Canon iR5570, iR6570 Installation Procedure

Installation Procedure

iR6570/5570 Series

Feb 21 2005

Application

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and

repair of products. This manual covers all localities where the products are sold. For this reason, there may be

information in this manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.

When changes occur in applicable products or in the contents of this manual, Canon will release technical information

as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will

issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks

The product names and company names used in this manual are the registered trademarks of the individual companies.

reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

Printed in Japan

Caution

Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Introduction

Memo

REF.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical

and mechanical systems with reference to the timing of operation.

　In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,

the arrow indicates the direction of the electric signal.

　The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the

delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to

indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in

"DRMD*" indicates that the DRMD signal goes on when '0'.

　In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the

operations of the microprocessors used in the machines are not discussed: they are explained in terms of from

sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other

purposes, and major changes will be communicated in the form of Service Information bulletins.

All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant

Service Information bulletins and be able to identify and isolate faults in the machine."

Contents

第 1 章　Installation Procedure

1.1 Making Pre-Checks ............................................................................................................................................... 2

1.1.1Selecting the Site ............................................................................................................................................. 2

1.1.2Checking the Contents..................................................................................................................................... 4

1.1.3Name of Parts .................................................................................................................................................. 7

1.2 Unpacking and Installation.................................................................................................................................... 9

1.2.1Points to Note Before Starting the Work......................................................................................................... 9

1.2.2Unpacking ....................................................................................................................................................... 9

1.2.3Installing the Scanner .................................................................................................................................... 11

1.2.4Installing the Fixing Assembly...................................................................................................................... 11

1.2.5Checking the Corona Assembly and the Dust-proofing Glass...................................................................... 12

1.2.6Installing the Developing Assembly ............................................................................................................. 14

1.2.7Installing the Pick-up Assembly.................................................................................................................... 15

1.2.8Installing the Deck Pressure Plate ................................................................................................................. 16

1.2.9Setting Up the Toner Bottle........................................................................................................................... 17

1.2.10Connecting the Reader Communication Cable ........................................................................................... 17

1.2.11Checking the Environment Switch.............................................................................................................. 18

1.2.12Turning on the Main Power......................................................................................................................... 19

1.2.13Stirring the Toner ........................................................................................................................................ 19

1.2.14Setting the Cassette ..................................................................................................................................... 19

1.2.15Index Paper Attachment .............................................................................................................................. 20

1.2.16Changing Paper Size of the Front Deck (Left/Right).................................................................................. 20

1.2.17Checking Images/Operations, User Mode................................................................................................... 21

1.2.18Adjusting Side Registration......................................................................................................................... 22

1.2.19Adjusting Leading Edge Registration ......................................................................................................... 24

1.2.20Getting the Machine Ready for Installation ................................................................................................ 24

1.3 Checking the Connection to the Network ........................................................................................................... 27

1.3.1Overview ....................................................................................................................................................... 27

1.3.2Ping Operating Procedure ............................................................................................................................. 27

1.3.3Checking with Remote Host Address ........................................................................................................... 27

1.4 Troubleshooting the Network.............................................................................................................................. 29

1.4.1Overview ....................................................................................................................................................... 29

1.4.2Checking with Loopback Address ................................................................................................................ 29

1.4.3Checking with Local Host Address............................................................................................................... 29

1.5 Installing the Copy Tray...................................................................................................................................... 30

1.5.1Checking the Contents................................................................................................................................... 30

1.5.2Turning Off the Host Machine ...................................................................................................................... 30

1.5.3Installation Procedure for the Copy Tray-L1 ................................................................................................ 31

1.6 Installing the Card Reader................................................................................................................................... 34

1.6.1Installation Procedure for the Card Reader ................................................................................................... 34

1.6.2Checking the Contents................................................................................................................................... 34

1.6.3Turning Off the Host Machine ...................................................................................................................... 35

1.6.4Installation Procedure.................................................................................................................................... 36

Contents

1.7 Installing the NE Controller................................................................................................................................ 40

1.7.1Installing the NE Controller-A1 ................................................................................................................... 40

1.8 Installing the Original Holder............................................................................................................................. 42

1.8.1Checking the Contents.................................................................................................................................. 42

1.8.2Installation Procedure ................................................................................................................................... 42

1.9 Installing the Cassette Heater ............................................................................................................................. 44

1.9.1Checking the Contents.................................................................................................................................. 44

1.9.2Turning Off the Host Machine ..................................................................................................................... 44

1.9.3Mounting the Cassette Heater....................................................................................................................... 45

Chapter 1　Installation

Procedure

Chapter 1

1.1 Making Pre-Checks

1.1.1 Selecting the Site

0008-8566

iR5570 / iR6570

The site must meet the following requirements; if possible, visit the user's premises before the machine is delivered.

1. The place must fall within the following ranges of temperature and humidity. The site must not be near a water

faucet, water boiler, humidifier, or refrigerator.

(%RH)

100

90 85

75 70

[C]

[B]

[A]

25 20 15 10

010

7.5 23 27.5 32.5

15 20 25 30 35 40

(degC)

F-1-1

[A]: A zone. All quality standard items are satisfied.

[B]: B zone. Some quality standard items are inferior to those in A zone or not satisfied.

[C]: C zone. Copying operation is performed normally without any safety issues, malfunction, and errors in display.

2. The site must not be near a source of fire or subject to dust or ammonium gas.

If exposed to direct rays of the sun, provide curtains.

3. The amount of ozone generated by the machine in operation is not of a level that would harm the health of

individuals around it. However, some individuals may find its odor unpleasant when it is used for a long time in

the room with poor ventilation. Be sure to ventilate the room well to provide a good working environment.

4. Be sure that the machine's feet will keep in contact with the floor and the machine will remain level.

5. Be sure that the machine will be at least 10 cm from all walls, offering enough space for its use.

-Without Options

100 mm or more

1,278 mm

Chapter 1

500mm 500mm

1,448 mm

500mm

F-1-2

-With Options installed

100 mmor more

1,278 mm

1,949 mm

500mm 500mm

112 mm

2,061 mm

500mm

F-1-3

6. The site must be well ventilated. Take care so that the machine will not be installed near a vent from which air is

taken into the room.

7. When multiple machines are placed in the room, be aware that the machine will not be placed to suck the exhaust

from other machines, otherwise the life of the corona wire may be shortened, especially in the low humidity

environment, the tendency will be pronounced.

Exhaust

Bad example [1]

F-1-4

Chapter 1

Bad example[2]

F-1-5

1.1.2 Checking the Contents

iR5570 / iR6570

Check to be sure that none of the following contents is missing:

0009-6103

[1]

[2] [3] [4]

[5]

[11] [12]

[6]

[15] [17] [18][16]

[7]

[8] [9]

[13]

[10]

[14]

[19]

[20]

F-1-6

T-1-1

[1] Developing assembly 1

[2]

[3] Grip 1

[4] Grip assembly cover (large) 3

[5] Latch face cover 1

Toner Bottle

[21]

Chapter 1

[6] Grip assembly cover (small) 1

[7] Drum rotating tool 1

[8] Cassette size plate 2

[9] Cassette size label 2

[10] Original size label 1

[11] Non-inch block 4

[12] Deck locking plate 1

[13] Developing assembly locking plate unit 1

[14] Wire saddle 1

[15] Binding screw (M4X4) 4

[16] Binding screw (M4X6) 1

[17] RS tightening screw (M4X8) 1

[18] Service book case 1

[19] Touch Pen 1

[20] Index Paper Attachment 1

[21] Shut-Down Warning Label 1

Check the documentation and CD against the following table:

T-1-2

Documentation

Reference guide

Copy /Box Guide

Operators manual CD-ROM: NW/RUI

Easy Operation Guide

License Agreement

T-1-3

CD-ROM

MEAP Admin. CD-ROM

Chapter 1

1.1.3 Name of Parts

iR5570 / iR6570

[15]

[14]

[13]

[12]

[11]

[16]

0009-4934

[1]

[17]

[2]

[3]

[4]

[5]

[6]

[1]Feeder

[2]Control panel

[3]Toner exchange cover

[4]Front cover

[5]Front right deck

[6]Cassette 3

[7]Cassette 4

[8]Front left deck

[9]Left cover (Lower)

[10]Environment switch

[11]Cassette heater switch

[12]Breaker

[13]Left cover (Middle)

[14]Delivery cover

[15]Left cover (Upper)

[16]Reader left cover

[17]Reader front cover

[10]

[7]

[9]

[8]

F-1-7

Chapter 1

[18]

[19]

[29]

[28]

[27]

[18]Reader right cover

[19]Reader rear cover

[20]Rear cover (Upper)

[21]Right cover (Upper rear)

[22]Rear cover (Lower)

[23]Main power switch

[24]Right cover (Lower rear)

[25]Right cover (Lower)

[26]Lower right cover

[27]Manual feed tray cover

[28]Manual feed tray

[29]Right cover (Upper)

[26]

[25]

[20]

[21]

[22]

[23]

[24]

F-1-8

Chapter 1

1.2 Unpacking and

Installation

1.2.1 Points to Note Before

Starting the Work

iR5570 / iR6570

Keep the following in mind when installing the

machine:

1. If the machine is moved from a cold to a warm place

for installation, condensation can develop in its

pickup/feeding assembly, causing image faults. To

avoid the condensation, leave the machine

unpacked for 1 hr or more so that it will be fully

used to the room temperature. (The term

condensation refers to the phenomenon that occurs

on a metal surface when it is brought from a cold to

warm location as the result of rapidly cooled vapor.

It is seen as droplets of water on the metal surface.

2. When carrying the machine into/out of the site, if it

is required to go up/down the stairs, be aware the

following.

1) Remove the ADF assembly, Fixing feeder unit and

Duplexing unit from the main body, and carry them

into/out of the site separately from the main body.

2) Lift the machine with the four corners at the

bottom, not with right and left grips (3 grips).

3) The machine weighs about 215kg. Be sure to lift

the machine in a group of 4.

3. Be sure to work for installation in a group of 3 or

more, especially when removing the pad, one

person each at the rear and the front will hold the

grip, and another person will remove the pad and

the bottom plate.

0008-8038

1.2.2 Unpacking

iR5570 / iR6570

1) Open the shipping box, and remove the plastic

covers.

2) Open the cardboard box attached, take a grip [1] out

of the box, and put it into the front of pickup

assembly.

[1]

F-1-9

Be sure to put the stopper of grip in a downward

direction into the machine. If it is in reversed, the grip

may disengage from the main body when it is lifted.

0008-7933

3) Hold the two grips at the delivery assembly (front/

rear), and lift the main body with them slightly

Chapter 1

enough to remove the pad. (The machine weight:

Approx. 215kg)

F-1-10

4) Hold the two grips at the pick-up assembly (front/

rear), and lift the main body with them slightly

enough to remove the pad.

pinholes of the skid to those of the slope plates, and

inlet the pin to the hole respectively.

F-1-12

7) Hold the two grips (front/rear) of the main body,

slide the main body on the slopes, and take it down

from the skid.

F-1-11

5) Remove the cardboard box on the skid, and take out

the two slope plates, which have been stored in the

center of skid.

Be aware that the wheels will not be dropped out of

the skid.

8) Remove the grips attached using an appropriate

tool (e.g.: a flat-blade screwdriver) while pushing

the leaf spring.

If it is difficult to take out the slope plates, move the

main body to the trailing edge of the skid.

6) Turn the slope plates upside down, match the

[1]

Chapter 1

Be sure to have the user keep the scanner screw since

it is used when the machine is moved.

1.2.4 Installing the Fixing

Assembly

iR5570 / iR6570

1) Turn the fixing feeder assembly release lever [1] in

the direction of the arrow (left) to release the

transfer/separation corona assembly. Slide out the

fixing feeder unit [2] to the front.

0008-7946

F-1-13

9) Remove the tape from the machine.

10) Check to see if all accessories are contained in the

cardboard box that comes with the machine.

1.2.3 Installing the Scanner

iR5570 / iR6570

1) Open the ADF and eliminate the packaging

materials.

2) Remove the scanner screw [1].

0008-7942

[1] [2]

F-1-15

2) Remove the separation claw release component [1]

and the tag [2] on the fixing feeder assembly.

Remove foreign matter, such as an adhesive of tape on

the feeder belt.

[1]

F-1-14

+ 43 hidden pages