Campbell Hausfeld PA212102 User Manual

This
product is specifically designed for compressed air service ONLY. Use with any other material (liquid or gas) is a misapplication and not permitted. Use or injection of certain hazardous liquids or gases in the system (such as oxygen, alcohol or liquid petroleum gas) will harm the unit and result in a combustible condition or hazardous external leakage. Misapplication will void all warranties and manufacturer’s responsibilities.
Installation
Disconnect power and release all pressure from the system before attempting to install, service, relocate or perform any maintenance.
1. Locate the air flow direction arrow
(See Figure 2, detail). This arrow shows the direction of the air flow, i.e., it points to the outlet.
2. Securely mount the filter in a
vertical position as close as possible to air tool connection.
3. Verify the arrow points to the
outlet. (See Figure 2.)
!
WARNING
!
DANGER
General Purpose Filter
Operating Instructions & Parts Manual Model PA212102
Description
The Campbell Hausfeld general purpose filter is designed to remove most liquid and solid particles from the air supply.
Specifications
Average Air Flow . . . . .42.2 SCFM
(Based on 100 psi inlet pressure with 5 psi drop)
Filter type . . . . . . . . . . . .5 Micron
Body material . . . . . . . .Aluminum
Bowl material . . . . . . . .Polycarbonate
Bowl size . . . . . . . . . . . .100 ml
Max. Temperature . . . .125˚ F (52˚ C)
Max. Pressure . . . . . . . .150 psi
Air Inlet/outlet . . . . . . . .3/8” NPT
Weight . . . . . . . . . . . . . .1.10 lbs
Unpacking
After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.
Safety Guidelines
This manual contains information that is very important to know and under­stand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates
an imminently hazardous situation which, if not avoided, will result in death or serious injury.
!
DANGER
Warning indicates
a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution indicates a
potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Notice indicates
important information, that if not followed, may cause damage to equipment.
General Safety Information
This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.
Read this instruction manual before installing this device to the air supply system. Be thoroughly familiar with the controls and the proper use of the equipment.
Safety
glasses must be worn during operation.
1. Always work in a well ventilated
area.
2. Do not exceed any pressure rating
of any component in the system.
3. Protect air lines from damage
and/or punctures.
4. Check air hoses for weak or worn
condition before each use. Make sure all connections are secure.
5. Keep all nuts, bolts and screws tight
and ensure equipment is in safe working condition.
IN282500AV 11/02
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
For parts, product & service information
visit www.chpower.com
Figure 1
See Warranty on page 4 for important information about commercial use of this product.
© 2002 Campbell Hausfeld/Scott Fetzer
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
BUILT TO LAST
!
WARNING
!
CAUTION
NOTICE
!
WARNING
MANUAL
Use Teflon®tape on all threads.
5. Connect the air supply to the inlet port.
Operation
Before pressurizing system, make certain the bowl is securely locked in place by pushing it into the filter body and turning clockwise to lock.
Maintenance
Release all pressure before attempting to install, service, relocate or perform any maintenance on the air system. Personal injury and/or property damage could occur.
Always depress-
urize the unit before removing the bowl. Personal injury and/or property damage could occur. If bowl is difficult to remove, it may be under pressure.
!
WARNING
!
WARNING
1. Inspect and replace cracked, damaged or deteriorated seals and bowls. Wipe bowls with a soft, dry cloth to clean.
2. Replace or clean filter element periodically. Remove the filter element and tap filter on a hard surface or use an air gun to blow out residual dirt.
3. Drain bowls at least once per work shift. To avoid spray or splatter, cover bottom of filter with a cloth and turn the manual drain.
4. Before placing the unit in service, make sure the bowl is reinstalled and securely locked in place.
Technical Service
For information regarding the operation or repair of this product, please call 1-800-543-6400.
Installation
(Continued)
4. Install the unit with the same pipe size as the piping in use. Avoid using unnecessary fittings, couplings, etc., that restrict airflow.
2
General Purpose Filter Model PA212102
Atlas "Perma-Guard" Buna N Cellulube #150 and #220 Crylex #5 cement * Eastman 910 Garlock #98403 (polyurethane) Haskel #568-023 Hilgard Co.'s hil phene Houghton & Co. oil #1120, #1130 and #1055 Houtosafe 1000 Kano Kroil Keystone penetrating oil #2
*Loctite 271 *Loctite 290 *Loctite 601 *Loctite Teflon-Sealant Marvel Mystery Oil Minn Rubber 366Y National Compound #N11 "Nylock" VC-3 Parco #1306 Neoprene *Permabond 910 Petron PD287 Prestone
Pydraul AC Sears Regular Motor Oil Sinclair oil "Lily White" Stauffer Chemical FYRQUEL #150 Stillman #SR 269-75 (polyurethane) Stillman #SR 513-70 (neoprene) Tannergas Telar Tenneco andrerol #495 & #500 oils Titon *Vibra-tite Zerex *When in raw liquid form.
Acetaldehyde Acetic acid (concentrated) Acetone Acrylonitrile Ammonia Ammonium flouride Ammonium hydroxide Ammonium sulfide Anaerobic adhesives & sealants Antifreeze Benzene Benzoic acid Benzyl alcohol Brake fluids Bromobenzene Butyric acid Carbolic acid Carbon disulfide Carbon tetrachloride Caustic potash solution Caustic soda solution Chlorobenzene
Chloroform Cresol Cyclohexanol Cylohexanone Cyclohexene Dimethyl formamide Dioxane Ethane tetrachloride Ethyl acetate Ethyl ether Ethylamine Ethylene chlorohydrin Ethylene dichloride Ethylene glycol Formic acid (concentrated) Freon (refrig. & propell.) Gasoline (high aromatic) Hydrazine Hydrochloric acid (concentrated) Lacquer thinner Methyl alcohol Methylene chloride
Methylene salicylate Mike of lime (CaOH) Nitric acid (concentrated) Nitrobenzene Nitrocellulose lacquer Phenol Phosphorous hydroxy chloride Phosphorous trichloride Phopionic acid Pyridine Sodium hydroxide Sodium sulfide Styrene Sulfuric acid (concentrated) Sulphural chloride Tetrahydronaphthalene Tiophene Toluene Turpentine Xylene Perchlorethylene and others
MATERIALS THAT ATTACK POLYCARBONATE PLASTIC (PARTIAL LISTING)
TRADE NAMES OF ATTACKING MATERIALS
Flow direction arrow
Figure 2 Detail showing location of flow direction arrow
www.chpower.com
General Purpose Filter Model PA212102
For Replacement Parts, call 1-800-543-6400
Address parts correspondence to:
The Campbell Group Attn: Parts Department 100 Production Drive Harrison, Ohio 45030 U.S.A.
Please provide following information:
- Model number
- Serial Number (if applicable)
- Part description and number as shown in parts list
Replacement Parts List
1 Filter element ●, ■ 1 2 Bowl o-ring 1 3 Polycarbonate Bowl SV040800AV 1
Filter element kit SX129100AV 1
Replacement filter elements PA116500AV 2
Ref. Part No. Description Number Qty.
Figure 3
3
2
3
1
Optional Parts List*
Ref. Part No. Description Number Qty.
4 Modular Bracket PA117600AV 1 5 Wall Bracket PA117500AV 1 6 Metal Replacement Bowl SV040700AV 1 7 1/4” Modular Pipe Adapter BC411900AV 1 8 3/8” Modular Pipe Adapter BC412000AV 1 9 1/2” Modular Pipe Adapter BC412100AV 1
*Sold separately
7, 8, & 9
4
5
www.chpower.com
4
General Purpose Filter Model PA212102
www.chpower.com
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Products - One Year, Serious Duty Products - Two Years, Extreme Duty Products - Three Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, inflator or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void. D. Normal adjustments which are explained in the owner’s manual(s) provided with the product. E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades
, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, material hoses, filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets, chucks, rivet jaws, screw driver bits
, sanding pads, back-up pads, impact mechanism, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.
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