Campbell Hausfeld LIGHT DUTY CART Airless Paint Sprayers, PS###A, PS###B, PS###C, PS###D Assembly Instructions And Parts List

Airless Paint
Sprayers

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or prop­erty damage! Retain instructions for future reference.

Assembly Instructions and Parts List

Airless Paint Sprayers

IN421000AV 3/02

Assembly Instructions

LIGHT DUTY CART MODELS

Tools required:

7/16” Wrench or
adjustable

11/16” Wrench or
adjustable

Hammer

1. Open packaging and check contents
against packing list on hardware pack.

2. Stand pump upright and hold steady.
Attach axle to cart legs by inserting
pre-assembled bolts into holes in cart
legs. Secure with one 1/4” - 20 nut on
each bolt. Use 7/16” wrench to tight­en (See Figure 1).

3. Slide one 5/8” I.D. washer and wheel
on to each end of the axle. Using a
hammer, tap a pal nut onto each end
of the axle to retain the wheels (See
Figure 2).

4. Slide handle on to cart by depressing
the retaining snaps while pushing
handle in place. Be sure to check that

the retaining snaps lock into holes in
handle. Hose rack should be facing
the pump (See Figure 3).

5. Attach high pressure hose to pump
and spray gun using a 11/16” wrench
(See Figure 4). Do not attach suction
assembly at this time.

Assembly Instructions

HEAVY DUTY CART MODELS

1. Place washer from parts pack onto

axle.

2. Place wheel onto axle with side with

the longest hub going on first.

3. Place another washer on the axle.

4. Place cotter pin through hole in the

end of the axle.

5. Repeat for the other side (See

Figure 5).

6. Slide the two ends of the handle
over the two ends of the bottom
frame. The bend in the handle
should be away from the unit.

7. Stand behind the unit and reach
over the handle to grip the ends at
the bottom of the handle. Using
your thumb and forefinger, depress
the Valco Snaps and gently push
down on the handle until it starts
over the snaps. Then move your
hands to the top of the handle and
push it the rest of the way down
(See Figure 6).

8. When the handle is all the way
down the snaps will “click” into
place. If all four snaps do not pop
through, grasp the handle and twist
it right to left until the remaining
snap pops through.

Figure 1 - Attach Axle

Figure 2 - Attach Wheels

Figure 3 - Attach Handle

Figure 5 - Attach Wheels

Figure 4 - Attach Hose

Figure 6 - Attach Handle

Push

Lock

Push

Lock

For parts, product & service information

visit www.chpower.com

© 2002 Campbell Hausfeld/Scott Fetzer

BUILT TO LAST

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Assembly Instructions and Parts List

Assembly (Continued)

9. Place bucket hook over top of frame
with the hook to the outside of the
frame.

10. Line up the two holes in the bucket
hook with the two holes in the top
of the frame (See Figure 7).

If using a power
tool to drive the

1 Stand handle AL172304AV 1
2 Handle bolt AL152201AV 2
3 Hose rack AL066101AV 1
4 Handle (Includes hose rack) AL066021SV 1
5 Axle (Includes bolts) AL066030SV 1
6 Washer ST090200AV 2
7 Wheel WA002601AV 2
8 Pal nut AL066300AV 2
9 Nut AL060000AV 2
10 By-Pass tube and clamp AL174302SV 1
11 Suction tube assembly AL138404SV 1

(Includes tube and connectors)
12 Suction bell assy. (Includes filter) AL111000SV 1
13 Bucket hook AL136200AD 1
14 Screws HP007117AV 4
15 Handle (Includes hose rack) AL139200SV 1
16 Washer AL136000AV 4
17 Cotter pin AL149700AV 2
18 Wheel WA002602AV 2
19 Faceplate screws HP007118AV 1
20 Piston kit AL131502SV 1
21 Diaphragm kit (Check valve

kit included) See chart 1
22 Hose adapter (Includes washer) AL104700SV 1
23 Outlet valve assembly AL129600SV 1
24 Pump block (Incl. all washers) AL042413SV 1
25 Inlet valve assembly AL165400SV 1
26 Pushbutton seal AL162000AV 1
27 Outlet push/pull assy. AL159500SV 1
28 Prime/Spray valve assembly AL132100SV 1
29 Check valve kit AL163200SV 1
30 Pressure valve assembly AL131401SV 1
31 Housing kit

(Includes 20,29, & 30) See chart 1
32 Eccentric and bearing kit See chart 1
33 Faceplate gasket AL013702AV 1
34 Cast faceplate AL045102AV 1
35 Valve stem nut (3 pack) AL083300AV 1
36 Gun swivel AL081300AV 1
37 Gun filter (100 mesh) (2pack) AL086101AJ 1

38 Trigger pin AL085800AV 1
39 Ball, valve & plunger assy AL083800AV 1
40 Trigger AL083900AV 1
41 Trigger guard AL083700AV 1
42 Gun diffuser AL083000AV 1
43 Pro gun (with .015 tip) AL3104 1
44 Semi pro gun (Includes .015 tip)

(Metal) AL2140 1

(Plastic) AL2130 1
45 Retaining ring ST002500AV 2
46 Trigger AL023600AD 1
47 Handle with screw AL023703SV 1
48 ■ Long filter housing AL139002SV 1
49 Safety lock AL117800SV 1
50 Gun valve AL138700SV 1
51 Trigger pin AL024100AD 1
52 ■ Gun filter (100 mesh) (2 pk.) AL086101AJ 1
53 ■ Hose adapter AL072302SV 1
54 Gun ass’y w/o tip (Consumer) AL126100SV 1
55 Hose adapter AL072300AV 1
56 100 Mesh filter (3 pk.) AL126301AJ 1
57 Filter housing adapter AL072400AV 1
58 Stop nut ST073804AV 1
59 Plug ST073706AV 1
60 Block bolts MJ103910AV 4
* Shaft seal AL045503AV 1
* Motor See chart 1

Panel & decal AL162200SV 1

■ Long filter housing assembly AL139000SV 1

(Includes 48, 52 & 53)
* Not shown

OPTIONAL METAL GUN FILTERS AVAILABLE (Twin pack)

30 Mesh filter AL086103AJ
50 Mesh filter AL086100AJ
200 Mesh filter AL086102AJ

screws, do not apply too much torque.
These are self-tapping screws and will
strip out the frame if too much torque
is applied.

11. Drive the two screws provided
through the bucket hook and into
the frame with a straight screwdriv­er or a 5/16” nut driver.

Do not attach the suction assembly
at this time.

Figure 7 - Install Bucket Hook

Replacement Parts List

Ref. Part
No. Description Number Qty.

Ref. Part
No. Description Number Qty.

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NOTICE

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Assembly Instructions and Parts List

RISK OF INJECTION.

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MAX. 205

BAR

For Replacement Parts and Accessories,
Contact Your Local Service Center or Call 1-800-626-4401

CONSUMER

GUN

PROFESSIONAL

GUN

Please provide the following
information:

- Model number

- Serial number

- Part description and number
as shown in parts list

Address parts correspondence:

The Campbell Group
Attn: Parts Department
100 Production Drive
Harrison, OH 45030 U.S.A.

SEMI-PRO

GUN

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1011

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47

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www.chpower.com

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25

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32

60

24

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31

Assembly Instructions and Parts List

0-2800 psi 115 Volts AC Spray gun trigger lock

60 Hz Spray gun trigger guard
15Amps Spray gun pressure diffuser
Min. circuit Prime/Spray valve over pressure relief

Operating Power Safety
Pressure Requirements Features

Weight Capacity (GPM) Maximum Maximum

Model (lbs.) @ 0 PSI @ 2000 PSI Hose Length Tip Size

.40 GPM 49 * .40 .24 75’ .015”
.42 GPM 49 * .42 .26 100’ .015”
.48 - .50 GPM 55 * .50 .31 150’ .017”
.60 GPM 55 * .60 .43 200’ .019”

* Weight does not include mounting

Specifications

4

www.chpower.com

Eccentric/ Pressure

Model Motor Kit Diaphragm Kit Bearing Valve Kit

PS###A MC014304SV AL125904SV AL116203SV AL174201SV
PS###B MC014300SV AL125905SV AL116200SV AL174200SV
PS###C MC014301SV AL125906SV AL116201SV AL174200SV
PS###D MC014303SV AL173700SV AL116204SV AL131403SV
PS###E MC014401SV AL125905SV AL116200SV AL174200SV
PS###F MC014402SV AL125906SV AL116201SV AL174200SV

NOTE: All check valve kits come with the diaphragms.