Canon iR5800C, iR5800CN, iRC6800C, iRC6800CN Portable Manual
Portable Manual
iR C6800 Series
Jan 20 2005
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Introduction
Memo
REF.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."
Contents
Contents
Chapter 1 Maintenance and Inspection
1.1 Periodically Replaced Parts............................................................................................................................... 1- 1
1.1.1Overview ..................................................................................................................................................... 1- 1
1.1.2Reader Unit.................................................................................................................................................. 1- 1
1.1.3Printer Unit .................................................................................................................................................. 1- 1
1.1.4Print Unit ..................................................................................................................................................... 1- 2
1.2 Durables and Consumables ............................................................................................................................... 1- 5
1.2.1Overview ..................................................................................................................................................... 1- 5
1.2.2Overview ..................................................................................................................................................... 1- 5
1.2.3Reader Unit.................................................................................................................................................. 1- 5
1.2.4Printer Unit .................................................................................................................................................. 1- 5
1.2.5Printer Unit ................................................................................................................................................ 1- 10
1.3 Scheduled Servicing Basic Procedure............................................................................................................. 1- 14
1.3.1Scheduled Servicing Basic Procedure....................................................................................................... 1- 14
1.3.2Scheduled Servicing (reader unit) ............................................................................................................. 1- 15
1.3.3Scheduled Servicing (printer unit) ............................................................................................................ 1- 16
1.3.4Shifting the Photosensitive Drum Phase ................................................................................................... 1- 24
1.4 Cleaning........................................................................................................................................................... 1- 32
1.4.1Cleaning the Secondary Transfer Rear Guide ........................................................................................... 1- 32
1.4.2Cleaning the Registration Roller, Registration Guide, and Transparency Sensor .................................... 1- 32
Chapter 2 Standards and Adjustments
2.1 Image Adjustment Basic Procedure .................................................................................................................. 2- 1
2.1.1Image Adjustment Basic Procedure 1 ......................................................................................................... 2- 1
2.1.2Image Adjustment Basic Procedure 2 ......................................................................................................... 2- 2
2.1.3Image Adjustment Basic Procedure 3 ......................................................................................................... 2- 3
2.1.4Image Adjustment Basic Procedure 4 ......................................................................................................... 2- 4
2.1.5Image Adjustment Basic Procedure 5 ......................................................................................................... 2- 5
2.1.6Image Adjustment Basic Procedure 6 ......................................................................................................... 2- 6
2.1.7Potential Control Conversion Table ............................................................................................................ 2- 7
2.2 Image Adjustments.......................................................................................................................................... 2- 18
2.2.1Image Position........................................................................................................................................... 2- 18
2.2.2Checking the Image Position..................................................................................................................... 2- 18
2.2.3Cassette...................................................................................................................................................... 2- 19
2.2.4Manual Feed Tray ..................................................................................................................................... 2- 19
2.2.5Front Deck................................................................................................................................................. 2- 20
2.3 Scanning System ............................................................................................................................................. 2- 23
2.3.1After Replacing the CCD Unit .................................................................................................................. 2- 23
2.3.2After Replacing the Copyboard Glass ....................................................................................................... 2- 23
2.3.3After Replacing the Reader Controller PCB or Initializing the RAM ...................................................... 2- 23
2.4 Laser Exposure System ................................................................................................................................... 2- 26
2.4.1After Replacing the Laser Scanner............................................................................................................ 2- 26
Contents
2.5 Image Formation System.................................................................................................................................2- 27
2.5.1After Replacing the Black Developing Unit..............................................................................................2- 27
2.5.2Points to Note When Mounting the Polarity Positioning Plate .................................................................2- 27
2.5.3Replacing the Color Developing Unit .......................................................................................................2- 27
2.5.4Replacing the Starter of the Color Developing Unit .................................................................................2- 30
2.5.5After Replacing the Primary Charging Assembly .....................................................................................2- 32
2.5.6After Replacing the Primary Charging Wire .............................................................................................2- 32
2.5.7After Replacing the Pre-Transfer Charging Wire......................................................................................2- 32
2.5.8After Replacing the Pre-Transfer Charging Wire......................................................................................2- 32
2.5.9After Replacing the Waste Toner Box.......................................................................................................2- 32
2.5.10After Replacing the ITB Cleaning Blade.................................................................................................2- 33
2.5.11After Repacking the Photosensitive Drum Cleaning Blade ....................................................................2- 34
2.5.12Replacing the Photosensitive Drum.........................................................................................................2- 35
2.5.13Points to Note When Replacing the Drum Heater...................................................................................2- 36
2.5.14Points to Note When Replacing the Drum Heater PCB ..........................................................................2- 37
2.5.15After Repacking the ITB ........................................................................................................................2- 38
2.5.16After Replacing the Primary Transfer Roller ..........................................................................................2- 38
2.6 Fixing System ..................................................................................................................................................2- 41
2.6.1Points to Note When Mounting the Fixing Assembly...............................................................................2- 41
2.6.2After Replacing the Fixing Roller .............................................................................................................2- 41
2.6.3After Replacing the Fixing Web................................................................................................................2- 41
2.6.4Position of the Fixing inlet Guide..............................................................................................................2- 41
2.6.5Points to Note When Mounting the Pressure Roller..................................................................................2- 42
2.6.6Adjusting the Nip Pressure of the Pressure Roller ...................................................................................2- 42
2.6.7Adjusting the Position of the Feeding Web Solenoid (SL2) .....................................................................2- 42
2.6.8Points to Note About the Position of the Fixing Thermal Switch .............................................................2- 42
2.6.9Points to Note When Mounting the Shift Thermal Switch ........................................................................2- 43
2.6.10Points to Note When Mounting the Outside Heating Roller Thermal Switch ........................................2- 43
2.6.11Points to Note When Mounting the Fixing Upper Thermistor ................................................................2- 44
2.6.12Points to Note When Mounting the Fixing Lower Thermistor................................................................2- 44
2.6.13Points to Note When Mounting the External Heat Thermistor ...............................................................2- 44
2.7 Electrical Components.....................................................................................................................................2- 46
2.7.1When Replacing the Reader Controller PCB ............................................................................................2- 46
2.7.2After Replacing the DC Controller PCB ...................................................................................................2- 47
2.7.3Points to Note When Mounting the DC Controller PCB/ DC Controller Box..........................................2- 48
2.7.4After Replacing the Main Controller PCB (main).....................................................................................2- 48
2.7.5After Repacking the SRAM Board............................................................................................................2- 49
2.7.6After Replacing the HDD ..........................................................................................................................2- 49
2.7.7When Replacing the HV2 PCB .................................................................................................................2- 50
2.7.8When Replacing the ATR Sensor/Patch Image Read Sensor....................................................................2- 50
2.8 Pickup/Feeding System ...................................................................................................................................2- 52
2.8.1Adjusting the Horizontal Registration After Replacing the Pickup Cassette............................................2- 52
2.8.2Adjusting the Manual Feed Pickup Horizontal Registration .....................................................................2- 52
2.8.3Adjusting the Front Deck Pickup Horizontal Registration........................................................................2- 52
2.8.4Registering the Paper Width Basic Value .................................................................................................2- 54
Chapter 3 Error Code
3.1 Error Code Details .............................................................................................................................................3- 1
Contents
3.1.1Error Code in Detail .................................................................................................................................... 3- 1
3.2 Error Code (SEND) ......................................................................................................................................... 3- 45
3.2.1Self-Diagnostic Display ............................................................................................................................ 3- 45
3.2.2List of Error Codes without Messages ...................................................................................................... 3- 48
Chapter 4 User Mode Items
4.1 Common Settings .............................................................................................................................................. 4-1
4.2 Setting the Timers ............................................................................................................................................. 4-3
4.3 Adjustment and Cleaning ................................................................................................................................. 4-4
4.4 Report ................................................................................................................................................................ 4-5
4.5 System Control Settings .................................................................................................................................... 4-6
4.6 Copier Settings .................................................................................................................................................. 4-7
4.7 Common Transmission Settings........................................................................................................................ 4-8
4.8 Box Settings .................................................................................................................................................... 4-10
4.9 Printer Settings ................................................................................................................................................ 4-11
4.10 Address Book Settings .................................................................................................................................. 4-13
Chapter 5 Service Mode
5.1 Test Print ........................................................................................................................................................... 5- 1
5.1.1Overview ..................................................................................................................................................... 5- 1
5.1.2Test Print TYPE .......................................................................................................................................... 5- 1
5.1.3Selecting Test Print TYPE .......................................................................................................................... 5- 1
5.1.416-Gradation (TYPE=4).............................................................................................................................. 5- 2
5.1.5Full Page Halftone (TYPE=5)..................................................................................................................... 5- 2
5.1.6Grid (TYPE=6)............................................................................................................................................ 5- 3
5.1.7MCYBk Horizontal Stripes (TYPE=10) ..................................................................................................... 5- 4
5.1.864-Gradation (TYPE=12)............................................................................................................................ 5- 5
5.1.9Full Color 16-Gradation (TYPE=14) .......................................................................................................... 5- 5
5.2 DISPLAY (Status Display Mode)..................................................................................................................... 5- 7
5.2.1 COPIER ...................................................................................................................................................... 5- 7
5.2.1.1 COPIER List........................................................................................................................................ 5- 7
5.2.2 FEEDER ................................................................................................................................................... 5- 24
5.2.2.1 FEEDER List..................................................................................................................................... 5- 24
5.3 I/O (I/O Display Mode)................................................................................................................................... 5- 26
5.3.1Overview ................................................................................................................................................... 5- 26
5.3.2<DC-CON> ............................................................................................................................................... 5- 27
5.3.3<R-CON> .................................................................................................................................................. 5- 34
5.3.4<FEEDER> ............................................................................................................................................... 5- 36
5.3.5<SORTER> ............................................................................................................................................... 5- 38
5.3.6<MN-CON> .............................................................................................................................................. 5- 47
5.4 ADJUST (Adjustment Mode) ......................................................................................................................... 5- 50
5.4.1 COPIER .................................................................................................................................................... 5- 50
5.4.1.1 COPIER List...................................................................................................................................... 5- 50
5.4.2 FEEDER ................................................................................................................................................... 5- 81
5.4.2.1 FEEDER List..................................................................................................................................... 5- 81
5.4.3 SORTER ................................................................................................................................................... 5- 82
5.4.3.1 SORTER List..................................................................................................................................... 5- 82
Contents
5.5 FUNCTION (Operation/Inspection Mode) .....................................................................................................5- 83
5.5.1 COPIER.....................................................................................................................................................5- 83
5.5.1.1 COPIER List ......................................................................................................................................5- 83
5.5.2 FEEDER..................................................................................................................................................5- 105
5.5.2.1 FEEDER List ...................................................................................................................................5- 105
5.6 OPTION (Machine Settings Mode)...............................................................................................................5- 110
5.6.1 COPIER...................................................................................................................................................5- 110
5.6.1.1 COPIER List ....................................................................................................................................5- 110
5.6.2 FEEDER..................................................................................................................................................5- 163
5.6.2.1 FEEDER List ...................................................................................................................................5- 163
5.6.3 SORTER..................................................................................................................................................5- 164
5.6.3.1 SORTER List...................................................................................................................................5- 164
5.6.4 BOARD...................................................................................................................................................5- 165
5.6.4.1 BOARD List ....................................................................................................................................5- 165
5.7 TEST (Test Print Mode) ................................................................................................................................5- 166
5.7.1 COPIER...................................................................................................................................................5- 166
5.7.1.1 COPIER List ....................................................................................................................................5- 166
5.8 COUNTER (Counter Mode)..........................................................................................................................5- 170
5.8.1 COPIER...................................................................................................................................................5- 170
5.8.1.1 COPIER List ....................................................................................................................................5- 170
Chapter 6 Outline of Components
6.1 Clutch/Solenoid .................................................................................................................................................6- 1
6.1.1Clutches and Solenoids................................................................................................................................6- 1
6.2 Motor .................................................................................................................................................................6- 4
6.2.1Motors..........................................................................................................................................................6- 4
6.3 Fan ...................................................................................................................................................................6- 10
6.3.1Fans............................................................................................................................................................6- 10
6.4 Sensor ..............................................................................................................................................................6- 14
6.4.1Sensors.......................................................................................................................................................6- 14
6.5 Switch ..............................................................................................................................................................6- 24
6.5.1Switches.....................................................................................................................................................6- 24
6.6 Lamps, Heaters, and Others.............................................................................................................................6- 26
6.6.1Heaters, Lamps, and Others.......................................................................................................................6- 26
6.7 PCBs ................................................................................................................................................................6- 30
6.7.1PCB............................................................................................................................................................6- 30
Chapter 7 System Construction
7.1 Construction.......................................................................................................................................................7- 1
7.1.1Functional Construction...............................................................................................................................7- 1
7.1.2Arrangement of the Major PCBs .................................................................................................................7- 2
7.1.3DC Controller ..............................................................................................................................................7- 3
7.2 System Construction..........................................................................................................................................7- 6
7.2.1System Configuration with Pickup/Delivery Accessories........................................................................... 7- 6
7.2.2System Configuration with Printing/Transmission Accessories .................................................................7- 6
7.2.3Functions of Printing/Transmitting Accessories .........................................................................................7- 7
7.3 Product Specifications .......................................................................................................................................7- 9
Contents
7.3.1Specifications .............................................................................................................................................. 7- 9
7.4 Function List.................................................................................................................................................... 7- 13
7.4.1Print Speed ................................................................................................................................................ 7- 13
7.4.2Print Speed ................................................................................................................................................ 7- 15
7.4.3Paper Type................................................................................................................................................. 7- 18
7.4.4Accessories ................................................................................................................................................ 7- 19
Chapter 8 Upgrading
8.1 Outline of the Version Upgrade ........................................................................................................................ 8-1
8.2 Outline of the Service Support Tool.................................................................................................................. 8-2
8.3 Network Interface of the Machine with the SST in Use ................................................................................... 8-5
Chapter 1 Maintenance
and Inspection
Contents
Contents
1.1 Periodically Replaced Parts................................................................................................................................ 1-1
1.1.1 Overview ..................................................................................................................................................... 1-1
1.1.2 Reader Unit.................................................................................................................................................. 1-1
1.1.3 Printer Unit .................................................................................................................................................. 1-1
1.1.4 Print Unit ..................................................................................................................................................... 1-2
1.2 Durables and Consumables ................................................................................................................................ 1-5
1.2.1 Overview ..................................................................................................................................................... 1-5
1.2.2 Overview ..................................................................................................................................................... 1-5
1.2.3 Reader Unit.................................................................................................................................................. 1-5
1.2.4 Printer Unit .................................................................................................................................................. 1-5
1.2.5 Printer Unit ................................................................................................................................................ 1-10
1.3 Scheduled Servicing Basic Procedure.............................................................................................................. 1-14
1.3.1 Scheduled Servicing Basic Procedure ....................................................................................................... 1-14
1.3.2 Scheduled Servicing (reader unit) ............................................................................................................. 1-15
1.3.3 Scheduled Servicing (printer unit) ............................................................................................................ 1-16
1.3.4 Shifting the Photosensitive Drum Phase ................................................................................................... 1-24
1.4 Cleaning............................................................................................................................................................ 1-32
1.4.1 Cleaning the Secondary Transfer Rear Guide ........................................................................................... 1-32
1.4.2 Cleaning the Registration Roller, Registration Guide, and ...................................................................... 1-32
1.1 Periodically Replaced Parts
Chapter 1
1.1.1 Overview
0002-9397
iR C6800C / iR C6800CN
Some parts of the machine must be replaced on a periodical basis for the machine to maintain a specific level of
performance. They must be replaced regardless of the presence/absence of external changes or damage, as the
performance of the machine will be considerably affected once they fail.
If possible, plan any replacement to coincide with a scheduled visit.
The intervals indicated may vary depending on the site environment and user habit.
- Checking the Timing of Replacement
The timing of replacement may be checked using the following service mode items:
- Copier
COPIER>COUNTER>PRDC-1
- Accessory
COPIER>COUNTER>PRDC-2
1.1.2 Reader Unit
0000-9633
iR C6800C / iR C6800CN / iR 5800C / iR 5800CN
The machine's reader unit does not have parts that must be replaced on a periodical basis.
1.1.3 Printer Unit
iR C6800C / iR C6800CN
T-1-1
as of March 2004
Ref. Parts name Parts No. Q'ty Interval Remarks
1 Ozone filter
2 Toner filter
3 Primary charging wire
FC5-2486-
000
FL2-0554-
000
FB4-3687-
000
AR
1
1
250,000
images*
250,000
images*
500,000
images*
0002-9400
1-1
Chapter 1
as of March 2004
Ref. Parts name Parts No. Q'ty Interval Remarks
4 Charging wire cleaner 1
5 Charging wire cleaner 2
6 Pre-transfer charging wire
Pre-transfer charging
7
assembly wire cleaner 1
Pre-transfer charging
8
assembly wire cleaner 2
9 Primary grid wire
10 Fixing thermistor
11 Pressure thermistor
Outside heating roller
12
thermistor
FL2-2427-
000
FL2-2428-
000
FB4-3687-
000
FL2-2427-
000
FL2-2428-
000
FY1-0883-
000
FK2-0013-
000
FK2-0013-
000
FK2-0013-
000
500,000
1
images*
500,000
1
images*
500,000
AR
images*
500,000
1
images*
500,000
1
images*
500,000
1
images*
1 500,000 prints
1 500,000 prints
1 500,000 prints
**
**
13 Primary charging assembly
Pre-transfer charging
14
assembly
15 Fixing thermal switch
16 Pressure thermal switch
Outside heating thermal
17
switch
FM2-0429-
000
FM2-0427-
000
FM2-0497-
000
FM2-0498-
000
FM2-0499-
000
1
1
1
1
1
1,000,000
images*
1,000,000
images*
1,000,000
prints
1,000,000
prints
1,000,000
prints
* In the case of a black mono color print, counted as 1; in the case of a full color print, counted as 4 images.
** Under high humidity and high temperature condition, 100,000 images
1.1.4 Print Unit
0008-7100
iR 5800C / iR 5800CN
1-2
T-1-2
as of March 2004
Ref. Parts name Parts No. Q'ty Interval Remarks
Chapter 1
1 Ozone filter
2 Toner filter
3 Primary charging wire
4 Charging wire cleaner 1
5 Charging wire cleaner 2
6 Pre-transfer charging wire
Pre-transfer charging
7
assembly wire cleaner 1
Pre-transfer charging
8
assembly wire cleaner 2
9 Primary grid wire
FC5-2486-
000
FL2-0554-
000
FB4-3687-
000
FL2-2427-
000
FL2-2428-
000
FB4-3687-
000
FL2-2427-
000
FL2-2428-
000
FY1-0883-
000
AR
AR
1
1
1
1
1
1
1
250,000
images*
250,000
images*
500,000
images*
500,000
images*
500,000
images*
500,000
images*
500,000
images*
500,000
images*
500,000
images*
**
**
10 Fixing thermistor
11 Pressure thermistor
Outside heating roller
12
thermistor
13 Primary charging assembly
Pre-transfer charging
14
assembly
15 Fixing thermal switch
16 Pressure thermal switch
Outside heating thermal
17
switch
FK2-0013-
000
FK2-0013-
000
FK2-0013-
000
FM2-0429-
000
FM2-0427-
000
FM2-0497-
000
FM2-0498-
000
FM2-0499-
000
1 500,000 prints
1 500,000 prints
1 500,000 prints
1,000,000
1
images*
1,000,000
1
images*
1,000,000
1
prints
1,000,000
1
prints
1,000,000
1
prints
* In the case of a black mono color print, counted as 1; in the case of a full color print, counted as 4 images.
1-3
Chapter 1
** Under high humidity and high temperature condition, 85,000 images
1-4
1.2 Durables and Consumables
Chapter 1
1.2.1 Overview
iR C6800C / iR C6800CN
Some parts of the machine may have to be replaced once or more over the period of machine warranty because of
wear or damage. Replace them as needed by referring to the table of estimated lives (expressed in terms of the
number of prints they make).
Making Checks When Replacing Durables
Use the following service mode items to find out when to replace parts:
- Machine
COPIER>COUNTER>DRBL-1
- Accessory
COPIER>COUNTER>DRBL-2
1.2.2 Overview
iR C6800C / iR C6800CN / iR 5800C / iR 5800CN
0005-8047
0005-8049
Some parts of the machine may have to be replaced once or more over the period of machine warranty because of
wear or damage. Replace them as needed by referring to the table of estimated lives (expressed in terms of the
number of prints they make).
Making Checks When Replacing Durables
Use the following service mode items to find out when to replace parts:
- Machine
COPIER>COUNTER>DRBL-1
- Accessory
COPIER>COUNTER>DRBL-2
1.2.3 Reader Unit
iR C6800C / iR C6800CN / iR 5800C / iR 5800CN
The machine's reader unit does not have parts that are classified as durables.
1.2.4 Printer Unit
0000-9645
0008-7046
iR 5800C / iR 5800CN
1-5
Chapter 1
T-1-3
as of March 2004
Ref. Parts name Parts No.
[1] Feed roller (manual feed)
Separation roller (manual
[2]
feed)
[3] ITB cleaner scoop-up sheet
Secondary transfer static
[4]
eliminator holder
[5] Fixing roller
[6] Pressure roller
[7] Outside heating roller
[8] ITB cleaner blade
FB1-8581-
000
FB5-0873-
000
FL2-0411-
000
FL2-0598-
000
FC5-6298-
000
FC5-6299-
000
FC5-2285-
000
FC5-1662-
000
Q't
Interval Remarks
y
1 120,000 prints
1 120,000 prints
1 150,000 prints
1 150,000 prints
150,000
1
prints*
150,000
1
prints*
150,000
1
prints*
195,000
1
images*2
lubricate
fluorine
graghite
Secondary transfer outside
[9]
roller
[10] Primary transfer roller
[11] Cleaner blade
Pickup roller (left/right
[12]
paper deck)
Feed roller (left/right paper
[13]
deck)
FC5-2157-
000
FC5-1660-
000
FC5-1788-
000
FC5-2524-
000
FC5-2526-
000
195,000
1
images*2
165,000
1
images*2
1
195,000
images*2
1
eac
250,000 prints
h
1
each250,000 prints
one edge in
use, lubricate
fluorine
graghite
1-6
as of March 2004
Ref. Parts name Parts No.
Separation roller (left/right
[14]
paper deck)
[15] Pickup roller (cassette 3/4)
[16] Feed roller (cassette 3/4)
Separation roller (cassette 3/4)FC5-2528-
[17]
Primary transfer static
[18]
eliminator
[19] ITB
Secondary transfer inside
[20]
roller
FC5-2528-
000
FC5-2524-
000
FC5-2526-
000
000
FM2-0420-
000
FC5-1658-
000
FC5-1661-
000
Q't
each250,000 prints
each250,000 prints
each250,000 prints
each250,000 prints
Interval Remarks
y
1
1
1
1
300,000
1
images*2
300,000
1
images*2
1 300,000 prints
[21] Cleaner scoop-up sheet
[22] Edge scraper
[23] Color developing assembly
[24] Fixing web
[25] Fixing heat insulating bush
Delivery upper separation
[26]
claw
Delivery lower separation
[27]
claw unit
[28] Pressure insulating bush
[29] Outside heat insulating bush
FL2-0422-
000
FC5-5136-
000
FM2-0446-
000
FC5-2286-
000
FB5-3613-
000
FM2-1672-
000
FM2-0501-
000
RB1-0325-
000
FC5-2582-
000
390,000
1
images*2
500,000
2
images*2
3 500,000 prints
1 500,000 prints
2 500,000 prints
4 500,000 prints
6 500,000 prints
2 500,000 prints
2 500,000 prints
Chapter 1
as of March 2004
Ref. Parts name Parts No.
[30] ITB edge scraper
Fixing heat discharge ozone
[31]
filter
[32] Tner filter (inside)
Bk developing cylinder
[33]
(black developing assembly)
Developing roll (black
[34]
developing assembly)
FC6-2843-
000
FC5-6370-
000
FL2-0554-
000
FM2-0434-
000
FC5-1863-
000
Q't
y
2
1
1
1
2
Interval Remarks
600,000
images*2
1,000,000
images*2
1,000,000
images*2
1,000,000
prints
1,000,000
prints
*1: in the case of a color ratio of 10%; if 100%, 60,000 prints; if 0%, 180,000 prints.
*2: in the case of a black mono color print, counted as 1 image; in the case of a full color print, counted as 4 images.
T-1-4
2004 年 10 月現在
番号 部品名称 部品番号
[1]
搬送ローラ（手差し）
[2]
分離ローラ（手差し）
ITB クリーナすくいシー
[3]
ト
[4]
二次転写除電針
[5]
定着ローラ
[6]
加圧ローラ
[7]
外部加熱ローラ
[8] ITB クリーナブレード
FB1-8581-
000
FB5-0873-
000
FL2-0411-
000
FL2-0598-
000
FC5-6298-
000
FC5-6299-
000
FC5-2285-
000
FC5-1662-
000
数
交換目安 備考
量
112万枚
112万枚
115万枚
115万枚
115万枚 (*1)
115万枚 (*1)
115万枚 (*1)
195,000 イ
1
メージ
潤滑剤塗布
1-8
[9]
二次転写外ローラ
FC5-2157-
000
1
195,000 イ
メージ
2004 年 10 月現在
番号 部品名称 部品番号
[10]
一次転写ローラ
[11]
クリーナブレード
[12]
給紙ローラ（左右デッキ）
[13]
搬送ローラ（左右デッキ）
[14]
分離ローラ（左右デッキ）
給紙ローラ（カセット 3/
[15]
4）
搬送ローラ（カセット 3/
[16]
4）
分離ローラ（カセット 3/
[17]
4）
FC5-1660-
000
FC5-1788-
000
FC5-2524-
000
FC5-2526-
000
FC5-2528-
000
FC5-2524-
000
FC5-2526-
000
FC5-2528-
000
数
交換目安 備考
量
165,000 イ
1
メージ
1
195,000 イ
メージ
各
25 万枚
1
各
25 万枚
1
各
25 万枚
1
各
25 万枚
1
各
25 万枚
1
各
25 万枚
1
片エッジ使
用、潤滑剤
塗布
[18]
一次転写除電針
[19] ITB
[20]
二次転写内ローラ
[21]
クリーナすくいシート
[22]
端部スクレーパ
[23]
カラー現像ユニット
[24]
定着ウェブ
[25]
定着断熱ブッシュ
[26]
排紙上分離爪
FM2-0420-
000
FC5-1658-
000
FC5-1661-
000
FL2-0422-
000
FC5-5136-
000
FM2-0446-
000
FC5-2286-
000
FB5-3613-
000
FM2-1672-
000
30 万イメー
1
ジ (*2)
30 万イメー
1
ジ (*2)
130万枚
39 万イメー
1
ジ
50 万イメー
2
ジ (*2)
350万枚
150万枚
250万枚
450万枚
Chapter 1
2004 年 10 月現在
番号 部品名称 部品番号
[27]
排紙下分離爪ユニット
[28]
加圧断熱ブッシュ
[29]
外部加熱断熱ブッシュ
[30] ITB 端部スクレーパ
オゾンフィルタ ( 定着排
[31]
熱ファン )
[32] トナーフィルタ ( 機内 )
Bk 現像シリンダ（黒現像器）FM2-0434-
[33]
[34]
現像コロ（黒現像器）
FM2-0501-
000
RB1-0325-
000
FC5-2582-
000
FC6-2843-
000
FC5-6370-
000
FL2-0554-
000
000
FC5-1863-
000
数
交換目安 備考
量
650万枚
250万枚
250万枚
60 万イメー
2
ジ
100 万イメー
1
ジ
100 万イメー
1
ジ
1100万枚
2100万枚
*1：カラー比率 10% の場合。カラー比率 100% の場合は 6 万枚。0% の場合は、18 万枚。カラー ( モノ
カラー含む ) はモノクロと比較して 1/3 になる。
*2：イメージの例）黒単色プリント：1 イメージ、フルカラープリント：4 イメージ
メモ：交換目安は評価結果データの中心値を記載している。また部品番号は設計変更等により変更する
ことがある。
1.2.5 Printer Unit
0002-9470
iR C6800C / iR C6800CN
T-1-5
as of March 2004
Ref. Parts name Parts No.
[1] Feed roller (manual feed)
Separation roller (manual
[2]
feed)
FB1-8581-
000
FB5-0873-
000
Q't
Interval Remarks
y
1 120,000 prints
1 120,000 prints
1-10
as of March 2004
Ref. Parts name Parts No.
[3] ITB cleaner scoop-up sheet
Secondary transfer static
[4]
eliminator holder
[5] Fixing roller
[6] Pressure roller
[7] Outside heating roller
[8] ITB cleaner blade
Secondary transfer outside
[9]
roller
[10] Primary transfer roller
FL2-0411-
000
FL2-0598-
000
FC5-6298-
000
FC5-6299-
000
FC5-2285-
000
FC5-1662-
000
FC5-2157-
000
FC5-1660-
000
Q't
Interval Remarks
y
1 150,000 prints
1 150,000 prints
150,000
1
prints*
150,000
1
prints*
150,000
1
prints*
195,000
1
images*2
195,000
1
images*2
195,000
1
images*2
lubricate
fluorine
graghite
[11] Cleaner blade
Pickup roller (left/right
[12]
paper deck)
Feed roller (left/right paper
[13]
deck)
Separation roller (left/right
[14]
paper deck)
[15] Pickup roller (cassette 3/4)
[16] Feed roller (cassette 3/4)
FC5-1788-
000
FC5-2524-
000
FC5-2526-
000
FC5-2528-
000
FC5-2524-
000
FC5-2526-
000
1
195,000
images*2
1
eac
250,000 prints
h
1
each250,000 prints
1
each250,000 prints
1
each250,000 prints
1
each250,000 prints
one edge in
use, lubricate
fluorine
graghite
as of March 2004
Ref. Parts name Parts No.
Separation roller (cassette 3/4)FC5-2528-
[17]
Primary transfer static
[18]
eliminator
[19] ITB
Secondary transfer inside
[20]
roller
[21] Cleaner scoop-up sheet
[22] Edge scraper
[23] Color developing assembly
[24] Fixing web
000
FM2-0420-
000
FC5-1658-
000
FC5-1661-
000
FL2-0422-
000
FC5-5136-
000
FM2-0446-
000
FC5-2286-
000
Q't
each250,000 prints
Interval Remarks
y
1
300,000
1
images*2
300,000
1
images*2
1 300,000 prints
390,000
1
images*2
500,000
2
images*2
3 500,000 prints
1 500,000 prints
[25] Fixing heat insulating bush
Delivery upper separation
[26]
claw
Delivery lower separation
[27]
claw unit
[28] Pressure insulating bush
[29] Outside heat insulating bush
[30] ITB edge scraper
Fixing heat discharge ozone
[31]
filter
[32] Tner filter (inside)
Bk developing cylinder
[33]
(black developing assembly)
FB5-3613-
000
FM2-1672-
000
FM2-0501-
000
RB1-0325-
000
FC5-2582-
000
FC6-2843-
000
FC5-6370-
000
FL2-0554-
000
FM2-0434-
000
2 500,000 prints
4 500,000 prints
6 500,000 prints
2 500,000 prints
2 500,000 prints
600,000
2
images*2
1,000,000
1
images*2
1,000,000
1
images*2
1,000,000
1
prints
as of March 2004
Chapter 1
Ref. Parts name Parts No.
Developing roll (black
[34]
developing assembly)
FC5-1863-
000
Q't
y
2
Interval Remarks
1,000,000
prints
*1: in the case of a color ratio of 10%; if 100%, 60,000 prints; if 0%, 180,000 prints.
*2: in the case of a black mono color print, counted as 1 image; in the case of a full color print, counted as 4 images.
1-13
Chapter 1
1.3 Scheduled Servicing Basic Procedure
1.3.1 Scheduled Servicing Basic Procedure
0003-4125
iR C6800C / iR C6800CN
- As a rule, provide scheduled servicing every 150,000 prints.
- Check with the Service Book before setting out for a scheduled service visit, and take parts for which replacement
is expected.
- If the power plug is left connected for a long time in a place subject to dust, humidity, or oil smoke, a fire hazard
is a possibility (i.e., the dust collecting around the plug can absorb moisture, resulting in insulating failure). Be sure
to disconnect the power plug on a periodical basis, and wipe off the dust and dirt collecting around it.
<Work Procedure>
1) Report to the person in charge, and check the general condition.
2) Record the counter reading, and check the faulty prints.
3) Make the following checks, and clean/adjust the items that are indicated:
T-1-6
Items
Text copy against image density standard
for soiling of back of paper
for clarity of characters
for margin
for fixing misplaced registration, soiled
for margin standards (single-
sided print)
(double-sided print) leading edge: 4.0+1.5/-1.0mm
Feeding system registration upper/lower roller
for paper lint along front edge
of registration assembly
back of paper
leading edge: 4.0+1.5/-1.0mm
left edge: 2.5+/- 1.5mm
left edge: 2.5+/- 2.0mm
1-14
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