Canon iRC2570 finisher-q1 q3 Installation Procedure

Installation Procedure

Finisher, Sorter, DeliveryTray Finisher-Q1/Q3

Feb 1 2005

Application

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and

repair of products. This manual covers all localities where the products are sold. For this reason, there may be

information in this manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.

When changes occur in applicable products or in the contents of this manual, Canon will release technical information

as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will

issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

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reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

Printed in Japan

Caution

Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Introduction

Memo

REF.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical

and mechanical systems with reference to the timing of operation.

　In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,

the arrow indicates the direction of the electric signal.

　The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the

delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to

indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in

"DRMD*" indicates that the DRMD signal goes on when '0'.

　In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the

operations of the microprocessors used in the machines are not discussed: they are explained in terms of from

sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other

purposes, and major changes will be communicated in the form of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant

Service Information bulletins and be able to identify and isolate faults in the machine."

Contents

第 1 章　Installation Procedure

1.1 Making Pre-Checks ............................................................................................................................................... 2

1.1.1Checking the Contents (iR C3100Series)........................................................................................................ 2

1.1.2Checking the Contents (iR4570/3570,2870/2270series) ................................................................................. 4

1.1.3Pre-installation Check/ Setup (iR C3100Series) ............................................................................................. 5

1.1.4Installing the Accessories (iR C3100Series) ................................................................................................... 6

1.1.5Installing the Accessories (iR4570/3570,2870/2270series) ............................................................................ 7

1.1.6Selecting the Site of Installation...................................................................................................................... 8

1.2 Unpacking and Checking the Components ......................................................................................................... 10

1.2.1Unpacking ..................................................................................................................................................... 10

1.3 Installation Procedure.......................................................................................................................................... 15

1.3.1Preparing for the Installation of the Finisher (iR C3100Series).................................................................... 15

1.3.2Preparing for the Installation of the Finisher (iR4570/3570,2870/2270series) ............................................. 15

1.3.3Installing the Relay Delivery Unit and the Buffer Pass Unit (iR C3100Series) ........................................... 17

1.3.4Mounting the Buffer Path Unit (iR4570/3570,2870/2270series) .................................................................. 21

1.3.5Making Preparations on the Host Machine (iR C3100Series) ...................................................................... 22

1.3.6Making Preparations on the Host Machine (iR4570/3570,2870/2270series) ............................................... 23

1.3.7Connecting to the Host Machine (iR C3100Series) ...................................................................................... 24

1.3.8Connecting to the Host Machine (iR4570/3570,2870/2270series) ............................................................... 26

1.3.9Checking the Height/Tilt (iR C3100Series) .................................................................................................. 27

1.3.10Checking the Height/Tilt (iR4570/3570,2870/2270series) ......................................................................... 28

1.4 Making Adjustments ........................................................................................................................................... 30

1.4.1Adjusting the Height/Tilt............................................................................................................................... 30

1.4.2Work After Making Checks/Adjustments (iR C3100Series) ........................................................................ 33

1.4.3Work After Making Checks/Adjustments (iR4570/3570,2870/2270series) ................................................. 35

1.5 Attaching the Labels etc. ..................................................................................................................................... 38

1.5.1Attaching the Labels...................................................................................................................................... 38

Contents

Chapter 1　Installation

Procedure

Chapter 1

1.1 Making Pre-Checks

1.1.1 Checking the Contents (iR C3100Series)

A. Finisher-Q1/Finisher-Q3/Saddle Finisher-Q2/Saddle Finisher-Q4

[15]

[13]

[11]

[2]

[15]

[4]

[13]

[1]

[15]

[12]

[7]

[8]

[10]

[8]

[12]

[13]

[5]

[16]

[6]

[17]

0002-9660

[18]

[13]

[12]

[7]

[9]

[12]

[15]

[14]

[13]

[3]

[11]

F-1-1

T-1-1

<Finisher-Q1/Q3> <Saddle Finisher-Q2/Q4>

[1]Fixing plate (FC5-6463) 1 pc. [3]Fixing plate (FC5-4976) 1 pc.

[2]Fixing plate (FC5-6185) 1 pc. [4]Fixing plate (FC5-4196) 1 pc.

[5]Staple cartridge 1 box

(3 pc.)

[7]Front foot cover 1 pc. [6]Cartridge for saddle 1 box

[8]Front lower extension cover 1 pc. [7]Front foot cover 1 pc.

[11]Rail 1 pc. [9]Front lower extension stay 1 pc.

[5]Staple cartridge 1 box

(3 pc.)

(2 pc.)

[12]Screw (RS tightening; M3x8) 2 pc. [8]Front lower extension cover 1 pc.

[13]Screw (binding; M4x6) 6 pc. [10]Rear foot cover 1 pc.

[15]Stepped screw (M4) 2 pc. [11]Rail 1 pc.

[16]Tray label 1 pc. [12]Screw (RS tightening; M3x8) 5 pc.

[17]Settings label 1 pc. [13]Screw (binding; M4x6) 6 pc.

B. Buffer Pass Unit-C1

Chapter 1

[14]Screw (tapping; M4x12) 1 pc.

[15]Stepped screw (M4) 2 pc.

[16]Tray label 1 pc.

[17]Settings label 1 pc.

[18]Bookmaking label 1 pc.

[1]

[4] [6][5] [7] [8]

[2] [3]

F-1-2

T-1-2

[1]Relay delivery unit 1 pc.

[2]Buffer pass unit 1 pc.

[3]Protective cover 1 pc.

[4]Joint shaft 1 pc.

[5]Joint plate 1 pc.

[6]Screw (tapping; M4x12) 3 pc.

[7]Screw (RS tightening; M3x8) 4 pc.

[8]Rubber sheet 1 pc.

Chapter 1

1.1.2 Checking the Contents (iR4570/3570,2870/2270series)

A. Finisher-Q3/Saddle Finisher-Q4

[12]

[7]

[8]

[10]

[8]

[12]

[13]

[11]

[2]

[15]

[4]

[13]

[5]

[15]

[1]

[15]

[16]

[6]

[17]

0006-7024

[18]

[13]

[12]

[7]

[9]

[12]

[15]

[14]

[13]

[3]

[11]

F-1-3

T-1-3

<Finisher-Q3> <Saddle Finisher-Q4>

[1]Fixing plate (FC5-6463) 1 pc. [3]Fixing plate (FC5-4976) 1 pc.

[2]Fixing plate (FC5-6185) 1 pc. [4]Fixing plate (FC5-4196) 1 pc.

[5]Staple cartridge 1 box

(3 pc.)

[7]Front foot cover 1 pc. [6]Cartridge for saddle 1 box

[8]Front lower extension cover 1 pc. [7]Front foot cover 1 pc.

[11]Rail 1 pc. [9]Front lower extension stay 1 pc.

[5]Staple cartridge 1 box

(3 pc.)

(2 pc.)

[12]Screw (RS tightening; M3x8) 2 pc. [8]Front lower extension cover 1 pc.

[13]Screw (binding; M4x6) 6 pc. [10]Rear foot cover 1 pc.

[15]Stepped screw (M4) 2 pc. [11]Rail 1 pc.

[16]Tray label 1 pc. [12]Screw (RS tightening; M3x8) 5 pc.

[17]Settings label 1 pc. [13]Screw (binding; M4x6) 6 pc.

B. Buffer Pass Unit-E1

Chapter 1

[14]Screw (tapping; M4x12) 1 pc.

[15]Stepped screw (M4) 2 pc.

[16]Tray label 1 pc.

[17]Settings label 1 pc.

[18]Bookmaking label 1 pc.

[1]

[4]

[2]

[5]

F-1-4

T-1-4

[1]Buffer pass unit 1 pc.

[2]Screw (tapping; M4x12) 2 pcs.

[3]Rubber sheet 1 pc.

[4]Blanking plate 1 pc.

[5]Screw (binding; M4x6) 2 pcs.

1.1.3 Pre-installation Check/ Setup (iR C3100Series)

[3]

0006-2062

This accessory requires the host machine to be equipped with the following version of firmware:

System: Ver.10.17 or later

DCON: Ver.10.16 or later

Before mounting this accessory, be sure to take the following steps:

Chapter 1

1)Specify Service Mode > COPIER > Display > VERSION to check the host machine for the firmware version.

When an earlier version of firmware is installed, use the service support tool to upgrade the firmware.

2)Specify Service Mode > COPIER > Counter > DRBL-2 to check the counters of the following finisher-related

consumable parts. When some counters have the upper limit cleared back to "0" in response to upgrade, enter a

proper value if necessary.

- SORT (3000000)

- FIN-STPR (500000)

- SADDLE (300000)

- SDL-STPL (100000)

- PUNCH (1000000)

- PNCH-HRS (3000000)

- FN-BFFRL (1000000)

- TY-TQLMT (1280000)

* The values in parentheses show factory settings.

Be sure to take the step 2) above whether the parts are subject to upgrade or not.

1.1.4 Installing the Accessories (iR C3100Series)

0002-9662

If you are installing accessories at the same time as you are installing the host machine,install the host machine first

and then the accessories in the following sequence:

1.Side paper deck (see its Installation Procedure)

2.Finisher [1], [2] (see the steps up to "Making Preparations on the Host Machine" herein)

3.Relay delivery unit [3] and buffer pass unit [4] (see "Installing the Relay Delivery Unit and the Buffer Pass Unit"

herein)

4.Additional finisher tray [5] (see its Installation Procedure)

5.Puncher unit [6] (see its Installation Procedure)

6.Connection to the host machine (see "Connecting to the Host Machine" herein or the steps in "Connecting to the

Host Machine" and thereafter in the Puncher Unit Installation Procedure)

[5]

Chapter 1

[1]

[2]

[6]

[4]

[3]

F-1-5

Be sure to perform the following in strict sequence on the host machine before starting to install an accessory:

1.Turn off the host machine's control panel power switch.

2.Turn off the host machine's main power switch.

3.Disconnect the host machine's power plug (from the power outlet).

1.1.5 Installing the Accessories (iR4570/3570,2870/2270series)

0006-7026

If you are installing accessories at the same time as you are installing the host machine,install the host machine first

and then the accessories in the following sequence:

1. Side paper deck (see its Installation Procedure)

2. Finisher [1], [2] (see the steps up to "Making Preparations on the Host Machine" herein)

3. Mounting the 3 Way Unit (See the installation manual on the 3 Way Unit.)

4. Mounting the Buffer Path Unit (See "Mounting the Buffer Path Unit" in this manual.)

5. Additional finisher tray [5] (see its Installation Procedure)

6. Puncher unit [6] (see its Installation Procedure)

7. Connection to the host machine (see "Connecting to the Host Machine" herein or the steps in "Connecting to the

Host Machine" and thereafter in the Puncher Unit Installation Procedure)

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