2.1.2Overview of the Electrical Circuitry ........................................................................................................... 2- 1
2.3.2Moving the Paper to the Intermediate Processing Tray .............................................................................. 2- 7
2.3.3Controlling the Delivery Roller................................................................................................................... 2- 8
2.3.4Movement of the Stack Delivery Roller...................................................................................................... 2- 9
2.3.5Moving Up and Down the Return Belt ..................................................................................................... 2- 10
2.3.6Controlling the Delivery Motor................................................................................................................. 2- 11
2.3.7Controlling the Stack Delivery Motor....................................................................................................... 2- 12
2.3.8Controlling the Swing Cam Motor............................................................................................................ 2- 13
2.4 Intermediate Process Tray Assembly.............................................................................................................. 2- 15
2.4.1Movement of the Processing Tray............................................................................................................. 2- 15
2.5.1Functional Construction ............................................................................................................................ 2- 18
2.5.2Basic Sequence of Operations................................................................................................................... 2- 19
2.5.3Controlling the Stapler Slide Motor .......................................................................................................... 2- 20
2.5.4Controlling the Stapler Motor ................................................................................................................... 2- 21
2.9.1Delivery to the No. 2 Delivery Slot ...........................................................................................................2- 34
2.9.2Delivery to the No. 3 Delivery Slot ...........................................................................................................2- 34
2.9.3Moving Paper for a Double-Sided Copy ...................................................................................................2- 36
Chapter 3ޓInstallation
3.1 Unpacking and Chacking the Components........................................................................................................3- 1
3.1.1Unpacking and Checking the Contents........................................................................................................3- 1
3.2.1Turning Off the Host Machine ....................................................................................................................3- 3
3.2.2Remove the inside cover and the right door. ...............................................................................................3- 3
3.2.3Fithing the Relay Delivery Unit .................................................................................................................3- 5
3.2.4Mounting the Covers and the Right Door....................................................................................................3- 7
3.2.5Mounting the Rail and the Guides ...............................................................................................................3- 9
3.2.6Mounting the Communication Harness.....................................................................................................3- 10
3.2.7Installing the Finisher ...............................................................................................................................3- 11
3.2.8Connecting the Communication Harness ..................................................................................................3- 13
3.2.9Mounting the Covers .................................................................................................................................3- 14
3.3 Checking the Operation ...................................................................................................................................3- 16
3.3.1Checking the Operation .............................................................................................................................3- 16
Chapter 4ޓParts Replacement Procedure
4.1 Removing from the Host Machine ....................................................................................................................4- 1
4.3 Drive System ...................................................................................................................................................4- 21
4.3.1 Delivery Motor 2 .......................................................................................................................................4- 21
4.3.2 Delivery Motor 3 .......................................................................................................................................4- 22
4.3.10 Front Alignment Motor ...........................................................................................................................4- 48
4.5.12 Oscillating Cam HP Sensor .................................................................................................................. 4- 123
4.5.13 Process Tray Paper Sensor.................................................................................................................... 4- 127
4.5.14 Return Belt Escape HP Sensor.............................................................................................................. 4- 131
4.5.16 Staple Slide HP Sensor ......................................................................................................................... 4- 136
4.5.17 Rear End Plate Sensor........................................................................................................................... 4- 138
4.5.18 Front Alignment HP Sensor.................................................................................................................. 4- 141
4.5.19 Rear Alignment HP Sensor................................................................................................................... 4- 144
4.5.20 Paddle HP Sensor.................................................................................................................................. 4- 148
4.5.26 Front Cover Open/Closed Sensor ......................................................................................................... 4- 163
4.5.27 Front Cover Safety Switch.................................................................................................................... 4- 164
Chapter 5ޓMaintenance
5.1 User Maintenance.............................................................................................................................................. 5- 1
5.1.1Items to Be Maintained by the User............................................................................................................ 5- 1
%QPVGPVU
5.2 Maintenance and Inspection ..............................................................................................................................5- 2
5.3.2 Adjustment at Time of Parts Replacement..................................................................................................5- 4
5.4 Outline of Electrical Components .....................................................................................................................5- 8
5.4.1Outline of Electrical Components ...............................................................................................................5- 8
5.5 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB ........................................5- 13
5.5.1LEDs and Check Pins by PCB...................................................................................................................5- 13
1.2 Names of Parts.................................................................................................................................................... 1-4
staple mix30 stacks or 71 mm or less in height (proper stacking not
yes
guaranteed)
1-1
Chapter 1
ޓ
ItemDescription
Installationbuilt-in type (fixed in place inside host machine, to
delivery assembly)
External dimensions409 (W) x 534 (D) x 201 (H) mm
Weight11.5 kg
Power supplyfrom host machine (24/13 V)
Maximum
power
consumption
Operating
noise
standby7 W or less
in operation40 W or less
machine + DF +
finisher
requirement for machine + 3 dB (74 dB or less)
T-1-2
ItemDescription
Bindby rotating cam, punch type
Bind size1-point angleA3, A4, A4R, B4, B5,
LDR, LGL, LTR, LTRR
2-pointA3, A4, B4, B5, LDR,
LTR
Stacksmall-sizeplain paper (64 to 81.4 g/m2)50 sheets*4
plain paper (81.4 to 105 g/m2)30 sheets*4
heavy paper (105 to 163 g/m2)2 sheets*5
large-sizeplain paper (64 to 81.4 g/m2)30 sheets*4
plain paper (81.4 to 105 g/m2)20 sheets*4
heavy paper (105 to 163 g/m2)2 sheets*5
Staple additionspecial cartridge (5000
staples)
Staple typespecial
Staple detectionkeys
Manual staplingno
*1: 305 x 457 mm; 330 x 450 mm.
*2: A4, B5, A5, A5R, LTR, STMT, STMTR (feed length of 216 mm or less).
*3: A3, B4, A4R, B5R, 12x18, LGL, LTRR (feed length of 216.1 to 432 mm or less)
*4: in cover mode, includes 163 g/m2 paper (2 sheets).
*5: if heavy paper, 5.5 mm or less.
1-2
- Stapling Position (1-point, front)
F-1-1
- Stapling Position (1-point, rear)
Chapter 1
F-1-2
- Stapling Position (2-point)
F-1-3
1-3
Chapter 1
ޓ
1.2 Names of Parts
1.2.1 External View
External View of the Finisher
[3][4][5]
[2]
[1]
F-1-4
0001-2392
[6]
[7]
[8][9][11][10]
[1] Stack extension tray 2
[2] Stack extension tray 1
[3] Grip (left)
[4] Upper guide assembly
[5] Reversing guide
[6] Grip (right)
[7] Stapler cartridge access opening
[8] Finisher front cover
[9] Lattice guide
[10] Stack roller cover
[11] Stack tray
External View of the Relay Delivery Assembly
1-4
Chapter 1
[2]
[1]
[6]
F-1-5
[1] No. 2 delivery motor
[2] No. 3 delivery motor
[3] Relay delivery driver PCB
[4] Copy Tray-J1 (optional)
[5] Reversal slot
[6] No. 2 delivery slot
[3]
[4]
[5]
1.2.2 Cross Section
General View
[1][2][4][3][5][6][7] [8][9]
[13][14][15][16][17]
F-1-6
[1] Stack tray power sensor flag
[2] Paper surface upper sensor flag
[3] Stack delivery roll
[4] Stack delivery roller
[10][12] [11]
0001-2396
1-5
Chapter 1
ޓ
[5] Swing arm
[6] Delivery roller
[7] Delivery sensor
[8] Inlet roller
[9] Relay delivery assembly (for Finisher-P1)
[10] Stapler
[11] Stack retaining roll
[12] Return belt
[13] Aligning plate
[14] Stacking wall
[15] Paper surface lower sensor arm
[16] Paddle
[17] Stack tray
Relay Delivery Assembly Cross Section
[1][2][3] [4] [5] [6
[8][9][10][11][12][13]
[7]
F-1-7
[1] Reversing roller
[2] Reversal sensor
[3] Duplexing flapper
[4] No. 3 delivery flapper
[5] No. 3 delivery sensor
[6] No. 3 delivery roller
[7] Duplexing inlet roller
[8] duplexing inlet sensor
[9] No. 2 delivery flapper
[10] No. 2 delivery inlet roller
[11] No. 1 delivery sensor
[12] No. 2 delivery sensor
[13] No. 2 delivery roller
1-6
Chapter 2ޓFunctions
Contents
%QPVGPVU
2.1 Basic Construction ............................................................................................................................................. 2-1
2.1.2 Overview of the Electrical Circuitry ........................................................................................................... 2-1
2.3.2 Moving the Paper to the Intermediate Processing Tray .............................................................................. 2-7
2.3.3 Controlling the Delivery Roller ................................................................................................................... 2-8
2.3.4 Movement of the Stack Delivery Roller...................................................................................................... 2-9
2.3.5 Moving Up and Down the Return Belt ..................................................................................................... 2-10
2.3.6 Controlling the Delivery Motor................................................................................................................. 2-11
2.3.7 Controlling the Stack Delivery Motor....................................................................................................... 2-12
2.3.8 Controlling the Swing Cam Motor............................................................................................................ 2-13
2.4 Intermediate Process Tray Assembly............................................................................................................... 2-15
2.4.1 Movement of the Processing Tray............................................................................................................. 2-15
2.5.1 Functional Construction ............................................................................................................................ 2-18
2.5.2 Basic Sequence of Operations................................................................................................................... 2-19
2.5.3 Controlling the Stapler Slide Motor .......................................................................................................... 2-20
2.5.4 Controlling the Stapler Motor ................................................................................................................... 2-21
2.8 Power Supply ................................................................................................................................................... 2-33
2.9.1 Delivery to the No. 2 Delivery Slot........................................................................................................... 2-34
2.9.2 Delivery to the No. 3 Delivery Slot........................................................................................................... 2-34
2.9.3 Moving Paper for a Double-Sided Copy ................................................................................................... 2-36
2.1 Basic Construction
Chapter 2
2.1.1 Overview
0001-2403
The finisher consists of the following 4 blocks: delivery assembly, intermediate processing tray assembly, stapler
assembly, stack tray assembly.
It is also equipped with a relay delivery assembly used to move paper from its host machine.
The following is a functional diagram of the finisher.
Intermediate
processing tray
assembly
Stack tray
assembly
Finisher controller PCBDC controller PCB
Delivery
assembly
Relay delivery
assembly
Stapler assembly
F-2-1
2.1.2 Overview of the Electrical Circuitry
0001-2405
The various operational sequences of the finisher are controlled by the finisher control PCB, which is a 16-bit CPU.
The CPU handles serial communications with the host machine in addition to executing sequential control of
machine operation.
The CPU on the finisher controller PCB is equipped with a ROM containing an operation sequence program.
The finisher controller PCB drives the motors in response to various commands coming from the host machine
through the serial communication line.
Moreover, the finisher controller PCB communicates the states of the sensors and switches to the host machine
through the serial communication line.
2-1
Chapter 2
ޓ
Motor
Sensor
Switch
F-2-2
Finisher
controller PCB
CPU
Motor driver
Host machine
(DC controller PCB CPU)
Motor
Sensor
Solenoid
Relay delivery assembly
2-2
2.2 Basic Operation
Chapter 2
2.2.1 Sequence of Basic Operations
1) The front/rear aligning plate moves to a specific point to suit the size of the paper coming from the host machine.
2) The inlet roller and the delivery roller serve to move forward the paper coming from the host machine.
F-2-3
3) When the trailing edge of paper moves past the delivery roller, the stack delivery roller moves down to catch the
trailing edge of paper; thereafter, the stack delivery roller rotates to pull in the paper until it comes into contact
with the return belt.
0001-2407
F-2-4
4) The return belt forces the trailing edge of paper against the trailing edge guide plate to put the paper in order. The
stack delivery roller moves up to make space.
F-2-5
5) When the return belt has moved up to make space, the aligning plate (front, rear) moves to put the paper in order
2-3
Chapter 2
ޓ
in cross-feed direction.
F-2-6
F-2-7
6) When the paper has been put into order in cross-feed direction, the return belt comes into contact to remove the
skew (that may have occurred during alignment in cross-feed direction).
F-2-8
2-4
Chapter 2
7) The machine repeats steps 1 through 6 above to put the sheets together into a stack.
8) The stack delivery roller moves down to force down the stack of sheets.
F-2-9
9) The stack delivery roller stops where the trailing edge of paper is 5 mm in front of the stack roller nip point.
F-2-10
10) When the stack delivery roller has moved up to make space, the paddle rotates in keeping with the movement of
the stacking wall, thereby permitting the stack of sheets to slide down the stacking wall.
F-2-11
11) The stacking wall moves to home position to put the edges of sheets in the stack flush. At this time, the paddle
forces the stack of sheets in place from above.
2-5
Chapter 2
ޓ
F-2-12
12) If the paper surface sensor goes on, the stack tray moves down until the sensor goes off.
F-2-13
2-6
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