Canon iR5570, iR6570 finisher-t1 Portable Manual

Portable Manual

Finisher, Sorter, DeliveryTray Finisher-T1

Feb 21 2005

Application

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and

repair of products. This manual covers all localities where the products are sold. For this reason, there may be

information in this manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.

When changes occur in applicable products or in the contents of this manual, Canon will release technical information

as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will

issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks

The product names and company names used in this manual are the registered trademarks of the individual companies.

reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

Printed in Japan

Caution

Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Introduction

Memo

REF.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical

and mechanical systems with reference to the timing of operation.

　In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,

the arrow indicates the direction of the electric signal.

　The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the

delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to

indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in

"DRMD*" indicates that the DRMD signal goes on when '0'.

In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the

operations of the microprocessors used in the machines are not discussed: they are explained in terms of from

sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other

purposes, and major changes will be communicated in the form of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant

Service Information bulletins and be able to identify and isolate faults in the machine."

Contents

Chapter 1　Maintenance and Inspection

1.1 Periodically Replaced Parts............................................................................................................................... 1- 1

1.1.1Periodically Replaced Parts (Finisher Unit)................................................................................................ 1- 1

1.2 Durables............................................................................................................................................................. 1- 2

1.2.1Durables (Finisher Unit).............................................................................................................................. 1- 2

1.3 Periodical Servicing .......................................................................................................................................... 1- 3

1.3.1Periodical Servicing (Finisher Unit)............................................................................................................ 1- 3

Chapter 2　Standards and Adjustments

2.1 Basic Adjustment .............................................................................................................................................. 2- 1

2.1.1Upward Curl Mode...................................................................................................................................... 2- 1

2.1.2Special Curl Mode....................................................................................................................................... 2- 1

2.1.3Downward Curl Mode................................................................................................................................. 2- 2

2.1.4Heavy Paper Upward Curl Mode ................................................................................................................ 2- 2

2.1.5Stack Delivery Mode................................................................................................................................... 2- 3

2.1.6Offset Stack Mode....................................................................................................................................... 2- 4

2.2 Adjustment at Time of Parts Replacement........................................................................................................ 2- 5

2.2.1Adjusting the Alignment Position ............................................................................................................... 2- 5

2.2.2Adjusting the Staple Position ...................................................................................................................... 2- 5

Chapter 3　Error Code

3.1 User Error Code................................................................................................................................................. 3- 1

3.1.1Staple is absent ............................................................................................................................................ 3- 1

3.1.2Stapler safety protection function activated ................................................................................................ 3- 1

3.1.3Stack tray overstacking ............................................................................................................................... 3- 2

3.2 Service Error Code ............................................................................................................................................ 3- 3

3.2.1E500............................................................................................................................................................. 3- 3

3.2.2E505............................................................................................................................................................. 3- 3

3.2.3E514............................................................................................................................................................. 3- 3

3.2.4E530............................................................................................................................................................. 3- 4

3.2.5E531............................................................................................................................................................. 3- 4

3.2.6E532............................................................................................................................................................. 3- 5

3.2.7E535............................................................................................................................................................. 3- 5

3.2.8E537............................................................................................................................................................. 3- 6

3.2.9E540............................................................................................................................................................. 3- 7

3.2.10E542........................................................................................................................................................... 3- 8

3.2.11E584........................................................................................................................................................... 3- 9

3.2.12Temporary Functional Limit ..................................................................................................................... 3- 9

Chapter 4　Outline of Components

Contents

4.1 Outline of Electrical Components .....................................................................................................................4- 1

4.1.1Sensors (Finisher Unit) ................................................................................................................................4- 1

4.1.2Microswitches (Finisher Unit).....................................................................................................................4- 4

4.1.3Solenoids (Finisher Unit).............................................................................................................................4- 5

4.1.4Motors (Finisher Unit).................................................................................................................................4- 6

4.1.5Clutches (Finisher Unit) ..............................................................................................................................4- 8

4.1.6PCBs (Finisher Unit) ...................................................................................................................................4- 9

4.2 Variable Resistors (VR), Light-Emitting Diodes (LED), and Check Pins by PCB ........................................4- 11

4.2.1Overview....................................................................................................................................................4- 11

4.2.2Finisher Controller PCB ............................................................................................................................4- 11

Chapter 5　System Construction

5.1 Product Specifications .......................................................................................................................................5- 1

5.1.1Specification ................................................................................................................................................5- 1

Chapter 1　Maintenance

and Inspection

Contents

1.1 Periodically Replaced Parts................................................................................................................................ 1-1

1.1.1 Periodically Replaced Parts (Finisher Unit) ................................................................................................ 1-1

1.2 Durables.............................................................................................................................................................. 1-2

1.2.1 Durables (Finisher Unit).............................................................................................................................. 1-2

1.3 Periodical Servicing ........................................................................................................................................... 1-3

1.3.1 Periodical Servicing (Finisher Unit)............................................................................................................ 1-3

1.1 Periodically Replaced Parts

Chapter 1

1.1.1 Periodically Replaced Parts (Finisher Unit)

The Finisher unit does not have parts that must be replaced on a periodical basis.

0009-2560

1-1

Chapter 1

1.2 Durables

1.2.1 Durables (Finisher Unit)

0009-2561

Some of the parts of the machine may need to be replaced one or more times because of wear or tear during the

machine's warranty period. Replace them as necessary.

T-1-1

As of

November,

2004

No. Name No. QuantityApprox.

life

1 Stapler FM2-0665-

000

2 Delibery static

charge eliminator

(L)

FC5-3667-

000

1 500,000

times

1 1,000,000

sheets

Remark

1 cartridge lasts

approximately

5,000 times

3 Delibery static

charge

eliminator (R)

4 Inlet static

charge

eliminator

5 Swing guide

inside

static charge

eliminator

6 Buffer roller FC5-3442-

7 Return roller

(Rear)

8 Return roller

(Front)

FC5-5571-

000

FL2-0822-

000

FL2-0817-

000

FC5-3457-

000

FC5-6873-

000

1 1,000,000

sheets

1 1,000,000

sheets

1 1,000,000

sheets

2 1,000,000

sheets

1 1,000,000

sheets

1 1,000,000

sheets

Color;White

Color;Black

1-2

1.3 Periodical Servicing

Chapter 1

1.3.1 Periodical Servicing (Finisher Unit)

Does not have parts that must be serviced on a periodical basis.

0009-2562

1-3

Chapter 2　Standards and

Adjustments

Contents

2.1 Basic Adjustment ............................................................................................................................................... 2-1

2.1.1 Upward Curl Mode...................................................................................................................................... 2-1

2.1.2 Special Curl Mode....................................................................................................................................... 2-1

2.1.3 Downward Curl Mode................................................................................................................................. 2-2

2.1.4 Heavy Paper Upward Curl Mode ................................................................................................................ 2-3

2.1.5 Stack Delivery Mode................................................................................................................................... 2-4

2.1.6 Offset Stack Mode....................................................................................................................................... 2-5

2.2 Adjustment at Time of Parts Replacement......................................................................................................... 2-7

2.2.1 Adjusting the Alignment Position ............................................................................................................... 2-7

2.2.2 Adjusting the Staple Position ...................................................................................................................... 2-7

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