Campbell Hausfeld PS260F, PS250B, PS250E, PS231B, PS240F User Manual

...

Operating and Assembly Instructions

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Airless

Paint Sprayers

For questions, parts and accessories: 1-800-626-4401

Models PS250B and PS250E

Models PS231B, PS260E, PS261C,

and PS260F

For parts, product & service information

visit www.chpower.com

Models PS240C and PS240F

IN424700AV 12/08

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Application Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . 3

Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Spraying Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Spray Gun Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Force Feeding Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Description

Airless paint sprayers are capable of spraying a wide variety of latex, oil-based, and alkyd paints, as well as stains, preservatives and other non-abrasive finishes.

These sprayers are also powerful and versatile enough to be used with a variety of options (roller attachment, extra lengths of hose, etc.) to make it an even more efficient tool.

NOTE: Guns pictured in illustrations may be different than the one included with your unit.

Application Chart

Coating Can Use Do Not Use Tip Size ** Spray Pressure

Oil Base Stain x .011 - .013” 800 + psi

Wood Sealer x .011 - .013” 800 + psi

Concrete Sealer x .011 - .013” 800 + psi

Enamel x .011 - .013” 1500 + psi

Varnish x .011 - .017” 1500 + psi

Non-Metal Flake Aluminum Paint x .011 - .017” 1500 + psi

Vinyl Latex Paint x .013 - .017” 1700 + psi

Vinyl / Acrylic Latex Paint x .013 - .017” 1700 + psi

Acrylic Latex Paint x .013 - .017” 1700 + psi

Oil Base Paint x .013 - .017” 1700 + psi

Oil and Water Based Primer x .013 - .017” 1700 + psi

V. V/A & A Latex Stain x .013” 1700 + psi

Textured Coatings x N/A

Elastomerics x N/A

Asphalt Coating x N/A

Wood Restorer x N/A

Block Filler x N/A

All Other Materials Not Listed - Call Technical Support at 1-800-626-4401.

**Refer to maximum tip size in the specifications chart (See page 17).

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Operating Instructions and Assembly Instructions

MANUAL

TEST

RESET

Airless Paint Sprayers

Safety Guidelines

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

Danger indicates

an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Warning indicates

a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution indicates a

potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

Notice indicates

important information, that if not followed, MAY cause damage to equipment.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.

Do not operate

unit if damaged during shipping, handling or use. Damage may result in bursting and cause injury or property damage.

General Safety Information

CALIFORNIA PROPOSITION 65

This product or its

power cord may contain chemicals, including lead, known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.

GENERAL SAFETY

1. SAVE THESE INSTRUCTIONS - To reduce the risks of fire or explosion, electrical shock, and injury to persons, read and understand all instructions included in this manual. Be thoroughly familiar with the controls and the proper use of the equipment.

2. Always wear a mask or respirator and eye protection when painting. Be certain mask or respirator will provide necessary protection against inhalation of harmful vapors.

3. Keep visitors away and NEVER allow children or pets in the work area.

4. Do not smoke or eat when spraying paint, insecticides, or other flammable substances.

5. Always work in a clean environment. To avoid injury and damage to the workpiece, do not aim the spray gun at any dust or debris.

6. When spraying and cleaning, always follow the instructions and safety precautions provided by the material manufacturer (Refer to MSDS).

ELECTRICAL SHOCK HAZARD:

● Follow all local electrical and safety codes, as well as the National Electrical Code (NEC) and in the United States, the Occupational Safety and Health Act (OSHA).

● This product requires a grounded 120V, 15 Amp circuit (See Figure 1).

Grounding

Figure 1 - Grounding

NOTE: Applies to 120V countries

only.

● If the power receptacles available will not fit this equipment’s power cord, then have an appropriate power receptacle installed by a certified electrician.

● Only qualified electricians or service personnel should perform maintenance on the electrical components of this equipment.

● Do not modify any of the electrical components of this equipment.

● Do not use a power cord adapter with this equipment.

● If using an extension cord, use only grounded three wire extension cords that are in good condition.

● Check with a qualified electrician or service person if the grounding instructions are not completely understood or you are in doubt as to whether the equipment is properly grounded.

APPROPRIATE EXTENSION CORD

GAUGE FOR GIVEN LENGTHS

Length of Cord Gauge

25’ 14

25-50’ 12

50-100’ 10

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

SKIN INJECTION HAZARD:

● High pressure spray can inject toxins into blood stream. If injection occurs, seek emergency medical treatment.

Use a face mask/respirator and protective clothing when spraying. Always spray in a well ventilated area to prevent health and fire hazards. Refer to Material Safety Data Sheets (MSDS) of spray material for details.

● Never try to stop leaks with any part of your body.

● This system is capable of producing 3000 psi (20 500 kPa). Use only Campbell Hausfeld replacement parts rated at 3000 psi (20 500 kPa) or higher.

To reduce the risk of skin injection:

● Do not aim the gun at, or spray, any person or animal.

● Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

● Do not clean spray tip while it is attached to the spray gun. Remove spray tip from gun to clean tip

guard.

● Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

● Do not remove tip while cleaning the pump.

● Only use a nozzle tip specified by the manufacturer.

● Use caution when cleaning and changing nozzle tips. Before

removing the nozzle tip, follow the manufacturer’s instructions for turning off the unit and relieving the pressure.

● Do not leave the unit energized or under pressure while unattended. When not in use turn off the unit and relieve the pressure in accordance with the manufacturer’s instructions.

● High pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, seek medical attention immediately.

● Check parts for signs of damage. Replace any damaged parts.

● This spray gun is rated for 3000 psi (20 500 kPa). Do not use on systems designed to produce more than 3000 psi (20 500 kPa).

● Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

• To lock (engage): rotate tabs on

lock to horizontal position.

• To unlock (disengage) to spray:

rotate tabs on lock to vertical position.

NOTE: If gun sprays while in the locked position follow instructions in Spray Gun Maintenance section for trigger lock.

● Verify that all connections are secure before operating. Do not use pliers to tighten or loosen high pressure connections.

● Know how to stop your unit and bleed pressure quickly. Be thoroughly familiar with the controls.

● Motor is equipped with an automatic thermal overload. Motor will restart without warning, after cooling.

Never aim or

spray at yourself or anyone else or serious injury could occur.

LOCKED TO UNLOCK

UNLOCKED TO LOCK

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Before servicing or resting:

1. Turn the Prime/Spray Control to the PRIME

position.

2. Turn the pressure control to LOW PRESSURE/HYDRAULIC BLEEDING

position.

3. Turn power switch to OFF position.

4. With gun pointed in a safe direction, pull the gun trigger, with the trigger lock disengaged.

5. Engage trigger lock.

● Simply turning off the pump motor will not relieve pressure from system. The above procedure MUST be followed.

FIRE OR EXPLOSION HAZARD:

● Do not use solvents with flash points less than 70°F (21°C) to clean this equipment (examples of acceptable cleaning solvents are water, mineral spirits, lacquer thinner, Xylene and high flash napha. A partial example list of unacceptable cleaning solvents are low flash napha, mek, acetone, alcohol and toluene).

● Use only conductive or grounded high-pressure airless paint sprayer hoses specified by the manufacturer.

● Verify that all containers and collection systems are grounded to prevent static discharge.

● Do not spray pump assembly.

● Have fire extinguisher equipment

present and working.

Do not spray flammable materials in vicinity of open flame or near ignition sources. Motors, electrical equipment and controls can cause electrical arcs that will ignite a flammable gas or vapor. Never store flammable liquids or gases in the vicinity of the unit.

Do not spray acids,

corrosive materials, toxic chemicals, fertilizers or pesticides. Using these materials could result in death or serious injury.

● Do not use fuels to clean this

equipment.

● Keep spray area well ventilated.

Keep a good supply of fresh air moving through the spray area.

● Remove all ignition sources (i.e.

Static electricity, pilot lights, cigarettes and electrical arcing).

● Airless spraying can cause static

electricity. Always ground the pump and spraying surface. Always use a 3-wire grounded extension cord and power receptacle.

● Do not use paints or solvents

containing halogenated hydrocarbons such as methyl bromine, carbon tetrachloride, and ethyl iodine.

Keep hose away

from sharp objects. Bursting hoses may cause injury. Examine hoses regularly and replace if damaged.

● Check hoses for weak or worn

condition before each use, making certain that all connections are secure.

● Keep area clean and free of paint or

solvent containers, rags, and other flammable materials.

TO REDUCE THE RISK OF INJURY:

● Do not spray acids,

corrosive materials, toxic chemicals, fertilizers, or pesticides. Using these materials could result in death or serious injury.

● Do not kink or over-bend the hose.

● Do not expose the hose to

temperatures or to pressures in

excess of those specified by the manufacturer.

● Do not use the hose as a strength member to pull or lift the equipment.

● Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

● Always work in a clean environment. Do not aim the spray gun at any dust or debris.

● Do not operate or spray near children. Keep children, pets, and visitors away from equipment and work area at all times.

● Do not over reach or stand on an unstable support. Keep effective footing and balance at all times.

● Stay alert and watch what you are doing.

● Do not operate the equipment when fatigued or under the influence of drugs or alcohol.

FAILURE TO FOLLOW

THESE INSTRUCTIONS

CAN RESULT IN

SERIOUS INJURY

INCLUDING DEATH.

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Assembly Instructions

TOOLS REQUIRED:

u 3/4 in. or Adjustable Wrench

u 5/8 in. or Adjustable Wrench

ASSEMBLY

1. Open packaging and check contents.

2. Remove the equipment and all parts from the carton.

3. If sprayer is on stand, no further frame assembly is necessary.

If sprayer is on a cart, install handle

in position shown on cover and tighten knobs.

4. Attach high pressure hose to pump and spray gun using a 3/4 inch wrench (See Figure Below). Do not attach suction assembly at this time.

Pump Assembly

Suction Assembly

Outlet Valve

Inlet Valve

Outlet Prime Button

By-pass Hose

Hose Adapter

Prime/Spray Valve

Housing

Pressure Valve

Motor

FIgure - Attach hose

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Preparation

Airless painting systems, unlike most other power tools, require additional care to ensure proper working order. Following these instructions will significantly increase the likelihood of having a positive paint experience.

It is important that the painting equipment is flush/tested EACH time a new job is started. Each

pump is tested at the factory with a fluid that must be flushed from the

Suction Bell Assembly

system prior to painting. It is also required prior to each successive use to flush the storage lubricant from the system. Use the solvent which will be used to clean the equipment. Refer to the paint manufacturer’s recommendations for cleaning fluids.

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Preparation (Continued)

DO NOT ATTACH THE SUCTION ASSEMBLY UNTIL INSTRUCTED TO DO SO IN STEP 3.

1. Remove inlet valve cap and with your smallest finger, push on inlet valve stem to ensure it moves freely.

2. Push outlet prime button three times to ensure outlet valve is moving freely.

3. Attach suction assembly and bypass tube securely and place both suction and bypass tubes in cleaning solvent.

4. Turn pressure to HIGH clockwise).

5. Turn prime/spray control to the PRIME position.

6. Turn power switch to the position. In a few seconds, cleaning solvent will begin to move up through the tube. Allow the fluid to circulate for one minute to ensure all air has been exhausted from the pump.

7. Turn prime/spray control to SPRAY position. Watch for any fluid leaks (See Troubleshooting Chart if leaks occur).

NOTE: If unit is building pressure properly, the pump should produce a knocking sound, which indicates it has reached its hydraulic relief pressure.

8. When flushing the system with cleansing fluid (either prior to use with paint or during cleaning process) the spray tip can remain in the CLEAN position.

9. Point spray gun into an empty waste bucket and pull trigger. To reduce splashing, direct the fluid stream along the inside of the bucket wall and well above the fluid level.

(completely

Starting Instructions

Use Finger to

Check Inlet Valve

Attach

Suction

Assembly

Power Switch

Location

Turn Pressure

to HIGH

(completely clockwise)

Push Outlet

Prime Button

Turn Prime/ Spray

Control

to PRIME

(knob is horizontal)

Turn Prime/ Spray

Control

to SPRAY

(knob is vertical)

Tip in

CLEANING

Position

While Pulling Trigger,

Direct Fluid Stream Along

Inside of Bucket

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Preparation (Continued)

10. After completing the flush/testing process, purge the pump of fluid.

11. Repeat the preceding steps using paint instead of cleaning solvent.

NOTE: Strain and thin paint before using. All paint may have particles that will clog filter and spray tips. Remove any skin which may have developed on

Spraying Instructions

Professional looking results can be obtained by following the spray tips below.

1. Keep the gun perpendicular to the surface.

Always hold the gun perpendicular

to the surface with the tip approximately 12 inches from the surface. If held at an angle (up and down or side to side), paint will build up unevenly, leave the work splotchy, and cause excessive overspray (See Figure to the right).

2. Move with a smooth arm stroke.

Move the gun at a steady, even

pace while keeping the gun perpendicular to the surface (See Figures to the right). Do not fan the gun. Fanning the gun will cause excessive overspray and uneven coverage (See Figure to the right).

3. Start moving the gun before triggering.

To get a smooth overlap and prevent

initial paint buildup, start your stroke movement before pulling the trigger. Release the trigger before stopping at the end of the stroke (See Figure to the right).

NOTE: To assure uniform paint coverage, overlap each stroke by 20%

- 30% and use two coats with a cross

pattern (one coat horizontal, second coat vertical).

the paint due to air exposure. Follow paint manufacturers’ recommendations on thinning paint.

12. When pure paint appears from spray tip rotate tip to the SPRAY position. The system is now ready for use.

12”

Holding Spray Gun

Thin Coat

Overspray

Heavy

Coat

Thin Coat

Overspray

INCORRECT

Result of Flexing Wrist While Spraying

Approx.

10-12”

Pull

Trigger

Start Stroke

Proper Way to Trigger Spray Gun

Release

Trigger

End

Stroke

CLEAN Position

SPRAY Position

Water

Prevent clogged tip

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Spraying Instructions (Continued)

INTERMITTENT USE

If you are spraying and decide to stop for several minutes, lock the spray gun trigger and submerge the tip in a container of water (See Figure on page 8). This will prevent paint from hardening in the tiny spray opening and clogging the tip. Be sure to release

the pressure in the system and turn the unit off.

CLEARING CLOGS

REVERSIBLE TIP: (INCLUDED)

1. Rotate the tip to the (See Figure 1 on page 8).

2. Point gun in a safe direction and spray. This should clear tip of any blockage.

3. Rotate the tip back to the position and continue spraying (See Figure 2 on page 8).

4. If clogging continues, replace gun filter and consider straining the paint prior to use.

Equipment damage

or sharp object is used to clean the tip. Tungsten carbide is brittle and can be chipped.

CLEAN position

SPRAY

can occur if a needle

HOW TO CHANGE SPRAY TIPS

It may be necessary to change spray tips during a paint job. Follow these steps for safe, easy tip changes.

1. Depressurize and turn off unit per manufacturer’s instructions.

2. Engage gun trigger lock.

3. Pull red tip insert out of spray base and replace with different tip, fully inserting tip into base.

HOW TO ATTACH ROLLER ACCESSORY

1. Depressurize and turn off unit per manufacturer’s instructions.

2. Engage gun trigger lock.

3. Remove spray base, tip, seal and washer assembly.

4. Attach roller accessory (AL2275 shown) to airless spray gun. If needed use thread adapter and washer between roller and spray gun as shown.

Figure - Attach roller accessory to spray gun

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Cleanup

CLEANUP FOR OVERNIGHT STORAGE NOTE: Cleaning and maintenance

of the pump are the most important steps you can take to ensure proper operation and a long life for your airless paint sprayer. Please follow the cleaning instructions carefully and . . .

WEAR ALL NECESSARY

SAFETY GEAR

NECESSARY TOOLS / MATERIALS:

• One (1) bucket

• Water

• Plastic wrap

When reusing the

sprayer with the SAME PAINT the next day at the SAME JOB SITE, it is not necessary to ﬂush the paint from the system. However, IT IS IMPORTANT TO KEEP AIR FROM COMING INTO CONTACT WITH THE PAINT.

NOTE: Do NOT disconnect any hoses.

1. Turn prime/spray control to PRIME

position.

High pressure

hose may still be pressurized with prime/spray control in the PRIME position. With the gun pointed in a safe direction, pull the gun trigger to relieve any pressure in the hose.

2. Engage gun trigger lock.

3. Place spray gun in bucket of water.

There should be enough water to COVER spray tip. This will prevent paint from drying or clogging tip.

4. Leave suction and bypass tubes in

bucket of paint. Make sure ends of suction and bypass tubes are BELOW surface of paint in bucket.

5. Cover bucket and tubes with plastic

wrap or a damp towel to prevent film forming on paint. Or, if using latex paint, pour a very thin layer of water over top of paint. Stir water into paint the next morning.

Temporary Cleanup

Turn Prime/Spray Control to PRIME

Position

Water

Place Gun in

Water

PAINT

Cover Bucket

To Lock Locked

Engage Trigger Lock

Suction and Bypass Tubes

Remain in Bucket with Ends

Below Paint Surface

PAINT

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Latex Paint: Use Thin Layer of

Water to Cover Paint

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

CLEANUP FOR CHANGING PAINTS OR TEMPORARY STORAGE FOR MORE THAN ONE NIGHT

WEAR ALL NECESSARY

SAFETY GEAR

NECESSARY TOOLS / MATERIALS:

• Pliers

• Rag

• Gloves

• Two (2) buckets

• At least one (1) gallon of cleaning fluid

• Cleaning brush

NOTE: Do NOT disconnect any hoses.

NOTE: Refer to coating manufacturer

for recommended cleaning fluid.

1. Turn prime/spray control to PRIME position.

2. Turn power switch to ON.

High pressure

hose may still be pressurized with prime/spray control in the PRIME position. With the gun pointed in a safe direction, pull the gun trigger to relieve any pressure in the hose.

Cleaning Pump

Turn Prime/Spray

Control to PRIME

Position

Turn power switch to ON

(shown in the OFF position)

3. Turn pressure to HIGH (completely

clockwise).

4. Tilt unit back, lift suction assembly

above fluid level in bucket.

While holding suction assembly

above paint level, allow pump to run until empty.

5. Immediately place both suction

assembly and bypass tube in a bucket containing enough cleaning fluid to cover suction bell by two inches. Allow pump to prime and begin circulating fluid.

6. While fluid is circulating, soak rag

in fluid and wipe exterior of suction assembly and bypass tube. Remove suction filter with pliers. Wipe inside of suction filter housing with rag removing excess paint buildup. Clean both sides of suction filter with rag and reinsert filter into suction filter housing.

NOTE: Do NOT allow fluid to circulate for more than 15 minutes.

Turn Pressure to HIGH

(completely clockwise)

Suction Assembly and Bypass Tube in Bucket

of cleaning fluid

Lift Suction Assembly above

Paint Level in Bucket

Wipe Exterior of Suction

Assembly and Bypass Tube

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

CLEANUP FOR CHANGING PAINTS OR TEMPORARY STORAGE FOR MORE THAN ONE NIGHT

Allow the cleaning fluid to continue circulating for approximately 10 minutes.

7. Turn pressure to HIGH (completely clockwise).

8. Turn prime/spray control to SPRAY/ ROLL position.

9. If reversible tip is used, rotate spray tip to CLEAN position.

10. Point spray gun into bucket of paint and pull trigger.

NOTE: To reduce splashing, direct

fluid stream along inside of bucket and above the paint level.

11. As soon as cleaning fluid is flowing from spray gun, release trigger.

NOTE: It should take less than one

minute to clear each 25 feet of high pressure hose.

12. Engage gun trigger lock.

13. Turn prime/spray control to PRIME position.

14. Turn pressure control to HIGH.

15. Lift suction assembly above fluid level in bucket.

NOTE: Allow pump to run until

empty.

16. Repeat process (1 - 15) with fresh cleaning fluid, to remove contaminated cleaning fluid from initial cleaning.

(Continued)

Cleaning Hose and Gun

Turn Pressure to HIGH

(completely clockwise).

Paint

While Pulling Trigger,

Direct Fluid Stream Along

Inside of Bucket

Turn Prime/ Spray

Control to SPRAY (knob

is vertical)

If Reversible Tip is

Used, Rotate Spray Tip

to CLEAN Position.

To Lock Locked

Engage Gun Trigger Lock

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PRIME Position

HIGH PRESSURE

(completely clockwise)

Position

Lift Suction

Assembly

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

CLEANUP FOR CHANGING PAINTS OR TEMPORARY STORAGE FOR MORE THAN ONE NIGHT

17. Make sure prime/spray control is in SPRAY position to reduce dribbling.

18. Turn pressure to LOW (completely counterclockwise).

19. Turn power switch to OFF position.

20. With gun pointed in safe direction pull trigger with lock released to relieve any pressure in hose.

21. Engage gun trigger lock.

22. Clean buckets and dispose of any waste paint and cleaning fluid in an environmentally responsible manner.

23. Clean tip guard with cleaning brush and cleaning fluid.

NOTE: At this point, pump, hose and spray gun are clean, but still require further preparation for storage of more than one day.

(Continued)

Finishing Touches/Shutdown

Prime/Spray is

in SPRAY/ROLL

Position

Turn Pressure to LOW

(completely counterclockwise)

Pull Gun Trigger with

Trigger Lock Released

To Lock Locked

Engage Gun Trigger Lock

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Operating Instructions and Assembly Instructions

Pump

Protector

P L A S T I C W R A P

Airless Paint Sprayers

Storage

SHORT TERM (LESS THAN ONE WEEK)

WEAR ALL NECESSARY

SAFETY GEAR

NECESSARY TOOLS / MATERIALS:

• Pump Protector Solution

• Plastic Wrap

• 3/4 in. or Adjustable Wrench

OIL OR ALKYD BASED PAINT

If sprayer cleaned with mineral spirits, simply wrap suction filter housing in plastic to keep debris out of suction filter. No other preparation is necessary.

WATER-BASED PAINT

1. Prepare Pump Protector solution in bucket as directed on container.

2. Place suction assembly into solution.

3. Place end of bypass tube into waste bucket.

4. With prime/spray control in PRIME position, turn pressure to HIGH (completely clockwise).

5. Turn power switch ON. Circulate Pump Protector through bypass tube until bucket of solution is EMPTY.

6. Turn pressure to LOW (completely counterclockwise).

7. Wrap suction filter housing in plastic to keep debris out of suction filter.

LONG TERM (MORE THAN ONE WEEK)

Water Based Paint

PROTECTION

SOLUTION

Place End of Bypass Tube

into Waste Bucket

Prepare Pump

Protector Solution

WASTE

PUMP

BUCKET

PUMP

PROTECTION

SOLUTION

Place Suction

Assembly in

Solution

PUMP

PROTECTION

SOLUTION

With Prime/Spray Control in PRIME

Position, Turn

Pressure to HIGH

(completely clockwise)

WASTE BUCKET

WASTE

BUCKET

8. Remove high pressure hose and drain. Reassemble high pressure hose to pump.

9. With spray tip attached to spray gun, wrap tip with plastic to protect tip.

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Turn Pressure to LOW

(completely counterclockwise)

Wrap Suction Filter

Housing in Plastic

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Spray Gun Maintenance

Pump damage may

occur if these

instructions are not followed.

Before performing

any maintenance, make sure to relieve pressure from system and disconnect power from sprayer.

• Do not use oil based solvents to

clean equipment after using latex based coatings. Use only warm soapy water.

• Always replace clogged gun filters,

do not attempt to clean them.

• Carefully follow cleaning and

storage instructions for your sprayer.

• Do not use metal or other hard

objects to pick dried paint material from Spray Tip Orifice.

TRIGGER LOCK

Pulling the trigger must not open the gun valve when trigger lock is activated.

You should be able to get the actuator (#12, page 19) to wiggle slightly with your finger while holding the trigger against the trigger lock when it is in the locked position. If you cannot, adjust the trigger position by following these instructions:

1. Place trigger in locked orientation

(tabs horizontal).

2. With one hand holding trigger

lightly against lock, use a 1/4 inch nut driver to turn nut (#13, page 19) in until trigger starts to come off the lock.

3. Reverse the nut (counterclockwise)

1/2 turn.

TIP SEAL AND WASHER

Occasionally, you will need to replace the silver seal and clear washer located inside the tip base.

1. To replace seal and washer, first loosen tip base with adjustable wrench, and then remove by hand.

2. Remove spray tip.

3. With Phillips screwdriver, push seal and washer out from front of tip base.

4. With flat side of seal facing up, place seal in base. Make sure it lines up properly with base.

5. Place washer in base. Make sure it lines up properly with base.

6. Put spray tip back in tip base.

7. Reattach tip base to gun valve.

Make sure spray tip and tip base ﬁt snugly in place. A loose ﬁt can lead to misdirected spray discharge and a skin injection hazard.

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Maintenance Chart

Maintenance User Item Check Replace Serviceable? Detail Notes

Product safety labels

Before each use

As required

Yes

See parts listing for location of product safety labels and related part numbers.

Trigger adjustment

Airless hose

Sealing surfaces

Suction tube

Bypass tube

Suction filter

Gun filter

Roller nap

Prime/spray valve

Push button

Block bolts

Pressure valve

Before each use

Before each use and every 5 gal.

Before each use

As required

Every 25 gal. or more often if required

Every 25 gal.

As required

Every 1000 gal.

Do not require replacement with normal use

Does not require replacement with normal use

Yes

*SCR

See trigger lock warning under Spray Gun Maintenance.

Read information on the hang tag attached to the high pressure hose for instructions on maintenance.

Make sure they are clean.

Check for nicks and cuts.

Do not attempt to clean gun filter, only replace.

3/4” Wrench, torque to 80 in/lbs.

7/8” Socket or wrench, torque to 200 in/lbs.

Block bolts are to be torqued to 275 in/lbs. in an “X” pattern. These bolts should be checked periodically for correct torque. 1/4” Hex.

5/8” Wrench, torque to 75 in/lbs.

Inlet valve

Outlet valve

Spray tip

Diaphragm assembly

Oil

Block

Hose connector

* Service Center Recommended

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Before each use

Every 250 gal.

Every 20-75 gal.

Every 1000 gal.

Every 2000 gal.

Does not require replacement with normal use

When stripped or leaking under pressure

Yes

*SCR

Yes

1-1/16” Wrench, torque to 150 in/lbs.

3/4” Wrench torque to 150 in./lbs.

1” Wrench torque to 135 in/lbs.

This part is only worn out if broken or torn.

H-32 Hydraulic oil CH #AL170200AV.

5/8” - Torque to 350 in/lbs.

Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Specifications

Operating Pressure Model A - D Power

Ratings

0-3000 psi 115 Volts AC 220 - 240 Volts AC Spray gun trigger lock

60 Hz 50 Hz Spray gun trigger guard

8.5 Amps 4.6 Amps Spray gun pressure diffuser

Model E & F Power Ratings

Safety Features

Prime/Spray valve over pressure relief

Weight

Model

PS2###B/E 49 * .42 .26 100 ft. .015 in.

PS2###C/F 55 * .50 .31 150 ft. .017 in.

PS2###D 55 * .60 .43 200 ft. .019 in.

* Weight does not include mounting

Model Motor Kit Housing Kit

PS###B MC014500SV AL133509SV AL125905SV AL116200SV AL131401SV

PS###C MC014502SV AL133509SV AL125906SV AL116201SV AL131401SV

PS###D MC014503SV AL173304SV AL173700SV AL116204SV AL131403SV

PS###E MC014520SV AL133509SV AL125905SV AL116200SV AL131401SV

PS###F MC014521SV AL133509SV AL125906SV AL116201SV AL131401SV

NOTE: All check valve components come with the diaphragm kits.

(lbs.)

Capacity (GPM)

Diaphragm Kit

Maximum Hose Length

Eccentric / Bearing

Maximum Tip Size@ 0 psi @ 2000 psi

Pressure Valve Kit

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Operating Instructions and Assembly Instructions

For Replacement Parts and Accessories, Contact Your Local Service Center or Call 1-800-626-4401

Please provide following information: Address parts correspondence to:

- Model number Campbell Hausfeld

- Serial number (if any) Attn: Customer Service

- Part descriptions and number as shown in parts list 100 Production Drive Harrison, OH 45030 U.S.A.

Replacement Parts List

Ref. Part No. Description No. Qty.

1 Outlet valve assembly AL129600SV 1 2 Hose adapter (Includes washer) AL104700SV 1 3 Diaphragm kit (Check valve See chart kit included) on page 17 1 4 Piston kit AL131502SV 1 5 Eccentric and See chart bearing kit on page 17 1 6 Faceplate screws HP007118AV 10

7 Cast faceplate AL045102AV 1 8 Faceplate gasket AL013702AV 1 9 Pressure valve assembly AL131401SV 1 10 Housing kit See chart (Includes 20,29, & 30) on page 17 1

Ref. Part No. Description No. Qty.

11 Check valve kit AL163200SV 1 12 Prime/Spray valve assembly AL132100SV 1 13 Pump block (Incl. all washers) AL042413SV 1 14 Outlet prime button kit AL159500SV 1 15 Prime button seal AL162000AV 1 16 Inlet valve assembly AL165400SV 1 17 Block bolts ST070819AV 4 * Shaft seal (motor) AL045503AV 1 * Motor See chart on page 17 1 * Oil, Hydraulic, 16 oz bottle AL170200AV 1 * Not shown

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Operating Instructions and Assembly Instructions

For Replacement Parts and Accessories, Contact Your Local Service Center or Call 1-800-626-4401

Please provide following information: Address parts correspondence to:

- Model number Campbell Hausfeld

- Serial number (if any) Attn: Customer Service

- Part descriptions and number as shown in parts list 100 Production Drive Harrison, OH 45030 U.S.A.

1 or 2

14 (2x)

21 (4x)

11 (2x)

22 or 23

Replacement Parts List

Ref. Part No. Description No. Qty.

1 Kit, Black Gun Left Grip, Lock and Guard AL184401SV 1 2 Kit, Pro Gun Left Grip, Lock and Guard AL184400SV 1 3 Insert, Gun AL179803AG 1 4 Kit, Pro Stem and Diffuser (includes #7) AL183400SV 1 5 Spring, Gun AL048600AV 1 6 Retainer, Gun Spring AL020201AV 1 7 Seal, Gun AL020300AV 1 8 Washer, Seal AL153801AV 1 9 Washer, Gun Seat Retainer AL005404AV 1 10 Kit, Gun Seal (Includes #7, #8, #9) AL183600SV 1 11 Pin, Gun Actuator AL024102AV 2 12 Actuator, Gun AL182700AV 1 13 Nut, #5-40 Hex Lock ST073804AV 1 14 Kit, Gun Trigger (Trigger, Screws) AL183100SV 1 15 Gun Filters, 100 Mesh (yellow) AL086101AJ 2 pk 50 Mesh (white) AL086100AJ 2 pk

AL2150 - Black (Std)

AL1860 - Metal (Pro)

Ref. Part No. Description No. Qty.

16 Washer, Long Filter MJ105402AV 1 17 Adapter, Long Filter AL072301AV 1 18 Assembly, Pro Gun Swivel (optional) AL183500AJ 1 19 Guard, Pro Gun Trigger AL184600AV 1 20 O-Ring MJ106511AV 1 21 Screw, #5-40 x 5/16” SHC MJ103804AV 4 22 Grip, Right, Pro Gun AL184302AV 1 23 Grip, Right, Black Gun AL184301AV 1

ADDITIONAL ITEMS AVAILABLE:

Kit, Pro Gun Valve – Includes #4 - #9, #13 AL183200SV Kit, Gun Actuator – Includes #11, #12, #13 AL183700SV Kit, Pro Gun Insert – Includes #3 - #9, #16 AL184100SV Kit, Pro Gun Full Grip – Includes #2, #19 - #22 AL184500SV

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Operating Instructions and Assembly Instructions

For Replacement Parts and Accessories, Contact Your Local Service Center or Call 1-800-626-4401

Please provide following information: Address parts correspondence to:

- Model number Campbell Hausfeld

- Serial number (if any) Attn: Customer Service

- Part descriptions and number as shown in parts list 100 Production Drive Harrison, OH 45030 U.S.A.

Replacement Parts List

Ref. Part No. Description No. Qty.

1 Handle (with hose rack) AL167960AD 1 2 Carriage Bolt MJ103305AV 2 3 Knob PM080900AV 2 4 Washer ST090200AV 2 5 Spacer AL007001AV 2 6 Palnut AL066300AV 2 7 Wheel WA120100AV 2 8 Cart AL167990AD 1 9a By-pass Tube & Clamp AL174300SV 1 9b Option, Solvent Resistant AL174302SV 1

Ref. Part No. Description No. Qty.

10 Suction Bell (with filter) AL111000AJ 1 11a Suction Tube Assembly AL138400SV 1 11b Option, Solvent Resistant AL138404SV 1 12 Bucket Support (with screws) AL168080SV 1 13 Wheel, Pneumatic (optional) WA005620AV 2 14 Cap, Rubber (optional) MJ110300AV 2 15 Bucket Support (w/screws & nuts) AL167953SV 1 16 Stand AL168020AD 1

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Operating Instructions and Assembly Instructions

Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action

Motor hums and does not run 1. Unit under pressure 1. Turn Prime/Spray Control to prime position

2. Equipment has been dropped which caused motor to become misaligned

3. Supply voltage too low 3. Do not use an extension cord, it is better to add hose length.

Motor does not run or hum 4. Power Switch is in OFF position 4. Flip Power Switch to ON position

5. Bad power connection 5. Check power connections at power receptacle, along extension

6. Circuit breaker or fuse is tripped 6. Correct cause of circuit overload. (Possible causes: Supply

7. Thermal overload protection activated

Motor runs, but pump does not prime after being cleaned after last use. (This problem can usually be prevented by following the recommended cleaning and storage procedure)

Motor runs, but pump does not prime even though it was working just fine a little while ago. (Usually occurs after moving or adding more paint to the paint bucket.)

Pump primes, but does not build pressure

8. Check valves stuck 8. “Pop” Inlet Valve and Outlet Valves. See Preparation

9. Suction Assembly loose and/or sealing surfaces are dirty at Inlet Valve

10. Suction Head not immersed in paint

11. Prime/Spray Control is in the spray position and/or the Pressure Control is in the Low Pressure/Hydraulic Bleeding position

12. Hydraulic system contains air 12. Turn Pressure Control to Low Pressure/Hydraulic Bleeding

13. Hydraulic oil level low 13. Add oil so level is within 1/4” of housing edge. (See notes in

14 See Possible Causes 9,10,11,13 14. See Corrective Actions 9,10,11,13

15. Clogged suction filter 15. Remove suction filter and clean. Also, refer to Maintenance

16. Trash caught in valves 16. See “Force Feeding” figure on page 23

17. Paint sediments settled to bottom of bucket

18. Prime/Spray Control not in Spray position

19. Pressure Control not set to high enough pressure

20. Even though Prime/Spray Control is in Spray position, fluid still flows from By-Pass Tube. Prime/Spray Control is worn or damaged

2. Take to authorized service center to have motor assembly realigned. Or, call technical support

Use portable generator with a 2400 VA minimum rating

cord and at equipment for looseness or damage

voltage too low, extension cord too long for available supply voltage, equipment was under pressure while trying to start motor or motor has been damaged.)

7. Allow motor to cool for approximately 30 minutes, determine cause and restart motor. (Possible causes: Supply voltage too low, extension cord too long for available supply voltage, equipment was under pressure while trying to start motor or motor has been damaged.)

Instructions

9. Remove Suction Assembly, clean sealing surfaces and reassemble

10. Add more paint to bucket and/or adjust position of Suction Assembly

11. Turn the Prime/Spray Control to the Prime position and Pressure Control fully clockwise

position for 1 minute while motor is running

Maintenance Section on oil leaks.) Turn Pressure Control to Low Pressure/Hydraulic Bleeding position for 1 minute

section

17. Strain and mix paint thoroughly

18. Turn Prime/Spray Control to Spray position

19. Turn Pressure Control clockwise to desired pressure. Fully clockwise is maximum pressure

20. Replace with service kit (See replacement parts list) or take equipment to authorized service center

Continued on next page

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Operating Instructions and Assembly Instructions

Troubleshooting Chart (Continued)

Symptom Possible Cause(s) Corrective Action

Pump primes and builds pressure, however, the equipment does not spray or produce a quality spray pattern

Pump primes and builds pressure, but does not maintain pressure once trigger is pulled

Gun will not shut-off 28. Trash caught in Gun Valve 28. Clean or replace Gun valve. Also, refer to Gun Maintenance

After moving equipment or adding paint to bucket, unit will not prime or spray

Oil in Paint 32. Oil is leaking from between

Fluid leaks other than oil 34. Loose connection 34. Clean sealing surface and reassemble per assembly instructions

Symptoms not listed 37. Possible product quality issue.

21. Clogged gun filter 21. Replace with new filter. Do not attempt to clean gun filters.

22 Clogged Spray Tip 22. See Clearing Clogs section

23 A. Tip is damaged or worn 23. A. Replace tip. Also, refer to Maintenance section

B. Paint requires thinning B. Follow paint manufacturers thinning recommendations.

C. Reversible Spray Tip in

cleaning position

24. Clogged Suction Filter 24. Remove Suction Filter and clean. Also, refer to Maintenance

25. Suction Assembly loose and/or sealing surfaces are dirty at Inlet Valve

26. Paint thick due to cold weather. This problem usually occurs with Latex based coatings

27. Inlet Valve and/or Outlet Valve are worn

29. Worn Gun Valve 29. Replace Gun valve. Also, refer to Gun Maintenance section

30. Dried paint under gun actuator 30. Remove 1/4” nut and gun actuator at rear of gun. Remove

31. Suction assembly loose or damaged

Block and Hydraulic Housing

33. Diaphragm is damaged 33. New diaphragm assembly is needed. (It is recommended that

35. Contaminated sealing surface 35. Consult technical support

36. Damaged component 36. Consult technical support

(We would greatly appreciate your assistance in continuous product quality improvement)

Also, refer to Maintenance section

Paint should not typically need to be thinned more than 8 oz. of solvent per gallon

C. Turn Spray Tip to Spray position. See Cleaning section for

details

section

25. Remove Suction Assembly, clean sealing surfaces and reassemble hand tight

26. Do not paint Latex coatings in temperatures less than 50°F (10°C). Refer to paint manufactures minimum painting temperature recommendations

27. Replace valves. Also, refer to Maintenance section

section. This is a very rare occurrence, and will not occur if filters are properly maintained

dried paint from around needle and back of actuator. Replace actuator and 1/4” nut. Set gun trigger position with trigger lock in locked orientation (tabs horizontal) by the following instructions: With one hand holding trigger softly against lock, use a 1/4” nut driver to turn nut in until trigger starts to come off the lock, then back off the nut (counterclockwise) 1/2 turn. Pulling the trigger must not open the gun valve when trigger lock is activated. You should be able to get the actuator to wiggle slightly with your finger while holding the trigger against the locked trigger lock.

31. Tighten suction assembly onto inlet valve. Re-prime sprayer. If problem is not remedied, consult Technical Support

32. Check hydraulic oil level. Add hydraulic oil if necessary (it is recommended that this be done by a qualified technician). Check block bolt torque

this be done by a qualified technician.) Refer to Maintenance Chart concerning torque settings and type of tools required to reassemble block onto housing. Refill piston with hydraulic oil. Correct assembly of internal check valve under diaphragm assembly is critical to proper operation of the pump – refer to Parts List or contact technical Support

37. Call technical support at 1-800-626-4401

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

“Force Feeding” Pump

To remove trash that has been caught in the valves, the unit can be force fed. With pump on and prime/spray knob turned to “prime” position, pour the appropriate solvent into the suction tube and then fold hose as shown opposite. While firmly squeezing the suction tube, slide hand down toward the pump and repeat until pump primes.

Notes:

• Weather conditions can cause unsatisfactory results when spraying some coatings.

• High humidity prolongs set, and cure times.

• High temperatures decrease set, and cure times.

• Cold temperatures extend set, and cure times.

• Variations in temperature, and humidity can cause variations in finish quality.

• Coating manufacturers can recommend additives to resolve some of these problems, and should be contacted for assistance with particular problem resolutions.

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Operating Instructions and Assembly Instructions

Airless Paint Sprayers

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: Paint Application Systems - 3 years. All Paint Spray Guns and Paint Application Accessories - 1 year.

2. WHO GIVES THIS WARRANTY (WARRANTOR) Telephone: 1-800-626-4401.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale or rental) of the Campbell Hausfeld Product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY paint application accessories supplied or manufactured by the Warrantor.

5. WHAT IS COVERED UNDER THIS WARRANTY: Defects in material and workmanship which occur within the duration of the warranty period. Warrantor will also cover normal wear items for a period of thirty days from the date of original purchase against defects in material and workmanship. These wear items are: HVLP-filters, motor brushes, gun packing, gun canister seal, gun check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE

OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If standard duty product is used for commercial or industrial purposes, the warranty will apply for ninety (90) days from the date of original purchase. If product is used for rental purposes, the warranty will apply for ninety (90) days from the date of original purchase. Some states do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE , OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE,

OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions

provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.

D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.

E. Items or services that are normally required to maintain the product: HVLP-filters, motor brushes, gun packing, gun canister seal, gun

check valve and gun air flow ring; Airless-inlet valve, outlet valve, gun valve, filters, tips, all seals and o-rings., or any other expendable part not specifically listed, will only be covered for thirty days from date of original purchase.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.

B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight

costs, if any, must be borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

: Campbell Hausfeld/A Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030,

: All non-compressor driven paint application systems, HVLP spraying systems, and

This Limited Warranty applies in the U.S. and Canada only and gives you specific legal rights. You may also have other rights which vary from state to state, or country to country.

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Campbell Hausfeld PS260F, PS250B, PS250E, PS231B, PS240F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual