Canon iRC2570, iRC3170, iRC3100 saddle finisher-q2 q4 Service Manual
Service Manual
Finisher, Sorter, DeliveryTray
Saddle Finisher-Q2/Q4
Feb 1 2005
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Introduction
Memo
REF.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Specifications
1.1 Product Specifications....................................................................................................................................... 1- 1
1.1.1Finisher Unit................................................................................................................................................ 1- 1
1.1.2Saddle Stitcher Unit..................................................................................................................................... 1- 4
1.2 Names of Parts................................................................................................................................................... 1- 7
1.2.1External View.............................................................................................................................................. 1- 7
1.2.2Cross Section (FInisher Unit)...................................................................................................................... 1- 8
1.2.3Cross Section (Saddle Stitcher Unit)........................................................................................................... 1- 9
Chapter 2 Functions
2.1 Basic Operation ................................................................................................................................................. 2- 1
2.1.1Basic Operation (Finisher Unit) .................................................................................................................. 2- 1
2.1.2Overview of the Electrical Circuitry (Finisher Unit) .................................................................................. 2- 1
2.1.3Basic Operation (Saddle Stitcher Unit) ....................................................................................................... 2- 2
2.1.4Overview of the Electrical Circuitry (Saddle Stitcher Unit) ....................................................................... 2- 3
2.2 Feed Drive System ............................................................................................................................................ 2- 5
2.2.1Overview ..................................................................................................................................................... 2- 5
2.2.2Constraction of the Control System (Finisher Unit) ................................................................................... 2- 6
2.2.3Paper Delivery Path (Finisher Unit)............................................................................................................ 2- 8
2.2.4Constraction of the Control System (Saddle Stitcher Unit) ...................................................................... 2- 12
2.2.5Paper Delivery Path (Saddle Stitcher Unit)............................................................................................... 2- 14
2.2.6Controlling the Change of the Gear .......................................................................................................... 2- 15
2.2.7Basic Operation (Saddle Stitcher Unit) ..................................................................................................... 2- 17
2.2.8Controlling the Inlet Flappers.................................................................................................................... 2- 20
2.2.9Controlling the Movement of Sheets......................................................................................................... 2- 24
2.2.10Controlling the Aligning the Sheets ........................................................................................................ 2- 26
2.2.11Controlling the Phase of the Crescent Roller .......................................................................................... 2- 28
2.2.12Overview of Folding Operation .............................................................................................................. 2- 30
2.2.13Controlling the Movement of Stacks....................................................................................................... 2- 31
2.2.14Folding a Stack........................................................................................................................................ 2- 32
2.2.15Double Folding a Stack ........................................................................................................................... 2- 35
2.3 Intermediate Process Tray Assembly.............................................................................................................. 2- 38
2.3.1Stack Job Offset......................................................................................................................................... 2- 38
2.3.2Processing Tray Paper Stacking Operation ............................................................................................... 2- 39
2.3.3Offset Operation ........................................................................................................................................ 2- 39
2.3.4Rear End Assist Operation ........................................................................................................................ 2- 40
2.3.5Stack Delivery Operation .......................................................................................................................... 2- 41
2.4 Staple Operation .............................................................................................................................................. 2- 42
2.4.1Overview ................................................................................................................................................... 2- 42
2.4.2Stapler Unit................................................................................................................................................ 2- 42
2.4.3Shifting the Stapler Unit............................................................................................................................ 2- 43
2.4.4Stapling Operation..................................................................................................................................... 2- 45
Contents
2.4.5Stitcher Unit...............................................................................................................................................2- 49
2.4.6Stitching Operation....................................................................................................................................2- 51
2.5 Stack Tray Operation.......................................................................................................................................2- 52
2.5.1Tray Operation...........................................................................................................................................2- 52
2.5.2Shutter Operation.......................................................................................................................................2- 54
2.6 Detecting Jams.................................................................................................................................................2- 56
2.6.1Detecting Jams (Finisher Unit)..................................................................................................................2- 56
2.6.2Detecting Jams (Saddle Stitcher Unit).......................................................................................................2- 57
2.7 Power Supply...................................................................................................................................................2- 61
2.7.1Power Supply Route (Finisher Unit) .........................................................................................................2- 61
2.7.2Protection Function (Finisher Unit)...........................................................................................................2- 61
2.7.3Power Supply Route (Saddle Stitcher Unit) ..............................................................................................2- 61
2.7.4Protection Function (Saddle Stitcher Unit)................................................................................................2- 62
Chapter 3 Parts Replacement Procedure
3.1 External Covers .................................................................................................................................................3- 1
3.1.1 Front Cover .................................................................................................................................................3- 1
3.1.1.1 Removing the Front Cover ..................................................................................................................3- 1
3.1.2 Rear Cover...................................................................................................................................................3- 1
3.1.2.1 Removing the Rear Cover....................................................................................................................3- 1
3.1.3 Left Upper Cover ........................................................................................................................................3- 1
3.1.3.1 Removing the Front Cover ..................................................................................................................3- 1
3.1.3.2 Removing the Rear Cover....................................................................................................................3- 1
3.1.3.3 Removing the Front Inside Upper Cover.............................................................................................3- 2
3.1.3.4 Removing the Left Upper Cover .........................................................................................................3- 2
3.1.4 Upper Door..................................................................................................................................................3- 2
3.1.4.1 Removing the Front Cover ..................................................................................................................3- 2
3.1.4.2 Removing the Rear Cover....................................................................................................................3- 3
3.1.4.3 Removing the Front Inside Upper Cover.............................................................................................3- 3
3.1.4.4 Removing the Left Upper Cover .........................................................................................................3- 3
3.1.4.5 Removing the Upper Door...................................................................................................................3- 4
3.1.5 Grate-shaped Upper Guide..........................................................................................................................3- 4
3.1.5.1 Removing the Front Cover ..................................................................................................................3- 4
3.1.5.2 Removing the Rear Cover....................................................................................................................3- 4
3.1.5.3 Removing the Front Inside Upper Cover.............................................................................................3- 4
3.1.5.4 Removing the Left Upper Cover .........................................................................................................3- 5
3.1.5.5 Removing the Grate-shaped Upper Guide...........................................................................................3- 5
3.1.6 Grate-shaped Lower Guide .........................................................................................................................3- 5
3.1.6.1 Removing the Front Cover ..................................................................................................................3- 5
3.1.6.2 Removing the Rear Cover....................................................................................................................3- 6
3.1.6.3 Removing the Front Inside Upper Cover.............................................................................................3- 6
3.1.6.4 Removing the Left Upper Cover .........................................................................................................3- 6
3.1.6.5 Removing the Grate-shaped Upper Guide...........................................................................................3- 7
3.1.6.6 Removing the Tray 1 ...........................................................................................................................3- 7
3.1.6.7 Removing the Tray 2 ...........................................................................................................................3- 8
3.1.6.8 Removing the Grate-shaped Lower Guide ..........................................................................................3- 9
3.1.7 Front Inside Upper Cover..........................................................................................................................3- 10
3.1.7.1 Removing the Front Cover ................................................................................................................3- 10
Contents
3.1.7.2 Removing the Front Inside Upper Cover .......................................................................................... 3- 10
3.1.8 Front Inside Lower Cover......................................................................................................................... 3- 10
3.1.8.1 Removing the Front Cover ................................................................................................................ 3- 10
3.1.8.2 Removing the Front Inside Upper Cover .......................................................................................... 3- 10
3.1.8.3 Removing the Front Inside Lower Cover.......................................................................................... 3- 10
3.1.9 PCB Cover ................................................................................................................................................ 3- 11
3.1.9.1 Removing the PCB Cover ................................................................................................................. 3- 11
3.2 Drive System ................................................................................................................................................... 3- 12
3.2.1 Stapler ....................................................................................................................................................... 3- 12
3.2.1.1 Removing the Front Cover ................................................................................................................ 3- 12
3.2.1.2 Removing the Front Inside Upper Cover .......................................................................................... 3- 12
3.2.1.3 Removing the Stapler ........................................................................................................................ 3- 12
3.2.2 Swing Unit ................................................................................................................................................ 3- 13
3.2.2.1 Removing the Front Cover ................................................................................................................ 3- 13
3.2.2.2 Removing the Rear Cover ................................................................................................................. 3- 13
3.2.2.3 Removing the Front Inside Upper Cover .......................................................................................... 3- 13
3.2.2.4 Removing the Left Upper Cover ....................................................................................................... 3- 13
3.2.2.5 Removing the Grate-shaped Upper Guide ........................................................................................ 3- 14
3.2.2.6 Removing the Tray 1......................................................................................................................... 3- 14
3.2.2.7 Removing the Tray 2......................................................................................................................... 3- 16
3.2.2.8 Removing the Grate-shaped Lower Guide ........................................................................................ 3- 17
3.2.2.9 Removing the Processing Tray.......................................................................................................... 3- 17
3.2.2.10 Removing the Swing Unit ............................................................................................................... 3- 18
3.2.3 Saddle Unit................................................................................................................................................ 3- 19
3.2.3.1 Removing the Front Cover ................................................................................................................ 3- 19
3.2.3.2 Removing the Rear Cover ................................................................................................................. 3- 19
3.2.3.3 Removing the Front Inside Upper Cover .......................................................................................... 3- 19
3.2.3.4 Removing the Left Upper Cover ....................................................................................................... 3- 19
3.2.3.5 Removing the Grate-shaped Upper Guide ........................................................................................ 3- 20
3.2.3.6 Removing the Tray 1......................................................................................................................... 3- 20
3.2.3.7 Removing the Tray 2......................................................................................................................... 3- 22
3.2.3.8 Removing the Grate-shaped Lower Guide ........................................................................................ 3- 23
3.2.3.9 Removing the Saddle Delivery Tray Unit ......................................................................................... 3- 23
3.2.3.10 Removing the PCB Cover ............................................................................................................... 3- 24
3.2.3.11 Removing the Inlet Feed Unit ......................................................................................................... 3- 24
3.2.3.12 Removing the Saddle Unit............................................................................................................... 3- 24
3.2.4 Stitcher Mount Unit .................................................................................................................................. 3- 25
3.2.4.1 Removing the Front Cover ................................................................................................................ 3- 25
3.2.4.2 Removing the Front Inside Upper Cover .......................................................................................... 3- 25
3.2.4.3 Removing the Front Inside Lower Cover.......................................................................................... 3- 26
3.2.4.4 Removing the Stitcher Mount Unit ................................................................................................... 3- 26
3.2.5 Positioning Plate Unit ............................................................................................................................... 3- 26
3.2.5.1 Removing the Front Cover ................................................................................................................ 3- 26
3.2.5.2 Removing the Rear Cover ................................................................................................................. 3- 27
3.2.5.3 Removing the Front Inside Upper Cover .......................................................................................... 3- 27
3.2.5.4 Removing the Front Inside Lower Cover.......................................................................................... 3- 27
3.2.5.5 Removing the PCB Cover ................................................................................................................. 3- 27
3.2.5.6 Removing the Saddle Stitcher Controller PCB ................................................................................. 3- 27
3.2.5.7 Removing the Positioning Plate Unit ................................................................................................ 3- 28
Contents
3.3 Document Feeding System ..............................................................................................................................3- 29
3.3.1 Process Tray Assembly .............................................................................................................................3- 29
3.3.1.1 Removing the Front Cover ................................................................................................................3- 29
3.3.1.2 Removing the Rear Cover..................................................................................................................3- 29
3.3.1.3 Removing the Front Inside Upper Cover...........................................................................................3- 29
3.3.1.4 Removing the Left Upper Cover .......................................................................................................3- 29
3.3.1.5 Removing the Grate-shaped Upper Guide.........................................................................................3- 30
3.3.1.6 Removing the Tray 1 .........................................................................................................................3- 30
3.3.1.7 Removing the Tray 2 .........................................................................................................................3- 32
3.3.1.8 Removing the Grate-shaped Lower Guide ........................................................................................3- 33
3.3.1.9 Removing the Processing Tray ..........................................................................................................3- 33
3.3.2 Tray 1 ........................................................................................................................................................3- 34
3.3.2.1 Removing the Front Cover ................................................................................................................3- 34
3.3.2.2 Removing the Rear Cover..................................................................................................................3- 34
3.3.2.3 Removing the Front Inside Upper Cover...........................................................................................3- 35
3.3.2.4 Removing the Left Upper Cover .......................................................................................................3- 35
3.3.2.5 Removing the Tray 1 .........................................................................................................................3- 35
3.3.3 Tray 2 ........................................................................................................................................................3- 37
3.3.3.1 Removing the Front Cover ................................................................................................................3- 37
3.3.3.2 Removing the Rear Cover..................................................................................................................3- 37
3.3.3.3 Removing the Front Inside Upper Cover...........................................................................................3- 37
3.3.3.4 Removing the Left Upper Cover .......................................................................................................3- 37
3.3.3.5 Removing the Tray 1 .........................................................................................................................3- 38
3.3.3.6 Removing the Tray 2 .........................................................................................................................3- 39
3.3.4 Buffer Roller .............................................................................................................................................3- 40
3.3.4.1 Removing the Front Cover ................................................................................................................3- 40
3.3.4.2 Removing the Rear Cover..................................................................................................................3- 40
3.3.4.3 Removing the Front Inside Upper Cover...........................................................................................3- 41
3.3.4.4 Removing the Left Upper Cover .......................................................................................................3- 41
3.3.4.5 Removing the Upper Door.................................................................................................................3- 41
3.3.4.6 Removing the Buffer Roller ..............................................................................................................3- 42
3.3.5 Return Roller .............................................................................................................................................3- 42
3.3.5.1 Removing the Front Cover ................................................................................................................3- 42
3.3.5.2 Removing the Rear Cover..................................................................................................................3- 42
3.3.5.3 Removing the Front Inside Upper Cover...........................................................................................3- 42
3.3.5.4 Removing the Left Upper Cover .......................................................................................................3- 43
3.3.5.5 Removing the Grate-shaped Upper Guide.........................................................................................3- 43
3.3.5.6 Removing the Tray 1 .........................................................................................................................3- 43
3.3.5.7 Removing the Tray 2 .........................................................................................................................3- 45
3.3.5.8 Removing the Grate-shaped Lower Guide ........................................................................................3- 46
3.3.5.9 Removing the Processing Tray ..........................................................................................................3- 46
3.3.5.10 Removing the Return Roller............................................................................................................3- 47
3.3.6 Return Roller Unit.....................................................................................................................................3- 48
3.3.6.1 Removing the Front Cover ................................................................................................................3- 48
3.3.6.2 Removing the Rear Cover..................................................................................................................3- 48
3.3.6.3 Removing the Front Inside Upper Cover...........................................................................................3- 48
3.3.6.4 Removing the Left Upper Cover .......................................................................................................3- 48
3.3.6.5 Removing the Grate-shaped Upper Guide.........................................................................................3- 49
3.3.6.6 Removing the Tray 1 .........................................................................................................................3- 49
Contents
3.3.6.7 Removing the Tray 2......................................................................................................................... 3- 51
3.3.6.8 Removing the Grate-shaped Lower Guide ........................................................................................ 3- 52
3.3.6.9 Removing the Stapler ........................................................................................................................ 3- 52
3.3.6.10 Removing the Processing Tray........................................................................................................ 3- 53
3.3.6.11 Removing the Swing Unit ............................................................................................................... 3- 54
3.3.6.12 Removing the Return Roller Unit.................................................................................................... 3- 54
3.3.7 Saddle Delivery Tray Unit ........................................................................................................................ 3- 55
3.3.7.1 Removing the Saddle Delivery Tray Unit ......................................................................................... 3- 55
3.3.8 Upper Delivery Guide............................................................................................................................... 3- 55
3.3.8.1 Removing the Front Cover ................................................................................................................ 3- 55
3.3.8.2 Removing the Rear Cover ................................................................................................................. 3- 56
3.3.8.3 Removing the Front Inside Upper Cover .......................................................................................... 3- 56
3.3.8.4 Removing the Left Upper Cover ....................................................................................................... 3- 56
3.3.8.5 Removing the Grate-shaped Upper Guide ........................................................................................ 3- 57
3.3.8.6 Removing the Tray 1......................................................................................................................... 3- 57
3.3.8.7 Removing the Tray 2......................................................................................................................... 3- 58
3.3.8.8 Removing the Grate-shaped Lower Guide ........................................................................................ 3- 59
3.3.8.9 Removing the Upper Delivery Guide................................................................................................ 3- 59
3.3.9 Inlet Feed Unit .......................................................................................................................................... 3- 60
3.3.9.1 Removing the Front Cover ................................................................................................................ 3- 60
3.3.9.2 Removing the Rear Cover ................................................................................................................. 3- 60
3.3.9.3 Removing the Front Inside Upper Cover .......................................................................................... 3- 60
3.3.9.4 Removing the Inlet Feed Unit ........................................................................................................... 3- 60
3.3.10 Paper Folding Roller ............................................................................................................................... 3- 61
3.3.10.1 Removing the Front Cover .............................................................................................................. 3- 61
3.3.10.2 Removing the Rear Cover ............................................................................................................... 3- 61
3.3.10.3 Removing the Front Inside Upper Cover ........................................................................................ 3- 61
3.3.10.4 Removing the Left Upper Cover ..................................................................................................... 3- 62
3.3.10.5 Removing the Grate-shaped Upper Guide ...................................................................................... 3- 62
3.3.10.6 Removing the Tray 1....................................................................................................................... 3- 62
3.3.10.7 Removing the Tray 2....................................................................................................................... 3- 64
3.3.10.8 Removing the Front Inside Lower Cover........................................................................................ 3- 65
3.3.10.9 Removing the Upper Delivery Guide.............................................................................................. 3- 65
3.3.10.10 Removing the Paper Folding Roller .............................................................................................. 3- 65
3.3.11 No.1 Flapper ........................................................................................................................................... 3- 67
3.3.11.1 Removing the Front Cover .............................................................................................................. 3- 67
3.3.11.2 Removing the Rear Cover ............................................................................................................... 3- 67
3.3.11.3 Removing the Front Inside Upper Cover ........................................................................................ 3- 67
3.3.11.4 Removing the Inlet Feed Unit ......................................................................................................... 3- 68
3.3.11.5 Removing the No.1 Flappers........................................................................................................... 3- 68
3.3.12 No.2 Flapper ........................................................................................................................................... 3- 69
3.3.12.1 Removing the Front Cover .............................................................................................................. 3- 69
3.3.12.2 Removing the Rear Cover ............................................................................................................... 3- 69
3.3.12.3 Removing the Front Inside Upper Cover ........................................................................................ 3- 69
3.3.12.4 Removing the Inlet Feed Unit ......................................................................................................... 3- 69
3.3.12.5 Removing the No.2 Flappers........................................................................................................... 3- 70
3.4 Electrical System............................................................................................................................................. 3- 71
3.4.1 Finisher Controller PCB ........................................................................................................................... 3- 71
3.4.1.1 Finisher Controller PCB.................................................................................................................... 3- 71
Contents
3.4.2 Static Charge Eliminator 1 ........................................................................................................................3- 71
3.4.2.1 Removing the Front Cover ................................................................................................................3- 71
3.4.2.2 Removing the Rear Cover..................................................................................................................3- 71
3.4.2.3 Removing the Front Inside Upper Cover...........................................................................................3- 72
3.4.2.4 Removing the Left Upper Cover .......................................................................................................3- 72
3.4.2.5 Removing the Grate-shaped Upper Guide.........................................................................................3- 72
3.4.2.6 Removing the Tray 1 .........................................................................................................................3- 73
3.4.2.7 Removing the Tray 2 .........................................................................................................................3- 74
3.4.2.8 Removing the Grate-shaped Lower Guide ........................................................................................3- 75
3.4.2.9 Removing the Stapler.........................................................................................................................3- 75
3.4.2.10 Removing the Processing Tray........................................................................................................3- 76
3.4.2.11 Removing the Swing Unit Static Charge Eliminator.......................................................................3- 77
3.4.3 Static Charge Eliminator 2 ........................................................................................................................3- 78
3.4.3.1 Removing the Inlet Static Charge Eliminator....................................................................................3- 78
3.4.4 Saddle Stitcher Controller PCB.................................................................................................................3- 78
3.4.4.1 Removing the PCB Cover..................................................................................................................3- 78
3.4.4.2 Removing the Saddle Stitcher Controller PCB..................................................................................3- 79
Chapter 4 Maintenance
4.1 User Maintenance ..............................................................................................................................................4- 1
4.1.1User Maintenance (Finisher Unit) ...............................................................................................................4- 1
4.1.2User Maintenance (Saddle Stitcher Unit) ....................................................................................................4- 1
4.2 Maintenance and Inspection ..............................................................................................................................4- 2
4.2.1 Periodically Replaced Parts.........................................................................................................................4- 2
4.2.1.1 Periodically Replaced Parts (Finisher Unit) ........................................................................................4- 2
4.2.1.2 Periodically Replaced Parts (Saddle Stitcher Unit) .............................................................................4- 2
4.2.2 Durables ......................................................................................................................................................4- 2
4.2.2.1 Durables (Finisher Unit) ......................................................................................................................4- 2
4.2.2.2 Durables (Saddle Stitcher Unit)...........................................................................................................4- 3
4.2.3 Periodical Servicing ....................................................................................................................................4- 3
4.2.3.1 Periodical Servicing (Finisher Unit) ....................................................................................................4- 3
4.2.3.2 Periodical Servicing (Saddle Stitcher Unit).........................................................................................4- 3
4.3 Adjustment.........................................................................................................................................................4- 4
4.3.1 Adjustment at Time of Parts Replacement..................................................................................................4- 4
4.3.1.1 Adjusting the Alignment Position .......................................................................................................4- 4
4.3.1.2 Adjusting the Staple Position...............................................................................................................4- 4
4.3.1.3 Adjusting the Folding Position ............................................................................................................4- 5
4.3.1.4 Adjusting the Stitching Position (adjusting center stitching) ..............................................................4- 6
4.3.1.5 Adjusting the Stitcher Unit ..................................................................................................................4- 6
4.4 Troubleshooting.................................................................................................................................................4- 8
4.4.1 Error Code ...................................................................................................................................................4- 8
4.4.1.1 E500;Communication error .................................................................................................................4- 8
4.4.1.2 E503;Saddle stitcher unit communication error ..................................................................................4- 8
4.4.1.3 E505;Backup RAM error.....................................................................................................................4- 8
4.4.1.4 E514;Rear end assist motor error.........................................................................................................4- 8
4.4.1.5 E519;Gear change motor error ............................................................................................................4- 9
4.4.1.6 E530;Front aligning plate motor error .................................................................................................4- 9
4.4.1.7 E531;Staple motor error.....................................................................................................................4- 10
Contents
4.4.1.8 E532;Stapler shift motor error........................................................................................................... 4- 10
4.4.1.9 E535;Swing motor error.................................................................................................................... 4- 10
4.4.1.10 E537;Rear aligning plate motor error.............................................................................................. 4- 10
4.4.1.11 E540;Tray 1 shift motor error.......................................................................................................... 4- 11
4.4.1.12 E542;Tray 2 shift motor error.......................................................................................................... 4- 11
4.4.1.13 E584;Shutter malfunction................................................................................................................ 4- 12
4.4.1.14 E5F0;Paper positioning plate motor error ....................................................................................... 4- 12
4.4.1.15 E5F1;Paper folding motor error ...................................................................................................... 4- 12
4.4.1.16 E5F2;Guide motor error .................................................................................................................. 4- 13
4.4.1.17 E5F3;Aligning motor error.............................................................................................................. 4- 13
4.4.1.18 E5F4;Stitcher (rear) error ................................................................................................................ 4- 13
4.4.1.19 E5F5;Stitcher (front) error............................................................................................................... 4- 13
4.4.1.20 E5F6;Paper pushing plate motor error ............................................................................................ 4- 14
4.4.1.21 E5F8;Sensor connector.................................................................................................................... 4- 14
4.4.1.22 E5F9;Micro switch error ................................................................................................................. 4- 14
4.5 Outline of Electrical Components ................................................................................................................... 4- 16
4.5.1Sensors (Finisher Unit).............................................................................................................................. 4- 16
4.5.2Microswitches (Finisher Unit)................................................................................................................... 4- 19
4.5.3Solenoids (Finisher Unit) .......................................................................................................................... 4- 20
4.5.4Motors (Finisher Unit)............................................................................................................................... 4- 21
4.5.5Clutches (Finisher Unit) ............................................................................................................................ 4- 23
4.5.6PCBs (Finisher Unit) ................................................................................................................................. 4- 24
4.5.7Sensors (Saddle Stitcher Unit) .................................................................................................................. 4- 25
4.5.8Microswitches (Saddle Stitcher Unit) ....................................................................................................... 4- 28
4.5.9Motors (Saddle Stitcher Unit) ................................................................................................................... 4- 30
4.5.10Solenoids (Saddle Stitchwe Unit)............................................................................................................ 4- 32
4.5.11PCBs (Saddle Stitcher Unit).................................................................................................................... 4- 33
4.6 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB ........................................ 4- 34
4.6.1Overview ................................................................................................................................................... 4- 34
4.6.2Finisher Controller PCB............................................................................................................................ 4- 34
4.6.3Saddle Stitcher Controller PCB................................................................................................................. 4- 35
4.7 Upgrading........................................................................................................................................................ 4- 36
4.7.1Upgrading (Finisher Unit) ......................................................................................................................... 4- 36
4.7.2Upgrading (Saddle Stitcher Unit).............................................................................................................. 4- 43
4.8 Service Tools................................................................................................................................................... 4- 51
4.8.1Solvents and Oils....................................................................................................................................... 4- 51
Chapter 5 Error Code
5.1 Overview ........................................................................................................................................................... 5- 1
5.1.1Overview ..................................................................................................................................................... 5- 1
5.2 User Error Code................................................................................................................................................. 5- 2
5.2.1Staple is absent ............................................................................................................................................ 5- 2
5.2.2Stapler safety protection function activated ................................................................................................ 5- 2
5.2.3Stack tray overstacking ............................................................................................................................... 5- 3
5.2.4Stapler staple jam ........................................................................................................................................ 5- 3
5.2.5Staple is absent (Saddle Stitcher Unit)........................................................................................................ 5- 4
5.2.6Mixed paper sizes (Saddle Stitcher Unit).................................................................................................... 5- 4
5.2.7Stack exceeded (Saddle Stitcher Unit) ........................................................................................................ 5- 5
Contents
5.2.8Stitching capacity error (Saddle Stitcher Unit)............................................................................................5- 5
5.3 Service Error Code ............................................................................................................................................5- 6
5.3.1E500.............................................................................................................................................................5- 6
5.3.2E503.............................................................................................................................................................5- 6
5.3.3E505.............................................................................................................................................................5- 6
5.3.4E514.............................................................................................................................................................5- 7
5.3.5E519.............................................................................................................................................................5- 7
5.3.6E530.............................................................................................................................................................5- 8
5.3.7E531.............................................................................................................................................................5- 8
5.3.8E532.............................................................................................................................................................5- 9
5.3.9E535.............................................................................................................................................................5- 9
5.3.10E537.........................................................................................................................................................5- 10
5.3.11E540.........................................................................................................................................................5- 10
5.3.12E542.........................................................................................................................................................5- 11
5.3.13E584.........................................................................................................................................................5- 11
5.3.14E5F0.........................................................................................................................................................5- 12
5.3.15E5F1.........................................................................................................................................................5- 12
5.3.16E5F2.........................................................................................................................................................5- 13
5.3.17E5F3.........................................................................................................................................................5- 13
5.3.18E5F4.........................................................................................................................................................5- 13
5.3.19E5F5.........................................................................................................................................................5- 14
5.3.20E5F6.........................................................................................................................................................5- 14
5.3.21E5F8.........................................................................................................................................................5- 15
5.3.22E5F9.........................................................................................................................................................5- 15
5.3.23Temporary Functional Limit....................................................................................................................5- 15
Chapter 1 Specifications
Contents
Contents
1.1 Product Specifications........................................................................................................................................ 1-1
1.1.1 Finisher Unit................................................................................................................................................ 1-1
1.1.2 Saddle Stitcher Unit..................................................................................................................................... 1-4
1.2 Names of Parts.................................................................................................................................................... 1-7
1.2.1 External View.............................................................................................................................................. 1-7
1.2.2 Cross Section (FInisher Unit)...................................................................................................................... 1-8
1.2.3 Cross Section (Saddle Stitcher Unit)........................................................................................................... 1-9
1.1 Product Specifications
Chapter 1
1.1.1 Finisher Unit
Item Specifications
Stacking
method
Stacking
orientation
Stacking size
Paper weight
Bins
T-1-1
Trays 1 and 2: by lifting tray
Face down
A3, A4, A4R, A5, A5R, B4, B5, B5R,
postcard, 279 mm x 432 mm (11 x 17), LGL,
LTR, LTRR, STMT, STMTR, elongation size,
Envelope
64g/m2 to 250g/m2
2
0003-4515
Remarks
Feed direction:
139.7 to 482.6
mm: cross
feed direction:
98.4 to 330. 2
mm; both
maximum
Modes
Stacking
capacity
Non sort: Trays 1 and 2
Sort: Trays 1 and 2
Staple: Trays 1 and 2
Tray 1: Non staple sort Equivalent of
80g/m2
Large size: 74 mm high (500 sheets)
Small size: 147 mm high (1000 sheets)
paper.
Tray 2: Non staple sort
Large size: 74 mm high (500 sheets)
Small size: 147 mm high (1000 sheets)
Tray 1: Staple sort
Large size: 74 mm high (500 sheets)/30 sets
Small size: 147 mm high (1000 sheets)/30 sets
Tray 2: Staple sort
Large size: 74 mm high (500 sheets)/30 sets
1-1
Chapter 1
Item Specifications
Small size: 147 mm high (1000 sheets)/30 sets
Mixed
stacking
capac-ity
Size mixing: 74 mm high (500 sheets)
Remarks
Stapling: 74 mm high (500 sheets)/30 sets
Stapling
Stapling
capacity
By rotating cam
Small size: 50 sheets(Thickness 5.7 mm or less) Equivalent of
80g/m2
Large size: 30 sheets
paper.
Notes 1 : Stacking capacity is equivalent of 80g/m2 paper.
Notes 2 : Alignment may not be correct if 750 or more small-size sheets are stacked.
Notes 3 : Stacking capability is not guaranteed for mixed size stacking.
Paper Size Definition:
Large size (feed length of 216 to 432 mm):A3, A4R, B4, B5R, 279mm x 432mm (11 x 17), LGL, LTRR
Small size (feed length of 216 mm or less):A4, A5, A5R, B5, LTR, STMT, STMTR
T-1-2
Item Specifications Remarks
Staple supply Special staple cartridge (5000 staples)
Staple
detection
Manual
stapling
Stapling size Front 1-point stapling (30 deg.)
Provided 0 to 40
remaining
staples
Not provided
A4R, LGL, LTRR
Front 1-point stapling (45 deg.)
A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR
Rear 1-point stapling (30 deg.)
A4R, LGL, LTRR
Rear 1-point stapling (45 deg.)
1-2
A3, B4, A4, B5, 279mm x 432mm (11 x 17), LTR
Item Specifications Remarks
2-point stapling
A3, A4, B4, B5, 279mm x 432mm (11 x 17), LTR
Chapter 1
Paper
detection
Control panel Not provided
Display Not provided
Dimensions W:648(761) x D:657 x H:1036mm If within
Weight Approx. 68 kg
Power supply From host machine (24VDC/13VDC)
Maximum
power
consumption
<Stapling Positions>
Provided
parentheses,
with the tray
extended.
8 W or less during standby/70 W or less
operating
1-3
Chapter 1
Front 1-point stapling (30deg.)
A4R, LGL and LTRR
5 -/+2 mm
5 -/+2 mm
Rear 1-point stapling (30deg.)
A4R, LGL and LTRR
5 -/+2 mm
5 -/+2 mm
2-point stapling
203 -/+4 mm
5 -/+2 mm
A3 and A4
83 -/+4 mm
279mm x 432mm
5 -/+2 mm
Front 1-point stapling (45deg.)
A3, A4, B4, B5,
279mm x 432mm (11x17) and LTR
5 -/+2 mm
5 -/+2 mm
Rear 1-point stapling (45deg.)
A3, A4,B4,B5,
279mm x 432mm (11x17) and LTR
5 -/+2 mm
5 -/+2 mm
B4 and B5
(11x17)
and LTR
183
5 -/+2 mm
63 -/+4 mm
-/+4
74 -/+4 mm
194
-/+4
mm
F-1-1
mm
1.1.2 Saddle Stitcher Unit
Item
Stapling
method
Paper size
Capacity
Specifications
Center binding (double folding)
A3, B4, A4R, 279mm x 432mm (11 x 17), LGL,
LTRR
Material for color: 1 to 10 sheets Including 1
Material for black-and-white: 1 to 15 sheets
0003-4517
T-1-3
Remarks
cover page.
1-4
Chapter 1
Item
Paper weight
Stacking
capacity
Stapling
position
Staple
accommodat
ion
Specifications
64g/m2 to 250g/m2
Material for color:
1 to 5 sheets; 25 copies
6 to 10 sheets; 15 copies
Material for black-and-white:
1 to 5 sheets; 25 copies
6 to 10 sheets; 15 copies
11 to 15 sheets; 10 copies
2 points (center distribution; fixed interval)
2000 staples
Remarks
Special
paper,
postcards,
transparencie
s, or
elongation
size can not
be handled
Cover mode;
up to 10
copies
Staple supply
Staples
Staple
detection
Manual
stapling
Folding
method
Folding
mode
Folding
position
Position
adjustment
Power
supply
Special cartridge
Special staple (Staple-D3)
Provided
Not provided
Roller contact
Double folding
Paper center
Provided
From finisher unit (24VDC/13VDC)
Notes 1 : Stacking capability is not guaranteed for mixed size stacking.
1-5
Chapter 1
<Staple and Folding Position>
A3
Folding position
210 -/+1 mm
88.5
-/+2 mm
208.5 -/+2 mm
Stack front edge
279mm x 432mm
(11 x 17)
216 -/+1 mm
79.7
-/+2 mm
199.7 -/+2 mm
Staple position
B4
182 -/+1 mm
188.5 -/+2 mm
LGL
177.8 -/+1 mm
48 -/+2 mm
168 -/+2 mm
F-1-2
68.5 -/+2 mm
A4R
148.5 -/+1 mm
165
LTRR
139.7 -/+1 mm
48 -/+2 mm
168
45 -/+2 mm
-/+
2 mm
-/+
2 mm
1-6
1.2 Names of Parts
Chapter 1
1.2.1 External View
[1] Upper cover [8] Grate-shaped lower guide
[2] Front cover [9] Grate-shaped upper guide
[3] Front lower extension cover [10] Left upper cover
[6]
[8]
[7]
[5]
[9]
[1]
[4]
[2]
[3]
F-1-3
T-1-4
[10]
0003-4518
[11]
[12]
[13]
[4] Foot cover [11] Rear cover
[5] Saddle delivery tray [12] Inlet feed unit
[6] Tray 1 [13] PCB cover
[7] Tray 2
1-7
Chapter 1
1.2.2 Cross Section (FInisher Unit)
[3] [7]
[2]
[8]
[9]
[1]
0003-4519
[10][5][6][4]
F-1-4
T-1-5
[1] Delivery tray [6] Return roller
[2] Stack delivery roller [7] Inlet roller
[3] Aligning plate [8] Rear end assist guide
[4] 1st delivery roller [9] Shutter
[5] Buffer roller [10] Stapler
1-8
Chapter 1
1.2.3 Cross Section (Saddle Stitcher Unit)
[1]
0003-4753
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[12]
[11]
[10]
F-1-5
T-1-6
[1] Saddle stitcher flapper [7] Stitcher mount
[2] Inlet roller 1 [8] Holding roller
[3] Inlet roller 2 [9] Paper pushing plate
[4] No.1 flapper [10] Paper folding roller
[5] No.2 flapper [11] Crescent roller
[6] Stitcher (fromt,rear) [12] Saddle delivery roller
1-9
Chapter 2 Functions
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