LIST -- CLAMPS, FILTER--DRIER, FUSE, TY--RAPS, AND WIRE TERMINALS 1............

2 REFRIGERATION UNIT ASSEMBLY 2....................................................

2.1 REFRIGERATION UNIT -- AREA LOCATOR 2..........................................

2.2 RAIN GUTTERS 4..................................................................

2.3 HANDLES 5.......................................................................

2.4 CONTROL BOX DOOR 6............................................................

2.5 CONTROL BOX 8..................................................................

2.6 CONTROL BOX -- STD ELECTRICAL COMPONENTS, RM AND HOURMETER 10..........

2.7 CONTROL BOX -- EVAP FAN CAPABILITY, EBS and EDS, EBS ONLY and CFS 12..........

2.8 CONTROL BOX -- CONTROLLER MODULE SECTION AND SOFTWARE CARDS 14........

2.9 CONTROL BOX -- DISPLAY MODULE AND COMMUNICATIONS INTERFACE MODULE 17.

2.10 CONDENSER FAN MOTOR AND COIL 18..............................................

2.11 CONDENSER FAN GRILLE ASSEMBLY 20.............................................

2.12 COMPRESSOR TUBING 22..........................................................

2.13 RECEIVER 24.......................................................................

2.14 WATER--COOLED CONDENSER 26...................................................

2.15 SRS AND STS 28....................................................................

2.16 BACK PANEL ASSEMBLY -- OPTION 4, Aluminum HINGED 29...........................

2.17 UPPER FRESH AIR MAKE--UP AND ACCESS PANEL 30................................

2.18 EVAPORATOR FAN ASSEMBLY 32....................................................

2.19 EVAPORATOR COIL -- REAR PANELS REMOVED 34...................................

2.20 USDA OPTION 36...................................................................

2.21 COMPRESSOR MTG., GUARD, CRANKCASE AND DRAIN LINE HEATER COMPONENTS 38

2.22 COMPRESSOR GAUGES AND TRANSDUCERS 40.....................................

2.23 CABLE RESTRAINT COMPONENTS 42................................................

2.24 VOLTAGE CABLES 44...............................................................

2.25 AUTOTRANSFORMER KIT 46........................................................

2.26 LABELS AND DECALS 48..............................................................

3 INTERROGATOR AND ACCESSORIES 50

3.1 DATAREADER 50....................................................................

3.2 INTERROGATOR RECEPTACLE 52...................................................

4 COMPRESSOR ASSEMBLY 54...........................................................

5 CONTROLLED ATMOSPHERE EQUIPMENT ASSEMBLY 58.................................

5.1 CONTROLLED ATMOSPHERE EQUIPMENT -- AREA LOCATOR 58.......................

5.2 CONTROLLED ATMOSPHERE CONTROL BOX DOOR 60...............................

5.3 CONTROLLED ATMOSPHERE CONTROL BOX 62......................................

5.4 CONTROLLED ATMOSPHERE CONTROL BOX -- SHIELD REMOVED 64..................

5.5 CALIBRATION, GAS CHARGE AND PRESSURIZATION/GAUGE PORTS 66...............

5.6 EVAPORATOR FAN DECK 68.........................................................

5.7 EVAPORATOR -- BACK PANELS REMOVED 70.........................................

5.8 DRAIN SOLENOID VALVES 74........................................................

5.9 MEMBRANE AIR FILTER ASSEMBLY 76...............................................

5.10 AIR INTAKE FILTER 78...............................................................

5.11 AIR COMPRESSOR Part Number 18--00052--03SV 80...................................

5.12 AIR COMPRESSOR Part Number 18--00099 82.........................................

.................................................

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PARAGRAPH NUMBER

5.13 AIR COMPRESSOR MOUNTING 84...................................................

5.14 PRE--TRIP KIT AND DOOR INTERLOCK SYSTEM 86...................................

6 CONTROLLER CONFIGURATION 88......................................................

6.1 REFRIGERATION CONTROLLER/DATACORDER CONFIGURATION 88...................

7 TOOLS 89..............................................................................

Page

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INTRODUCTION

1 INTRODUCTION

The Carrier Transicold model 69NT40--489--100 series units are of lightweight aluminum frame construction, designed to fit in the front of a container and serve as the container front wall.

2 CONFIGURATION IDENTIFICATION

Unit identification information is provided on a plate located near the refrigeration compressor. The plate provides the unit model number, the unit serial number and the unit parts identification number (PID). The model number identifies the overall unit configuration, while the PID provides information on specific optional equipment, factory provision to allow for field installation of optional equipment, and differences in detailed parts.

Configuration identification for the models covered herein are provided in the Carrier Transicold Container Unit Matrix manual, publication T--300.

3 OPTION DESCRIPTIONS

Various options may be factory or field-fitted to the base unit. These options are listed in the tables and described in the following subparagraphs.

3.1 Battery

The refrigeration controller may be fitted with standard replaceable batteries or rechargeable battery pack. The unit is fitted with the EverFresh controlled atmosphere option. The CA controller may be fitted with the same battery option.

3.2 Dehumidification

The unit may be fitted with a humidity sensor. This sensor allows setting of a humidity set point in the controller. In the dehumidification mode, the controller will operate to reduce internal container moisture level.

3.3 Control Box

The control box may be of aluminum or composite material, and each type box may be fitted with a lockable door.

3.4 Temperature Readout

The unit may be fitted with suction and discharge temperature sensors. The sensor readings may be viewed on the controller display.

3.5 Pressure Readout

The unit may be fitted with suction and discharge pressure gauges, or suction and discharge transducers or no pressure readout. The transducer readings may be viewed on the controller display.

3.6 USDA

The unit may be supplied with fittings for additional temperature probes, which allow recording of USDA Cold Treatment data by the integral DataCORDER function of the Micro--Link refrigeration controller.

3.7 Interrogator

Units that use the DataCORDER function are fitted with interrogator receptacles for connection of equipment to download the recorded data. Two receptacles may be fitted; one accessible from the front of the container and the other mounted inside the container (with the USDA receptacles).

3.8 Remote Monitoring

The unit may be fitted with a remote monitoring receptacle. This item allows connection of remote indicators for COOL, DEFROST and IN RANGE. Unless otherwise indicated, the receptacle is mounted at the control box location.

3.9 Communications

The unit may be fitted with a communications interface module. The communications interface module is a slave module, which allows communication with a master central monitoring station. The module will respond to communication and return information over the main power line. Refer to the ship master system technical manual for further information.

3.10 Compressor, Refrigeration

The unit is fitted with a single-speed reciprocating compressor.

3.11 Condenser Coil

The unit may be fitted with a 2-row or 4-row coil using nominal 3/8 inch tubing, or a 3-row coil using 7mm tubing. The required refrigerant charge is different for each coil.

3.12 Autotransformer

An autotransformer may be provided to allow operation on 190/230, 3-phase, 50/60 hertz power. The autotransformer raises the supply voltage to the nominal 380/460 volt power required by the base unit. The autotransformer may also be fitted with an individual circuit breaker for the 230 volt power.

If the unit is fitted with an autotransformer and communications module, the autotransformer will be fitted with a transformer bridge unit (TBU) to assist in communications.

3.13 Gutters

Rain gutters may be fitted over the control box and EverFresh control box to divert rain away from the controls.

3.14 Handles

The unit may be fitted with handles to facilitate access to stacked containers. These handles may include a fixed handle (located at the right side of the unit) and/or hinged handles at the left side and center (attached to the condenser coil cover).

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3.15 Water Cooling

The refrigeration system may be fitted with a watercooled condenser. The condenser is constructed using copper--nickel tube for seawater applications. The water-cooled condenser is in series with the air-cooled condenser and replaces the standard unit receiver. When operating on the water-cooled condenser, the condenser fan is deactivated by either a water pressure switch or condenser fan switch.

3.16 Back Panels

The refrigeration system may be fitted with either aluminum or stainless steel back panels. Panels may be fitted with access doors and/or hinge mounting.

3.17 460 Volt Cable

Various power cable and plug designs are available for the main 460 volt supply. The plug options tailor the cables to each customer’s requirements.

3.18 230 Volt Cable

Units equipped with an autotransformer require an additional power cable for connection to the 230 volt source. Various power cable and plug designs are available. The plug options tailor the cables to each customers requirements.

3.19 Cable Restraint

Various designs are available for storage of the power cables. These options are variations of the compressor section front cover.

3.20 Upper Air (Fresh Air Make Up)

The unit is fitted with an upper fresh air makeup assembly. The openings may also be fitted with screens.

3.21 Controlled Atmosphere

The controlled atmosphere system is of the two purity type. This provides a second level of operation when additional removal of carbon dioxide is required. All units covered in this manual are fitted with the controlled atmosphere option.

3.22 Arctic Mode

To improve operation in cold ambients, the unit may be fitted with a crankcase heater and/or a condensate drain line heater. The crankcase heater is operated before start--up to warm the compressor oil and boil off any liquid refrigerant that may be present in the crankcase. The drain line heater is operated to prevent freezing of the evaporator condensate drain system.

3.23 Humidification

The unit may be equipped with the Carrier Transicold NatureFresh humidity management system. The system includes a water tank, water pump, water heater, and atomizer along with various control and monitoring devices. It is designed to add additional moisture into the supply air for control of cargo moisture level. A separately bound manual covering operation and parts for the CTD NatureFresh System is available (see the following chart).

Manual

Number

T-297

Equipment

Covered

Humidity Management

System Option

Type of Manual

Technical

Supplement

3.24 Power Correction

The unit may be fitted with a set of power factor correction capacitors to assist in correction of imbalance in current draw by the compressor.

3.25 Evaporator

Evaporator section options include a hermetic thermal expansion valve with a choice of two sizes of heat exchangers.

3.26 Evaporator Fan Operation

The units are fitted with Normal Evaporator Fan Operation. Opening of an evaporator fan internal protector will shut down the unit.

3.27 Labels

Operating Instruction and Function Code listing labels will differ depending on the options installed. For example, additional operating instructions are required to describe start--up of a unit equipped with an autotransformer. Where the labels are available with additional languages, they are listed in the parts list.

3.28 Plate Set

Each unit is equipped with a tethered set of wiring schematic and wiring diagram plates. The plate sets are ordered using a seven digit base part number and a two digit dash number. EverFresh controlled atmosphere units have a second set of plates for the controlled atmosphere system. These plate sets are numbered and ordered in the same manner. (See Unit Matrix)

3.29 Controller

There are two controllers in the unit. The refrigeration controller controls the temperature and the EverFresh controller controls the Controlled Atmosphere components. Replacement controllers may be ordered as a universal unconfigured controller (without configuration software) or configured.

3.30 Stepper Drive

All the units covered by this manual have suction modulating valves, which act to control system capacity. Units indicated as being fitted with “stepper drive” have digital control motors fitted to the suction modulating valve to open and close the valve in steps as required.

3.31 Condenser Grille

Two styles of condenser grilles are available -- direct bolted grilles and hinged grilles.

3.32 Emergency Bypass

The unit may be equipped with switches to allow emergency bypass of the controller. The EMERGENCY BYPASS switch functions to bypass the controller in the event of controller failure. The EMERGENCY DEFROST switch functions to bypass the all controls and place the unit in the defrost mode.

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OPTION LEGEND

General

X Features that apply to model

P Factory Installation of Equipment to

Battery Codes

S Standard (throw away) Cells

R Rechargeable Cells

Control Box Codes

A Aluminum Box without Door Lock

AL Aluminum Box with Door Lock

C Composite Box without Door Lock

CL Composite Box with Door Lock

Pressure Readout Codes

G Factory Installed Pressure Gauges

T Factory Installed Pressure Transducers

SG Factory Installed Suction Pressure Gauge

USDA Codes

D Option D

V Option V

Interrogator Codes

1 Left Straight Mount

2 Right Mount

3 Box Mount

4 Left Mount

5 Left Angled Mount

6 Right Mount

Back Panel Codes

4 Hinged Panels

Communications Codes

1 Standard

2 HighDataRate

3 Chipset Modem

3l Chipset Modem Low Data Rate

3h Chipset Modem High Data Rate

Feature Not Applicable

Allow Field Installation

Compressor Codes

1R Single Speed Reciprocating

Condenser/Receiver Codes

2 Two Row Coil

3 Three Row (7mm) Coil

4 Four Row Coil

AutoTransformer Codes

1 Transformer Fitted

2 Transformer with CB2 Fitted

3 Transformer with CB2 and Receptacle

4 Transformer with CB2 and TBU

Gutter Codes

2 Standard Length Bolted Gutters

Handle Codes

1 Two Side and One Center

2 Two Side

3 One Center

4 One Right Side and Two Center

Thermometer Port Codes

1 Supply Air Port

2 Return Air Port

B Both Ports

Water Cooling Codes

W Water Pressure Switch

F Condenser Fan Switch

460 Volt Cable Codes

1 Option1

2 Option 2

3 Option 3

4 Option 4

5 Option 5

6 Option 6

7 Option 7

8 Option 8

9 Option 9

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230 Volt Cable Codes

1 Option 1

2 Option 2

3 Option 3

4 Option 4

5 Option 5

6 Option 6

7 Option 7

8 Option 8

9 Option 9

Cable Restraint Codes

1 Cable Door

2 Left Bungy Cord Only

3 J--Hook

4 Left and Right Bungy Cord

5 Left Bungy Cord with Left Extended Guard

6 Left and Right Bungy Cords with Extended

Guards

Upper Air Codes

2 Upper Fresh Air Installed

3 Upper Fresh Air Installed with Screen

Controlled Atmosphere

1 TransFresh

2 Carrier Transicold EverFresh System

Arctic Mode Codes

C Crankcase Heater

L Drain Line Heater

B Both Crankcase Heater and Drain Line Heater

Condenser Grille Codes

B Bolted Grille

H Hinged Grille

Evaporator Codes

1 Original Coil with Semi--Hermetic TXV and

Standard Heat Exchanger

Evaporator Fan Codes

1 Normal Evaporator Fan Operation

Label Codes

1 English

2 English / Spanish

Emergency Bypass Codes

B Emergency Bypass and Emergency Defrost

EB Emergency Bypass Only

Ordering Instructions

All orders and inquiries for parts must include: Parts Identification Number (PID), Model Number, Unit Serial Number, Part Number, Description of part as shown on list, and Quantity required. Address all correspondence for parts to the following address:

CARRIER TRANSICOLD DIVISION

Replacement Components Group, TR-20

P.O. Box 4805, Syracuse, New York 13221

or FAX to: (315) 432-3778

Letter Designations

The following letter designations are used to classify parts throughout this list:

A/R = As Required N/A = Not Available NS = Not shown in illustration NSS = Not sold separately -- Order next higher assembly or kit PID = Parts Identification Number -- essential to identify unit configuration. PL = Purchase Locally SST = Stainless Steel -- 300 Series unless otherwise specified. SV = Suffix SV -- added to part number designates service replacement part.

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1 QUICK LIST -- CLAMPS, FILTER--DRIER, FUSE, TY--RAPS, AND WIRE TERMINALS

PART NO. DESCRIPTION

34--00373--51 Clamp, Tube, 1/4, SST 34--00373--53 Clamp, Tube, 3/8, SST 34--00373--05 Clamp, Tube, 1/2, SST 34--00373--07 Clamp, Tube, 5/8, SST 34--00373--59 Clamp, Tube, 3/4, SST 34--00373--11 Clamp, Tube, 7/8, SST 34--00373--65 Clamp, Tube, 1--1/8, SST 34--00373--67 Clamp, Tube, 1--1/4, SST 34--00373--69 Clamp, Tube, 1--3/8, SST 34--00373--71 Clamp, Tube, 1--1/2, SST 22--00066--01 Connector, Butt End, Wire Range -- 22 to 16 AWG 22--00066--02 Connector, Butt End, Wire Range -- 16 to 14 AWG 22--00066--03 Connector, Butt End, Wire Range -- 12 to 10 AWG 22--00041--00 Connector, Closed End, Wire Range -- 22 to 14 AWG 22--00041--02 Connector, Closed End, Wire Range -- 18 to 10 AWG

66U1--7472--1 Filter--Drier

22--02336--02 Fuse, 5 Amp (F1 and F2) 22--02336--04 Fuse, 10 Amp (F3) 22--01140--01 Ring Terminal, #6, Wire Range -- 12 to 10 AWG 22--01140--02 Ring Terminal, #10, Wire Range -- 12 to 10 AWG 22--01140--04 Ring Terminal, 3/8, Wire Range -- 12 to 10 AWG 22--00119--04 Ring Terminal, 1/4, Wire Range -- 12 to 10 AWG 22--00120--04 Ring Terminal, #10, Wire Range -- 16 to 14 AWG 22--00120--07 Ring Terminal, 5/16, Wire Range -- 16 to 14 AWG 22--00121--07 Ring Terminal, #10, Wire Range -- 22 to 16 AWG 22--01139--04 Ring Terminal, 3/8, Wire Range -- 16 to 14 AWG 22--01141--01 Spade Terminal, 1/4 X 5/16, Wire Range -- 16 to 14 AWG 22--00595--01 Spade Terminal, 3/8, Wire Range -- 12 to 10 AWG 22--01106--00 Spiral Wrap, 1/4 Diameter X 25 Feet Long 22--01107--00 Spiral Wrap, 1/2 Diameter X 25 Feet Long

66U1--3803 Tube, Heat Shrink, 1/4 ID X 2--1/8 Long

66U1--3803--1 Tube, Heat Shrink, 1/2 ID X 2--3/4 Long

44--01043--05 Ty--Raps, 5--1/2 Inches Long 44--01043--07 Ty--Raps, 11.00 Inches Long

22--50007 Series Wire Markers

07--00345--00 Sealant, Pipe (Used to seal fittings on unit with R--134a) 07--00313--00 Cleaner, Coil 76--00397--00 Paint, Compressor Touch--Up, Blue

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2 REFRIGERATION UNIT ASSEMBLY

2.1 REFRIGERATION UNIT -- AREA LOCATOR

Item 1, Controlled Atmosphere Equipment, Refer to Section

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2.1 REFRIGERATION UNIT -- AREA LOCATOR (Continued)

Item Section Number Area Description

1 Refer to Section 5 Controlled Atmosphere Equipment 2 Refer to Section 2.17 Upper Fresh Air Makeup and Access Panels 3 Refer to Section 2.26 Labels and Decals 4 Refer to Section 2.18 Evaporator Fan Assembly 5 Refer to Section 2.10 Condenser Fan Motor and Coils 6 Refer to Section 2.11 Condenser Fan Grille 7 Refer to Section 2.2 Rain Gutters 8 Refer to Section 2.4-- 2.9 Box, Control 9 Refer to Section 2.3 Handles

10 Refer to Section 2.10 Condenser Coil

11 Refer to Section 2.13 or 2.14 Receiver or Water-- Cooled Condenser 12 Refer to Sections 2.21 or 4 Compressor 13 Refer to Section 2.21 Guard, Compressor 14 Refer to Section 2.24 Power Cables 15 Refer to Section 2.24 Power Plugs 16 Refer to Section 2.25 Autotransformer 17 Refer to Section 3 Interrogator and Accessories

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2.2 RAIN GUTTERS

Item Part Number Description Qty

OPTION 2 -- STANDARD LENGTH

1 69NT35--3987 Gutter, Rain (Standard -- Right Side) 1 2 69NT35--7078 Angle, Rain Gutter (Left Side) 1

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2.3 HANDLES

Item Part Number Description Qty

OPTION 1 -- TWO SIDE, ONE CENTER

1 69NT35--81 13 Handle, Fixed 2 2 69NT40--657-- 2 Handle, Hinged 1

OPTION 2 -- TWO SIDE

1 69NT35--81 13 Handle, Fixed 2

OPTION 3 -- ONE CENTER

2 69NT40--657-- 2 Handle, Hinged 1

OPTION 4 -- ONE RIGHT SIDE, TWO CENTER

1 69NT35--81 13 Handle, Fixed 1 2 69NT40--657-- 2 Handle, Hinged 2

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2.4 CONTROL BOX DOOR

12 4

6 5 7

Control Box

Control Box Door

Hinge Assembly -- Sectional View

Door Assembly -- Partial Back View

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2.4 CONTROL BOX DOOR (Continued)

Item Part Number Description Qty

1 69NT42--688-- 7 Door Assembly -- Includes: 1 2 42--00270--02 Gasket, Door 1 3 58--04366--00SV Window and Gasket Assembly, Control Box Door, Lexan 1 4 34--06169--00 Washer, Retaining, SST 2 5 66U1--6811--8 Screw, Retaining, Panel, 0.300--0.625, SST 2 5 66U1--6811--15 Screw, Retaining, Wing, 0.300--0.625, SST 2 6 34--06053--00 Washer, Mylar, 0.25 ID X 0.80 OD 4 7 44--00300--01 Hinge, Half 1 8 44--00300--02 Hinge, Half 1 9 44--00300--03 Pin Assembly, with Tether 1

10 58--04101--01 Protector, Mylar (Hinge) (Not Needed with Composite Box) 2

11 34--01167--01 Retainer, Nut 2 12 58--04101--00 Protector, Mylar (Hinge) 2 13 66U1--2403--1 Screw, Truss Head, #10--24 X 3/4 Long, SST 4 14 66U1--5331--3 Washer, Lock, #10, SST 7 15 66U1--5321--8 Washer, Flat, #10, SST 7 16 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 4 17 68--13577--00 Pocket, Placard 1 18 34--00665--09 Locknut, Hex Head, #10--24, SST 3 19 34--06107--00 Rivet, Blind, 1/8 Diameter, Grip Range -- 0.188--0.250 3 20 66U1--5371--7 Screw, #10--24 X 1/2 Long, SST 4 21 66U1--5321--8 Washer, Flat, #10, SST 4 22 58--04346--00 Door Strap Kit 1

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2.5 CONTROL BOX

3 4

7 8

13 14

5 9

OPTION C and CL -- COMPOSITE BOX

17 18 19

In Box

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2.5 CONTROL BOX (Continued)

Item Part Number Description Qty

1 -- Plate, Schematic and Diagram (Refer to T--300, Container Unit Matrix) 1 2 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 2 3 69NT43--125-- 1 Shield, High Voltage (Plastic) -- Includes: 1 4 44--00343--00 Hinge 2 5 34--00928--02 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/8--3/16, SST 4 6 34--50015--00 Stud and Retainer Package -- Includes: 4 7 NSS Stud, Fastener 1 8 NSS Retainer, Fastener Stud 1 9 34--06139--03 Receptacle 4

10 69NT43--124-- 4SV Shield, Low Voltage (Lexan) with Tether 1

11 62--03957--02 Label, Danger--High Voltage 1

OPTION A and AL, Aluminum CONTROL BOX

12 86--04237--03 Control Box, Standard Aluminum 1 13 68--12791--00 Bracket, Lock (See Note 1) 1

34--01142--01 Receptacle, Retaining 1

34--01152--02 Receptacle, Retaining (See Note 2) 1

34-- 00928--01 Rivet, Blind, 1/8 Diameter, Grip Range 1/16 -- 1/8 2

34-- 00928--03 Rivet, Blind, 1/8 Diameter, Grip Range 3/16 -- 1/4 (See Note 2) 2

NOTES

1. The bracket is welded to the control box -- order Item #11 for locking plate.

2. When Item #11 is used, 34--01152--02 and rivets, 34--00928--03 are to be used in the upper door location.

OPTION C and CL -- COMPOSITE CONTROL BOX

16 58--04668--01 Control Box, Standard Composite 1

69NT35--6272 Bracket, Non--Locking 1

69NT35--2287 Bracket, Locking (See Note 3) 1

18 34--01142--01 Receptacle, Retaining 1

34-- 00928--01 Rivet, Blind, 1/8 Diameter, Grip Range 1/16 -- 1/8 2

34-- 00928--02 Rivet, Blind, 1/8 Diameter, Grip Range 1/18 -- 3/16 (See Note 4) 2

20 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 2 NS 76--00724--00SV Crack, Chip and Hole Repair Kit 1 NS 76--50084--00SV Insert Repair Kit -- Includes: 1

21 34--06231--01 Insert -- 17.53 X 9.91 mm (0.690 X 0.390 in) 1/4--20 Threads -- NSS 10

22 34--06231--03 Insert -- 15.88 X 6.35 mm (0.625 X 0.250 in) 10--24 Threads -- NSS 10

23 34--06231--04 Insert -- 25.15 X 7.54 mm (0.990 X 0.297 in) 10--24 Threads -- NSS 10

24 34--06231--05 Insert -- 10.16 X 9.53 mm (0.400 X 0.375 in) 10--24 Threads -- NSS 10

25 34--06231--06 Insert -- 12.70 X 9.91 mm (0.500 X 0.390 in) 1/4--20 Threads -- NSS 10

26 34--06231--07 Insert -- 9.53 X 6.76 mm (0.375 X 0.266 in) 10--24Threads -- NSS 10 NS 02--00082--00 Durabond Epoxy -- NSS 1 NS 07--00390--00 Static Mixing Tube -- NSS 1 NS 07--00391--00 Application Gun -- Required for Insert Repair 1

NOTES

3. The bracket is bolted to the control box -- order 69NT35--2287 for locking bracket.

4. When 69NT35--2287 is used, 34--00928--02, rivet, is to be used in the upper door location.

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9.6 CONTROL BOX -- SHIELDS REMOVED, STD ELECTRICAL COMPONENTS, RM AND HOURMETER

1 2

6 7

40 41

36 37 38 39

30 13 32 33

34 35

20 26 27 28

19 20 25

22 23 24

6 7

19 20

16 or 43

11 12

14 15

44 45

Remote Monitoring ---

Lower/External Mounting

HOURMETER

Item Part Number Description Qty

1 66U1--3823

Hourmeter 1

2 66U1--6651--15 Screw, Pan Head, #4--40 X 3/4 Long, SST

68-- 12496--00 Bracket, Hourmeter 1

66U1-- 5381 Screw, Hex Head, #10--24 X .50 Long, SST 2

10-- 00431--07 Contactor, Compressor (CH) (30 Amp) 1

34-- 06243--00 Screw, Pan Head, (Thread Cutting) #8-- 32 X 3/4 Long, SST 10

10-- 00431--06 Contactors, (CF), (HR) and (EF and ES) (12 Amp) 4

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9.6 CONTROL BOX -- SHIELDS REMOVED, STANDARD ELECTRICAL COMPONENTS (Continued)

Item Part Number Description Qty

68-- 13427--00SV Panel, Contactor -- Includes: 1

58-- 00967--00 Spacer (Used with Sheet Metal Control Box Only) 5

34-- 00655--08 Screw, Hex Head, 1/4-- 20 x 1.00 Long, SST 4

34-- 00928--01 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/16 -- 1/8 6

34-- 01142--01 Receptacle 1

10-- 01129--07SV Switch, Toggle (On--Off) 1

66U1-- 9752 Seal, Bushing 1

10-- 01129--10 Switch, Toggle (MDS) 1

58-- 04145--01 Plate, Switch A/R

68-- 14796--00 Plate, Switch (Start Only) NT--1200 and Up A/R

68-- 14796--02 Plate, Switch (Start and Defrost LED), NT-- 1200 and Up A/R

68-- 14796--05 Plate, Switch (Start and MDS), NT--1200 and Up A/R

69NT41-- 982-- 3 Plate, Ground 1

10-- 00332--07 Transformer, Base Unit 1

10-- 00332--05 Transformer, Base Unit (Do NOT use with Composite Box) 1 66U1-- 5371-- 7 Screw, Hex Head, #10-- 24 X 1/2 Long, SST A/R

66U1-- 5321-- 8 Washer, Flat, #10, SST A/R

10-- 00431--02 Contact, Auxiliary 1

34-- 00663--07 Washer, Lock, #6, SST 4

66U1-- 7842-- 13 Circuit Breaker -- 460 VAC, 25 Amp, (CB1) 1

66U1-- 6651-- 4 Screw, Pan Head, #6-- 32 X 3/8 Long, SST 4

69NT35-- 6278 Bracket, Circuit Breaker 1

10-- 00439--00 Transformer, Current Sensing (CS) 1

66U1-- 5371-- 10 Screw, Hex Head, #10--24 X 1.00 Long, SST 2

66U1-- 5321-- 8 Washer, Flat, #10, SST 2

66CH1--1172-- 46 Trim, Flexible (85 Feet Long, Cut to Length) A/R

29 30 79--66669--00 Pad, Key -- Includes: 1 31 NSS Dot, Indicator (Green) -- See Note 1 32 NSS Gasket (Between Keypad and Keypad Plate Assembly 1 33 NSS Plate Assembly, Keypad Mounting 1 34 34--66629--05 Screw, Pan Head, #10--24 X 3/4 Long, SST (Use with Composite Box) 6 35 34--06212--10 Washer, Mylar, 0.205 ID X 0.600 OD 6

NOTE: If unit is not already fitted with green indicator dot (Item 31) on upper right corner of control box door, install dot as illustrated after the replacement of this key pad.

REMOTE MONITORING (STANDARD LOCATION)

22-- 02341--00 Receptacle, Remote Monitoring (RM) 1

22-- 02368--00 Plug, Remote Monitoring 1

22-- 02341--01 Cap and Tether, Receptacle Assembly 1

66U1-- 6835 Gasket, Remote Monitoring Receptacle 1

34-- 00848--10 Screw, Round Head, #4--40 X 5/8 Long, SST 4

66U1-- 5321-- 6 Washer, Flat, 0.125 ID, SST 4

34-- 00667--05 Nut, Self Locking, #4--40, SST 4

58-- 04145--00 Plate, Switch, with RM A/R

68-- 14796--03 Plate, Switch, with RM NT--1200 and up A/R

68-- 14796--06 Plate, Switch with RM and MDS, NT-- 1200 and Up A/R

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Page 20

REMOTE MONITORING (LOWER LEFT/EXTERNAL LOCATION)

22-- 01889--00 Receptacle, Remote Monitoring (RM) 1

69NT40-- 222 Bracket 1

9.7 CONTROL BOX -- SHIELDS REMOVED, EV AP FAN CAPABILITY, EBS and EDS, EBS ONLY and CFS

1 2 3 4

Bottom Right Corner of Unit

6 9

EBS and EDS

11 12

6 9

EBS Only

14 15 16

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Page 21

2.7 CONTROL BOX -- SHIELDS REMOVED, EVAP FAN CAPABILITY (Continued)

Item Part Number Description Qty

OPTION 1 -- NORMAL EVAPORATOR FAN OPERATION

See Section 2.6 Items 6 and 7 for correct contactor placement

OPTION B -- EMERGENCY BYPASS SWITCH AND EMERGENCY DEFROST SWITCH

1 10--00416--00 Module, Emergency Bypass 1 2 66U1--5371--6 Screw, Machine Hex Head, #10-- 24 X 0.75 Long, SST 2 3 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2 4 66U1--5321--8 Washer, Flat, #10, SST 2

58-- 04145--09 Plate, Switch (With Light Location) 1

58-- 04145--07 Plate, Switch (With Light Location, with RM) 1

68-- 14796--01 Plate, Switch (With Light Location) NT--1200 and up A/R

68-- 14796--02 Plate, Switch (With Light Location) NT--1200 and up A/R

68-- 14796--04 Plate, Switch (With Light Location, with RM) NT-- 1200 and Up A/R

6 10--01129--07SV Switch, T oggle 2 7 68--12544--01 Bracket 1 8 34--06223--00 Screw, Captive Washer, #10--24 X .56 Long, SST 2

9 10--01129--20 Hex Nut 2 10 66U1--9752 Seal, Bushing 2 11 22--01455--02 Holder Assembly, Fuse 1 12 22--02336--02 Fuse, 5 Amp 1 13 62--02874--01 Label, EB and ED 1 14 22--00518--01 Base,PilotLight 1 15 22--00519--03 Light Assembly, Pilot 1 16 22--00049--01 Lamp, 24VDC 1

OPTION EB -- EMERGENCY BYPASS SWITCH ONLY

1 10--00416--00 Module, Emergency Bypass 1

2 66U1--5371--6 Screw, Machine, Hex Head, #10--24 X 0.75 Long, SST 2

3 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2

4 66U1--5321--8 Washer, Flat, #10, SST 2

6 10--01129--07SV Switch, T oggle 1

7 68--12544--01 Bracket 1

8 34--06223--00 Screw, Captive Washer, #10--24 X .56 Long, SST 2

9 10--01129--20 Hex Nut 1 10 66U1--9752 Seal, Bushing 1 17 62--02874--00 Label, EB Upper 1 18 62--02874--02 Label, EB Lower 1

OPTION F -- CONDENSER FAN SWITCH

19 10--00298--01 Switch, Toggle (CFS) 1 20 66U1--9752 Seal, Bushing 1

58-- 04145--06 Plate, Switch (With Extra Switch Location) 1

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2.8 CONTROL BOX -- CONTROLLER MODULE SECTION AND SOFTWARE CARDS

9 10 11 12

13 10 12

View -- Back of Controller/DataCORDER Module

3 4

5 6

14T-305PL

Page 23

2.8 CONTROL BOX -- CONTROLLER MODULE SECTION AND SOFTWARE CARDS (Continued)

Item Part Number Description Qty

1 -- Module, Controller/DataCORDER -- RefertoSection6-- Includes: -- 2 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 1 3 69NT35--2692 Washer, Fender, 0.063 Thick, SST 1 4 58--01184--00 Retainer, Screw, 0.141 ID 1 5 22--02336--04 Fuse, 10 Amp (F3) 3 6 22--02336--02 Fuse, 5 Amp (F1 and F2) 1 7 62--02719--00 Label, Controller/DataCORDER Port 1 8 12--00397- -00/5124 Card, Controller/DataCORDER Operation Software 1

NS 12--00402--xx Card, Configuration Software 1

9 22--01777--00SV Connector (EC A--K) -- 30-- Pin 1

10 22--01777--03 Socket, 20 AWG 35

11 22--50100--00 Socket, 18 AWG 4 12 22--01777--04 Plug, Sealing 21 13 22--01777--01SV Connector (EC L--Y) -- 30--Pin 1 14 22--01556--02 Connector (KA) -- 14--Pin 1 15 22--01556--01 Connector (KB) -- 10--Pin 1

NS 22--01621--23 Connector (KP) -- 9--Pin (Connects to Ribbon Cable) 1

16 22--01622--01 Connector (MA) -- 12--Pin 1 17 22--01622--02 Connector (MB) -- 16--Pin 1 18 22--01622--00 Connector (MC) -- 8--Pin 1

NS 09--00369--00SV Battery, Real Time Clock, (Within the Controller) 1 NS 22--50157--00 Wire Harness, Controller to Current Sensing Transformer) 1 NS 22--01713--06 Wire Harness, Display Module to Controller/DataCORDER Module 1 NS 62--02735--00 Label, Warning, Don’t use 12--00327 ! --(Located on Control Box Behind

the Controller/DataCORDER Module)

NS 62--02738--05 Label, Warning, 5108 Series -- (Located on the Bottom Panel of the Control

Box Between the Transformer and the Communications Interface Module)

19 76--50141--00 PC Card Adapter and Cover (For Use with 12--00594 series ML3 Cards) 1

OPTION R -- RECHARGEABLE BATTERY PACK

20 30--00407--02SV Battery Pack -- Controller/DataCORDER Module 1

OPTION S -- STANDARD CELLS

21 PL Battery (AA) 6 22 30--00407--00 Cover, Controller Battery 1

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Page 24

2.9 CONTROL BOX -- DISPLAY MODULE AND COMMUNICATIONS INTERFACE MODULE SECTION

2 3

9 10 11

16T-305PL

12 13

Page 25

2.9 CONTROL BOX -- DISPLAY MODULE AND COMMUNICATIONS INTERFACE MODULE SECTION (Continued)

Item Part Number Description Qty

1 12--00433--00RP Module, Display 1 2 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 4 3 69NT35--2692-- 4 Washer, Fender, 0.063 Thick, SST 4 4 22--01621--03 Connector (MK), 9--Pin 1 5 22--01621--02 Connector (MB), 16--Pin 1 6 22--02396--03 Connector (CIC), 7--Pin 1 7 22--02396--02 Connector (CIB), 3--Pin 1 8 22--01556--00 Connector (CIA), 7--Pin 1

NS 22--01713--02 Wire Harness, Keypad to Display Module 1

OPTION 1 -- COMMUNICATIONS INTERFACE MODULE -- STANDARD

9 12--00573--00SV Module, Communications Interface -- Includes: 1

10 66U1--3442--2 Stud, Fastener, 1/4 Turn, 0.705 Long, SST 4

11 66U1--9212--1 Retainer, Push--on 4 12 34--06223--00 Screw, Captive Washer #10--24 X 0.56, SST 4 13 58--01184--00 Retainer, Screw 0.75 OD 4

OPTION 2 -- COMMUNICATIONS INTERFACE MODULE -- HIGH DATA RATE

9 12--00573--00SV Module, Communications Interface -- Includes: 1

10 66U1--3442--2 Stud, Fastener, 1/4 Turn, 0.705 Long, SST 4

11 66U1--9212--1 Retainer, Push--on 4 12 34--06223--00 Screw, Captive Washer #10--24 X 0.56, SST 4 13 58--01184--00 Retainer, Screw 0.75 OD 4

OPTION 3 -- COMMUNICATIONS I NTERFACE MODULE -- CHIPSET MODEM

9 12--00573--00SV Module, Communications Interface -- Includes: 1

10 66U1--3442--2 Stud, Fastener, 1/4 Turn, 0.705 Long, SST 4

11 66U1--9212--1 Retainer, Push--on 4 12 34--06223--00 Screw, Captive Washer #10--24 X 0.56, SST 4 13 58--01184--00 Retainer, Screw 0.75 OD 4

OPTION 4 -- COMMUNICATIONS INTERFACE MODULE -- LOW DATA RATE

9 12--00275--19SV Module, Communications Interface -- Includes: 1

10 66U1--3442--2 Stud, Fastener, 1/4 Turn, 0.705 Long, SST 4

11 66U1--9212--1 Retainer, Push--on 4 12 34--06223--00 Screw, Captive Washer #10--24 X 0.56, SST 4 13 58--01184--00 Retainer, Screw 0.75 OD 4

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2.10 CONDENSER FAN MOTOR AND COIL

Option 3 or Option 2, 4

16 17 18 19 20 21 22

16 17 23 24 25

12 13 14 15

7 8

4 5 6

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Page 27

2.10 CONDENSER FAN MOTOR AND COIL (Continued)

Item Part Number Description Qty

1 38--00585--00 Fan, Condenser 1 2 62--02785--00 Label, CE 1 3 54--00586--20 Motor, Condenser -- Includes: 1 4 04--50029--00 Bearing 2 5 22--01997--05 Pin A/R 6 22--01997--10 Pin, Grounding A/R 7 34--00667--12 Nut, Self--Locking, 5/16--18 4 8 34--01181--01 Washer, Flat 8 9 34--06053--02 Washer, 0.375 ID X 1.000 OD 4

10 69NT35--6112 Protector, Condenser Fan Motor Mounting 2

11 66U1--5361 Screw, Cap HXHD, 5/16--18 X 1.25 4 12 69NT35--3452 Shim 1 13 69NT35--3452--1 Shim 1 14 69NT35--3452--2 Shim 1 15 69NT35--3452--3 Shim 1

OPTION 2 -- TWO ROW CONDENSER COIL

Use Option 4 for 2--Row Coil Replacement

OPTION 3 -- THREE ROW (7MM) CONDENSER COIL

68--13455--00 Cover, Condenser Coil, Blue Includes: 1

68--13455--03 Cover, Condenser Coil, White Includes: 1 58--04480--00 Bumper (For Use With Uncoated Center Handles) A/R

58--04481--00 Plug (For Use with Coated Handles or Units with no Center Handle) A/R 18 81--01575--00SV Coil, Condenser(Copper), 7MM 3--Row -- Includes Mylar Washers 1 19 66CH1--1172--16 Trim, Flexible 2 20 69NT35--8693--7 Protector (Apply Between Frame and Coil and Coil Cover) 4 21 69NT35--8693--10 Protector (Apply Between Frame and Coil and Coil Cover) 2 22 58--04026--41 Protector,Mylar (Apply Between Coil and Coil Cover, RH and LH Sides) 2

OPTION 4 -- FOUR ROW (3/8”) CONDENSER COIL

68--13201--01 Cover, Condenser Coil, Blue Includes: 1 16

69NT43--148--4 Cover, Condenser Coil, White Includes: 1

58--04480--00 Bumper (For Use with Uncoated Center Handles) A/R 17

58--04481--00 Plug (For Use with Coated Handles or Units with no Center Handle) A/R 23 69NT43--202-- 10SV Coil, Condenser (Copper), 4--Row -- Includes Mylar Washers 1 24 69NT35--8703 Protector (Apply Between Frame and Coil and Coil Cover) 4 25 58--04026--10 Protector,Mylar (Apply Between Coil and Coil Cover, RH and LH Sides) 2

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Page 28

2.11 CONDENSER FAN GRILLE ASSEMBLY

234 51

234 5

1918 OR

BOLTED CONDENSER FAN GRILLE

Item Part Number Description Qty

OPTION B -- BOLTED CONDENSER FAN GRILLE, STANDARD PARTS

1 34--06051--36 Rivnut, 1/4--20 A/R 2 34--06053--03 Washer, 0.250 ID X 1.000 OD A/R 3 69NT35--2692-- 1 Washer, Fender, 1/4 A/R 4 34--00663--11 Washer, Lock, 1/4 Spring A/R 5 66U1--5361--25 Screw, Cap HXHD, 1/4--20 X 0.75 A/R

BLUE PANEL

-- 79--66635--00 Grille and Venturi Assembly, Blue -- Includes: 1 6 68--12635--05 Panel Venturi 1 7 86--04637--00 Grille Assembly 1 8 34--00928--07 Rivet, Blind 8 9 62--11273--00 Label, Rotation 1

WHITE PANEL

-- 79--66635--01 Grille and Venturi Assembly, White -- Includes 1 6 68--12635--22 Panel Venturi 1 7 86--04637--02 Grille Assembly 1 8 34--00928--07 Rivet, Blind 8 9 62--11273--00 Label, Rotation 1

ORANGE PANEL

-- 79--66635--02 Grille and Venturi Assembly, Orange -- Includes 1 6 68--12635--06 Panel Venturi 1 7 86--04637--01 Grille Assembly 1 8 34--00928--07 Rivet, Blind 8 9 62--11273--00 Label, Rotation 1

OPTION B

HINGED CONDENSER FAN GRILLE

OPTION H

15 19

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Page 29

2.11 CONDENSER FAN GRILLE ASSEMBLY (Continu ed)

Item Part Number Description Qty

OPTION H -- HINGED CONDENSER FAN GRILLE, STANDARD PARTS

8 34--00928--07 Rivet, Blind 8

10 58--04101--07 Protector 4

11 44--00374--00 Hinge 2 12 34--06179--00 Screw, HXHD, Sems #10--24 x 7/16 4 13 34--06169--00 Washer, Retaining, SST 2 14 34--06053--03 Washer, Mylar, 1/4 ID X 1.00 OD 4 15 69NT35--2692--1 Washer, Fender, 1/4, SST 2

BLUE PANEL WITH SLOTTED SCREW

Use Standard Parts with Items Below:

-- 79--66635--03 Grille and Venturi Assembly, Blue, Slotted Screw -- Includes 1 16 68--12635--03 Panel, Venturi 1 17 86--04637--00 Grille Assembly 1 18 66U1--6811--8 Screw, Retaining, SST 2

WHITE PANEL WITH SLOTTED SCREW

Use Standard Parts with Items Below:

-- 79--66635--04 Grille and Venturi Assembly, White, Slotted Screw -- Includes 1 16 68--12635--21 Panel, Venturi 1 17 86--04637--02 Grille Assembly 1 18 66U1--6811--8 Screw, Retaining 2

ORANGE PANEL WITH SLOTTED SCREW

Use Standard Parts with Items Below:

-- 79--66635--05 Grille and Venturi Assembly, Orange, Slotted Screw -- Includes 1 16 68--12635--04 Panel, Venturi 1 17 86--04637--01 Grille Assembly 1 18 66U1--6811--8 Screw, Retaining 2

BLUE PANEL WITH PHILLIPS SCREW

Use Standard Parts with Items Below:

-- 79--66635--06 Grille and Venturi Assembly, Blue, Phillips Screw -- Includes 1 16 68--12635--03 Panel, Venturi 1 17 86--04637--00 Grille Assembly 1 19 66U1--6811--12 Screw, Retaining 2

WHITE PANEL WITH PHILLIPS SCREW

Use Standard Parts with Items Below:

-- 79--66635--07 Grille and Venturi Assembly, White, Phillips Screw -- Includes 1 16 68--12635--21 Panel, Venturi 1 17 86--04637--02 Grille Assembly 1 19 66U1--6811--12 Screw, Retaining 2

ORANGE PANEL WITH PHILLIPS SCREW

Use Standard Parts with Items Below:

-- 79--66635--08 Grille and Venturi Assembly, Orange, Phillips Screw -- Includes 1 16 68--12635--04 Panel, Venturi 1 17 86--04637--01 Grille Assembly 1 19 66U1--6811--12 Screw, Retaining 2

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Page 30

2.12 COMPRESSOR TUBING

14 16 17

12 14 15

18 14

14 15

16 17

2 4

22T-305PL

Page 31

2.12 COMPRESSOR TUBING (Continued)

Item Part Number Description Qty

1 14--00263--00 Valve, Stepper Motor -- Includes: 1 2 14--00263--20 Piston and Motor Assembly -- Includes: 1

3 22--02392--03 Connector (To Power Pack) 1 NS 22--02393--01 Pin, 18--20 Gauge (Used on 22--02392--03) 4 NS 22--02394--03 Seal (Used on 22--02392--03) 4

4 14--00263--23 O--Ring 1

5 14--00263--22 Cap 1

6 Valve, Service (Discharge) -- See Section 4.3 1

7 14--00204--02 Valve, Discharge Pressure Regulator (DPRV) 1

8 -- Valve, Service (Suction) -- See Section 4.3 1

9 40--00542--00 Elbow, Adapter (R134a) 1

10 40--00520--02 Cap, M8 X 1.00, Nylon 1

11 69NT41--702 Bracket Assembly 1 12 66U1--3632--24 Clamp, Cushion, 1.18 Diameter 1 13 34--00373--11 Clamp, Cushion, 0.88 Diameter 1 14 66U1--5381--1 Screw, Hex Head, #10--24 X 0.75 Long, SST 4 15 34--06053--00 Washer, Mylar, 0.25 ID X 0.80 OD 3 16 66U1--5321--8 Washer , Flat, #10, SST 3 17 34--06053--05 Washer, Mylar, .205 ID X .60 OD 3 18 10--00388--00 Power Pack, Stepper Motor -- Includes: 1 19 22--01585--04 Connector (To Valve) 1 20 22--01836--00 Connector (To Harness) 1 21 81--01482--00 Tubing assembly 1

NS 22--01566--01 Socket (Used on 22--01585--04) 4 NS 22--02393--00 Pin (Used on 22--01830--00) 4 NS 22--02394--02 Seal (Used on 22--01835--00, 22--01585-- 04 and 22--01830--00) A/R NS 22--01835--00 Connector (On Harness to Drive) 1 NS 22--01566--00 Pin (Used on 22--01835--00) 5

REFRIGERATION TEMPERATURE SENSORS

22 12--01105--02 Sensor, Thermistor (CPDS) 1 23 12--01104--05 Sensor, Thermistor (CPSS) 1

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Page 32

2.13 RECEIVER

20 27 28

25 26

23 24

5 6

9 10 11 30

19 20 21

21 22

8 9

15 16 17

12 13

24T-305PL

Page 33

2.13 RECEIVER (Continued)

Item Part Number Description Qty

1 69NT43--403-- 2 Receiver, Electro--Coated Modular, Copper -- Includes: 1 2 14--00220--01 Glass, Sight, with Red Balls, 1/2--14 NPT 1 3 14--00221--01 Indicator, Moisture--Liquid 1

14--01032--14 Plug, Fusible, 3/8 NPT, Brass 1

14--00215--06 Disc, Rupture, 3/8 NPT, Alternate 1

NS 22--02448--00SV Connector, Female (Located on Wire Harness) 1

5 12--00352--00 Transducer, Condenser Pressure (CPT) 1 6 EC39DM062 Valve, Schrader 1 7 14--00341--02SV Filter--Drier with O--Rings 1 8 69NT43--277 Bracket, Liquid Line Valve 1 9 66U1--5361--25 Screw, Hex Head, 1/4--20 X 3/4 Long, SST A/R

10 66U1--5321--7 Washer, Flat, 1/4, SST 3

11 34--06053--00 Washer, Mylar, 0.25 ID X 0.80 OD 4 12 40--00520--01 Coupling, M15, Brass -- Includes: 1 13 40--00520--03 Cap, Service Port 1 14 14--00221--00 Valve, Liquid Line 1 15 66U1--5361--7 Bolt, Hex Head, 3/8--16 X 1.00 Long, SST 1 16 AU11JR241 Washer, Lock, 3/8, SST 1 17 66U1--5321--5 Washer, Flat, 3/8, SST 1 18 34--06053--02 Washer, Mylar, 0.375 ID X 1.00 OD 1 19 34--00373--05 Clamp, Cushion, 1/2 Diameter 1 20 66U1--5371--6 Screw, Machine, Hex Head, #10--24 X 0.75 Long, SST 3 21 34--06053--05 Washer, Mylar, .205 ID X .60 OD 4 22 34--00373--07 Clamp, Cushion, 5/8 Diameter 1 23 69NT43--420 Bracket Assembly, Quench Valve 1 24 34--00928--09 Rivet, Blind, 5/32 Diameter, Grip Range -- 1/8--1/4, SST 2 25 66U2--1132--1 Connector 1 26 66U1--3803 Heat Shrink 1 27 34--00373--54 Clamp, Cushion, 0.44 Diameter 1 28 34--06053--03 Washer, Mylar, 0.25 ID X 1.00 OD 1 29 14--00212--03SV Valve, Quench, Thermostatic Expansion -- Includes: 1

NS 14--00212--21 Kit, Repair -- Includes: 1 NS NSS Power Head 1

30 58--04026--23 Protector, Mylar 1 31 12--00495--02SV Sensor, Ambient Thermistor (AMBS) 1 32 DE40BA203 Tee, Reducing 1/2 X 1/2 X 3/8 1 33 -- See Section 5.9 for Sensor Assembly and Related Parts -34 40--00501--50 Cap, Service Valve 1

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Page 34

2.14 WATER--COOLED CONDENSER

37 38

22 23 24

42 43

27 28 29

25 26

43 44 45

Item Part Number Description Qty

-- 69NT42--914 Kit, Condenser/Receiver (For Field Installation) -- See NOTE -- Includes: 1 1 69NT42--914-- 1 Condenser/Receiver -- Includes: 1 2 14--00220--00 Sight Glass with Red Balls, 1/2 NPT 1 3 58--00956--00 Protector, Mylar 2 4 58--00957--00 Protector, Mylar 1 5 66U1--2763--5 Coupling (Water--In) 1 6 66U2--1142 Cap, Dust 1 7 40--01129--00 Coupling, Self--Draining -- Includes: 1 7 66U1--2763--6 Coupling Assembly, Socket -- Includes: 1 8 42--50000--00 Seal, O--Ring 1 9 66U2--1152 Cap, Dust (Use with 40--01129--00) 1

10 79--01757--00 Cap Assembly (Use with 66U1--2763--6) 1 11 12--01071--01SV Switch,Water Pressure Option W 1 12 14--00215--05 Disc, Rupture, 3/8 NPT 1

32 33 34

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Page 35

2.14 WATER--COOLED CONDENSER (Continued)

Item Part Number Description Qty

13 66U1--5361--7 Bolt, Hex Head, 3/8--16 X 1.00 Long, SST 1 14 66U1--5321--5 Washer, Flat, 3/8, SST 1 15 AU11JR241 Washer, Lock, 3/8, SST 1 16 34--06053--02 Washer, Mylar, 3/8 ID X 1.00 OD 1 17 66U1--5361--25 Screw, Cap, Hex Head, 1/4--20 X 3/4 Long, SST 2 18 66U1--5321--7 Washer, Flat, 1/4, SST 2 19 34--06053--00 Washer, Mylar, 1/4 ID X 13/16 OD 2 20 -- See Section 2.15 for Sensor Assembly and Related Parts --

-- 76--00677--00 Accessory Kit, Water--Cooled Condenser Tubing -- Includes: --

21 06DA403--844 Valve, Schrader 1 22 12--00352--00 Transducer, Condenser Pressure (CPT) 1 23 69NT41--477 Tube Assembly -- Includes: 1 24 40--00555--06 Tee, 1/2 X 1/2 X 3/8 NPT , Brass 1 25 14--00341--02SV Filter--Drier with O--Rings 1 26 69NP20--1031 Clamp, Filter--Drier -- Includes: 1

NS 58--50014--00 Gasket (16 Feet, Cut to Length) 1

-- 69NT41--497 Tube Assembly -- Includes: 1 27 66U1--8552--2 Valve, Liquid Line -- Includes: 1 28 40--00086--04 Cap, Flare, 1/4 1 29 17--21002--01 Cap, Valve 1 30 40--00520--01 Coupling, M15, Brass -- Includes: 1 31 40--00520--03 Cap, Service Port 1 32 68--12368--00 Bracket 1 33 66U1--5371--6 Screw, Hex Head, #10--24 X 3/4 Long, SST 2 34 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2 35 69NT41--487 Tube Assembly -- Includes: 1 36 14--01092--03 Indicator, Liquid--Moisture, Brass 1 37 69NT43--420 Bracket Assembly 1 38 34--00928--09 Rivet, Blind, 5/32 Diameter, Grip Range -- 1/8--1/4 2 39 14--00212--03SV Valve, Quench, Thermostatic Expansion -- Includes: 1

NS 14--00212--21 Kit, Repair -- Includes: 1 NS NSS Power Head 1

40 12--00495--02SV Sensor, Ambient Thermistor (AMBS) 1 41 DE40BA203 Tee, Reducing, 1/2 X 1/2 X 3/8 1 42 34--00373--54 Clamp, Cushion, 0.44 Diameter 1 43 34--06053--03 Washer, Mylar, 0.25 ID X 1.00 OD 3 44 66U1--5371--6 Screw, Machine Hex Head, #10--24 X 0.75 Long, SST 3 45 34--00373--07 Clamp, Cushion, 0.62 Diameter 2

NOTE

Must order tubing accessory kit 76--00677--00 when ordering P/N 69NT42--914 for field installation on units

provisioned for a water--cooled condenser.

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Page 36

2.15 SRS AND STS

(STS)

(SRS)

Item Part Number Description Qty

1 12--00395--01SV Sensor Assembly (STS and SRS) 1 2 58--04277--00SV Cap, Probe -- Includes: 2 3 58--04278--00 Grommet NSS 2 4 58--04279--00 Cover, Probe 1 5 58--04276--00 Holder, Probe 1 6 66U1--5321--7 Washer , Flat, 1/4, SST 2 7 66U1--5371--7 Screw, Machine, Hex Head, #10--24 X 0.50 Long, SST 2

28T-305PL

6 7

Page 37

2.16 BACK PANEL ASSEMBLY -- OPTION 4, Aluminum HINGED

10 11 13

10 12 13

9 2

3 4

Item Part Number Description Qty

1 69NT43--1 16 Grille, Top 1 2 34--00928--09 Rivet, Blind, 5/32 Diameter, Grip Range -- 1/8--1/4 37 3 69NT41--942-- 4 Panel Assembly, Upper -- Includes: 1

NS NSS Drain Pan, Side 2 NS NSS Drain Pan, Center 1

4 42--00334--00 Gasket (Location -- Behind Upper Panel) 1 5 34--00928--02 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/8--3/16 46 6 34--00928--03 Rivet, Blind, 1/8 Diameter, Grip Range -- 3/16--1/9 3

68--13475--00 Panel, Bottom, (Painted) 1

68--13475--08 Panel, Bottom, (Unpainted) 1 68--13475--01 Panel, Bottom (Provision for USDA Location), (Painted) 1

68--13475--09 Panel, Bottom (Provision for USDA Location), (Unpainted) 1

NS 66U1--8075 Gasket (25--foot, Cut to Length) A/R

9 69NT35--3282 Hinge 4

10 34--01150--30 Washer, Retaining 14

11 34--01150--06 Stud, 1/4 Turn, 1.03 Long 6 12 34--01150--03 Stud, 1/4 Turn, 0.97 Long 8 13 34--01150--31 Receptacle, Retaining 14

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Page 38

2.17 UPPER FRESH AIR MAKE--UP AND ACCESS PANEL

Option 2 or 3

Back of Fresh Air Panel

16 17

See Section 5.10

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Page 39

2.17 UPPER FRESH AIR MAKE--UP AND ACCESS P ANEL (Continued)

Item Part Number Description Qty

OPTION 2 EVAPORATOR FAN ACCESS PANEL -- WITH FRESH AIR MAKEUP

79--01694--00 Panel, Fresh Air Make-- up with Retaining Washers -- Includes: A/R

79--01695--00 Panel with Fresh Air Makeup -- Includes: 1 2 42--00296--01 Gasket 1 3 42--00327--00 Gasket, -- 0.26 X 0.50 Half--Round 1

4 34--00662--1 1 Washer, Flat, 1/4, SST 8 5 34--06053--00 Washer, Mylar, 1/4 ID X 0.80 OD 8 6 34--06154--00 Screw, Hex Head, 1/4--20 X 1.00 Long -- TIR 8 7 66U1--2552--185 Gasket, 0.75 X 1.5 X 16.63 1 8 -- Label, Fresh Air (See Section 2.26 for Language Selection) 1 9 62--02783--00 Label, Fresh Air 1

OPTION 3 WITH FRESH AIR MAKEUP AND SCREENS -- USE ALL OF OPTION 2 AND ITEM BELOW

10 58--04251--00 Screen, Medfly 2

HEATER ACCESS PANEL

11 79--01697--07SV Panel, Access -- Includes: 1 12 42--00296--00 Gasket 1 13 66U1--8115 Gasket, Access Panel 1

5 34--00662--1 1 Washer, Flat, 1/4, SST 8 6 34--06053--00 Washer, Mylar, 1/4 ID X 0.80 OD 8 7 34--06154--00 Screw, Hex Head, 1/4--20 X 1.00 Long -- TIR 8

STUD ASSEMBLY KITS (REPLACEMENT)

14 74--00201--01 Kit, Gasket and Stud Assembly (See NOTE 2) -- Includes: 1 15 42--00407--00 Gasket (One Piece) 1 16 74--00201--02 Kit, Disc and Stud Assembly (See NOTE 1) -- Includes: 1 17 NSS Stud Assembly, 5/16--18 1 18 34--06185--01 Screw, Machine Pan Head, #8--32 X 1/2 Long, SST 1 19 34--06053--19 Washer, Mylar, 1.00 OD X 0.312 ID 1 20 66U1--5321--13 Washer, Flat, 5/16, SST 1 21 66U1--5362--2 Nut, Wing, 5/16--18, SST 1

NOTES

1. Disc and stud assembly kit, which will modify stud to 5/16- -18, also includes new disc and gasket.

2. Must order 74- -00201- -01 stud assembly kit, which will modify stud to 5/16- -18 and include 42--00407- -01 (one- -piece) gasket.

T-305PL

Page 40

2.18 EVAPORATOR FAN ASSEMBLY

EFM -- 2 (Location)

EFM-- 1 (Location)

32T-305PL

Page 41

2.18 EVAPORATOR FAN ASSEMBLY (Continued)

Item Part Number Description Qty

1 69NT40--476 Mounting Bracket, Evaporator Fan Assembly 4 2 66U1--5321--5 Washer , Flat, 3/8, SST 24 3 AU11JR241 Washer, Lock, 1/4, SST 24 4 66U1--5361--7 Bolt, Hex Head, 3/8--16 X 1.00 Long, SST 24 5 54--00513--00SV Motor, Evaporator Fan (Two Speed) -- Includes: 2

6 PL Key, 3/16 Square X 1--38 Long, SST 1 NS 54--00122--21 Bearing 2 NS 22--50087--00 Capacitor 1 NS 54--50044--00 Relay, Motor 1 NS 54--00521--22 Capacitor, Low Speed, 5 mF -- used ONL Y with 54--00513--00/74899 1 NS 22--50087--00 Capacitor, Low Speed, 15 mF-- used ONLY with 54--00513--00/51820 1 NS 22--50088--00 Capacitor (20 μF) High Speed (Microfarads) 1

7 34--01181--01 Washer, Flat, 5/16, SST 16

8 34--00792--10 Screw, Cap, Hex Head, 5/16--18 X 1--1/4 Long, SST 8

9 34--00667--12 Locknut, 5/16--18, SST 8

10 38--00126--00 Fan, Evaporator (EFM--1) -- Includes: 1

NS PL Setscrews, 5/16--24 X 5/8 Long, SST 2

10 38--00125--00 Fan, Evaporator (EFM--2) -- Includes: 1

NS PL Setscrews, 5/16--24 X 5/8 Long, SST 2

69NT35--1662 Shim, .063 Thick (If Required) 2

69NT35--1662--1 Shim, .090 Thick (If Required) 2

12 69NT35--1173 Bracket, Motor Mount 2

T-305PLChange

Page 42

2.19 EVAPORATOR COIL -- REAR PANELS REMOVED

(RRS and RTS)

20 21 22 23

2 3

8 9

6 7 8

5 6

34T-305PL

Page 43

2.19 EVAPORA T OR COIL -- REAR PANELS REMOVED (Continued)

Item Part Number Description Qty

1 12--00500--01SV Sensor Assembly (RRS and RTS) 1 2 12--00495--20SV Sensor, Thermistor, Defrost (DTS) 1 3 34--01178--22 Screw, Hex Head, #8--32 X 1/2 Long, SST (For Mounting DTS) 3 4 66U1--6912--16 Thermostat, Heat Termination (HTT) 1 5 AA06JA166 Screw, Cap, Hex Head, 1/4--20 X 1/2 Long 1 6 AU11JR171 Washer, Lock, 1/4, SST 10 7 66U1--5361--25 Screw, Cap, Hex Head, 1/4--20 X 3/4 Long, SST 9 8 69NT35--2692-- 1 Washer, Fender, 1/4, SST A/R 9 34--00655--10 Screw, Cap, Hex Head, 1/4--20 X 1--1/4 Long, SST 4

10 24--00006--02 Heater, Evaporator Coil 4

11 24--00003--00 Heater, Drain Pan 1

NS 66U1--3803--1 Tube, Heat Shrink, 1/2 X 2--3/4 Long A/R

12 -- USDA Option -- RefertoSection2.20 --

NS 69NT35--6522 Retainer (For Heaters) 3

13 56--07905--00 Tubing 1 14 69NT35--9674--1 Tubing 1 15 69NT35--4027--1 Tubing 1 16 56--07323--00 Tubing 1

OPTION 2 -- NEW COIL WITH HERMETIC TXV and STANDARD HEAT EXCHANGER

17 81--01549--00 Coil, Evaporator 1 18 14--00273--03 Valve, Thermostatic Expansion, Hermetic 1 19 65--00144--00 Exchanger, Heat 1

OPTION 3 -- NEW COIL WITH HERMETIC TXV and LARGE HEAT EXCHANGER

17 81--01549--00 Coil, Evaporator 1 18 14--00273--01 Valve, Thermostatic Expansion, Hermetic 1 19 65--00144--01 Exchanger, Heat 1

DEHUMIDIFICATION

-- 76--00675--01 Kit, Humidity Sensor (Field installation, Units Provisioned for -- Refer to Container Unit Matrix) -- Includes:

20 10--00413--00 Sensor, Humidity (HS) 1 21 66U1--5371--10 Screw, Hex Head, #10--24 X 1.00 Long, SST 4 22 66U1--5321--8 Washer, Flat, #10, SST 2 23 68--13181--00 Bracket Assembly, Humidity Sensor 1

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Page 44

2.20 USDA OPTION

1 2 4 6

3 5 6

Option -- D Option -- V

36T-305PL

1 2 4 6

7 8 9

Page 45

2.20 USDA OPTION (Continued)

Item Part Number Description Qty

OPTION D -- CONNECTOR

-- 76--00684--00 Kit, USDA (For field installation, units provisioned for rear--mounted USDA -- See T--300) -- Includes:

-- 76--00760--00 Kit, USDA (For field installation, units provisioned for side--mounted USDA -- See T--300) -- Includes:

1 22--00397--12 Plug, Sealing 4 2 22--01660--00 Receptacle (PR1, PR2, PR3, Cargo Probe 4) (3--Pin) 4 3 22--01660--03 Receptacle, Interrogator (ICR) (5--Pin) 1

NS 69NT41--992 Plate Assembly, USDA -- Includes: 1

4 69NT43--175 Cap, Dust, with Tether (3--Pin) 4 5 69NT43--176 Cap, Dust, with Chain (5--Pin) 1 6 22--01613--14 Contact, Pin, #16 (Used with 22--01660--00 and 22--01660--03) 13

NS 69NT40--507--1 Door Assembly (Included and Used with REAR-- Mount USDA only) 1 NS 22--01660--04 Plug, Interrogator Socket (ICR) (5--Pin) 1

OPTION V -- CONNECTOR

7 22--02412--00 Receptacle, Interrogator (5--Pin) 1 8 22--02413--00 Cap, Dust, with Tether (5--Pin) 1

22--02398--02 Socket, Contact (Silver Plated) A/R

22--02398--03 Socket, Contact (Gold Plated) A/R

USDA PROBE KITS

12--00342--03 Sensor Assembly, 15M Long (USDA Probe) -- Includes: A/R 12--00342--02 Sensor Assembly, 13.5M Long (USDA Probe) -- Includes: A/R

12--00342--04 Sensor Assembly 15M Long(USDA Probe) -- Includes: A/R

NS 22--50127--00 Plug, Socket (PR1, PR2, PR3, Cargo Probe 4) 1 NS 22--01613--15 Contact, Socket, #16 (Used with 22--50127-- 00 and 22--01660--04) A/R

NOTE

Do not mix silver pins with gold pins and sockets.

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Page 46

2.21 COMPRESSOR MOUNTING, GUARD, CRANKCASE AND DRAIN LINE HEATER COMPONENTS

See Section 2.22 for Gauge Components

30 31

33 34 35

Option C -- Compressor Crankcase Heater

Compressor Foot -- Section View

19 20 21

21 22 23 24

3 4 5

Guards -- Bottom Left Corner of Unit

Option L -- Drain Line Heater

OPTION L -- DRAIN LINE HEATER

Item Part Number Description Qty

1 22--01959--01 Hose Assembly 1 2 68--12960--00 Bracket, Drain 1 3 66U1--5371--6 Screw, Hex Head, #10--24 X 3/4 Long, SST 2 4 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2 5 66U1--5321--8 Washer , Flat, 7/16, SST 2

38T-305PL

Page 47

2.21 COMPRESSOR MOUNTING, GUARD, CRANKCASE AND DRAIN LINE HEATER COMPONENTS

Item Part Number Description Qty

OPTION B -- CRANKCASE HEATER AND DRAIN LINE HEA TER

Use Option C and Option L for Both Crankcase Heater and Drain Line Heater

6 -- Compressor -- RefertoSection4 -- 7 69NT35--6132 Protector (Compressor to Compressor Base) 1 8 AU11JR241 Washer, Lock, 3/8, SST 2 9 AA06JA232 Screw, Cap, Hex Head, 3/8--16 X 1--1/4 Long, SST 2

10 34--00829--13 Washer, Flat, 3/8, SST 2

11 34--06053--02 Washer, Mylar, 0.375 ID X 1.00 OD 2

12 69NT43--469 Base, Compressor 1 NS 66U1--5361--7 Bolt, Hex Head, 3/8--16 X 1.00 Long, SST 7 NS 66U1--5321--5 Washer, Flat, 3/8, SST 7 NS AU11JR241 Washer, Lock, 3/8, SST 7 NS 34--06053--02 Washer, Mylar, 0.375 ID X 1.00 OD 7

13 34--00849--22 Screw, Cap, 7/16--14 X 2--3/4 Long, SST 2

14 34--00667--14 Locknut, 7/16-- 14, SST 2

15 66U1--5321--8 Washer, Flat, 7/16, SST 4

16 34--06053--07 Washer, Mylar, 0.438 ID X 0.922 OD 2

17 34--06053--01 Washer, Mylar, 0.438 ID X 1.125 OD 2

68--12993--00 Panel, Guard 1

68--12523--00 Panel, Guard -- Large 1 19 66U1--5361--25 Screw, Hex Head, 1/4--20 X 3/4 Long, SST 1 20 66U1--5321--7 Washer, Flat, 1/4, SST 9 21 34--06053--00 Washer, Mylar, 1/4 ID X 3/4 OD 9 22 66U1--5361--11 Screw, Cap, Hex Head, 1/4--20 X 1--1/2 Long, SST 4 23 34--00667--11 Locknut, 1/4-- 20, SST 4

68--12432--00 Guard, Compressor, 0.125 Thick Aluminum (Blue) 1

68--12432--01 Guard, Compressor, 0.090 Thick Aluminum (Blue) 1 24

68--12432--02 Guard, Compressor, 0.090 Thick Aluminum (White) 1

68--12432--03 Guard, Compressor, 0.125 Thick Aluminum, for Right Extended Guard

(Blue)

OPTION C -- CRANKCASE HEATER ( for PID NT--0850 and Up Only) See Note 1

-- 76--00766--00 Crankcase Heater Installation Kit -- Includes: 1

25 24--02019--02 Heater, Compressor Crankcase (CCH) NSS 1 26 69NT--34--8248 Bracket, Heater NSS 1 27 44--00370--03 Clamp, Tube,Cushioned, 1/2 Diameter, SST 1 28 34--06053--03 Washer, Mylar, 1/4 ID X 1.00 OD 1

29 66U1--5371--6 Screw, Machine Hex Head, #10--24 X 0.75 Long, SST 1

30 58--04316--00 Wire Tie Base 1 31 66U1--3882 Wire Tie 1

NS 66U1--3803 Heat Shrink Tubing 3 NS 22--01292--00 Butt Splice 3 NS 22--00121--27 Terminal, Ring 1 NS 02--00010--01 Thermo Grease 1

32 34--00655--08 Screw, Hex Head, 1/4--20 X 1.00 Long, SST 2 33 34--06053--00 Washer, Mylar, 0.25 ID X 0.75 OD 4 34 34--00662--11 Washer, Flat, 1/4 X 0.05 Thick 4 35 34--00667--11 Locknut, 1/4-- 20 2

Note: Contact your local service representative for crankcase heater applications previous to PID number

NT--0850NKCA

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Page 48

2.22 COMPRESSOR GAUGES AND TRANSDUCERS

1 2 3 4 5

Option G

See Section 2.21 for Crankcase Heater

and Mounting Components

Option SG

16 17 18 19

Option G -- Center Cylinder Head View

with Both Gauges

Option -- Center Cylinder Head View

without Gauges

Option SG -- Center Cyl inder Head View

with Suction Gauge Only

Option T -- Center Cylinder Head View

with Pressure Transducers

40T-305PL

Page 49

2.22 COMPRESSOR GAUGES AND TRANSDUCERS (Continued)

Item Part Number Description Qty

OPTION G -- PRESSURE GAUGES

1 69NT41--106-- 2 Stiffener Assembly 1 NS 66U1--5321--8 Washer, Flat, #10, SST 2 NS 66U1--5371--6 Screw, Hex Head, #10--24 X 3/4 Long, SST 2 NS 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2

2 68--13472--03SV Bracket Assembly, Gauge 1

3 12--01124--02 Gauge, Suction Pressure 1

4 12--01125--02 Gauge, Discharge Pressure 1

5 66U1--6651--19 Screw, Pan Head, #6--32 X 7/16 Long, SST 6

6 06DA403--844 Valve Assembly, Core, Check (Schrader Valve), Brass 2

7 12--00309--06 Switch, High Pressure (HPS) 1 NS 22--02392--00SV Connector, Female, 2--Pin, Used with 12--00309--03 (Includes Terminals

and Cable Seal) 8 69NT41--553 Tube Assembly, Low Pressure 1 9 69NT41--543 Tube Assembly, High Pressure 1

10 CA21JA051 Tee, 1/4 NPT 1

11 40--00060--02 Elbow, 90 Street, 1/4 FPT X 1/4 MPT, Brass 1

OPTION T -- PRESSURE TRANSDUCERS

12 12--00352--00 Transducer, Pressure 2 13 06DA403--844 Valve Assembly, Core, Check (Schrader Valve), Brass 2 14 12--00309--06 Switch, High Pressure (HPS) 1

NS 22--02392--00SV Connector, Female, 2--Pin, Used with 12--00309--03 (Includes Terminals

and Cable Seal)

15 40--00060--02 Elbow, 90 Street, 1/4 FPT X 1/4 MPT, Brass 1

OPTION SG -- SUCTION PRESSURE GAUGE ONLY

16 69NT41--106--2 Stiffener Assembly 1 NS 66U1--5321--8 Washer, Flat, #10, SST 2 NS 66U1--5371--6 Screw, Hex Head, #10--24 X 3/4 Long, SST 2 NS 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2

17 68--13472--01 Bracket Assembly, Gauge 1

18 12--01124--01 Gauge, Suction Pressure 1

19 66U1--6651--19 Screw, Pan Head, #6--32 X 7/16 Long, SST 3

20 12--00309--06 Switch, High Pressure (HPS) 1 NS 22--02392--00SV Connector, Female, 2--Pin, Used with 12--00309--03 (Includes Terminals

and Cable Seal) 21 06DA403--844 Valve Assembly, Core, Check (Schrader Valve), Brass 2 22 69NT41--553 Tube Assembly, Low Pressure 1 23 40--00060--02 Elbow, 90 Street, 1/4 FPT X 1/4 MPT, Brass 1

OPTION -- NO GAUGES

24 40--00123--02 Plug, Pipe, 1/4--18 NPTF, Brass 1 25 12--00309--06 Switch, High Pressure (HPS) 1

NS 22--02392--00SV Connector, Female, 2--Pin, Used with 12--00309--03 (Includes Terminals

and Cable Seal)

T-305PL

Page 50

2.23 CABLE RESTRAINT COMPONENTS

2 3 4 5

3 4 8

9 10 19

13 14 15 16 17 18

7 8

9 10 11 12

29 30 31 32 33

Option 1 -- Cable Door

20 21 22 23

Options 2, 4, 5 and 6 -- Left

Side Bungy Cord

25 26 27 28

Option 3 -- J --Hook

Options 4 and 6 -- Right

Side Bungy Cord

35 36 37 38

Option 6 -- Right Side

Extended Guard

34 35 36 37

Options 5 and 6 -- Left Side Extended Guard

42T-305PL

Page 51

2.23 CABLE RESTRAINT COMPONENTS (Continued)

Item Part Number Description Qty

OPTION 1 -- CABLE DOOR

1 69NT41--724-- 4 Cover Assembly with Latch, Cable Storage -- Includes: 1 2 34--06126--08 Screw, Hex Head, #4--40 X 1/2 Long, SST 2 3 34--00662--05 Washer, Flat, #4 --SST 4 4 34--00667--05 Locknut, Hex Head, #4--40 2 5 34--06053--08 Washer, Mylar, 1/8 ID X 3/8 OD 2 6 44--00340--03 Latch 1 7 69NT35--8032 Hinge 2 8 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 4 9 66U1--5321--8 Washer, Flat, #10 4

10 34--00667--09 Locknut, Hex Head, #10--24, SST 4

11 34--06053--05 Washer, Mylar, 3/16 ID X 5/8 OD 4 12 58--04001--02 Protector, Mylar 2 13 58--04001--01 Protector, Mylar 1 14 34--06053--05 Washer, Mylar, 3/16 ID X 5/8 OD 2 15 34--01167--01 Retainer, Nut 1 16 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 2 17 66U1--5321--8 Washer, Flat, #10, SST 2 18 66U1--5331--3 Washer, Lock, #10, SST 4 19 44--00340--05 Latch, Catch 1

OPTION 2 -- LEFT BUNGY CORD ONLY

20 69NT35--5992 Cable Restraint 1 21 66U1--5321--7 Washer, Flat, 1/4, SST 2 22 66U1--5361--25 Screw, Cap, Hex, Head, 1/4--20 X 0.75 Long, SST 2 23 34--06053--03 Washer, Mylar, 0.25 ID X 1.00 OD 2 24 66U1--2603 Strap, Tie Down 1

OPTION 3 -- J--HOOK

25 69NT35--8382 Cable Restraint, J--Hook 1 26 58--04026--22 Protector, Mylar 1 27 66U1--5321--7 Washer, Flat, 1/4, SST 2 28 66U1--5361--25 Screw, Cap, Hex, Head, 1/4--20 X 0.75 Long, SST 2

OPTION 4 -- LEFT AND RIGHT BUNGY CORD

Use Option 2 Plus the Items Below

29 66U1--2603 Strap, Tie Down 1 30 69NT35--5992 Cable Restraint 1 31 66U1--5361--25 Screw, Cap, Hex, Head, 1/4--20 X 0.75 Long, SST 2 32 66U1--5321--7 Washer, Flat, 1/4, SST 2 33 34--06053--03 Washer, Mylar, 0.25 ID X 1.00 OD 2

OPTION 5 -- LEFT BUNGY CORD WITH LEFT EXTENDED GUARD

Use Option 2 Plus the Items Below

34 68--13310--00 Bracket, Left 1 35 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST A/R 36 66U1--5321--8 Washer, Flat, #10, SST A/R 37 34--06053--05 Washer, Mylar, 3/16 ID X 5/8 OD A/R

OPTION 6 -- LEFT AND RIGHT BUNGY CORD WITH EXTENDED GUARDS

UseOption4and5PlustheItemsBelow

38 68--13310--01 Bracket, Right 1

T-305PL

Page 52

2.24 VOLTAGE CABLES

Item Part Number Description Qty

CLAMPS ON BACK WALL AND CABLE CUTTERS

34--00373--56 Clamp, Tube, Cushioned, 9/16 Diameter (Used with Transicord) A/R

34--00373--59 Clamp, Tube, Cushioned, 3/4 Diameter A/R 2 66U1--5381--1 Screw, Hex Head, #10--24 X 3/4 Long, SST A/R 3 34--06053--03 Washer, Mylar, 1/4 ID X 1.00 OD A/R

69NT35--6412--2 Clamp, Cable Cutter, 8 AWG cable 1

69NT35--6412 Clamp, Cable Cutter, 10 AWG cable 1

69NT35--6412--1 Clamp, Cable Cutter, 1 1 AWG cable 1 5 58--04026--07 Protector, Mylar A/R 6 66U1--5361--11 Screw, Machined Hex Head, 1/4--20 X 1--1/2 Long, SST A/R 7 34--00667--11 Locknut, Hex Head, 1/4--20, SST A/R 8 66U1--5321--7 Washer , Flat, 1/4, SST A/R 9 34--06053--03 Washer, Mylar, 0.25 ID X 1.00 OD A/R

STANDARD PARTS FOR ALL 460V CABLES

10 66U1--2583 Heat Shrink Tube (Coil Label) -- 460V 1

22--02324--01 Bushing (Used with Standard Cable) 4

22--02324--05 Bushing (Used with Transicord) 4

OPTION 1 -- STANDARD CABLE (10/4 Yellow SO) with Mennekes (3 Wire 4 Pole)

12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) A/R 13 22--02378--00 Plug, Power -- Mennekes (460 VAC) 1

OPTION 2 -- TRANSICORD CABLE (11/4 Yellow) with Mennekes (3 Wire 4 Pole)

12 22- -01551--00 Cable, Power -- Yellow, 33 amp, 11 AWG (460 VAC) A/R 13 22--02378--00 Plug, Power -- Mennekes (460 VAC) 1

OPTION 3 -- STANDARD CABLE (10/4 Yellow SO) with Mipco

12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) A/R 13 22--01731--00 Plug, Power -- Mipco (460 VAC) 1

OPTION 4 -- TRANSICORD CABLE (11/4 Yellow) with Mipco

12 22- -01551--00 Cable, Power -- Yellow, 33 amp, 11 AWG (460 VAC) A/R 13 22--01891--00 Plug, Power -- Mipco (460 VAC) 1

4 5 6 7 8 9

460V CABLES

1 2 3

44T-305PL

Page 53

2.24 VOLTAGE CABLES (Continued)

Item Part Number Description Qty

OPTION 5 -- TRANSICORD CABLE (11/4 Yellow) with KITAZAW A

12 22- -01551--00 Cable, Power -- Yellow, 33 amp, 11 AWG (460 VAC) A/R

13 22--01883--00 Plug, Power -- Kitazawa (460 VAC) 1

OPTION 6 -- TRANSICORD CABLE (11/4 Yellow) with DONG JOO

12 22- -01551--00 Cable, Power -- Yellow, 33 amp, 11 AWG (460 VAC) A/R

13 22--01891--00 Plug, Power -- Dong Joo (460 VAC) 1

OPTION 7 -- STANDARD CABLE (10/4 Yellow SO) with DONG JOO

12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) A/R 13 22--01891--01 Plug, Power -- Dong Joo (460 VAC) 1

OPTION 8 -- STANDARD CABLE (10/4 Yellow SO) with KOKASHA

12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) A/R 13 22--01932--00 Plug, Power -- Kokosha (460 V AC) 1

OPTION 9 -- STANDARD CABLE (10/4 Yellow SO) with MIPCO

12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) A/R 13 22--02232--00 Plug, Power -- Mipco (460 VAC) 1

230V CABLES

STANDARD PARTS FOR ALL 230V CABLES

10 66U1--2583--1 Heat Shrink Tube (Coil Label) -- 230V 1

11 22--02324--02 Bushing (Used with 8 AWG) 4

12 66U1--9782--1 Cable, Power -- Black, 35 amps, 8 AWG (230 VAC) A/R

OPTION 1 -- KOKOSHA

13 22--02188--00 Plug, Power, Kokosha -- (230 VAC) 1

OPTION 2 -- KITAZAWA

13 22--02375--00 Plug, Power, Kitazawa -- (230 VAC) 1

OPTION 3 -- MIPCO

13 66U1--6782--3 Plug, Power, Mipco -- (230 VAC) 1

OPTION 4 -- ERO

13 22--01744--00 Plug, Power, ERO -- (230 VAC) 1

OPTION 5 -- MIPCO

13 22--02322--00 Plug, Power, Mipco -- (230 VAC) 1

OPTION 6 -- KITAZAWA

13 22--01884--00 Plug, Power, Kitazawa -- (230 VAC) 1

OPTION 7 -- MIPCO

13 66U1--6782 Plug, Power, Mipco -- (230 VAC) 1

OPTION 8 -- KOKOSHA

13 22--01931--00 Plug, Power, Kokosha -- (230 VAC) 1

OPTION 9 -- DONG JOO

13 22--01906--00 Plug, Power, Dong Joo -- (230 VAC) 1

T-305PL

Page 54

2.25 AUTOTRANSFORMER KIT

11 14 20 21

11 13 14 15

25 26 27 28 29 30 31

1 2

23 24

4 8 9

16 17

Item Part Number Description Qty

STANDARD PARTS INCLUDED IN EVERY 76--00670 SERVICE KIT

1 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 4 2 66U1--5321--8 Washer, Flat, #10, SST 4 3 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 4 4 34--06053--00 Washer, Mylar, 0.25 ID X 0.80 OD 5 5 AU11JR171 Washer , Lock, 1/4, SST 5 6 AA06JA170 Screw, Hex Head, 1/4--20 X 1.00 Long 5 7 66U1--2603 Strap, Tie Down 1

69NT35--6412--2 Clamp, Cable Cutter, 8 AWG cable 1 69NT35--6412 Clamp, Cable Cutter, 10 AWG cable 1

69NT35--6412--1 Clamp, Cable Cutter, 11 AWG cable 1

9 58--04026--07 Protector, Mylar 1 10 66U1--5361--11 Screw, Machined Hex Head, 1/4--20 X 1--1/2 Long, SST 2 11 66U1--5321--7 Washer , Flat, 1/4, SST A/R 12 34--00667--11 Locknut, Hex Head, 1/4--20, SST 2 13 69NT35--5992 Clamp, Tie Down Strap 1 14 66U1--5361--25 Bolt, Hex Head, 1/4--20 X 3/4 Long, SST A/R 15 34--06053--03 Washer, Mylar, 0.25 ID X 1.00 OD 2 16 69NT43--374 Bracket Assembly 1 17 58--04026--17 Protector, Mylar 1

46T-305PL

Page 55

2.25 AUTOTRANSFORMER KIT (Continued)

Item Part Number Description Qty

OPTION 1 -- AUTOTRANSFORMER

See Previous Page for Standard Parts Included in the Kit and Use with Items Below

-- 76--00670--02 Transformer Kit, Field Installation, without CB2 -- Includes: 1

18 10--01139--04 Transformer, Dual Voltage Modular 1

NS 22--01778--00 Terminal Block, Used only without CB2 1

19 69NT43--470--1 Box Assembly 1 20 69NT35--8382 Clamp, Tie Down Strap 1 21 58--04026--22 Protector, Mylar 1

OPTION 2 -- AUTOTRANSFORMER WITH CB2 AND MENNEKES RECEPTACLE

See Previous Page for Standard Parts Included in the Kit and use with Items Below

-- 76--00670--01 Transformer Kit, Field Installation, with CB2 -- Includes: 1

18 10--01139--04 Transformer, Dual Voltage Modular 1 19 69NT43--470 Box Assembly -- Used only with CB2 1

22--01679--00 Receptacle, Mennekes, 32 Amp 1

22--01679--01 Receptacle, Mennekes with Screw Cap, 32 Amp, Alternate, SOLD

SEPARATELY

20 69NT35--8382 Clamp, Tie Down Strap 1 21 58--04026--22 Protector, Mylar 1

-- 76--00667--05 Circuit Breaker Kit, Field Installation -- Includes: 1 23 10--00083--05 Circuit Breaker, 70 amp, 250 VAC, 50/60 hz 1 24 66U2--1531 Boot -- Includes: 1

NS NSS Frame 1 NS NSS Screw, Self--Sealing, #6--32 X 3/8 Long, SST 6

OPTION 3 -- AUTOTRANSFORMER WITH CB2 AND BRIDGING UNIT

See Previous Page for Standard Parts Included in the Kit and Use with Items Below

-- 76--00670--03 Transformer Kit, Field Installation, with CB2 and TBU -- Includes: 1 18 10--01139--04 Transformer, Dual Voltage Modular 1 19 69NT43--470--2 Box Assembly 1 20 69NT35--8382 Clamp, Tie Down Strap 1 21 58--04026--22 Protector, Mylar 1

-- 76--00667--05 Circuit Breaker Kit, Field Installation -- Includes: 1 23 10--00083--05 Circuit Breaker, 70 amp, 250 VAC, 50/60 hz 1 24 66U2--1531 Boot -- Includes: 1

NS NSS Frame 1 NS NSS Screw, Self--Sealing, #6--32 X 3/8 Long, SST 6

25 12--00474--00 Bridge Unit, Transformer 1 26 42--00470--00 Gasket, Transformer Bridge Unit 1 27 34--06221--00 Screw, Hex Head, #10--24 X 2.50 Long, SST 2 28 34--00667--09 Locknut, Hex Head, #10--24, SST 2 29 66U1--5321--8 Washer, Flat #10, SST 2 30 34--06053--05 Washer, Mylar 0.205 ID X 0.600 OD 2 31 22--02324--01 Bushing, 0.142 ID X 0.472 OD 3

OPTION 4 -- AUTOTRANSFORMER WITH CB2 AND MIPCO RECEPTACLE

See Previous Page for Standard Parts Included in the Kit and use with Items Below

-- 76--00670--04 Transformer Kit, Field Installation, with CB2 -- Includes:

Everything in kit 76--00670--01, except replace Item #22 with below

22 22--01734--01 Receptacle, Mipco, 32 Amp 1

T-305PL

Page 56

2.26 LABELS AND DECALS

21 18

CA Door Assembly -- Partial Back View

View -- Inside Control Box

48T-305PL

Page 57

2.26 LABELS AND DECALS (Continued)

Item Part Number Description Qty

STANDARD LABELS (All labels not applicable to all units)

1 62--10769--00 Decal, Carrier Transicold Thinline 1 2 69NT35--8172 Label, Danger, Asphyxiation (Location for all three labels is behind the

three access panels) 3 69NT35--3867 Label, Economy Mode 1 4 69NT35--3907 Label, Humidity Control Sensor 1

62--02721--00 Label, Function Code, English 1

62--02721--03 Label, Function Code, with Single Evaporator Fan Capability -- English 1 62--02562--00 Label, Micro--Link 2i with USDA 1

62--02562--01 Label, Micro--Link 2i 1 7 62--02444--01 Label, Charge with R--134a 1 8 62--10370--00 Label, Gas Calibration 1 9 62--02458--00 Label, POE Compressor Oil 1

10 69NT35--8218 Label, Equipped with Crankcase Heater (CCH) 1

11 62--02785--00 Label, CE 1

12 62--10117--00 Label, Carbon Dioxide (Location of the second label is on the evaporator

fan deck in front of the Nitrogen Membrane Separator)

62--10259--00 Label, R--134a -- Ozone Protection -- English 1

62--02530--01 Label, R--134a -- Ozone Protection, Umbrella Only -- English 1

14 69NT35--1618 Label, Danger Low Oxygen 2 15 62--10517--00 Label, Function Code 1 16 62--02837--00 Label, EverFresh 1 17 62--10104--00 Label, Box Preparation 1 18 62--02783--00 Label, Fresh Air Instruction 1

NS 69NT35--6118 Label, USDA (Location -- Back of Unit, top left side) 1 NS -- Label, Choke/Vent -- RefertoSection5.14 1

OPTION 1 -- ENGLISH

19 62--02743--10 Label, Operating Instructions, English/Spanish 1 20 69NT35--3538 Label, Operating Instructions, English 1 21 62--02723--00 Label, Fresh Air Makeup, English 1 21 62--02723--03 Label, Fresh Air Makeup (with Full CMH) -- English 1 21 62--02723--10 Label, Fresh Air Makeup (with Full CMH + CFM) -- English 1 22 62--10532--00 Label, Welding Precautions, English 1 23 62--10597--00 Label, Welding Precautions, English 1

OPTION 2 -- ENGLISH/SPANISH

19 62--02743--10 Label, Operating Instructions, English/Spanish 1 20 62--10107--00 Label, Operating Instructions, English/Spanish 1 21 62--02723--02 Label, Fresh Air Makeup, English/Spanish 1 21 62--02723--04 Label, Fresh Air Makeup (with Full CMH) -- English/Spanish 1 22 62--10532--02 Label, Welding Precautions, English/Spanish 1 23 62--10597--01 Label, Welding Precautions, English/Spanish 1

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Page 58

3 INTERROGATOR AND ACCESSORIES

3.1 DA TAREADER

DataReader

Persona l Computer

DataReader

H. P.

PALMTO P

To Da t a R e a d e r o r P C

50T-305PL

Page 59

3.1 DATAREADER (Continued)

Item Part Number Description Qty

1 07--00321--07/2.4 Kit, DataReader -- Includes: 1 2 12--00377--01 DataReader NSS 1 3 22--01737--00 Cable, Download 1 4 22--01737--01 Cable, Adapter 1 5 22--01743--00 Cable, Upload 1

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Page 60

3.2 INTERROGA T OR RECEPTACLE

Option 1 Option 4 and Option 5

1 2 3 4

9 10 11

15 16

Option

5 6

52T-305PL

Option 2

1 2 3 4

and Option 6

11 12

Page 61

3.2 INTERROGAT OR RECEPTACLE (Continued)

Item Part Number Description Qty

OPTION 1 -- LEFT STRAIGHT MOUNT and OPTION 2 -- DEUTSCH, RIGHT STRAIGHT MOUNT

1 22--01660--03 Receptacle, Interrogator (ICR) (5--Pin) -- Deutsch 1 2 22--01613--14 Contact, Pin, #16 5 3 69NT43--176 Cap, Dust, with Tether (5--Pin) 1 4 69NT41--192 Bracket, Interrogator Connector 1

OPTION 3 -- BOX MOUNT

5 22--01660--03 Receptacle, Interrogator (ICR) (5--Pin) -- Deutsch 1 6 22--01613--14 Contact, Pin, #16 5 7 68--12434--02 Bracket, Interrogator Connector 1 8 42--00174--38 Gasket, Interrogator Connector Bracket 1

OPTION 4 -- LEFT STRAIGHT MOUNT and OPTION 6 -- VEAM, RIGHT STRAIGHT MOUNT

9 22--02412--00 Receptacle, Interrogator (ICR) (5--Pin), Veam 1

10 22--02412--02 Contact, Pin, #16 5

11 22--02413--00 Cap, Dust, with Tether (5--Pin) 1

12 69NT40--222 Bracket, Interrogator Connector 1

OPTION 5 -- LEFT ANGLED MOUNT

13 22--01660--03 Receptacle, Interrogator (ICR) (5--Pin), Deutsch 1 14 22--01613--14 Contact, Pin, #16 5 15 69NT43--176 Cap, Dust, with Tether (5-- Pin) 1 16 68--12553--00 Bracket, Interrogator Connector 1

NOTE

Do not mix silver and gold pins and sockets.

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Page 62

4 COMPRESSOR ASSEMBLY

74 75,83

80 81

52 61

75,83

Existing Parts on Compressor Terminal

Block not Available Separately

Wire Assembly

1/2 Inch Diameter Heat Shrink Tubing

Terminal Block

Terminal Post

Compressor Junction Block

1/4 Inch Diameter Heat Shrink Tubing

54T-305PL

Page 63

4 COMPRESSOR ASSEMBLY (Continued)

4.1 OPTION 1R -- SERVICE REPLACEMENT COMPRESSOR

Item Part Number Description Qty

1 18--00055--20SV Compressor, 41 CFM, Single Speed, 460 VAC/3 ph/60 hz 1

NS 07--00292--00 SW20 Compressor Oil, Castrol Icematic (Quart) 4

NOTE

Replacement Compressor is sold without terminal box and cover, and without shut--off valves. Customer should retain the original terminal box and valves for use on replacement compressor.

4.2 TERMINAL MOUNTING AND JUNCTION BOX GROUP

2 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long (Cover to Box), SST 2 3 66U1--5321--8 Washer , Flat, #10 (Cover to Box), SST 2 4 69NT20--513-- 1SV Box, Junction (Located on Front of Compressor) -- Includes: 1 4 69NT20--513SV Box, Junction (Located on Back of 230/460v Compressor) -- Includes: 1 5 69NT20--2083 Cover, Junction Box 1 6 AD61JA124 Screw, Pan Head, #10--32 X 3/8 Long (Box to Compressor) 4 7 17--40093--06 Terminal, Compressor (Five Terminals) 1 7 17--40093--05 Terminal, Compressor (Six Terminals) 1 8 76--00355--00 Kit, Compressor Terminal Wiring (Single Voltage) 1

NS 76--00384--00 Kit, Compressor Terminal Wiring (Dual Voltage or Single Voltage) 1

17--40075--05 Gasket, Terminal Plate, Fiber 1

17--44128--00 Gasket, Terminal Plate, Coated Steel 1

10 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2

11 66U1--5562--7 Plug, 1--1/4 Diameter, Plastic A/R

12 22--02302--03 Connector, 3/4 Conduit A/R

4.3 SERVICE VALVE GROUP

13 40--00523--00 Elbow, M13 X M13, Brass 1 14 40--00520--00 Coupling, M13, Brass -- Includes: 1 15 40--00520--02 Cap, Service Port 1 16 14--00206--00 Valve, Suction Shut--Off, 1--1/8 ODS 1 17 17--10812--00 Cap, Seal 1 18 17--10811--05 Gasket, Suction Service Valve 1 19 14--00206--01 Valve, Discharge Shut--Off, 7/8 ODS 1 20 17--10812--00 Cap, Seal 1 21 17--10811--05 Gasket, Discharge Service Valve 1 22 66U1--5361--46 Bolt, Hex Head, 5/16--18 X 1--7/8 Long, SST 2 23 17--40013--00 Gasket, Bolt, 5/16 2 24 40--00523--01 Elbow, M15 X M15, Brass 1 25 40--00520--01 Coupling, M15, Brass -- Includes: 1 26 40--00520--03 Cap, Service Port 1

4.4 COMPRESSOR -- MOTOR BODY GROUP

NS -- Gasket Set (Refer to Section 4.8)

27 17--21040--00 Head, Cylinder, Side Bank (Shaved Head) 2 28 17--40016--01 Head, Cylinder, Center Bank 1 29 17--40018--05 Screw, Hex Head, Center Head, 3/8--16 X 3.00 Long, SAE Grade 5 8 30 17--44124--00 Gasket, Cylinder Head (Side Bank), Coated Steel 3 31 17--40034--05 Screw, Hex Head, 3/8--16 X 2.00 Long, SAE Grade 5 12 32 17--40037--05 Screw, Hex Head, 3/8--16 X 1.00 Long, SAE Grade 5 4 33 17--40020--00 Screen Assembly, Oil Filter 1

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Page 64

4.4 COMPRESSOR -- MOTOR BODY GROUP (Continued)

Item Part Number Description Qty

34 17--40007--00 Gasket, Bolt, 1/2 4 35 17--21062--00 Tube, Oil Suction 1 36 17--44763--00 Orifice, Oil Relief 1 37 17--21201--00SV Sight Glass Package, Oil Level -- Includes: 1 38 17--44021--00 Gasket, Sight Glass, Coated Steel 1 39 17--20004--00 Cover, Motor End 1 40 17--40029--05 Gasket, Motor End Cover, Fiber 1 40 17--44136--00 Gasket, Motor End Cover, Coated Steel 1 41 PL Screw, Hex Head, 7/16--14 X 1--1/4 Long, SAE Grade 5 18 42 17--40032--00 Plate, Bottom 1 43 17--40033--05 Gasket, Bottom Plate -- Fiber 2 43 17--44129--00 Gasket, Bottom Plate -- Coated Steel 2 44 17--40034--05 Screw, Hex Head, 3/8--16 X 2.00 Long, SAE Grade 5 22 45 17--20005--00 Strainer Assembly, Suction 1 46 PL Plug, Pipe, Oil Fill, 1/4 1 47 17--40042--00 Check Valve Assembly, Oil Return 1 48 17--21063--00 Plate, Screen Hold--Down 1 49 PL Pipe Plug (High and Low Pressure Connection and Oil Drain), 1/4--18 NPT 3 50 17--44123--00 Gasket, Cylinder Head (Center Bank) 1 51 -- Heater, Crankcase -- See section 2.21 1 52 17--40025--00 Bushing, Motor End 2

4.5 PUMP END GROUP

53 17--40037--05 Screw, Hex Head, Bearing Head, 3/8--16 X 1.00 Long -- SAE Grade 5 8 54 17--40019--00 Gasket, Cap Screw, 3/8 8 55 17--44022--00 Gasket, Cover Plate, Coated Steel 1 56 17--55009--01 Washer, Thrust 1 57 17--44137--00 Bearing Head and Low Profile Oil Pump Package -- Includes: 1 58 17--44037--00 Plug, Oil Pump (Includes O--Ring) 2 59 17--44139--00 Seal, O--Ring 1

4.6 CRANKSHAFT, ROD AND PISTON GROUP

60 17--40413--00 Crankshaft 1 61 17--40050--00 Washer, Thrust 1 62 17--40048--00 Pin, Spiral, 5/32 Diameter X 5/8 Long 2 63 34--01110--00 Key, Rotor Drive 1 64 17--21075--00 Washer, Rotor 1 65 17--21076--00 Washer, Star, Rotor, 5/8 1 66 17--21077--00 Tube Assembly, Equalizer 1 67 17--44115--01 Piston and Pin Pkg (Standard) -- Includes: 6 67 17--44115--20 Piston and Pin Pkg (+0.020) -- Includes: A/R 68 NSS Piston 1 69 17--40052--00 Pin, Piston 1 70 17--40053--00 Retainer, Piston Pin 2 71 17--40055--00 Ring, Compression (Standard) 12 71 17--55025--00 Ring, Compression (+0.020) 12

17--40056--02 Connecting Rod and Cap Assembly (Standard) -- Includes: 6

17--55023--00 Connecting Rod and Cap Assembly (+0.010) -- Includes: 6

56T-305PL

Page 65

4.6 CRANKSHAFT , ROD AND PISTON GROUP (Continued)

Item Part Number Description Qty

NS 17--40057--00 Pin, Dowel 2

73 17--55008--00 Capscrew, Special (Epoxy Coated) 2

4.7 VALVE PLA TE GROUP

74 17--44109--00 Package, Valve Plate Assembly (All Banks -- Canted) -- Includes: 3

NS NSS Plate Assembly, Valve -- Includes: 1

75 NSS Plate, Valve 1 76 17--40086--00 Valve, Discharge 2 77 17--44160--00 Backer, Discharge Valve Stop 2 78 17--44113--00 Screw, Hex Head, 1/4--28 X 3/8 Long 4 79 17--10715--00 Washer, Lock, 1/4 4 80 17--40082--00 Valve, Suction 2 81 17--40083--00 Spring, Suction Valve Positioning 2 30 17--44124--00 Gasket, Cylinder Head (Side Bank), Coated Steel 1 50 17--44123- -00 Gasket, Cylinder Head (Center Bank), Coated Steel 1 82 17--55002--00 Gasket, Valve Plate 1 83 17--40057--00 Pin, Dowel (Valve Plate) 12

4.8 GASKET SET

Item Part Number Description Qty

-- 17--55020--21 Gasket Set -- Includes: 1 1 17--40005--05 Gasket, Suction Service Valve (Four--Bolt) 1 2 17--44124--00 Gasket, Cylinder Head -- Side Bank (Standard) 2 3 17--55002--00 Gasket, Valve Plate 3 4 17--44123--00 Gasket, Cylinder Head, Center Bank 1 5 17--44021--00 Gasket, Sight Glass 2 6 17--40075--05 Gasket, Oil Pump Cover 2 7 17--10811--05 Gasket, Service Valve (Two--Bolt) 2 8 17--40033--05 Gasket, Bottom Plate 2 9 17--44022--00 Gasket, Pump End Bearing Head 1

10 17--40029--05 Gasket, Motor End Cover 1

4567

T-305PL

Page 66

5 CONTROLLED ATMOSPHERE EQUIPMENT ASSEMBLY

5.1 CONTROLLED ATMOSPHERE EQUIPMENT -- AREA LOCATOR

Item 12 Pre--Trip Kit, Refer to Section 5.14

Item 13 Door Interlock System, Refer to Section 5.14

58T-305PL

Page 67

5.1 CONTROLLED ATMOSPHERE EQUIPMENT -- AREA LOCATOR (Continued)

Item Section Number Description

1 Refer to Section 5.7 Separator, Membrane Nitrogen (N2) (Location -- Evaporator Section) 2 Refer to Sections 5.11 or 5.13 Compressor, Air (Location -- Evaporator Section) 3 Refer to Section 5.10 Filter, Air Intake 4 Refer to Section 5.7 Valves, Calibration, Sample Air and N2Purity Solenoid

5 Refer to Section 5.5 Port, Gas Calibration 6 Refer to Section 5.5 Ports, Pressurization/Gauge 7 Refer to Section 5.5 Port, Carbon Dioxide 8 Refer to Section 5.2 -- 5.4 Box, Controlled Atmosphere 9 Refer to Section 5.8 Valves and Drain Solenoid (Location -- Behind Control Box)

10 Refer to Section 5.9 Filter Assembly, Membrane Air (Location -- Behind Control Box)

11 Refer to Section 5.7 Valves, CO2and O2Solenoid (Location -- Evaporator Section) 12 Refer to Section 5.14 Kit, Pre--Trip 13 Refer to Section 5.14 System, Door Interlock

(Location -- Evaporator Section)

T-305PL

Page 68

5.2 CONTROLLED ATMOSPHERE CONTROL BOX DOOR

12 3 4

5 6 7

Control Box

Control Box Door

Hinge Assembly -- Sectional View

60T-305PL

Page 69

5.2 CONTROLLED ATMOSPHERE CONTROL BOX DOOR (Continued)

Item Part Number Description Qty

1 69NT43--242-- 5 Door Assembly -- Includes: 1 2 42--00289--00 Gasket, Door 1 3 62--02837--00 Label, EverFresh 1 4 58--04366--00SV Window and Gasket Assembly, Control Box Door, Lexan 1

66U1--6811--8 Screw, Retaining, Panel, 0.300--0.625, SST 2

66U1--6811--15 Screw, Retaining, Wing, 0.300--0.625, SST 2 6 34--06169--00 Washer, Retaining, SST 2 7 34--06053--00 Washer, Mylar, 0.25 ID X 0.80 OD 4 8 44--00300--01 Hinge, Half 1 9 44--00300--02 Hinge, Half 1

10 44--00300--03 Pin Assembly, with Tether 1

11 66U1--5321--8 Washer , Flat, #10, SST 7 12 34--01167--01 Retainer, Nut 2 13 58--04101--00 Protector, Mylar (Hinge) 2 14 66U1--2403--1 Screw, Truss Head, #10--24 X 3/4 Long, SST 4 15 66U1--5331--3 Washer, Lock, #10, SST 7 16 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 4 17 58--04101--01 Protector, Mylar (Hinge) 2 18 66U1--5371--7 Screw, #10--24 X 1/2 Long, SST 4 19 66U1--5321--8 Washer, Flat, #10, SST 4

T-305PL

Page 70

5.3 CONTROLLED ATMOSPHERE CONTROL BOX

STANDBY SERVICE IN RANGE ALARM OXYGEN CARB DIOX

SETPOINT/Code G AS CONCENTRATION/Data

2CO2

2 3 4

62T-305PL

Page 71

5.3 CONTROLLED ATMOSPHERE CONTROL BOX (Continued)

Item Part Number Description Qty

1 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 2 2 69NT43--241-- 1 Panel Assembly, High Voltage Shield -- Includes: 1 3 44--00343--00 Hinge 2 4 34--00928--02 Rivet, Blind, 1/8 Diameter, Grip Range, 1/8--3/16, SST 4 5 34--50015--00 Stud and Retainer Package 1 6 62--10106--00 Label, S hoc k Hazard, English/S panish 1 7 34--06139--02 Receptacle 1

T-305PL

Page 72

5.4 CONTROLLED ATMOSPHERE CONTROL BOX -- SHIELD REMOVED

17 18 19

9 10 11 12

17 18

35 36

3 32 33

28 29 30 31

13 14

2527

22 23 24

36 21

64T-305PL

Page 73

5.4 CONTROLLED ATMOSPHERE CONTROL BOX -- SHIELD REMOVED (Continued)

Item Part Number Description Qty

1 91--66610--00 CA Control Box Assembly -- Includes: 1 2 68--04324--01 CA Control Box 1 3 58--04192--00 Plate, Switch 1 4 79--01706--01SV Keypad Assembly -- Includes: 1 5 12--00290--03 Keypad 1 6 58--04456--00 Back--Up Plate Assembly, Keypad Mounting 1 7 34--06227--00 Screw, #10--14 X 3/4 Long, SST 6 8 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 6 9 68--12791--01 Bracket, Locking Latch 1

10 34--01159--02 Receptacle 1

11 34--00928--03 Rivet 2 12 58--04026--32 Mylar Protector 1 13 34--01142--01 Receptacle 1 14 34--00928--01 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/16--1/8, SST 2 15 -- Module, Controlled Atmosphere -- See Section 6 1

NS -- Card, Operations Software -- See Section 6 1

16 12--00433--01RP Module, Controlled Atmosphere Display 1 17 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 4 18 66U1--5321--8 Washer, Flat #10 4 19 69NT35--2692--4 Washer, Fender, 0.063 Thick, SST 2 20 69NT43--243--1 Suppressor Assembly, Voltage Surge (MOV) 1 21 10--00333--00 Contactor, Air Compressor (AC) and Air Heater (AH) 2 22 69NT35--3228--1 Panel, Contactor/Relay 1 23 58--00967--00 Spacer, Panel 3 24 34--00655--08 Screw, Hex Head, 1/4--20 X 1.00 Long, SST 3 25 62--02719--00 Label, Programing Port 1 26 22--02336--04 Fuse, 10 Amp (F3) 1 27 22--02336--02 Fuse, 5 Amp (F1 and F2) 2 28 44--00354--01 Hinge, Controlled Atmosphere Control Box Door 2 29 58--04101--05 Protector, Hinge -- Mylar 2 30 34--00655--04 Screw, Hex Head, 1/4--20 X 1/2 Long, SST A/R 31 66U1--5321--3 Washer, Flat, 1/4, SST A/R 32 10--01129--02SV Switch, Controlled Atmosphere Start--Stop (CAS) 1 33 66U1--9752 Seal, Bushing 1 34 68--13107--00 Bracket, Display 1 35 10--00343--00 Triac, Air Heater (AT) 1 36 66U1--5391--3 Screw, Pan Head (Thread Cutting) #8--32 X 3/4 Long, SST 6 37 12--00459--00 Module, Heater Interface 1

NS 62--02738--06

Label, Warning, 3xxx Series -- (Located on the bottom panel of the control box near the controller module)

T-305PL

Page 74

5.5 CALIBRATION, GAS CHARGE AND PRESSURIZATION/GAUGE PORTS

3 4 5

1 2 3 4

12 18

19 20

2 3 4

12 14 15 16 17

66T-305PL

Page 75

5.5 CALIBRATION, GAS CHARGE AND PRESSURIZATION/GAUGE PORTS (Continued)

Item Part Number Description Qty

1 69NT35--6868 Bracket, Flowmeter 1 2 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 6 3 34--06053--05 Washer, Mylar, 0.600 OD X 0.205 ID 8 4 34--00662--09 Washer, Flat, #10, SST 8 5 12--00376--00 Gauge, Flowmeter 1 6 34--00658--03 Screw, Hex Head, #10--32 X 3/8 Long, SST 2 7 40--00617--00 Elbow, Male, 1/4 Tube X 1/8 MPT, Brass 1 8 58--00507--00 Tube, Black, 1/4 OD -- Nylon (50--foot, Cut to Length) A/R 9 69NT35--7892 Plate 1

10 34--00928--03 Rivet, Blind, 1/4 Diameter, Grip Range -- 3/16--1/4 4

11 DD10CA053 Elbow, 1/2 Union, 1/4 Male Flare X 1/8 MPT 1 12 DD19CA061 Cap, Flare Seal, Brass 4 13 PL Tube, Straight, 3/8 OD X 0.028 Wide, Copper A/R 14 EC39DM070 Valve, Core Check, Brass 2 15 40--00483--00 Fitting, 1/4 Flare X 3/8 ODS, Brass 2 16 34--06053--07 Washer, Mylar, 0.922 OD X 0.438 ID 4 17 34--00663--14 Washer, Lock, 7/16, SST 2 18 06DA403--844 Valve, Core Check, Brass 1 19 40--00531--00 Coupling, Anchor, Brass 1 20 34--06053--09 Washer, Mylar, 1.50 OD X 0.812 ID 4 21 68--13200--00 Bracket, Carbon Dioxide (CO2) and Sampling Connection 2 22 40--00616--01 Connector, Male, 1/4 X 1/4 MPT, Brass 1

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Page 76

5.6 EVAPORATOR FAN DECK

To p Vi e w o n F a n D e c k

30 31

26 29

27 28

6 7 8 9

2 4 5

14 15 16

14 19

12 18

14 21

68T-305PL

Page 77

5.6 EVAPORATOR FAN DECK (Continued)

Item Part Number Description Qty

1 68--13156--00 Bracket Assembly, Sensor 1 2 14--00260--01SV Valve, Solenoid Manifold (SAV, ASV, GSV, NSV) -- Includes: 1 3 14--00260--02 Coil, Solenoid Valve 4 4 34--00662--09 Washer, Flat, #10, SST 9 5 66U1--5371--15 Screw, Hex Head, #10--24 X 1--1/4 Long, SST 2 6 79--01684--00 Filter Assembly, Sensor -- Includes: 1 7 30--00415--22 Filter Assembly NSS -- Includes: 1 8 -- Filter, Sensor -- RefertoSection5.14 -- 9 30--00415--20 Bowl 1

10 30--00415--21 Gasket 1

11 40--00060--01 Elbow 1/8 MPT X 1/8 FPT, Brass 1 12 KA70PP048 Fitting, Hose 1/8 Barb X 1/8 NPT 3 13 10--00398--00 Sensor, Carbon Dioxide (COS) 1 14 66U1--5371--6 Screw, Hex Head, #10--24 X 3/4 Long, SST A/R 15 68--13177--00 Bracket, Carbon Dioxide Sensor 1 16 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 4 17 10--00344--00 Sensor, Oxygen (OS) 1 18 48--00297--00 Housing, Oxygen Sensor 1 19 44--01028--05 Clamp, Cushion, 0.88 Diameter Tube, Aluminum 2 20 12--00346--00 Module, Oxygen Sensor (OSM) 1 21 58--04152--01 Spacer, M6 ID X M14 OD X M8 Thick, Acrylic 2 22 44--01041--04 Clamp, Cushion, 1/4 -- Aluminium 1 23 40--00616--03 Connector, 3/8 Tube X 1/8 MPT, Brass 1 24 40--00616--00 Connector, 1/4 Tube X 1/8 MPT, Brass 3 25 40--00297--00 Coupling, 1/8 X 1/4 NPT, Brass 1 26 68--12967--00 Bracket, Filter 1 27 34--00373--07 Clamp, Cushion, 0.62 Diameter, SST 1 28 66U1--5371--6 Screw, Slotted Hex Head, #10--24 X 0.75 Long, SST 1 29 34--00928--09 Rivet, Blind, 0.156 Diameter, Grip Range 0.126 -- 0.250, SST A/R 30 69NT35--3036 Bracket 1 31 34--00928--03 Rivet, Blind, 0.156 Diameter, Grip Range 0.126 -- 0.250, SST 2

NOTE: Some units may have the Solenoid Manifold Valve (item 2) mounted on the sidewall, while other units will

be mounted as shown.

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Page 78

5.7 EVAPORATOR -- BACK PANELS REMOVED

11 12 20

To Air Solenoid Valve (ASV)

5 6

9 10 11 12

21 22

4 7

6 8

9 10 11 12

2 17 18

View A--A

6 8

3 7

70T-305PL

1 7

6 8

3 7

6 8

Page 79

5.7 EVAPORATOR -- BACK PANELS REMOVED (Continued)

Item Part Number Description Qty

1 68--13179--00 Bracket, Tube 1 2 68--14052--00 Bracket, Solenoid V alve 1 3 68--13180--00 Bracket, Tube 2 4 68--13190--00 Bracket 1 5 44--01041--04 Clamp, Cushion, 1/4, SST 2 6 66U1--5381--1 Screw, Hex Head, #10--24 X 3/4 Long, SST 6 7 34--00928--09 Rivet, Blind, 5/32 Diameter, Grip Range -- 1/8--1/4, SST 6 8 66U1--3632--5 Clamp, Cushion 1/2, SST 6 9 14--00260--00 Valve, Solenoid (CSV, OSV) -- Includes: 2

10 14--00260--02 Coil, Solenoid Valve 2

11 34--00663--08 Washer, Lock, #8, SST 3 12 66U1--6651--7 Screw, Pan Head, #8--32 X 3/8 Long, SST 3 13 40--00616--00 Connector, 1/4 Tube X 1/8 MPT, Brass 1 14 40--00609--00 Tee, Union, 1/4 Tube, Brass 1 15 40--00618--00 Union, 1/4 Tube, Brass 1 16 40--00616--03 Connector, 3/8 tube X 1/8 NPTE, Brass 2 17 34--00662--09 Washer, Flat, #10, SST 2 18 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 2 19 40--00072--03 Elbow, Street, 3/8 ODF X 0.38 ODS, Copper 1 20 14--00260--03 Valve, Solenoid (NPV) 1 21 40--00108--03 Coupling, Half Union, Brass 1 22 40--00591--00 Cap, Seal 1 23 DD10CA--053 Elbow, Half Union, Brass 2 24 58--00507--00 Tube, Black 3/8 OD, Nylon A/R 25 58--00508--00 Tube, Black 1/4 OD, Nylon A/R

NOTE: Refer to following page for the continuation of this section.

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5.7 EVAPORATOR -- BACK PANELS REMOVED (Continued)

29 30

42 43 44 45

29 30 31

Side View

72T-305PL

Page 81

5.7 EVAPORATOR -- BACK PANELS REMOVED (Continued)

Item Part Number Description Qty

26 58--00508--00 Tube, 3/8 OD (50--foot, Cut to length) A/R 27 12--00360--00 Sensor, Membrane Temperature (MTS) 1 28 10--01120--00 Rectifier, 24 VAC to 12 VDC -- Used for Door Interlock System 2 29 69NT41--412 Bracket Assembly, Membrane Mounting 2 30 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 4 31 34--00662--09 Washer, Flat, #10, SST 4 32 34--00928--09 Rivet, Blind, 5/32 Diameter, Grip Range 1/8--1/4, SST 8 33 58--00507--00 Tube, Black, 1/4 OD -- Nylon (50--foot, Cut to length) A/R 34 65--00149--04SV Membrane Separator Assembly -- Includes: 1 35 65--00149--03 Separator, Nitrogen Membrane 1 36 40--00121--03 Bushing, 3/8 X 1/4 NPT 1 37 40--00243--01 Tee, Street, 1/4 NPT 1 38 40--00343--02 Connector, 1/4 NPT X 3/8 OD Tube 1 39 40--00121--01 Bushing, 1/4 X 1/8 1 40 40--00534--19 Fitting, Barb 1/2 NPTF X 3/4 1 41 40--00617--05 Elbow, Push--In Swivel, 3/8 X 3/8 1 42 DD19CA061 Cap, Flare Seal, Brass 1 43 06DA403844 Valve Assembly, Core Check (Schrader Valve), Brass 1 44 40--00531--00 Coupling, Anchor, Brass 1 45 34--06053--09 Washer, Mylar, 1.50 OD X 0.812 ID 2 46 40--00620--01 Tee Assembly 1

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Page 82

5.8 DRAIN SOLENOID VALVES

5 6

2 3

7 8 9

10 11 12

13 14

Sidewall View

74T-305PL

Page 83

5.8 DRAIN SOLENOID VALVES (Continued)

Item Part Number Description Qty

1 -- Filter Assembly, Membrane Air -- RefertoSection5.9 -- 2 40--00555--08 Tee, 1/2 X 1/2 X 1/4 NPT , Brass 3 3 06DA403844 Valve Assembly, Core Check (Schrader Valve), Brass 1 4 DD19CA061 Cap, Flare Seal 1 5 10--00342--00 Switch, High Air Temperature (HATS) 1 6 40--00580--00 Bushing, 7/8 X 3/8 FPT, Brass 1 7 44--01028--13 Clamp, Cushion, 1--3/8 OD, Aluminium 2 8 34--06053--00 Washer, Mylar, 0.25 ID X 0.80 OD 4 9 34--00662--09 Washer, Flat, #10, SST 4

10 58--04065--11 Protector, Mylar (Between Heater and Frame) 1

11 22--01680--01 Heater, Air 1 12 DE38BA--906 Bushing 1 13 12--00352--00 Transducer, Membrane Pressure (MPT) 1 14 40--00108--04 Coupling, 1/4 MPT X 1/4 MFL 1 15 58--04254--00 Screen Assembly, Brass 1 16 58--00507--00 Tube, Black, 1/4 OD -- Nylon (50--foot, Cut to Length) A/R 17 14--00211--00 Valve, Pressure Relief 1 18 40--00249--01 Tee, Male, 1/4 FPT X FPT X MPT, Brass 1 19 44--01028--13 Clamp, Cushioned, 1--1/4 Diameter Tube 1 20 40--00543--00 Regulator, Pressure 1 21 34--06053--00 Washer, Mylar, 0.25 ID X 0.80 OD 2 22 DD10CA052 Elbow, 90_ Street, 1/4 MPT X 1/4 FPT, Brass 1 23 40--00060--02 Elbow, 90_ Street, 1/4 MPT X 1/4 FPT, Brass 1 24 14--00260--05SV Drain Valve 2

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Page 84

5.9 MEMBRANE AIR FILTER ASSEMBLY

To p Vi e w

20 18 19

12 13

Front View

76T-305PL

Page 85

5.9 MEMBRANE AIR FILTER ASSEMBLY (Continued)

Item Part Number Description Qty

-- 30--00438--00 Filter Assembly, Membrane Air -- Includes: 1 1 30--00438--14 Element, Filter (RED) (RB) 1 2 30--00438--31 Element, Filter (BLACK) (C) 1 3 30--00438--24 Head and Bowl Assembly, Filter (RB) -- Includes: (RED) 1 4 30--00438--23 Head Assembly, Filter (RB) -- Includes: 1 5 30--00438--01 Head, Filter 1 6 30--00438--05 O--Ring 1 7 30--00438--11 Plate, Blank 1 8 30--00438--12 O--Ring, Filter 2 9 30--00438--13 O--Ring 1

10 30--00438--02 Bowl, Filter 1

11 30--00438--18 Label (RB) 1 12 30--00438--26 Head and Bowl Assembly, Filter (C) -- Includes: (BLACK) 1 13 30--00438--25 Head Assembly, Filter (C) -- Includes: 1

5 30--00438--01 Head, Filter 1 6 30--00438--05 O--Ring 1 7 30--00438--11 Plate, Blank 1 8 30--00438--12 O--Ring, Filter 2 9 30--00438--13 O--Ring 1

10 30--00438--02 Bowl, Filter 1

11 30--00438--19 Label (C) 1 14 30--00438--06 Bracket, Mounting 2 15 30--00438--07 Screw, Hex Head, #10--32 X 3--1/2 Long, SST 4 16 30--00438--08 Screw, Hex Head 2 17 30--00438--09 Stand--Off 2 18 66U1--5371--8 Screw, Slotted Hex Head, 1/4--20 X 1.00 Long, SST 2 19 34--00663--11 Washer, Lock, 1/4, SST 2 20 34--00662--11 Washer, Flat, 1/4, SST 2

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Page 86

5.10 AIR INTAKE FILTER

3 4 5

14 15

3 4

13 14 15

78T-305PL

Page 87

5.10 AIR INTAKE FILTER (Continued)

Item Part Number Description Qty

1 79--01697--10 Access Panel Assembly, Air Intake Filter -- Includes: 1 2 79--01771--00 Panel and Gasket Assembly, Louvered 1 3 34--00662--09 Washer, Flat, #10, SST 4 4 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 4 5 34--06053--05 Washer, Mylar, 0.205 ID X 0.600 OD 2 6 69NT35--7992 Bracket, Air Intake Filter 2 7 42--00296--01 Gasket 1 8 40--00540--02 Elbow, PVC, 1.00 FPT X 1.00 Socket 1 9 40--00541--00 Fitting, Hose, 1.00 NPTF X 1.00 Barb -- Plastic 1

10 14--00225--00 Valve, Pressure Relief 1

11 42--00327--00 Gasket, 0.26 X 0.50 Half--Round 1

12 66U1--8115 Gasket, Access Panel Seal, Pressure Sensitive Adhesive Backed 4 X 1/2

Thick (20--Foot, cut to length) 13 AA06JA170 Screw, Hex Head, 1/4--20 X 1.00 Long, SST A/R 14 34--06212--12 Washer, Flat, 1/4, SST 16 15 34--06053--13 Washer, Mylar, 0.25 ID X 0.50 OD 16 16 -- Filter, Air Intake -- RefertoSection5.14 --

A/R

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Page 88

5.11 AIR COMPRESSOR Part Number 18--00052--03SV

80T-305PL

Page 89

5.11 AIR COMPRESSOR -- Part Number 18--00052--03SV (Continued)

Item Part Number Description Qty

1 18--00052--03SV Compressor, Air (AM), No Longer Offered 1 2 74--50130--00 Fitting Kit, Brass -- Includes: 2 3 NSS Nipple, 3/8 NPT, Brass 2 4 NSS Elbow, Female, 3/8 NPT, Brass 1 5 NSS Tee, Female, 3/8 NPT, Brass 1 6 NSS Adapter, 3/8 NPT X 3/8 JIC, Brass 1 7 PL Screw, Socket Head, #10--32 X 3/8 Long, SST 1 8 PL Clamp, Hose, 1/4 ID, SST 1 9 PL Elbow, Male, 90_ Street, 3/8 NPT X 3/8 JIC, Brass 1

10 PL Screw, Socket Head, 3/8 X 1.00 Long, SST 4

11 PL Screw, 1/4 inch Socket Head, 5/16--18 X 2.00 Long, SST 12 12 PL Elbow, 90_ Street, 1/8 MDT X 1/4 MDT, Brass 2 13 PL Nut, Compression, 1/4, Brass 4 14 PL Tubing (Black), 1/4 Diameter -- Nylon 2 15 PL Tee, 1/8 NPT X 1/4 MPT, Brass 2 16 PL Elbow, 3/8 NPT X 1/2 Barbed Hose, Brass 2 17 PL Screw, 1/4 inch Socket Head, 5/16--18 X 1.00 Long, SST 8

REBUILD KITS

-- 74--50124--00 Kit, Rebuild -- (Major) -- Includes: -18 NSS Piston and Rod Assembly 2 19 NSS Head, Cylinder (Right) 1 20 NSS Head, Cylinder (Left) 1

-- 74--50123--00 Kit, Rebuild -- (Minor) -- Includes: -21 NSS Skirt, Piston 4 22 NSS Ring, Piston 4 23 NSS Expander, Piston Ring 4 24 NSS Gasket, O--Ring 2 25 NSS Valve Assembly, Compressor 2 26 NSS O-- Ring 2 27 NSS Sleeve, Cylinder 2 28 NSS Gasket (Used between sleeve and crankcase) 2 29 NSS Gasket 1

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Page 90

5.12 AIR COMPRESSOR Part Number 18--00099

5.12 AIR COMPRESSOR -- Part Number 18--00099--00

Item Part Number Description Qty

1 18--00099--00SV Compressor, Air (AM) 1 2 18--00099--12 Fitting, Tube 2 3 18--00099--30 Screws, Long 11 4 18--00099--31 Screws, Short 11 5 18--00099--32 Cover 1 6 18--00099--33 Bushing, Pipe 1 7 18--00099--34 Hose Barb 1

82T-305PL

Page 91

5.12 AIR COMPRESSOR -- Part Number 18--00099--00 (Continued)

8 18--00099--35 Bolts, Crankcase 4 9 18--00099--37 Tube, Manifold 2

10 18--00099--38 Fitting, Discharge 1

11 18--00099--39 Pipe Plug 1

12 18--00099--40 Compressor Rebuild Tool Kit A/R

REBUILD KITS

-- 18--00099--75 Kit, Rebuild -- (Major) -- Includes: -13 NSS Piston and Rod Assembly 2 14 NSS Sleeve, Manifold 4 15 NSS Seal, Shaft 1 16 NSS O--Ring 2 17 NSS Shim 2 18 NSS Cylinder 2

-- 18--00099--70 Kit, Rebuild -- (Head/Valve Assemblies) -- Includes: -19 NSS Reducing Bushing 1 20 NSS Elbow, Tube 4 21 NSS Head 2 22 NSS O--Ring, Head 2 23 NSS Valve, Outlet 2 24 NSS Valve Plate 2 25 NSS Valve, Intake 2 26 NSS O--Ring, Valve 4 27 NSS O--Ring, Cylinder 2

3 NSS Screws, Long 8

-- 18--00099--55 Kit, Rebuild -- (Valve) -- Includes 2 14 NSS Sleeve, Manifold 4 22 NSS O--Ring, Head 2 23 NSS Valve, Outlet 2 26 NSS O--Ring, Valve 4 25 NSS Valve, Intake 2

-- 18--00099--50 Kit, Rebuild -- (Ring) -- Includes 4 14 NSS Sleeve, Manifold 4 27 NSS O--Ring, Cylinder 2 28 NSS Piston Ring 4 29 NSS Piston Seal 4 30 NSS Rider Ring 2

FILTER KIT

-- 18--00099--60 Kit, Rebuild -- (Major) -- Includes: -31 NSS Tube, Filter 2 32 NSS Clamp 1 33 NSS Filter 1 34 NSS Elbow, Filter 1

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Page 92

5.13 AIR COMPRESSOR MOUNTING

Units without Accumulator

Front of unit

1 2 3

4 5 6

7 8 9

19 20 21

Units with Accumulator

1 2 3

5 16 17

11 12 13

Top View of Unit

12 13

7 8 9

Top View of Unit

84T-305PL

Page 93

5.13 AIR COMPRESSOR MOUNTING (Continued)

Item Part Number Description Qty

1 69NT43--157 Plate Assembly, Compressor Mounting (See Note 1) 1 2 34--00662--11 Washer, Flat, 1/4, SST (See Note 1) 12 3 34--00665--10 Screw, Hex Head, 1/4--20 X 1--1/4 Long, SST (See Note 1) 12 4 69NT35--3978 Bracket, Compressor Mounting (See Note 2) 1 5 34--00807--08 Screw, Hex Head, 3/8--16 X 1.00 Long, SST (See Note 2) 4 6 66U1--5321--5 Washer , Flat, 3/8, SST (See Note 2) 4 7 34--00792--10 Screw, Hex Head, 5/16--18 X 1--1/4 Long, SST (See Note 3) 4 8 34--01181--01 Washer, Flat, 0.320/0.330 ID, SST (See Note 3) 8 9 34--00667--12 Locknut, 5/16--18, SST (See Note 3) 6

10 34--00662--12 Washer, Flat, 5/16, SST 2

11 68--12713--00 Plate, Compressor Head Baffle Mounting 1 12 34--00928--04 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/4 -- 5/16, SST 8 13 42--00385--00 Gasket, Compressor Head Baffle 1 14 44--00045--29 Clamp, Hose, SST 2 15 58--04188--03 Tube, PVC, 1.00 ID X 24.00 Long, Clear 1

NS 58--04187--00 Hose Assembly, Discharge 1

16 68--14808--00 Bracket, Compressor Mounting 1 17 66U1--5321--7 Washer, Plain, 1/4 W TYPE A 4 18 68--14853--00 Plate, Compressor Head Baffle Mounting 1 19 AT39JA--171 Nut,Hex,1/4--20 5 20 34--00373--63 Clamp, Tube, 1 Inch diameter 3 21 34--00663--11 Washer, Lock, 1/4 Spring 2 22 56--8451--00 Tube, Condensing 2 23 58--04188--05 Tube, 1 Inch ID X 9.50 1 24 40--00541--01 Fitting, Hose, 3/4 Inch NPT X 1 inch Barb 2 25 42--00237--85 Insulation, Tube, 1.375 ID X 15.00 Long 1 26 65--00191--00 Accumulator 1 27 48--00403--00 Adapter, Drain and Nut 1 28 42--01134--01 O--Ring 1 29 34--06053--23 Washer, Mylar 1

NOTE 1: Used to mount Compressor Mounting Plate Assembly to Unit wall. NOTE 2: Used to mount Compressor Mounting Bracket to Compressor Mounting Plate Assembly. NOTE 3: Used to mount Compressor to Compressor Mounting Bracket.

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Page 94

5.14 PRE--TRIP KIT AND DOOR INTERLOCK SYSTEM

1 2 3 4 5 6 7 8

Cross Sectional View -- Rear Doors

10 11

13 14 15

Cutaway View

86T-305PL

Page 95

5.14 PRE--TRIP KIT AND DOOR INTERLOCK SYSTEM (Continued)

Item Part Number Description Qty

-- 76--50040--00 Kit, Pre--Trip -- Includes: -1 76--50036--00 Ribbon Seal Package, Curtain -- Includes: 1 2 NSS Curtain, Polysheet 1 3 NSS Seal, Ribbon 1 4 69NT35--1628 Label, Choking/Vent 1 5 38--00554--00 Filter, Air Intake 1 6 79--01684--00 Filter Assembly, Sensor 1 7 68--11773--00 Extrusion, Curtain Track 4 8 06--00318--00 Bracket, Curtain Track 4 9 69NT43--249-- 2 Interlock System Assembly, Door -- Includes: 1

10 12--00355--02 Solenoid, Door Interlock 1

11 58--04065--12 Protector, Mylar 1 12 34--00795--09 Locknut, #10--32, UNC 2B 4 13 22--01613--08 Receptacle, 4--Pin 1 14 22--01613--09 Lock, Secondary, 4-- Pin 1 15 22--01613--14 Contact, Pin, #16 4 16 34--00928--09 Rivet, Blind, 5/32 Diameter, Grip Range -- 1/4 -- 3/8, SST 3

NS 22--01613--10 Connector (Mating part P/N for 22--01613--09) 1

17 79--66627--00 Catch, Door (CCW) 1 17 79--66627--01 Catch, Door (CCW) 1 18 69NT35--1628 Label, Choking/Vent 2

NS 30--50304--00 Absorber, Ethylene -- 7 X 18 X 2 (Used to remove ethylene gases in the

container air that are produced from certain container loads. Protects ethylene sensitive loads)

NS -- Rectifier, 24 VAC to 12 VDC -- RefertoSection5.7 -- NS 07--00322--01 Gas, Calibration -- (17 Liter Cylinder) --

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Page 96

6 CONTROLLER CONFIGURATION

6.1 REFRIGERATION CONTROLLER/DATACORDER CONFIGURATION

Item Part Number Description Qty

12--55004 Controller -- Un--Configured (See Note 1 and 2) 1

SeeNote1 Controller -- Configured (Refer to Container Unit Matrix) 1

NOTES

1. The last four digits of the Part Number is the operation software revision.

2. The Controller/DataCORDER module is shipped with the operational software already loaded, however, when ordering this part number the end user must load the configuration software at the time of installation.

6.2 CONTROLLED ATMOSPHERE CONTROLLER CONFIGURATION

Item Part Number Description Qty

1 12--55388--01/3110 Controlled Atmosphere Controller Module, Unconfigured, Remanufactured 1 2 12--00399--00/3110 Operation Software Card 1

88T-305PL

Page 97

7 TOOLS

PART NO. DESCRIPTION

07--00013--00 Temperature Tester (Simpson Meter) 07--00013--01 Temperature Test Lead (15--foot) 07--00013--02 Temperature Test Lead (50--foot) 07--00013--03 Adapter, Males (Both Ends) (Use with Temperature Tester) 07--00015--00 Case, Carrying (Used with 07--00013--00) 07--00177--00 Gauge, Magnehelic 07--00219--00 Wrench, Compressor Sight Glass 07--00221--00 Inspection Light with Mirror 07--00228--00 Volt--Ohmmeter, Digital 07--00229--00 Amprobe Clamp (Used with 07--00228-- 00) 07--00237--16 Hose Assembly, Calibration, 1/4” X 1/4” 07--00238--00 Wrench, Service Valve 07--00243--10 Multimeter, Digital (Fluke) 07--00263--00 Pliers, Crimping (Used for compressor terminal block replacement) 07--00264--00 Grip, Wire Vise (Used for compressor terminal block replacement) 07--00277--00 Kit, Static Dissipative (Used for working on electronic components) 07--00294--00 Gauge Set, Manifold -- Fahrenheit/PSI 07--00294--05 Gauge Set, Manifold -- Centigrade/KPa 07--00295--00 Detector, Leak 07--00304--00 Ground Strap, Wrist (Used for working on electronic components) 07--00326--00 Extractor, Pin (Used on Fan Motor Plugs and Interrogator Plugs) 07--00327--00 Crimper, Pin (Used on Fan Motor Plugs and Interrogator Plugs) 07--00329--00 Extractor, Pin (Used on Controller module connectors) 07--00330--00 Crimper, Pin (Used on Controller module connectors) 07--00370--00 Crimper, Pin (Used on Stepper Valve, HPS) 07--00371--00 Extractor, Pin (Used on Stepper Valve, HPS) 07--00375--00 Tester, Portable, Stepper Motor Drive 07--00391--00 Application Gun (Used with 07--00390--00) 07--00398--00 Software Card Programmer 07--00408--00 Stepper Jumper Assembly 07--00418--00 Torx Driver Bit 18--00099--40 CA Compressor Rebuild Tool Kit (for compressor P/N 18--00099)

For more information refer to Tool Manual 62--03212

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Page 98

PART NUMBER INDEX

PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.

02--00010--01 39

02--00082--00 9

04--50029--00 19

06--00318--00 87

06DA403--844 27, 41

06DA403844 73, 75

06DA403--844 67

07--00013--00 90

07--00013--01 90

07--00013--02 90

07--00013--03 90

07--00015--00 90

07--00177--00 90

07--00219--00 90

07--00221--00 90

07--00228--00 90

07--00229--00 90

07--00237--16 90

07--00238--00 90

07--00243--10 90

07--00263--00 90

07--00264--00 90

07--00277--00 90

07--00292--00 55

07--00294--00 90

07--00294--05 90

07--00295--00 90

07--00304--00 90

07--00313--00 1

07--00321--07/2.4 51

07--00326--00 90

07--00327--00 90

07--00329--00 90

07--00330--00 90

07--00345--00 1

07--00370--00 90

07--00371--00 90

07--00375--00 90

07--00390--00 9

07--00391--00 9, 90

07--00398--00 90

07--00408--00 90

07--00418--00 90

07--00322--01 87

09--00369--00SV 15

10--00083--05 47

10--00333--00 65

10--00342--00 75

10--00343--00 65

10--00344--00 69

10--00388--00 23

10--00398--00 69

10--00413--00 35

10--00416--00 13

10--00431--02 11

10--00431--06 10

10--00431--07 10

10--00439--00 11

10--01120--00 73

10--01129--02SV 65

10--01129--07SV 1 1, 13

10--01129--10 11

10--01129--20 13

10--01139--04 47

10--0298--01 13

10--00332--05 11

10--00332--07 11

12--00275--19SV 17

12--00290--03 65

12--00309--06 41

12--00342--02 37

12--00342--03 37

12--00342--04 37

12--00346--00 69

12--00352--00 25, 27, 41,

12--00355--02 87

12--00360--00 73

12--00376--00 67

12--00377--01 51

12--00395--01SV 28

12--00397--00/5124 15

12--00399--00/3110 89

12--00402--xx 15

12--00433--00RP 17

12--00433--01RP 65

12--00459--00 65

12--00474--00 47

12--00495--02SV 25, 27

12--00495--20SV 35

12--00500--01SV 35

12--00573--00SV 17

12--01071--01SV 26

12--01104--05 23

12--01105--02 23

12--01124--01 41

12--01124--02 41

12--01125--02 41

12--55004 88

12--55388--01/3110 89

14--00204--02 23

14--00206--00 55

14--00206--01 55

14--00211--00 75

14--00212--03SV 25, 27

14--00212--21 25, 27

14--00215--03 26

14--00215--06 25

14--00220--00 26

14--00220--01 25

14--00221--01 25

14--00222--01 25

14--00225--00 79

14--00260--00 71

14--00260--01SV 69

14--00260--03 71

Index--- 1 T-305PL

Page 99

PART NUMBER INDEX

PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.

14--00260--05SV 75

14--00263--00 23

14--00263--20 23

14--00263--22 23

14--00263--23 23

14--00273--01 35

14--00273--03 35

14--00341--02SV 25, 27

14--01032--14 25

14--01092--03 27

14--00260--02 69, 71

17--10715--00 57

17--10811--05 55, 57

17--10812--00 55

17--20004--00 56

17--20005--00 56

17--21002--01 27

17--21040--00 55

17--21062--00 56

17--21063--00 56

17--21075--00 56

17--21076--00 56

17--21077--00 56

17--21201--00SV 56

17--40005--05 57

17--40007--00 56

17--40013--00 55

17--40016--01 55

17--40018--05 55

17--40019--00 56

17--40020--00 55

17--40029--05 56, 57

17--40032--00 56

17--40033--05 56, 57

17--40034--05 55, 56

17--40037--05 55, 56

17--40042--00 56

17--40048--00 56

17--40050--00 56

17--40052--00 56

17--40053--00 56

17--40055--00 56

17--40056--02 56

17--40057--00 57

17--40075--05 55, 57

17--40082--00 57

17--40083--00 57

17--40086--00 57

17--40093--05 55

17--40093--06 55

17--40413--00 56

17--44021--00 56, 57

17--44022--00 56, 57

17--44037--00 56

17--44109--00 57

17--44113--00 57

17--44115--01 56

17--44115--20 56

17--44123--00 56, 57

17--44124--00 55, 57

17--44128--00 55

17--44129--00 56

17--44136--00 56

17--44137--00 56

17--44139--00 56

17--44160--00 57

17--44763--00 56

17--55002--00 57

17--55008--00 57

17--55009--01 56

17--55020--21 57

17--55023--00 56

17--55025--00 56

18--00052--03SV 81

18--00055--20SV 55

18--00099--12 82

18--00099--30 82

18--00099--31 82

18--00099--32 82

18--00099--34 82

18--00099--35 83

18--00099--37 83

18--00099--38 83

18--00099--39 83

18--00099--40 83, 90

18--00099--50 83

18--00099--55 83

18--00099--60 83

18--00099--70 83

18--00099--75 83

18--00099--00SV 82

22--00041--00 1

22--00041--02 1

22--00049--01 13

22--00066--01 1

22--00066--02 1

22--00066--03 1

22--00119--04 1

22--00120--04 1

22--00120--07 1

22--00121--07 1

22--00121--27 39

22--00397--12 37

22--00518--01 13

22--00519--03 13

22--00595--01 1

22--01106--00, 1

22--01107--00 1

22--01139--04 1

22--01140--01 1

22--01140--02 1

22--01140--04 1

22--01141--01 1

22--01292--00 39

22--01455--02 13

22--01551--00 44, 45

22--01556--00 17

T-305PL

I n d e x --- 2

Page 100

PART NUMBER INDEX

PART NO. PAGE NO. PART NO. PAGE NO. PART NO. PAGE NO.

22--01556--01 15

22--01556--02 15

22--01566--00 23

22--01566--01 23

22--01585--04 23

22--01613--08 87

22--01613--09 87

22--01613--10 87

22--01613--14 37, 53, 87

22--01613--15 37

22--01621--02 17

22--01621--03 17

22--01621--23 15

22--01622--00 15

22--01622--01 15

22--01622--02 15

22--01660--00 37

22--01660--03 37, 53

22--01660--04 37

22--01679--00 47

22--01679--01 47

22--01680--01 75

22--01713--02 17

22--01713--06 15

22--01731--00 44

22--01734--01 47

22--01737--00 51

22--01737--01 51

22--01743--00 51

22--01744--00 45

22--01777--00SV 15

22--01777--01SV 15

22--01777--03 15

22--01777--04 15

22--01778--00 47

22--01835--00 23

22--01836--00 23

22--01883--00 45

22--01884--00 45

22--01889--00 11

22--01891--00 44, 45

22--01891--01 45

22--01906--00 45

22--01931--00 45

22--01932--00 45

22--01959--01 38

22--02188--00 45

22--02232--00 45

22--02302--03 55

22--02322--00 45

22--02324--01 44, 47

22--02324--02 45

22--02324--05 44

22--02336--02 1, 13, 15, 65

22--02336--04 1, 15, 65

22--02341--00 11

22--02341--01 11

22--02368--00 11

22--02375--00 45

22--02378--00 44

22--02392--00SV 41

22--02392--03 23

22--02393--00 23

22--02393--01 23

22--02394--02 23

22--02394--03 23

22--02396--02 17

22--02396--03 17

22--02398--02 37

22--02398--03 37

22--02412--00 37, 53

22--02412--02 53

22--02413--00 37, 53

22--02448--00SV 25

22--50007 Series 1

22--50087--00 33

22--50088--00 33

22--50100--00 15

22--50127--00 37

22--50157--00 15

22--01997--05 19

22--01997--10 19

24--00003--00 35

24--00006--02 35

24--02019--02 39

30--00407--02SV 15

30--00415--20 69

30--00415--21 69

30--00415--22 69

30--00438--18 77

30--00438--19 77

30--00438--31 77

30--50304--00 87

30--00438--00 77

30--00438--01 77

30--00438--02 77

30--00438--05 77

30--00438--06 77

30--00438--07 77

30--00438--08 77

30--00438--09 77

30--00438--11 77

30--00438--12 77

30--00438--13 77

30--00438--14 77

30--00438--23 77

30--00438--24 77

30--00438--25 77

30--00438--26 77

34--00373--05 1, 25

34--00373--07 1, 25, 27, 69

34--00373--11 1, 23

34--00373--51 1

34--00373--53 1

34--00373--54 25, 27

34--00373--56 44

34--00373--59 1, 44

Index--- 3 T-305PL

Carrier 69NT40-489-100 PARTS LIST

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

INTRODUCTION

OPTION LEGEND

PART NUMBER INDEX