Canon iRC2570, iR5570, iRC3170, iRC3100, iR6570 puncher unit-n1 Installation Procedure

Installation Procedure
Finisher, Sorter, DeliveryTray Puncher Unit-N1
Feb 21 2005
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Introduction
Memo
REF.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
 In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
 The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
 In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."

Contents

Contents
1 章 Installation Procedure
1.1 Making Pre-Checks ............................................................................................................................................... 2
1.1.1Checking the Contents..................................................................................................................................... 2
1.1.2Installing the Accessories ................................................................................................................................ 4
1.2 Unpacking and Checking the Components ........................................................................................................... 8
1.2.1Unpacking ....................................................................................................................................................... 8
1.3 Installation Procedure............................................................................................................................................ 9
1.3.1Disconnecting the Finisher from its Host Machine......................................................................................... 9
1.3.2Connecting to the Finisher ............................................................................................................................ 12
1.3.3Preparing the Host Machine for Installation ................................................................................................. 15
1.3.4Connecting to the Host Machine ................................................................................................................... 18
1.3.5Checking the Height/Tilt ............................................................................................................................... 19
1.4 Making Adjustments ........................................................................................................................................... 22
1.4.1Adjusting the Height/Tilt............................................................................................................................... 22
1.4.2Work After Making Checks/Adjustments..................................................................................................... 25
1.5 Attaching the Labels etc. ..................................................................................................................................... 29
1.5.1Attaching the Label ....................................................................................................................................... 29
Contents
Chapter 1 Installation
Procedure
Chapter 1

1.1 Making Pre-Checks

1.1.1 Checking the Contents

<Finisher-Q1/Finisher-Q3/Saddle Finisher-Q2/Saddle Finisher-Q4>
[9]
[12]
[13]
[12]
[4]
[8]
[10]
[7]
[11]
[6]
[1]
[13]
[3]
[13]
[12]
[10]
0003-0202
[5]
<Finisher-R1/Saddle Finisher-R2>
[2]
F-1-1
2
[13]
Chapter 1
[9]
[5]
[11]
[12]
[12]
[10]
[6]
[1]
[13]
[3]
[4]
[10]
[12]
[7]
F-1-2
<Finisher-T1/Saddle Finisher-T2>
[9]
[5]
[11]
[13]
[1]
[13]
[3]
F-1-3
3
Chapter 1
T-1-1
[1] Punch front lower cover 1 pc. [8] Surface cover 1 pc.*1
[2] Punch front lower
extension cover 1 pc.*1 [9] Mounting stepped screw 2 pc.
[3] Punch front lower cover
fixing plate 1 1 pc. [10] Stepped screw (M4) 2 pc.
[4] Punch front lower cover
fixing plate 2 1 pc.*2 [11] Stepped screw (M4x10) 2 pc.
[5] Punch Jam Removal label 1 pc. [12] Screw (binding; M4x6) 5 pc.*3
[6] Punch fixing plate (FC5-
4098)
[7] Punch fixing plate (FC5-
4076)
*1: Only for the Finisher-Q1/Finisher-Q3/Saddle Finisher-Q2/Saddle Finisher-Q4.
*2: Only for the Finisher-Q1/Finisher-Q3/Finisher-R1.
*3: 4 pc. used if for the Saddle Finisher-Q2/Saddle Finisher-Q4/Saddle Finisher-R2.
Only 1 screw is used for the Finisher-T1 and the Saddle finisher-T2.
*4: 2 pc. used if for the Finisher-R1/Saddle Finisher-R2/Finisher-T1/Saddle Finisher-T2.
*5: It is not used for the Finisher-T1 or the Saddle finisher-T2. The special fixing plate included
in the package of the finisher is used for them.

1.1.2 Installing the Accessories

1 pc.*5 [13] Screw (tapping; M4x2) 3 pc.*4
1 pc.*5
0003-0203
If you are installing the puncher unit at the same time as other accessories, be sure to install the host machine and
then install the accessories in the following order:
<When installing the Finisher-R1 or the Saddle finisher-R2 to the iRC 6800 series, or when installing the
Finisher-Q1, Q3, the Saddle finisher-Q2, or Q4 to the iRC 3100 series>
1. Side paper deck (See the Side Paper Deck Installation Procedure.)
2. Finisher [1], [2] (See "Preparing for the Installation of the Finisher" in the Finisher/Saddle Finisher Installation
Procedure.)
3. Inner 2Way Tray-C1 [3] and buffer pass unit [4] (See "Installing the Inner 2Way Tray-C1 and the Buffer Pass
Unit" in the Finisher-Q1/Finisher-Q3/Saddle Finisher-Q2/Saddle Finisher-Q4 Installation Procedure.)
4. Additional finisher tray [5] (See the Additional finisher tray Installation Procedure.)
5. Puncher unit [6] (See the instructions herein.)
6. Connection to the host machine (See "Connecting to the Host Machine" and thereafter.)
In the case of the Finisher-R1/Saddle Finisher-R2, the Inner 2Way Tray-C1 [3] and the buffer pass unit [4] are not
part of the configuration. The figure shows the Finisher-Q1/Finisher-Q3/Saddle Finisher-Q2/Saddle Finisher-Q4.
4
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