Canon iR5800C, iR5800CN, iRC6800C, iRC6800CN Installation Procedure

Installation Procedure

iR C6800 Series

Jan 20 2005

Application

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and

repair of products. This manual covers all localities where the products are sold. For this reason, there may be

information in this manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.

When changes occur in applicable products or in the contents of this manual, Canon will release technical information

as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will

issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks

The product names and company names used in this manual are the registered trademarks of the individual companies.

reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

Printed in Japan

Caution

Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Introduction

Memo

REF.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical

and mechanical systems with reference to the timing of operation.

　In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,

the arrow indicates the direction of the electric signal.

　The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the

delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to

indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in

"DRMD*" indicates that the DRMD signal goes on when '0'.

　In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the

operations of the microprocessors used in the machines are not discussed: they are explained in terms of from

sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other

purposes, and major changes will be communicated in the form of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant

Service Information bulletins and be able to identify and isolate faults in the machine."

Contents

第 1 章　Installation Procedure

1.1 Making Pre-Checks ............................................................................................................................................... 2

1.1.1Selecting the Site of Installation...................................................................................................................... 2

1.1.2Installation Environment ................................................................................................................................. 4

1.1.3Checking the Contents..................................................................................................................................... 4

1.2 Unpacking and Installation.................................................................................................................................... 7

1.2.1Before Starting the Work ................................................................................................................................ 7

1.2.2Unpacking the Machine................................................................................................................................... 7

1.2.3Mounting the Pickup Assembly .................................................................................................................... 10

1.2.4Mounting the Scanner System....................................................................................................................... 11

1.2.5Locking the Primary Transfer Roller in Place............................................................................................... 11

1.2.6Before Mounting the Developing Assembly................................................................................................. 11

1.2.7Mounting the Color Developing Assemblies ................................................................................................ 15

1.2.8Mounting the Black Developing Assembly .................................................................................................. 18

1.2.9Mounting the Process Unit ............................................................................................................................ 21

1.2.10Mounting the Fixing Assembly................................................................................................................... 25

1.2.11Fitting the Black Toner Bottle..................................................................................................................... 26

1.2.12Checking the Environment Switch.............................................................................................................. 26

1.2.13Turning On the Main Power Switch............................................................................................................ 27

1.2.14Setting Up the Paper Cassette ..................................................................................................................... 27

1.2.15Changing the Deck Paper Size (right, left).................................................................................................. 28

1.2.16Fitting the Color Toner Cartridge................................................................................................................ 29

1.2.17Supplying Black Toner................................................................................................................................ 30

1.2.18Cleaning the Intermediate Transfer Belt ..................................................................................................... 30

1.2.19Supplying Color Toner ................................................................................................................................ 30

1.2.20Setting Auto Gradation Correction.............................................................................................................. 31

1.2.21Checking the Image/Operation.................................................................................................................... 31

1.2.22Adjusting the Horizontal Registration......................................................................................................... 32

1.2.23Adjusting the Leading Edge Registration ................................................................................................... 34

1.2.24Securing the Machine in Place .................................................................................................................... 34

1.2.25If Not Connected to a Network ................................................................................................................... 35

1.3 Checking the Connection to the Network ........................................................................................................... 37

1.3.1Overview ....................................................................................................................................................... 37

1.3.2Using the PING Utility.................................................................................................................................. 37

1.3.3Using a Remote Host Address....................................................................................................................... 37

1.4 Troubleshooting the Network.............................................................................................................................. 39

1.4.1Overview ....................................................................................................................................................... 39

1.4.2Checking the Connection of the Network Cable ........................................................................................... 39

1.4.3Using a Loopback Address............................................................................................................................ 39

1.4.4Using a Local Host Address.......................................................................................................................... 39

1.5 Installing the Card Reader-C1............................................................................................................................. 41

1.5.1Points to Note About Installation .................................................................................................................. 41

1.5.2Checking the Contents................................................................................................................................... 41

Contents

1.5.3Installation .................................................................................................................................................... 41

1.5.4Using the Card Reader in Combination with NetSpot Accountant (hereafter, NSA) .................................. 42

1.6 Installing the NE Controller-A1 ......................................................................................................................... 44

1.6.1NE Controller-A1 Installation Procedure ..................................................................................................... 44

1.7 Installing the Original Tray ................................................................................................................................ 50

1.7.1Checking the Contents.................................................................................................................................. 50

1.7.2Installation .................................................................................................................................................... 50

1.8 Installing the Key Switch Unit-A1 ..................................................................................................................... 51

1.8.1Checking the Contents.................................................................................................................................. 51

1.8.2Installation .................................................................................................................................................... 51

第 2 章　Relocating the Machine

2.1 Relocating the Machine ...................................................................................................................................... 54

Chapter 1　Installation

Procedure

Chapter 1

1.1 Making Pre-Checks

1.1.1 Selecting the Site of Installation

iR C6800C / iR C6800CN / iR 5800C / iR 5800CN

Be sure that the site of installation satisfies the following requirements; if possible, visit the user's before delivery of

the machine:

- There must be a properly grounded power outlet that is rated as indicated (+/-10%) and that may be used exclusively

by the machine.

- The temperature of the site must be between 15 and 30 deg C and humidity, between 25% and 80%. The machine

may not be installed near a water faucet, water boiler, humidifier, or refrigerator.

- The site must not be near a source of fire or in an area subject to dust or ammonium gas. If the area is exposed to

the direct rays of the sun, the windows must be furnished with curtains.

- The site must be well ventilated. However, the machine must not be installed near the air vent of the room. The

ozone generated by the machine while in operation is not of a level that can harm the health of the individuals around

the machine. Nevertheless, some may find it to be unpleasant, and the room must be ventilated often.

0002-6395

- The machine must be placed on a level floor so that all its feet remain in contact with the floor and the machine will

remain level.

- There must be enough space around the machine. The following diagram shows the minimum dimensions;

whenever possible, be sure there will be more space than indicated:

- Copier [1]

10cm

Chapter 1

50cm

[1]

200cm

50cm

210cm min

F-1-1

- Copier [1] + Punch Unit [2] + Finisher [3] + Side Deck [4]

50cm

10cm

[4]

50cm

200cm

50cm

[3]

[2]

[1]

50cm

310cm

F-1-2

- The machine will be placed on the side of the slope plate having a pin hole [1]. Be sure that the space will be on

this side (left side).

The side of the slope plate having a pin hole (left) is where the delivery side of the machine will be, with the front of

the machine facing the side indicated by the arrow.

Chapter 1

[1]

F-1-3

Front

1.1.2 Installation Environment

iR C6800C / iR C6800CN / iR 5800C / iR 5800CN

Be sure that the environment of the site meets the following requirements:

(%RH)

[1]

20 10

010152030˚C

(32) (50) (59) (68) (86) (˚F)

0002-6399

[2]

F-1-4

[1] Humidity

[2] Temperature

1.1.3 Checking the Contents

iR C6800C / iR C6800CN / iR 5800C / iR 5800CN

The following shows the contents of the shipping box found with the machine:

0002-6404

Chapter 1

[6]

[1]

[11]

[7]

[12]

[2]

[8]

[13]

[3]

[9]

[4]

[14]

[5]

[10]

[15]

[19]

[24]

[21]

[16]

[22]

[17]

[18]

[23]

F-1-5

[1] Black toner bottle (black; only for 100/230V AU model)........1 pc.

[2] Color toner cartridge (cyan, magenta, yellow;

only for 100V/230V AU model)..................................1 pc. each

[3] Black developing assembly (black).............................1 pc.

[4] Color developing assembly (cyan, magenta, yellow).............1 pc. each

[5] Black developing assembly locking plate ......................1 pc.

[6] Process unit cover ...........................................1 pc.

[7] Touch pen ....................................................1 pc.

[8] Service book case ............................................1 pc.

[9] Cassette size label* .........................................2 pc.

[10] ADF size label ...............................................1 pc.

[11] Grounding cord (100-V model only) ............................1 pc.

[20]

[12] QR sheet (100-V model only) ..................................1 pc.

[13] Power cord (230-V model only) ................................1 pc.

[14] Service book .................................................1 pc.

[15] User's Manual ................................................1 pc.

[16] Grip .........................................................2 pc.

[17] Pickup assembly face place ...................................2 pc.

[18] Delivery assembly face plate .................................2 pc.

[19] Binding screw (M4x8) .........................................2 pc.

[20] RS tightening screw (M4x8) ...................................3 pc.

[21] Left deck locking plate ......................................1 pc.

[22] No Copy label (non-100-V model) ..............................3 pc.

[23] Glass Cleaning instructions label (non-100-V model) ..........1 pc.

[24] Original holder (120V model only).............................1 pc.

* Found inside the cassette 3 (upper cassette).

Chapter 1

1.2 Unpacking and

Installation

1.2.1 Before Starting the

Work

iR C6800C / iR C6800CN / iR 5800C / iR 5800CN

Keep the following in mind when installing the

machine:

1. When a machine is moved from a cold to warm

location, condensation can occur in its pickup/feeding

assembly, ultimately causing image faults. As

necessary, leave the machine alone for at least 1 hour

without unpacking, and start the work when it has

fully become used to the room temperature.

(The term "condensation" refers to a symptom in

which droplets of water occur on the surface of a

metal object brought in from a cold to warm location

as the result of rapidly cooling vapor around it.)

2. The machine weighs about 230 kg. Be sure to work

in a group of 4 persons when lifting it.

3. Be sure to turn the 2 adjusters (front) found on the

bottom of the machine clockwise to release them.

These adjusters can slip off the machine when the

machine is moved. Take care not to lose them.

0002-6409

[1]

[2]

F-1-6

3) While holding the grips on the pickup side (front,

rear), lift the machine slightly, and remove the pad [1]

in the direction of the arrow.

(weight of the machine: about 230 kg)

[1]

F-1-7

1.2.2 Unpacking the

Machine

iR C6800C / iR C6800CN / iR 5800C / iR 5800CN

1) Open the shipping box, and remove the plastic

covers.

2) Fit the 2 included grips [2] into the grip slots [1]

found on the pickup side of the machine.

0002-6411

4) While holding the grips on the delivery side (front,

rear), lift the machine slightly, and remove the pad [1]

in the direction of the arrow.

At this time, do not lift the machine more than

necessary. Otherwise, you can lose the balance.

(weight of the machine: about 230 kg)

Chapter 1

[1]

F-1-8

5) Move the machine in the direction of the arrow;

then, take out the 2 slope plates [2] from the middle of

the skid [1].

Check to make sure that the caster [1] has not rolled

off the skid [2]. Also, be sure that it has not ridden

over the edge [3] of the skid.

[1][2] [3]

F-1-11

[2]

[1]

F-1-9

6) Detach the 2 pins taped to the back of the slope

plate.

7) Turn over the slope plate [1], and set it as shown;

then, match the skid and the slope plate by their pin

holes, and fit the pin [2] (1 pc. each).

[2]

[1]

F-1-10

8) While holding the grips on the delivery side of the

machine, move the machine along the slope plates and

off the skid.

9) Remove the packing tape from the machine.

10) Remove the 2 grips from the pickup side.

[1]

F-1-12

11) Fit the 2 included pickup assembly face plate [2]

over the holes [1] from which you have removed the

grips.

[1]

Chapter 1

[1]

[2]

F-1-13

12) Remove the 2 screws [1], and rear right cover [2].

[1]

[2]

F-1-14

13) Fit the 2 grips [1] you removed in the foregoing

step in the compartment [2] found at the rear right of

the machine.

[1]

[2]

[1]

F-1-16

15) Shift down the 2 grips [1] on the delivery side as

shown so that they are inside the machine.

[1]

F-1-17

16) Fit the 2 included delivery assembly face plates

over the holes [1] in which you have fitted the grips.

[2]

[1]

F-1-15

14) Fix the right cover (lower rear) [2] in place with 2

screws [1].

[1]

[2]

F-1-18

Chapter 1

1.2.3 Mounting the Pickup

Assembly

0002-6414

iR C6800C / iR C6800CN / iR 5800C / iR 5800CN

1) Detach the 3 shipping tags [1] from the right rear

lower cover.

[1]

F-1-19

2) Open the upper right cover [1] and the lower right

cover [2]; then, remove the 3 unlocking spacers [3]

from the pickup slot of the right deck and the

cassettes.

[1]

[3]

[2]

F-1-20

[1]

[A]

[B]

F-1-21

3) Close the upper right cover and the lower right

cover.

4) Push the release button, and slide out the left deck.

The left deck is not supported by its locking plate, and

the deck assembly may not slide out in response to a

press on the release button. If so, slide out the deck

assembly by hand.

5) Open the front cover.

6) Match the included left deck locking plate [1]

against the 2 holes in the left deck rear side plate; then,

secure it in place using a screw (RS tightening; M4x8)

[2].

To detach the release spacer, be sure first to push its

lever [1] in the direction of A before pulling it in the

direction of B. Pulling the lever [1] of the release

spacer horizontally by mistake can damage the pickup

assembly. Take full care.

[2]

F-1-22

[1]

Chapter 1

- When mounting the left deck locking plate, take care

not to trap the left deck cable by the plate. (To

facilitate the work, try lightly pushing down on the

deck cable.)

- Pull lightly on the deck cable to see that the cable is

not trapped.

7) Close the left deck.

1.2.4 Mounting the Scanner

System

iR C6800C / iR C6800CN / iR 5800C / iR 5800CN

1) Open the ADF, and remove the packing material.

2) Remove the screw [1] used to fix the scanner in

place.

0002-6566

[2]

[1]

F-1-24

1.2.6 Before Mounting the

Developing Assembly

iR C6800C / iR C6800CN / iR 5800C / iR 5800CN

1) Pull the grip [1] toward the front to fully open the

upper right cover [2].

0002-6569

[1]

F-1-23

Advise the user to store away the screw used to fix

the scanner system in plate. It will be used when

relocating the machine in the future.

1.2.5 Locking the Primary

Transfer Roller in Place

iR C6800C / iR C6800CN / iR 5800C / iR 5800CN

1) Lift the primary transfer roller locking lever [1] in

the direction of the arrow to lock the roller in place;

then, fix the primary transfer roller locking lever [1] in

place using the included binding screw (M4x8) [2].

0002-6568

[2]

[1]

F-1-25

2) Remove the 2 screws [1], and detach the right cover

(upper) [2].

[2]

[1]

F-1-26

Chapter 1

3) Push the release button [1] of the right deck, and

slide out the right deck [2].

[1]

[2]

F-1-27

4) Remove the screw [1] found at the lower right;

then, detach the front cover strap [2].

[1]

[2]

F-1-28

5) Remove the 2 screws [1] (binding) of the front

cover; then, fully open the front cover [2].

F-1-30

8) Remove the 3 screws [1].

[1]

F-1-31

9) Close the black toner supply cover [1]; then, fully

open the hopper assembly [2].

[2]

[1]

[2]

F-1-29

6) Close the right deck.

7) Open the black toner supply cover [1].

[1]

F-1-32

10) Disconnect the 4 connectors [1] found at the upper

right.

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